31
ISSUE LEVEL 02 U:\APPROVED MANUALS\MAN-0048\MAN-0048-01 CASEMENT HARDWARE FABRICATORS MANUAL 2nd Edition INDEX Key features Introduction to Caldwell Casement Hardware AMC200 Series Hinge AMC210 Hinge Dimensions AMC216 Hinge Dimensions AMC220 Hinge Dimensions AMC224 Hinge Dimensions AMC210i Hinge with Integrated Restrictor AMC216i Hinge with Integrated Restrictor AMCSG Series AMC224SG Hinge Dimensions AMC228SG Hinge Dimensions AMC4000 Series AMC4010 Hinge Dimensions AMC4012 Hinge Dimensions AMC4000i Hinge Dimensions AMC5000 Series AMC5012 Hinge Dimensions AMC 59-5012 Channel Mounted Euro Hinge AMC5000i Hinge with Integrated Restrictor Friction Adjustable Limit Device (Non-release) Friction Adjustable Limit Device (Key-release) Truth Limit Device Truth Friction Adjustor/Limit Restrictor Truth Key Release Limit Device Truth Ratchet Support Arm 900/901 Series Restrictor 230 Storm Catch 211 Spring Catch Availability Applicable Standards Testing Warranty Details Maintenance Authorities 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 31 HIGH QUALITY FRICTION HINGES AND LIMIT DEVICES. PATENTED FRICTION HINGES TO EFFECTIVELY IMPROVE WINDOW SEALING. VARIOUS PRODUCTS AVAILABLE FOR COMMERCIAL AND DOMESTIC USES. PRODUCTS SUITABLE FOR TOP, BOTTOM AND SIDE HUNG VENTS. CATCHES FOR SECURELY CLOSING THE VENT. KEY FEATURES Caldwell Hardware (UK) Ltd Herald Way, Coventry, CV3 2RQ. Tel. 024 7643 7900 Fax. 024 7643 7969 Email: [email protected] Web Site: www.caldwell.co.uk © 2013 Caldwell Hardware (UK) Limited Published on 30/10/2013 at 15:25:02 Page 1 of 31

CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

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Page 1: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

ISSUE LEVEL 02U:\APPROVED MANUALS\MAN-0048\MAN-0048-01

CASEMENT HARDWAREFABRICATORS MANUAL

2nd EditionINDEX

Key featuresIntroduction to Caldwell Casement HardwareAMC200 Series Hinge AMC210 Hinge DimensionsAMC216 Hinge DimensionsAMC220 Hinge DimensionsAMC224 Hinge DimensionsAMC210i Hinge with Integrated RestrictorAMC216i Hinge with Integrated RestrictorAMCSG Series AMC224SG Hinge DimensionsAMC228SG Hinge DimensionsAMC4000 SeriesAMC4010 Hinge DimensionsAMC4012 Hinge DimensionsAMC4000i Hinge DimensionsAMC5000 SeriesAMC5012 Hinge DimensionsAMC 59-5012 Channel Mounted Euro HingeAMC5000i Hinge with Integrated RestrictorFriction Adjustable Limit Device (Non-release)Friction Adjustable Limit Device (Key-release)Truth Limit DeviceTruth Friction Adjustor/Limit RestrictorTruth Key Release Limit DeviceTruth Ratchet Support Arm900/901 Series Restrictor230 Storm Catch211 Spring CatchAvailability Applicable StandardsTestingWarranty DetailsMaintenance Authorities

1234567891011121314151617181920212223242526272829303030303031

HIGH QUALITY FRICTION HINGES AND LIMIT DEVICES. PATENTED FRICTION HINGES TO EFFECTIVELY IMPROVE WINDOW SEALING. VARIOUS PRODUCTS AVAILABLE FOR COMMERCIAL AND DOMESTIC USES. PRODUCTS SUITABLE FOR TOP, BOTTOM AND SIDE HUNG VENTS. CATCHES FOR SECURELY CLOSING THE VENT.

KEY FEATURES

Caldwell Hardware (UK) LtdHerald Way,Coventry,CV3 2RQ.

