Catalogue 3 - Kessel Rioolpompenkessel-rioolpompen.nl/wp-content/uploads/2015/04/... · KESSEL offers a wide range of innovative polymer separators for different areas of application

3.0Catalogue

www.kessel.comMade in Germany

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5 Separators

Grease separators Page 234 – 249

for free standing installation

Grease separators Page 251 – 258

for underground installation

Oil-, Fuel- and Page 259 – 268

Coalescence separators

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226 Catalogue 3.0

Grease separators –

Everything specialists need to know

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Grease separators

Operations from small restaurants to largescale food processing plants disposing fats,oils and grease (FOGs) into public wastewaterdrainage systems are becoming an increasingconcern to industry, government andenvironmental agencies.Wastewater travels a long distance from itsoriginal source to the wastewater treatmentfacilities. During this time large amounts ofgrease and food wastes build up in thedrainage pipe systems leading to operationaland public effects:

…Operational effectsOne of the most severe drainage problemsin food processing facilities is the build upof grease layers within the drainage systemleading to negative effects, such as increasedodour emissions, reduced efficiency of thedrainage system, additional maintenancecosts, pipe blockage or even potentialflooding.

…Public effectsFOGs also affect public wastewater streamsby causing sewer blockage and reducing theefficiency of public sewage plants. Thisleads to additional costs for maintenanceand repair.

Reasons for installing a grease separation system

Water is one of our most precious resources and is not available in unlimited quantities. Forthis reason, contaminated wastewater from kitchens wastewater must be pretreated andcleaned with the aid of appropriate separator systems before it is discharged to the publicsewer system.

KESSEL offers a wide range of innovative polymer separators for different areas of applicationand wastewater quantities:

Avoiding a pipe blockage

Prevention of corrosion andodour build-up

Effects on wastewater treatment facilities

Grease separators

Grease separators

for free-standing installation

Grease separators for disposal via a disposaltruck (full disposal) are used wherevermedium to large quantities of grease occur.The entire tank contents are emptied atregular intervals.Grease separators for partial disposal (selfdisposal) are ideal for all areas where smallerquantities of sludge and grease are created,or where access for a disposal truck is limited(for example mountain huts, ships, etc.) orwhere it is not possible to install a disposalline. Grease and sludge are disposed ofseparately in manageable polymer barrels.

Grease separators


If indoor space is limited, the grease separatorsystem must be installed outside thebuilding.

Individual Solutions

Thanks to the knowledge and possibilitiesin the field of polyethylene technologyKESSEL is not only able to manufactureseries products, but also special solutionsin accordance with project-specificrequirements.

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For a clean environment

When to use a grease separator ? Separator function based on EN 1825



…Easy transportTheir low weight allows our greaseseparators to be transported easily by handon site. A special base design also allowsthem to be transported by forklift truck.

…Simple and fast installationWith EasyClean: The curved shape of theone-piece tank makes it ideal for retrofittingpurposes, even where space is tight throughnarrow staircases and doorways for example.

…Fracture resistanceThe polyethylene material ensures a highimpact strength. This means that soilmovements can easily be compensated forwhere installation is in the ground.

…Resistant to aggressive greaseThe polyethylene material used is 100 %resistant to aggressive grease. This guaranteesa long service life since there is no damageto the material due to corrosion.

Polyethylene grease separators –The long term solution

Grease separators should be installed in alllocations where greases and oils from plant oranimal origin are required to be removed fromthe wastewater stream. This applies tocommercial and industrial applications, forexample:

Butchers, meat and sausage factoriesPre-prepared meal productionSlaughterhouses and meat preparationfacilitiesSoap / stearin production plantsRestaurants and fast food shopsFish production facilitiesCooking oil refineries, butter / margarineproductionFrying facilities / nut roasting factoriesCafeterias in commercial buildings, hospitals,universities, military bases and governmentagencies

The KESSEL Euro separator based on Euro-Norm EN 1825 (as seen in the illustrationbelow) consists of a grease separationchamber with an integrated sludge traplocated at the bottom. Following the separatoris a sampling chamber. Wastewater containingfats, oils and grease (FOG) is guided into theseparator by a pacifying pipe which allows thewastewater to be slowly and evenlydistributed into the separator preventing fastflowing wastewater from disturbing theseparation process inside the chamber. Theseparation of the light material (FOG) and theheavier material (sludge) from the wastewateris all accomplished by the force of gravity.Heavily emulsified greases and oils may notbe completely separable with the gravitymethod.

What can enter the separator ?

Only wastewater containing organic FOG,which are required to be separated from thewater, should be allowed into the separator.Under no circumstances should sewage,

rainwater or wastewater containing mineraloils (hydrocarbon based) be allowed to enterthe separator. Examples of what should be connected to aseparator: floor drains with odour traps,drainage channels, sinks, dishwashingmachines and cooking vats.

Sludge separation chamber

The sludge separator serves to collect sludge /sediment which sinks to the bottom of thechamber due to its density being greater thanthat of the density of water.

