Capabilities Brochure

Capabilities BrochureThe Information contained in this presentation is proprietary to Martek Automation. It is not to be disclosed, reproduced or used in any other matter except to explore potential business relations with Martek Automation and its associates.

Who we are

MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM

Includes:

WHO WE ARE

Process Optimization:

The use of specific techniques

to determine the most cost

effective and efficient solution.

Welcome

Overview

Our goals

Our mission

Our approach

Quality and service since 1991.

Today’s competitive industrial environment requires

advanced, trouble-free automated processes that can

provide low cost, high quality products. Since our founding

in 1991, Martek has developed many custom and standard

modular automation products and is recognized as a leader

in the design and development of automated assembly,

material handling and processing equipment.

Mark Netherland President, Martek Automation

Welcome

WHO WE ARE


A leading supplier of custom and modular automated

process solutions.

Whether your needs are in custom, semi or fully automated

process solutions, process integration, 2nd article builds or off

the shelf modular automation, our client services experts are

available to help you find the most cost effective solution to your

manufacturing needs.

Martek Automation seeks to develop close ongoing

business relationships with qualified customers in order

to meet our main objectives of providing high quality

equipment and customer service.

Overview

WHO WE ARE


WHO WE ARE


Our mission

To add value to our customers through our engineering,

manufacturing, automated material handling and process

integration expertise; and to exceed our customers’

expectations in quality and service.

Our approach

We will achieve our mission by employing the finest people

in their field, utilizing the most contemporary technologies and

developing a culture that fosters individual growth within a

system that ensures consistent results with a focus on quality

and service.

Our goals

Standard products

1110U/D Magazine Handler

IC3000 Work/Inspection Station

CM1000 Conveyor Module

HS500 Heater Stage

M1200 FIFO/LIFO Buffer

M2100 X,Y Positioning System

Machined Carriers

CM1000-01/02 Pre-heat/Post-cool Module

Automated Material Handling Systems

Supplier to OEMs

Includes:

STANdARd pROdUcTS


Martek Automation’s experience with handling all types

of magazines and devices in the Micro Electronics and

Hybrid Devices industries, and our experience with

installations all over the world, establishes us as a

leader in Material Handling Automation for the Micro

Electronics industry. Our experience combined with our

reputation as a solid solutions provider, the flexible

features of our products, and our unique approach give

you the maximum control and flexibility over your

process and results in cost effective solutions for your

process needs. Choose Martek Automation and let our

experience in the Micro Electronics Industry meet your

process needs.

1110U/D Magazine Handler

STANdARd pROdUcTS

The 1110U Magazine Un-loader and 1110D Magazine Loader are designed to remove unprocessed devices from loaded magazines and onto a manufacturing line or into a processing cell and feed processed parts back into empty magazines. Martek Automation’s 1110U/D sets the standard for small footprint, high capacity Magazine Handling Equipment.

These Magazine Handlers are SMEMA compatible and can be configured for many different types of magazines. Sizes can range from as little as 2 inches up to 6 inches in width and lengths of up to 12 inches.

Martek Automation has experience feeding all types of devices from small packages on Auer type or Machined Carriers to individual PCB’s and Ceramic Substrates. Heavy duty welded steel frame constructionprovides maximum rigidity and reliability.

Special features of the machine are the ability to load and unload magazines on the fly for uninterrupted production or to pause the machine for reloading.


IC3000 Work/Inspection Station

STANdARd pROdUcTS

The IC3000 Work/Inspection Station is a flexible modular work station that can be used for multiple purposes. The on-board conveyor accepts product from upstream systems or from Martek Automation’s 1110U Magazine Un-loader and positions them at the work station for assembly, rework, or inspection processes. When completed, the system conveys the product downstream to the next station or back into Martek Automation’s 1110D Magazine Loader. Multiple configurations are available to meet your specific needs.

These systems are SMEMA compatible and width adjustable from 2 inches to 6 inches. The system will automatically convey boards or carriers on a stepper motor driven edge belt conveyor to the operator work station. Heavy duty welded steel frame construction provides maximum rigidity and reliability.

The station can be configured with a simple sensor stop or with lift and locate tooling for assembly processes requiring more accuracy. Many inspection options are available from Illuminated Magnifiers, Stereo Microscopes on a manual X, Y Stage, and Video Inspection to fully automated Vision Inspection, Bar Code Readers and Data Aquisition capabilities.