Tel. 024 7643 7900Fax. 024 7643 7969

Email: [email protected] Site: www.caldwell.co.uk

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 1 of 31

Page 2: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

Introduction to Caldwell Casement HardwareTelephone 024 7643 7900

ISSUE LEVEL 01U:\APPROVED MANUALS\MAN-0048\MAN-0048-02

Friction HingesHigh quality Friction Hinges for a range of applications. Friction Hinges with integrated RestrictorHigh quality Friction Hinges that have a built in Restrictor. Butt HingesPlease contact Caldwell for availability. Limit DevicesBar Restrictor type device for limiting the opening angle of a vent. These are available in releasable and non-releasable forms, for a wide range of applications. Face fitting RestrictorsThe 900 Series Restrictor offers ease of fitting, where in-channel bar typerestrictors are not intended to be fitted. Catches for securing Casement SashesThe 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will need to be on friction stays, or have a limit device in place. Extra Casement products detailed in other Manuals

There are detailed Manuals available for Folding Openers and Pivot Hardware (please contact Caldwell Technical Department). - Folding Opener Fabricators Manual: request MAN-0002- Folding Opener Plus Fabricators Manual: request MAN-0034- 3000 Pivot Fabricators Manual: request MAN-0029

NOTE: IF YOU REQUIRE CASEMENT HARDWARE NOT SHOWN ABOVE, PLEASECONTACT CALDWELL, AS THERE MAY BE OTHER PRODUCTS AVAILABLE

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 2 of 31

Page 3: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC200 SERIES - TOP/BOTTOM HUNG HINGESTelephone 024 7643 7900

ISSUE LEVEL 01DATASHT-00704

PART No. TYPE SIZE "A" INSIDE FRAME

MAX

VENT

WEIGHT

MAX OPENINGSTACK

HEIGHT

AMC210 Inline 254mm

(10")

266.7mm - 711.2mm

(10.5" - 28")

38.56kg

(85lbs)60 degrees

15.875mm

(0.675")

AMC216 Inline406.4mm

(16")

711.2mm - 1016mm

(28" - 40")

56.70kg

(125lbs)49 degrees

15.875mm

(0.675")

AMC220 Inline558.8mm

(22")

1016mm - 1270mm

(40" - 50")

72.57kg

(160lbs)49 degrees

15.875mm

(0.675")

AMC224 Inline609.6mm

(24")

1016mm - 1524mm

(40" - 60")

81.65kg

(180lbs)

30 degrees (45 degrees

with stop removed)

15.875mm

(0.675")

AMC 4-BAR CHANNEL MOUNT PROJECTION HINGES

Hinge mounting: The use of M5 (No.10) stainless steel panhead screws are recommended. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge. Opening angle: For vents usedin high winds, requested limited opening (i.e. for child safety), the use of an additional Limit/Friction devicemay be required (e.g. AMC177& AMC419).

"A"

NOTE: DONOT SCALE

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 3 of 31

Page 4: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC210 PROJECTION INLINE 4-BAR HINGETelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00712

218.3mm

NOTE: DO NOT SCALE

15.88mm STACK HEIGHT

SET HOLE

161.1mm

HEAD/CILL(2.36mm)

41.78mm

SET HOLE10" ONLY

HEAD/CILL(2.36mm)

12.7mm 165.1mm 37.54mm

INFORMATIONPROJECTION: INLINEVENT HEIGHT: 266.7mm (10.5") TO 711.2mm (28")VENT WEIGHT: 38.56kg (85lbs) MAX.MAX OPENING: 60°MOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

19.1

8mm

22.7

3mm

22.7

3mm

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 4 of 31

Page 5: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC216 PROJECTION INLINE 4-BAR HINGETelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00713

NOTE: DO NOT SCALE

15.88mm STACK HEIGHT

INFORMATIONPROJECTION: INLINEVENT HEIGHT: 711.2mm (28") TO 1016mm (40")VENT WEIGHT: 56.7kg (125lbs)MAX OPENING: 49°MOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

370.68mm

SET HOLE194.48mm

12.7mm

112.73mm

241.3mm

SET HOLE

HEAD/CILL(2.36mm)

41.78mm

HEAD/CILL(2.36mm)

37.54mm

22.7

3mm

19.1

8mm

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 5 of 31

Page 6: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC220 PROJECTION INLINE 4-BAR HINGETelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00714

NOTE: DO NOT SCALE

15.88mm STACK HEIGHT

INFORMATIONPROJECTION: INLINEVENT HEIGHT: 1016mm (40") TO 1270mm (50")VENT WEIGHT: 72.57kg (160lbs)MAX OPENING: 49°MOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

SET HOLE

SET HOLE

472.29mm

227.81mm

41.78mm

HEAD/CILL(2.36mm)

HEAD/CILL(2.36mm)

12.7mm

112.73mm

292.1mm 37.54mm

22.73mm

19.1

8mm

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 6 of 31

Page 7: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC224 PROJECTION INLINE 4-BAR HINGETelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00715

NOTE: DONOT SCALE

15.88mm STACK HEIGHT

INFORMATIONPROJECTION: INLINEVENT HEIGHT: 1016mm (40") TO 1524mm (60")VENT WEIGHT: 81.65kg (180lbs)MAX OPENING: 30° (or 45° with stop removed)MOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

573.