Grease separation chamber

In the grease separation chamber, organicFOG (being less dense than water) separatefrom the wastewater and rise to the surfaceof the chamber. As more wastewater entersthe chamber, the layer of separated greasesand oils builds from the top down until thegrease separation chamber is full and theentire chamber is emptied.

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InletRefill inletSeparation chamberInspection windowOutletSampling chamber

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228 Catalogue 3.0



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Installation notes

Inlet pipingRequirements made on the installation location

Before a free-standing separator system canbe installed, it must be checked that theplanned set-up location is frost-free, has ahorizontal, load-bearing floor, that there issufficient space for set-up, operation,maintenance and control of the separatorsystem and that the room is well vented andaerated. A water connection must be availablefor filling and cleaning the separator systemas well as the respective electric installationsrequired. When separator systems are to beinstalled underground it must be checked thatthere are no supply lines or cables within thearea to be dug out. It must be rememberedthat accessibility for maintenance, inspectionand disposal must be guaranteed at all times.Grease separator systems should be installednear where the wastewater is produced, butshould not be in unventilated rooms or storageareas. To avoid odour pollution, they shouldnot be located near occupied rooms andparticularly near windows or ventilationopenings. The systems must be easy fordisposal vehicles to reach. Special operatingconditions or constructional circumstances canmake it necessary to locate the system furtheraway from the points where the wastewater

occurs. Separator systems should be set up insuch a way that frost damage is avoided andall the parts which require regular maintenanceare easily accessible at all times. Wherevernecessary, separator system covers must bebedded in such a way that the extra load onthe separator does not exceed its load capacity.

Unless any official requirements exist, greaseseparator systems must be connected to thesewer system as follows: the wastewatermust be drained to the grease separatorsystem via gravity. Grease separator systemsinstalled below the backwater level (seeEN 752-1) must be equipped with a twin pumplifting station. The supply pipes to theseparator systems must have a gradient of atleast 2 % (1:50) to prevent grease blockage.If this is not possible for constructional oroperational reasons, and/or if longer pipes arenecessary, suitable measures must be takento prevent grease blockage and deposits.

Connection to the drainage system

Wastewater entering a grease separator fromthe kitchen must do so in a calm manner inorder to not agitate the sludge and greaselayers inside the separator. Down pipes fromthe kitchen should be connected to thehorizontal pipe with two 45 degree fittings �

with at least 250 mm between the two fittings� (no 90 degree fittings should be used). Nodownward pipes should be connected to themain separator inlet pipe immediately prior toentering the separator. For a separator with aØ 110 inlet, no downward connection shouldbe made within 1 meter of the inlet to thegrease separator - for a Ø 160 inlet a 1.5meter distance should be observed � - for aØ 200 inlet a 2.0 meter distance should beobserved. Separator inlet pipes should be laidwith at least a 2 % (1:50) slope to theseparator. In the case that the main inlet pipeis laid through cold rooms or underground,equipping this pipe with insulation or a heatingsystem equipped with a thermostat should beconsidered.

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Clever problem-solvers for smooth disposal

Disposal pipe

The disposal pipe should be laid on a steadyupward slope from the grease separator to thetransfer point to the disposal vehicle, 90degree elbows should be avoided. Disposalpipes should be executed as pressure or intakepipes in the necessary pressure level inaccordance with the system features. Tightconnections must be used for the individualpipes and fittings. Disposal pipes with aconstant diameter should be laid to thetransfer point. The intake pipe must have anominal size of at least Ø 65 mm. Pipematerial for the disposal pipe should beselected depending on the contents of thewastewater (extremely high solids share),special operating situation (overpressure/underpressure) and resistance properties (fattyacids).

Shredder-Mix-System

During the separating process in a greaseseparator, fats oils and greases (FOG) areseparated from the wastewater and form acontinually growing layer which is retainedbetween the inlet and outlet of the separator.If this layer solidifies, disposal can become aproblem.

The KESSEL Shredder-Mix system uses itssturdy pump to mix the contents of the greaseseparator until grease and sludge arepumpable. Any solid materials such as bones,pieces of plastic, cords, peel etc. is choppedup by a macerating system. During this process, the homogenised tankcontents are injected back into the separatorchamber with high kinetic energy. This removesdeposits and any soiling clinging to the insidetank walls and cleans the grease separatorfrom the inside.

SonicControl

SonicControl level sensing system with ultrasonic sensor for the measurement, display andmonitoring of the grease layer thickness in agrease separator

Disposal costs are saved by extending thedisposal intervals.Environment protection Disposal of not full separators no longernecessary.User-friendly operation thanks to theinteractive control unit with digital displayand user friendly interface.



The right grease separator is just a few mouse clicks away

In order to simplify the selection process of EN 1825 grease separators, KESSEL now offers the SmartSelect grease separator specification program.This new free of charge on-line program offers the user multiple methods to accurately calculate the size of grease separator required for your specificproject. Factors such as type of restaurant, meals served per day and wastewater temperature for example all play an important role when sizing agrease separator and are required when performing the calculation.