CM1000 Conveyor Module

STANdARd pROdUcTS

The CM1000 is a stand alone in-line conveyor that can be configured for multiple applications. The heavy duty steel frame and on board PLC allows for easy integration of special tooling and hardware to meet your process needs. The system can be integrated with Pre-heat and Post-cool tooling, Vision Inspection, Visual Inspection, Bar Code Readers, Dispense System, and many other processes. In addition, it can be configured as a single, dual, or three stage conveyor with lengths up to 54 inches for buffering of product.


HS500 Heater Stage

STANdARd pROdUcTS

The HS500 is a stand alone system that can be integrated into a pick and place robotic work cell for clamping, heating, and purging the environment with inert gas of Micro Electronic packages in an Eutectic Die Attach process.

The HS500 operates to a maximum of 450ºC. The included Control Station allows for instant access to information through easy-to-read gauges. Automatic mode allows for remotely controlling the clamp and shutter systems. Manual setting of gas pressure and flow, inactivity timer to shut off gas flow, and temperature settings are all done through the Control Station. In addition, manual toggle switches allow opening and closing of clamps and shutters and turning heaters on and off. Precision leveling devices allow for easy set up of height and levelness to your process head and the rugged construction allows for 24/7 operation.


M1200 FIFO/LIFO Buffer

STANdARd pROdUcTS

The M1200 FIFO/LIFO Buffer accumulates product whenever a downstream system is not available in order to keep the line running smoothly. Martek Automation’s unique design of utilizing standard extruded type magazines allows an operator to introduce or remove product from the line easily. Three modes of operation are: 1) FIFO/LIFO mode, which receives parts in from the upstream system and feeds them out to the downstream in either a FIFO or LIFO process, 2) Load only, which receives parts in but does not feed them out so the operator can physically remove them, or 3) Un-load only, in which the operator physically puts parts in the magazine and the system feeds parts out but does not feed them in. In addition, the input conveyor can be fitted with a pause switch and a visual inspection station can be added to give you even more capabilities in a small footprint. These flexible features and Martek Automation’s experience in the Micro Electronics Industry give you the maximum control over your process with an affordable solution.


M2100 X,Y Positioning System

STANdARd pROdUcTS

The M2100 is a unique motion platform which moves the product under the process head instead of the process head over the product. This gives the user many more choices since there is not a weight constraint on the process head. Multiple processes can also be performed on one platform. Many processes can be integrated to include those such as Vision Inspection, In Circuit Testing, Dispensing, Welding, or Soldering. Speed and accuracy performance can be configured for the application to avoid unnecessary costs. The onboard PC allows you to integrate Data Acquisition Software for process control. The system can be configured as a manually loaded, in-line or magazine to magazine station.


Machined Carriers

STANdARd pROdUcTS

When precision and reliability are the main factors, Machined Carriers meet your process needs. These carriers can be thermally cycled without changing flatness or accuracy. Some of our customers have had their carriers in process for 15 years without any noticeable changes. All styles and sizes of carriers are available.


STANdARd pROdUcTS

The CM1000-01/02 is a stand alone, in-line conveyor that is configured for heating or cooling Micro-electronic/Hybrid packages. The system is integrated with lift and clamp tooling that is capable of pre-heating your parts to process temperature to avoid delays in the process station, or to cool parts in a post-heated process to allow operators to handle parts comfortably. The heavy duty steel frame and on-board PLC allows for easy integration of special tooling and hardware to meet your specific process needs. The system can also be integrated with Bar Code Readers for data logging. In addition, it can be configured as a single, dual, or three stage conveyor with lengths up to 48 inches for buffering of product.


CM1000-01/02 Pre-heat/Post-cool Module

Automated Material Handling Systems

STANdARd pROdUcTS


Palomar 3500 1110U Magazine Unloader Input buffer conveyor

Process conveyor with heated

lift and clamp tooling (custom)

Shuttle conveyor

5 station cure system for

snap cure expoxy

1110D Magazine Loader

Supplier to leading OEMs

STANdARd pROdUcTS

Martek Automation has supplied Automated

Handling Systems to many leading OEMs

in the industry:

Palomar Technologies

Kulicke & Soffa

Newport Corp.

Automated Tooling Systems

Machine Vision Products


Services

Engineering

Core competencies

Services

Turn-key automation solutions

Tooling and fixturing

Proposal process

Machine shop

Electro-mechanical assembly

Support

Includes:

SERVIcES


Engineering

Core competencies

Services



Proposal process

An innovative solutions provider with strong

internal processes leads to quality products

and on time delivery every time.