89m

m

230.

99m

m

41.7

8mm

12.7

mm

342.

9mm

37.5

4mm

112.

73m

m

HEA

D/C

ILL

(2.3

6mm

)

HEA

D/C

ILL

(2.3

6mm

)

SET HOLE

SET HOLE

REMOVABLE SAFETY LIMIT STOP PROVIDED WITH 24" PROJECTION HINGES. LIMITS HINGE TO 30° OPENING

19.18mm

22.73mm

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 7 of 31

Page 8: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

B ( 1 : 1 )

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC210i HINGE WITH INTEGRATED RESTRICTORTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00702

B

140.

3

"A"

Adjustable Limit Stop

Sliding Arm Bracket

PART No. TYPE SIZE "A" INSIDE FRAMEMAX VENT

WEIGHT

MAX

OPENING

STACK

HEIGHT

AMC210i Inline 254mm

(10")

411mm - 584mm

(16.2" - 23")40kg (80lbs) 22 degrees

15.875mm

(0.625")

22° Max opening

Security screw releases limit

device (AMC499 key required to

operate)

Adjust opening by positioning the limit stop

AMC210i INTEGRATED 4-BAR CHANNEL MOUNT PROJECTION HINGE. FOR TOP/BOTTOM HUNG CASEMENTS.

Hinge mounting: The use ofM5 (No.10) stainless steel pan head screws are recommended. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge.

NOTE: DONOT SCALE

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 8 of 31

Page 9: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

B ( 1 : 1 )

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC216i HINGE WITH INTEGRATED RESTRICTORTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00703

B

"A"

Hinge mounting: The use of M5 (No.10) stainless steel pan head screws are recommended. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge.

Adjust opening by positioning the limit

stop

Standard 16" Projection Hinge

components

Adustable Limit Stop

Mount KLD Bracket so this angle does

not exceed 50°

PART No. TYPE SIZE "A" INSIDE FRAMEMAX VENT

WEIGHT

MAX

OPENING

STACK

HEIGHT

AMC216i Inline406.4mm*

(16")*

704.85mm - 1016mm

(27.75" - 40")

56.70kg

(125lbs)see diagram

above

15.875mm

(0.625")

*: DIMENSION IS FOR THE HINGE ONLY, NOT INCLUDING RESTRICTOR

AMC216i INTEGRATED 4-BAR CHANNEL MOUNT PROJECTION HINGE. FOR TOP/BOTTOM HUNG CASEMENTS.

"X"°

Pre-punched holesto locate limit stop

KLD Bracket

Security screw releases limit

device (AMC499 key required to

operate)

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 9 of 31

Page 10: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

SG SERIES - INLINE HINGES FOR CURTAIN WALLINGTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00705

NOTE: DONOT SCALE

PART No. SIZE VENT HEIGHTVENT

WEIGHT

MAX

OPENING"A" "B" REF "C"

STACK

HEIGHT

AMC224SG609.6mm

(24")

1092.2mm - 1905mm

(43" - 75")

109kg

(240lbs)22 deg.

573.86mm

(22.593")

230.96mm

(9.093")

342.9mm

(13.5")(0.625")

AMC228SG711.2mm

(28")

1422.4mm - 2209.8mm

(56" - 87")

140kg

(308lbs)20 deg.

675.46mm

(26.593")

230.96mm

(9.093")

444.5mm

(17.5")(0.625")

"C"

(112

.7m

m)

Vent Bar Set Hole

("B")

"A"

34.9

3mm

35.1

8mmTrack Set

HoleOptional Set

Track Hole

Track Set Hole

73m

m

(AM

C22

0SG

on

ly)

The "SG" series hinges are for heavy duty for large projection and Curtainwall Vents. They are of Austenitic stainless steel andbrass construction.

