Carpentry Tools

Submitted By: Suchit BhansaliBatch: H-3, MechanicalSubmitted To: Prof. Deepak Mehra

IntroductionCarpentry may be defined as the process of making wooden articles & components such as roots, floors, partitions, doors & windows. Carpentry involves cutting, shaping & fastening wood & other materials together to produce a finished product. Preparation of joints is one of the important operations in woodwork.

Marking & Measuring ToolsSteel Rule- It is an important tool for linear measurement and can also be used as a marking tool.Steel Tape- It is used for large measurements, such as marking on boards and checking the over all dimensional of the work.Marking Gauge- Marking gauge is a tool used to mark lines parallel to the edge of a wooden piece. It consists of a square wooden stem with a sliding wooden stem with a sliding wooden stock (head) on it. On the stem is fitted with a marking pin, made of steel. The stock is set at desired distance from the marking point and fixed in position by a screw. It must be ensured that marking pin projects through the stem 3mm and the end is sharp enough to make a very fine line.

Mortise Gauge- A mortise gauge consists of two pins. In this, it is possible to adjust the distance between the pins, to draw two parallel lines on the stock.Try Square- It is used for making and testing the straightness and squareness (perpendicularity) of planed surfaces. It consists of a steel blade, fitted in a cast iron stock. It is also used for checking the planed surfaces for flatness. Its size varies from 150 to 300 mm, according to the length of the blade.Compass and Divider- These are used for marking arcs and circles on the planed surfaces of the wood.Scriber or Marking Knife- It is used for marking on timber. It is made of steel, having one end pointed and the other end formed into a sharp cutting edge.

Bevel/Blade- It is used for laying-out and checking angles. The blade of the bevel is adjustable and may be held in place by a thumb screw. After it is set to the desired angle, it can be used in same way as a try-square. The extra advantage of this over try square is that it can be adjusted at any angle while try square can check only perpendicularity only. A good way to set it to the required angle is to mark the angle on a surface and then adjust the blade to fit the angle.

Holding ToolsCarpenter's Vice- The carpenter's bench vice, used as a work holding device in a carpenter shop. Its one jaw is fixed the side of the table while the other is movable by means of the screw and a handle. The jaws are lined with hard wooden faces.C- Clamp- C-clamp is used for holding small works.Bar Clamp- A bar clamp as shown in the following figure is made of steel bar of T-section, with malleable iron fitting and a steel screw. It is used for holding wide works such as frames or tops.

Planing ToolsPlaning is the operation carried out on wood to produce flat surfaces. A plane is a hand tool used for this purpose. The cutting blade of a plane is fitted in a wooden or metallic block, at an angle. This cutting blade used in a plane is similar to a chisel. Different types of planes used for different purposes are shown here below.

Jack Plane- It is the most commonly used general purpose plane. It is about 30-40 cm long. The cutting blade has a cutting edge of slight curvature for quick removal of material on rough work and is also used in oblique planning.

Cutting ToolsSaws- A saw is used to cut wood into pieces. A saw is specified by length of its toothed edge. Cross-cut or Hand Saw- It is used to cut across the grains of the stock. The teeth are so set that the saw kerfs will be wider than the blade thickness for moving free11 during the cut, without sticking.Rip Saw- It is used for cutting the stock along the grains. The cutting edge of this saw makes a steeper angle, i.e. about 60", where as that of cross cut saw makes an angle of 45" with the surface of the stock.Tenon Saw- It is used to cut the stock either along or cross the grains. It is used for cutting tenons and in fine work. However, it is used for small and thin cuts. The blade of this saw is very thin and hence it is stiffened with a thick back steel strip. Hence, this is sometimes called back-saw also. (In fact in back saw, the teeth are shaped like those of cross-cut saw).

Dovetail saw- The dovetail saw is a smaller edition of the tenon saw with the same tooth pattern, but the teeth are finer, 18–24 per 25 mm, and it has a thinner blade. It is used for dovetails and other fine work. Dovetail saws are obtainable up to 200 mm in length.Bow saw- The bow saw, also known as a frame saw because of its construction, has a thin blade and is used for cutting circular or curved work. The blade is held in tension by a cord twisted tourniquet fashion, though modern versions are fitted with an adjustable steel rod. The teeth are of the cross cut saw pattern and blades are 200 mm to 400 mm in length.Hack saw- A hack saw is a framed saw that is used to cut metal components such as pipes. A hack saw can cut through copper, brass and steel.