Automated material handling

Automated small parts assembly

Automated inspection and test

Heated tooling >300° C

Laser marking and trimming

Reverse engineering existing systems

2nd article build to print

Proficient in GAMP 5 documentation

requirements for medical device

manufacturers

SERVIcES


Engineering

Core competencies

Services



Proposal process

1st Article design, reverse engineering,

process or product development

Mechanical Systems Engineering

Semi-automatic to fully automatic

Control Systems Engineering

Design

PLC program

HMI

Panel build

Process Improvement Engineering

Documentation

Medical validation

Support in accordance with

GAMP 5 FDA guidelines

Product Development and Design for Automation

SERVIcES


Engineering

Core competencies

Services



Proposal process

SERVIcES


1 Semi-automated lid load and

automated cleaning; data

matrix scanning station for

micro-electronics package

2 Automated capacitance

and resistance tester on

MEMS sensor

3 Robotic small parts assembly

of medical device

4 Semi-automated tube loader

1 2

3 4

Engineering

Core competencies

Services



Proposal process

1 Lean manufacturing fixturing

with poka yokes

2 High temperature (>300° C) stages with

nitrogen gas purge

3 Heated lift and clamp work stage

SERVIcES


1

2

3

Engineering

Core competencies

Services



Proposal process

Customer RFQ

Does it fit our core

competency?

Return to customer

Review RFQ Develop concepts

Prepare budgetary proposal

Review documentation for completeness and determine if reverse engineering required

Present concept and budgetary

proposal

Does customer approve?

Prepare formal

proposal

Is documentation

complete?

Prepare reverse engineering

proposal

yes. 1st article design and build

yes. 2nd article design and build

no

no

no

yes

yes

SERVIcES


Machine shopShort run, prototype

Equipment

(2) Lagun Mill with CNC control

(1) Clausing CNC lathe

(1) Harig surface grinder

with 16” x 18” chuck

Software capabilities

Mastercam (programming)

Solidworks

Autocad

DXF

IGES

Step

SERVIcES


Electromechanical assembly

1st Article, 2nd Article build to print, 1 to 100

Capabilities

Electro-mechanical assembly

Electrical panel assembly

Functional testing and debugging

ESD safe

ISO 9000 compliant

Quality assurance documents

provided to customer

24 hour burn-in on all systems

Assembly checklists

Cycle test documentations

Crating checklist

SERVIcES


SupportWarranty, service contracts

Standard warranty

One year all purchased parts

90 days labor

Expendable tools and purchased

items not included

Customer to maintain spare parts

inventory on site

Immediate telephone support

24 hour on-site response time

One year service contract

(4) Scheduled quarterly service visits

24 hour emergency response

Unlimited telephone support

Customer to maintain spare parts

inventory on site

SERVIcES


Customers

Includes:

Customer list

Customer references

Customers

cUSTOMERS


Customer list

cUSTOMERS

Abbott Vascular Devices

Temecula, CA

Abbott Diagnostics

Puerto Rico

Abbott Ireland

Ireland

Advanced Bionics

Valencia, CA

Biosite Incorporated

San Diego, CA

Boston Scientific

Gallaway, Ireland

Hewlett-Packard

Corvallis, OR

Infineon Technologies

Morgan Hill, CA

Medtronic

Tempe, AZ

Systron Donner Inertial Division

Concord, CA

Texas Instruments

Tuscon, AZ


Customer references

cUSTOMERS

Martek product: Loader/Unloader, Loader, Unloader February 22, 2006; Bill C., Hewlett-Packard

The Martek tools offered reliable performance and no surprises.

The operator interface is so clear that a new operator can operate

the tool by simply looking at the large interface screen.

In the first year of implementing five Martek loader/unloaders

our cumulative down time was under one hour.

Martek delivered a quality solution with documentation, drawings,

spare parts lists, logic flow charts, and even a superior shipping

crate. Our new tools ran out of the box.

The tool build, wiring, and labeling allowed us to quickly complete

the NRTL electrical inspection.

Martek builds tools with standard components and no surprises.

The standard components shorten the technician learning curve.

Allen Bradley Micrologix

Applied Motion

PHD

Keyence

Minarik

Hewlett-Packard


Contact

cONTAcT


Reach us at:Mark NetherlandPresident, Martek [email protected]

PhoneMain 951.304.0541Fax 951.304.0582

Location38415 Innovation Court, Suite GMurrieta, California 92563

Documents

Capabilities Brochure