Reinforced support arm.(Double reinforced on 28" size)

Extra long solid brass structural

shoe

Easy access friction adjusment screw

Front loaded geometry provides

ease of vent operation and

holds vent open at desired position

Stainless Steel adjustable limit stop is integrated into the track

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:02 Page 10 of 31

Page 11: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC224SG PROJECTION INLINE HINGE FOR CURTAIN WALLINGTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00716

NOTE: DONOT SCALE

INFORMATIONPROJECTION: INLINESTRUCTURAL GLASS VENTSVENT HEIGHT: 1092.2mm (43") TO 1905mm (75")VENT WEIGHT: 108.86kg (240lbs)MAX OPENING: 22°INTEGRATED ADJUSTABLE STOPMOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

INTE

GR

ATED

AD

JUST

ABL

E ST

OP

573.

89m

m

41.7

8mm

230.

99m

m

35.1

8mm

OPTIONALSET HOLE

SET HOLE

HEA

D/C

ILL

(2.3

6mm

)

HEA

D/C

ILL

(2.3

6mm

)

SET HOLE

37.5

2mm

393.

7mm

112.

73m

m

12.7

mm19.18mm

22.73mm

15.88mmSTACK HEIGHT

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:03 Page 11 of 31

Page 12: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC228SG PROJECTION INLINE HINGE FOR CURTAIN WALLINGTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00717

NOTE: DO NOT SCALE

INFORMATIONPROJECTION: INLINESTRUCTURAL GLASS VENTSVENT HEIGHT: 1422.4mm (56") TO 2209.8mm (87")VENT WEIGHT: 136.08kg (300lbs)MAX OPENING: 20°INTEGRATED ADJUSTABLE STOPMOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

INTE

GRA

TED

A

DJU

STA

BLE

STO

P

72.0

mm

675.

49m

m

35.1

8mm

230.

99m

m

HEA

D/C

ILL

(2.3

6mm

)

HEA

D/C

ILL

(2.3

6mm

)

OPTIONAL SET HOLE

SET HOLE

41.7

8mm

37.5

4mm

444.

5mm

112.

73m

m12

.7m

m

SET HOLE

INTEGRATED ADJUSTABLE STOPALLOWS YOU TO LIMIT HINGE OPENING TO 7°, 14°, 18° AND 20°. THE STOP CANNOT BE REMOVED.

19.18mm

15.88mmSTACK HEIGHT

22.73mm

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:03 Page 12 of 31

Page 13: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC4000 SERIES - SIDE HUNG VENT HINGES Telephone 024 7643 7900

ISSUE LEVEL 01DATASHT-00706

PART No. TYPE SIZE "A" INSIDE FRAME

MAX

VENT

WEIGHT

MAX OPENINGSTACK

HEIGHT

AMC4010 Inline254mm

(10")

279.4 - 660.4mm

(11" - 26")

34.47kg

(76lbs)75 degrees

15.875mm

(0.625")

AMC4012 Inline304.8

(12")

508mm - 838.2mm

(20" - 33")

52.16kg

(115lbs)

80 degrees (without

stop)

15.875mm

(0.625")

AMC4000 4-BAR CHANNEL MOUNT PROJECTION HINGE. FOR SIDE HUNG CASEMENTS. Hinge mounting: The use of M5 (No.10) stainless steel pan head screws are recommended. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge. Opening angle: For vents in high winds, severely limited opening or limited for safety, the use of additional limit/friction devices may be required (e.g. AMC177, AMC419).

"A"

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:03 Page 13 of 31

Page 14: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC4010 PROJECTION INLINE HINGE Telephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00718

NOTE: DO NOT SCALE

INFORMATIONPROJECTION: INLINEVENT WIDTH: 279.4mm (11") TO 660.4mm (26")VENT WEIGHT: 34.47kg (76lbs)ROTATIONAL LOAD: 16.33kg (36lbs)MAX OPENING: 70°MOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

15.88mmSTACK HEIGHT

218.29mm

125.96mm

41.78mm

FRAME(2.36mm)

FRAME(2.36mm)

SET HOLE

SET HOLE10" ONLY

12.7mm 165.1mm 37.54mm

22.7

3mm

19.1

8mm

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:03 Page 14 of 31

Page 15: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC4012 PROJECTION INLINE HINGE Telephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00719