Coping saw- The coping saw has a very narrow blade held in tension by the springing of the frame and is also used for cutting curves, especially internal and external shapes. The teeth are of the rip saw pattern, typically 14 teeth per 25 mm and blades can be 150 mm long. For internal shapes the blade can be released from the frame and reconnected and tensioned after pushing the blade through a hole.

Shaping tools Even though work on curved surfaces can be carried out with planes and chisels, the following tools are used for shaping curved surfaces and edges:

Spokeshaves Rasps & Files

Spokeshave- Spokeshaves perform a similar role to a smoothing plane, except that they can do this on curved surfaces. They have a steel cutter set in either wood or metal handles and are designed to be used with two hands, pushing the tool along the wood to remove shavings. There are two main types, a round face for concave surfaces and a flat face for convex surfaces. Cutter widths are typically around 50 mm, but they can be up to 100 mm.

Rasps and files- Rasps and files have a hard, rough surface of miniature teeth designed to smooth wood or metal by removing very small shavings. Rasps have teeth formed individually, whereas files have teeth formed by cutting grooves into the surface in patterns. Files, in particular, come in a wide range of shapes and sizes, with rectangular, triangular, oval or circular cross-sections, and combinations of these. They are generally classified by the number of teeth per 25 mm and the pattern of cuts used to create them. These may range from 26 teeth per 25 mm on coarse files to 60 teeth on smooth ones, and the grade may differ between the faces on the same file. Generally the longer the file, the coarser it is. Rasps are mainly flat, round or half round and the teeth coarse. They are mainly used for the initial shaping of wood, able to remove a lot of material quickly but leaving a rough surface which then needs to be smoothed with a file or spokeshave.

ChiselsChisels are used for cutting and shaping the wood. Chisels used for wood working are made in various blade widths, ranging from 3 to 50 mm. They are also made in different blade lengths. Most of the chisels used for wood working are made into tang type, having a steel shank which fits inside the handle as shown in the figure. These are made of forged steel or tool steel blades.Firmer Chisel- The word 'firmer' means 'stronger' and hence firmer chisel is stronger than other chisels. It is a general purpose chisel and is used either by hand pressure or by a mallet. The blade of a firmer chisel is flat.

Dovetail Chisel- It has a blade with a beveled back, due to which it can enter sharp comers for finishing, as in dovetail joints.Mortise Chisel- This is used for cutting mortises and chipping inside holes. The cross-section of the mortise chisel is so proportioned as to withstand heavy blows during mortising. Further, the cross-section is made stronger near the shank.

Drilling or Boring Tools

Bradawl- The bradawl is used for making pilot holes for small screws or a centre mark for drilling. Some have sharp points, others have tips like a sharpened screwdriver blade or even spiral cutters. The points work by pushing aside the wood fibres when pressure is applied, but this can cause the wood to split. A sharp screwdriver tip can reduce this risk by cutting the fibres initially, the hole then being further deepened by a point.Hand drill or wheel brace-Hand drills, or wheel braces, are useful for boring screw holes up to 6 mm in diameter. A selection of twist bits is required, usually with a round shank as used with power drills.

Carpenter’s brace- The carpenter’s brace has been in use for several hundred years and can hold a wide variety of bits for boring holes and other tasks. Most types of brace have a ratchet mechanism so that the tool can be used in restricted spaces. The chuck of the brace is designed to grip bits with square shanks, called a tang. However, some braces can accept rounded shanks that are designed for power tools. The main types of bits are described below and on the page opposite.

Miscellaneous ToolsMallet- A mallet made up of wood or rubber is like a hammer used to drive the chisel with considerable force to be applied, which may be the case in making deep rough cuts Steel/Iron hammer should not be used for the purpose, as it may damage the chisel handle. Further, it is advisable to apply a series of light taps with the mallet rather than a heavy single blow.

Pincer- It is usually made up of two forged steel arms hinged and is used to pull-out small nails from wood. The inner faces of the pincer jaws are bevelled and the other faces are plain. The end of one arm has a ball and the other has a claw. The bevelled jaws and the claw are used for pulling out small nails, pins and screws from the wood.

Claw Hammer- It has a striking flat face at one end and the claw at the other. The face is used to drive nails into wood and for other striking purposes and the claw extracting relatively large nails out of the wood. It is usually made up of cast iron.