NOTE: DO NOT SCALE

INFORMATIONPROJECTION: INLINEVENT WIDTH: 508mm (20") TO 838.2mm (33")VENT WEIGHT: 52.16kg (115lbs)ROTATIONAL LOAD: 16.33kg (36lbs)MAX OPENING: 80° (without stop)MOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

15.88mmSTACK HEIGHT

SET HOLEFRAME

(2.36mm)

269.09mm

132.31mm

41.78mm

FRAME(2.36mm)

12.7mm 190.5mm 37.54mm

65.10mm

12" CASEMENT SET HOLE

SAFETY LIMIT STOP PROVIDEDWITH 12" CASEMENT HINGES

ALLOWS YOU TO LIMIT HINGEOPENING TO 20°, 30°, OR 45°. CAN

BE REMOVED FOR CLEANING

22.7

3mm

19.1

8mm

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:03 Page 15 of 31

Page 16: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

A ( 1 : 2 )

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC4000i SERIES HINGES WITH INTEGRATED RESTRICTORTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00708

A

PART No. Type Size "A" Inside FrameVent

Weight

Max

Opening"B"

AMC4010i Inline254mm

(10")

411mm - 584mm

(16.2" - 23")

34.4kg

(76lbs)22 degrees

140mm

(5.525")

AMC4012i Inline305mm

(12")

508mm - 1016mm

(20" - 27")

52.1kg

(115lbs)30 degrees

168mm

(6.625")

AMC4000i SERIES 4-BAR CHANNEL MOUNT PROJECTION HINGE WITH ANINTEGRATED RESTRICTOR. FOR SIDE HUNG CASEMENTS. Hinge mounting: The use of M5 (No.10) stainless steel panhead screws are recommended. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge.

"B"

"A"

Adj

ust

ope

ning

by

the

limit s

top

posi

tion

ADJUSTABLE LIMIT STOP

Reference AMC4010/AMC4012 Hinge info for position and mounting locations

NOTE: DONOT SCALE

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:03 Page 16 of 31

Page 17: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC5000 SERIES - SIDE HUNG VENT HINGES Telephone 024 7643 7900

ISSUE LEVEL 01DATASHT-00707

PART No. TYPE SIZE "A" INSIDE FRAMEMAX VENT

WEIGHTMAX OPENING

STACK

HEIGHT

AMC5012 Offset304.8mm

(12")

330.2mm - 914.4mm

(13" - 36")72.6kg (160lbs) 90 degrees

15.875mm

(0.625")

Large solid brass bearing surface. With extra thick support linkage.

Linkage drives hinge open and closed, providing mechanicalassistance to the hinges 4-bar geometry.

One piece, oversized and extra thick end cap The AMC5012 hinge is intended to provide a 90°

opening. The hinge is not handed. Hinge mounting: The use of M5 (No.10) stainless steel pan head screws are recommended. Hinge capacity: Vent size and weight should not exceedthe stated capacity of the hinge. Opening angle: For vents in high winds, severely limitedopening or limited for safety, the use of additional limit/friction devices may be required (e.g. AMC177, AMC419).

1.85

mm

OFF

SET

"A"

15.88mmSTACK HEIGHT

NOTE: DONOT SCALE

© 2013 Caldwell Hardware (UK) Limited

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All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC5012 PROJECTION OFFSET EGRESS HINGETelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00720

NOTE: DO NOT SCALE

INFORMATIONPROJECTION: OFFSETVENT WIDTH: 914.4mm (36" max)VENT WEIGHT: 72.57kg (160lbs)ROTATIONAL LOAD: 22.68kg (50lbs)MAX OPENING: 90° MOUNT USING NO.10 OR M5 SS PAN HEAD SCREWS

15.88mmSTACK HEIGHT

1.85mmOFFSET

269.06mm

57.66mm 38.23mm

FRAMESET HOLE

SET HOLE

12.7mm 165.1mm 35.53mm

12.7mm

165.1mm

22.7

3mm

19.18

mm

25.22mm

© 2013 Caldwell Hardware (UK) Limited

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All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC59-5012 CHANNEL MOUNTED CASEMENT EURO HINGE Telephone 024 7643 7900

ISSUE LEVEL 01DATASHT-00725

PART No. TYPE "A" INSIDE FRAME

MAX

VENT

WEIGHT

MAX OPENING

AMC59-5012 Offset 1219.2mm MAX (48")81.65kg

(180lbs)90 degrees

- "Dual Cam" provides positive vent engagement and compression.- Allows 90° maximum opening.- All stainless steel stuctural components.- Brass bushings in high load locations.- Fits Type 1 Euro-groove for inwards and outwards opening casements.- 1.6mm compression adjustment.- 2.4mm horizontal adjusment.- Attaches to window with the included clamps. Use M5/No.10 screws for fixing(not supplied).- For all provided hardware, use a 1/8" A/F Allen key.- Hinges are handed, sold as a pair with "A" & "B" hinges ("A" shown here).

20mm

21m

m

11.5mm

18mm

Type 1 Euro-groove

0.5mm - 1.3mmGROOVE CL TO CL

Lockable cam rotates 1.6mm for compression adjusment

2.4mm horizontal adjusment

NOTE: DONOT SCALE

© 2013 Caldwell Hardware (UK) Limited

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All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC5000i SERIES - HINGES WITH INTEGRATED RESTRICTORTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00709

PART No. TYPEHINGE

SIZE"A" INSIDE FRAME

MAX VENT

WEIGHT

MAX

ROTATIONAL

LOAD

MAX

OPENING

STACK

HEIGHT

AMC5012i-15 Offset304.8mm

(12")

838.2mm - 1219.2mm

(33" - 48")

72.57kg

(160lbs)

22.68kg

(50lbs)

50

degrees

15.875mm

(0.625")

AMC5012ir-8 Offset304.8mm

(12")

609.6mm - 914.4mm

(24" - 36")

72.57kg

(160lbs)

22.68kg

(50lbs)

50

degrees

15.875mm

(0.625")

AMC512i INTEGRATED 4-BAR CHANNEL MOUNT PROJECTION HINGE. FOR SIDE HUNG CASEMENTS. Hinge mounting: The use of M5 (No.10) stainless steel panhead screws are recommended. Suitable fixingsare required to prevent head/cill rotation due to the high loads. Hinge capacity: Vent size and weight should not exceed the stated capacity of the hinge. "A

"

Standard AMC5012Casment Hinge

components

AMC5012i-15 model shown.Please note that on the

AMC5012ir-8 model, this arm would point to the opposite

direction.

Security screw releases limit

device (AMC499 key required to

operate)

Sliding limit arm bracket

Max. Angle 50°

NOTE: DO NOT SCALE

© 2013 Caldwell Hardware (UK) Limited

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All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

LIMIT DEVICES - FRICTION ADJUSTERS (NON-RELEASABLE)Telephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00710

PART No. "A" ARM LENGTH "T" TRACK LENGTH MOUNTING BRACKET WIDTH

AMC177 152.4mm (6") 152.4mm (6") 19.05m m

AMC178 203.2mm (8") 254mm (10") 19.05m m

AMC1672-10-12 254mm (10") 308m m (APPROX. 12") 15.00m m

AMC532 152.4mm (6") 203.2mm (8") 19.05m m

HINGE EXAMPLE

TYPICAL FRICTION ADJUSTER MOUNTING

FRICTION ADJUSTER

50°MAX

22.7

3mm

15.88mmSTACK HEIGHT

Materials: Stainless steel with brass shoe. Mount with (4) No.10/M5 pan head stainless steel screws (not supplied)

"A" Arm

44.45mm

50°

(Max

whe

n fu

lly o

pen)

10.16mm

25.40mm"T" Track

10.16mm

MO

UN

TIN

GBR

ACKE

T W

IDTH

NOTE: DONOT SCALE

© 2013 Caldwell Hardware (UK) Limited

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All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

AMC419 SERIES - LIMIT DEVICES (KEY RELEASABLE)Telephone 024 7643 7900

ISSUE LEVEL 02DATASHT-00711

PART No. "A" ARM LENGTH "T" TRACK LENGTH

AMC419-5-6 127mm (5") 152.4mm (6")

AMC419-6-6 152.4mm (6") 152.4mm (6")

AMC419-6-7.25 152.4mm (6") 184.15mm (7.25")

AMC419-6-8 152.4mm (6") 203.3mm (8")

AMC419-6-10 152.4mm (6") 254mm (10")

AMC419-7-6 177.8mm (7") 152.4mm (6")

AMC419-7-7.25 177.8mm (7") 184.15mm (7.25")

AMC419-7-8 177.8mm (7") 203.2mm (8")

AMC419-8-6 203.3mm (8") 152.4mm (6")

AMC419-8-7.25 203.3mm (8") 184.15mm (7.25")

AMC419-8-8 203.3mm (8") 203.3mm (8")

AMC419-8-10 203.3mm (8") 254mm (10")

AMC419-9-6 228.6mm (9") 152.4mm (6")

AMC419-9-7.25 228.6mm (9") 184.15mm (7.25")

AMC419-10-7.25 254mm (10") 184.15mm (7.25")

AMC419-10-8 254mm (10") 203.3mm (8")

AMC419-10-10 254mm (10") 254mm (10")

AMC419-10-12 254mm (10") 304.8mm (12")

AMC419-11-7.25 279.4mm (11") 184.15mm (7.25")

AMC419-11-8 279.4mm (11") 203.3mm (8")

AMC419-12-10 304.8mm (12") 254mm (10")

AMC419-12-12 304.8mm (12") 304.8mm (12")

AMC419-12-16 304.8mm (12") 406.4mm (16")

AMC419-12-18 304.8mm (12") 457.2mm (18")

AMC1027-6-6 ** 152.4mm (6") 152.4mm (6")

AMC1027-6.5-7.25** 158.8mm (6.5") 184.2mm (7.25")

AMC1027-8-8** 203.2mm (8") 203.2 (8")

"A" Arm

67.56mm

19.1

8mm

50°

(Max

whe

n fu

lly o

pen)

"T" Track

10.16mm

25.40mm 10.16mm

9.533x mm

3 Position Adjustable Stop/Set Hole

Hinge

419 Keyed Limit Device

Typical 419 Keyed Limit Device Mounting

**: AMC1027 is released on the sash rather than the frame (as it is on the AMC419 model). Materials: Stainless steel with brass shoe. Mount with (4) No.10/M5 pan head stainless steel screws (not supplied).

Keyed Bracket

22.7

3mm

15.88mmSTACK HEIGHT

NOTE: ENSURE THESCREW IN THE KEYED

DEVICE IS SECUREBEFORE OPERATION

NOTE: DONOT SCALE

Security screw releases limit device (AMC499 key required to operate)

© 2013 Caldwell Hardware (UK) Limited

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© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:04 Page 23 of 31

Page 24: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

© 2013 Caldwell Hardware (UK) Limited

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Page 25: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:04 Page 25 of 31

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© 2013 Caldwell Hardware (UK) Limited

Published on 30/10/2013 at 15:25:04 Page 26 of 31

Page 27: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

900/901 SERIES RESTRICTORTelephone 024 7643 7900

ISSUE LEVEL 05DATASHT REF. 10000

13.00

36.0

0

900 SERIES RESTRICTORSpring action aluminum extruded arm with positive re-engagement. Used in conjunction with steel pin housed in aluminium bracket and tested to meet 600N loads in accordance with BS6375 part 2. 900 RESTRICTOR ARM (Without Locking arm)Non-Lockable. Spring operated, self engaging. 901 RESTRICTOR ARM (With Locking arm)Lockable, with Allen key. Spring operated, self engaging. 901S RESTRICTOR ARM (With Security Screw)Lockable with Security Allen Key. Uses special security screw with mating security Allen Key. Please note that the Allen key N70001 is supplied seperately. MATERIALBracket:- Extruded aluminum to BS1474Arm housing:- Extruded aluminum to BS1474Locking Arm:-Extruded aluminum to BS1474Locking screw and rivets: Stainless steelSpring:- Spring steel

901 TYPE 900 TYPE

18

57

20

6.5

19.5

902 RESTRICTOR PIN -SOLD SEPARATELY

MATERIALBracket:- Extruded aluminum to BS1474Pin: Zinc plated Mild Steel

Other finishes are available on request

PART No. FINISH

900ANSAT SATIN ANODISED900HIPCAWHITE WHITE POWDER COAT901ANSAT SATIN ANODISED901HIPCAWHITE WHITE POWDER COAT902ANSAT SATIN ANODISED902HIPCAWHITE WHITE POWDER COAT

© 2013 Caldwell Hardware (UK) Limited

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Page 28: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

230 STORM CATCHTelephone 024 7643 7900

ISSUE LEVEL 02DATASHT REF. 10021

230 STORM CATCHA friction slide catch designed where automatic re-engagement is not required. Note: The 230 Catch can be used in tandem ifrequired (tandem bar sold separately). MATERIALCatch:- Extruded aluminum to BS1474Tongue:- Extruded aluminum to BS1474Keep:-Extruded aluminum to BS1474Spring:- Spring steel

Other finishes are available on request

PART No. FINISH DESCTRIPTION

23000ANSAT SATIN ANODISED 0mm Step23000HIPCAWHITE WHITE POWDER COAT 0mm Step23007ANSAT SATIN ANODISED 7mm Step23007HIPCAWHITE WHITE POWDER COAT 7mm Step24012 2mm Packer24022 3mm Packer23124 5mm Packer

2413

30

33

50

46

19.7

37 "A"

33

33

PACKERS:Packers are avaialable for additional spacing of the catch keepers 2mm Aluminium Part No. 240123mm Aluminium Part No. 240225mm Black Nylon Part No. 23124

STANDARD KEEPSSupplied with Catch

Pack No. 23000To suit flush

(Dim A=0mm)

Pack No. 23007To suit flush

(Dim A=7mm)

© 2013 Caldwell Hardware (UK) Limited

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Page 29: CASEMENT HARDWARE FABRICATORS MANUAL · 2015-06-05 · Catches for securing Casement Sashes The 230 & 211 Catches offer a method of locking the sashes securely. Note: The vent will

All of the information shown on this data sheet was correct at the time of issue.All information however is subject to change and therefore it is advisable to check

with Caldwell Hardware to ensure that you have the latest issue level.

211 SPRING CATCHTelephone 024 7643 7900

ISSUE LEVEL 04DATASHT REF. 10003

211 SPRING CATCHAn innovative lever movement allows operation from almost any angle. It's wide arc offers successful pole operation. This Spring Catch gives peace of mind as the catch can be re-engaged, just by closing the window. Note: The 211 Catch can be used in tandem (or triple) if required. Tandem bar sold separately. MATERIALCatch:- Extruded aluminum to BS1474Tongue:- PVCKeep:-Extruded aluminum to BS1474Spring:- Spring steel

Other finishes are available on request

PART No. FINISH DESCTRIPTION

21100ANSAT SATIN ANODISED 0mm Step

21100HIPCAWHITE WHITE POWDER COAT 0mm Step21105ANSAT SATIN ANODISED 5mm Step21105HIPCAWHITE WHITE POWDER COAT 5mm Step21107ANSAT SATIN ANODISED 7mm Step21107HIPCAWHITE WHITE POWDER COAT 7mm Step21116ANSAT SATIN ANODISED 16mm Step21116HIPCAWHITE WHITE POWDER COAT 16mm Step24012 2mm Packer24022 3mm Packer23124 5mm Packer

PACKERS:Packers are avaialable for additional spacing of the catch keepers 2mm Aluminium Part No. 240123mm Aluminium Part No. 240225mm Black Nylon Part No. 23124

STANDARD KEEPSSupplied with Catch

Pack No. 21100To suit flush

(Dim A=0mm)

Pack No. 21105To suit flush

(Dim A=5mm)

5033

25

2213

"A" 49

57

22

Pack No. 21107To suit flush

(Dim A=7mm)

Pack No. 21116To suit flush

(Dim A=16mm)31

33

33

33

33

2015

© 2013 Caldwell Hardware (UK) Limited

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AVAILABILITY Standard stock items are based on a 5 day lead time. Products that are not in stock may be subject to longer lead times. Contact Caldwell for confirmation. APPLICABLE STANDARDS & TESTING Please contact Caldwell for test data on applicable products. WARRANTY DETAILS For full details of the warranty, please contact our Customer Service Team. MAINTENANCE Caldwell Casement Hardware is free from routine maintenance (unless otherwise stated) and when installed in accordance with our guidelines should continue to perform for many years without problems. Fixings to be tightened as required.

© 2013 Caldwell Hardware (UK) Limited

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AUTHORITIES

All Caldwell products are manufactured according to BS EN ISO 9001:2008 certified Quality Management Systems.

Where product standards do not exist Caldwell have set in house procedures.

Further information on specific testing is often available from our technical department.

Caldwell are also members of The Council for Aluminium in Building (CAB) which brings together three existing trade associations, the Architectural Aluminium Association, The Patent Glazing Contractors Association and

the Aluminium Window Association, into a unified voice.

© 2013 Caldwell Hardware (UK) Limited

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