SmartSelect is based strictly on EN 1825 regulations and assures the user that the selected grease separator will meet all codesand norms. The resulting calculation sheet can be printed out to be filed with the project documentation or saved on-line in aKESSEL “virtual project library”.

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Selection criteria

Always the right product –wastewater treatment

G D D+S D+SP M+S PV+SVersion

Products see page

* Separators for partial disposal see page 256

234

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236

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244

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238

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240

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242

�� Inspection window for measuring the grease layer thickness

Direct disposal connection for odour reduced disposal

Refill Inlet for refilling the separator with water

Control unit

With disposal program for emptying, cleaningand refilling the separator

Shredder-Mix-System for homogenization of the tanks contents and odour free disposal

For free standing installation

For underground installation

Fully automated operation

SELECTION CRITERIA FOR GREASE SEPARATORS (FULL DISPOSAL*)

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INFORMATION

Separator systems for greases

Basic construction, function and testing principles,

marking and quality monitoring

Separator systems for volatile liquids

such as oil and petrol

Basic construction, function and testing principles,

marking and quality monitoring, choice of nominal size,

installation, operation and maintenance

Drains

Load classes for upper sections and covers

for traffic areas

Separator systems for greases

Requirements on the use of separator systems

in accordance with EN 1825

1825-1EN

4040DIN

858EN

124EN

Which standards must be taken into account ?

Do you require more detailed information ?Our Service Centre will be happy to help.

You can find your personal KESSEL contacton page 3 of this catalog !

Complete System Solution

In addition to individual grease- and oilseparators, KESSEL also offers completeseparator packages consisting ofseparator, properly matched lifting stationand advantageous accessories. All fromone source - KESSEL.

Lifting and pumping stations for freestanding and underground installationsee chapter 3 “lifting stations”.Stainless steel drains and channelsfor kitchens and food processing plantssee chapter 4 “drains and channelsmade of stainless steel”.

Individual Solutions

Thanks to the knowledge and possibilitiesin the field of polyethylene technologyKESSEL is not only able to manufactureseries products, but also special solutionsin accordance with project-specificrequirements. For additional informationplease take a look at the IndividualSolutions section of this catalogueon page 283.

References

Over the past decades, KESSEL productshave proven themselves countless times indestinations all over the world. Scan thefollowing QR code to directly view our list ofreferences.

www.kessel.com/references

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KESSEL-Product information

Polyethylene grease separators

The new KESSEL grease separators EasyClean bringease of installation, cleaning performance and energyefficiency up to a new level.

EasyClean separators can be retrofitted up to thecompletely automatic system even while installed, andcan thus be adapted to changing requirements.

Grease

separators

made of

polyethylene

1 2

INSTALLATIONThe curved tank shape makes it easier to carry down narrow cellarstairs for installation in new or old buildings. Filling equipmentintegrated in the separator - installation directly on the wall possible.

PLANNING MADE EASYDirection of flow can be changed on-site by changing inlet andoutlet.

INSPECTIONSloped arrangement of the tank openings permits better access(Fig. 1).

SAVINGS POTENTIAL32 % reduction in water consumption during cleaning and filling.Up to 40 % saving on disposal times thanks to high-performancedisposal pump (Fig. 2).

CONTROLSonicControl layer thickness measuring device with ultrasonic sensor.

KESSEL INNOVATION

EasyClean for free-standing installation

NS 2, 3, 4, 7, 10

SmartSelect simply makes planning easier – calculation module for separators atsmartselect.kessel.de

Grease separator EasyCleanfor free-standing set-up inside bui ldings

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MODULAR SYSTEMCompact design – modular system. Ideal for later installation,even via narrow cellar stairs.

ASSEMBLYQuick and easy assembly thanks to low weight of the individualtanks and practical connection wedges (Fig. 3).

ABSOLUTELY WATERTIGHTSeals in accordance with EN 681-1 seal both axially and radiallyat the same time (Fig. 4).

SYSTEM ADVANTAGES

Modular system for free-standing installation

INSTALLATIONVariable upper section as standard for adaptation to the groundlevel and to compensate the floor covering settling.

ODOUR-TIGHTSelection of odour-tight covers in class A, B or D.

TRANSPORTEasy transport due to low weight.

ALTERNATIVESystems installed safely and cleanly outside the building (Fig. 5).

SYSTEM BENEFITS

Underground installation

Fettabscheidernach DIN 4040

Fettabscheider Euronach DIN EN 1825 und DIN 4040-100

54

NS 1 - NS 2 NS 1 - NS 35

CERTIFICATION The German Institute for Structural Engineering (DIBt) hasgranted site-inspection certification. This makes KESSEL thefirst manufacturer on the German market to be granted suchan inspection certificate.

KESSEL extends the warranty period for tanks beyond the statutory requirement to 20 years. This covers the water-tightness, usability and static safety of these components.

Poly

et

hylene Warranty Poly

et

hylene Warranty

20 Years

3

93 002.01/PVS

93 003.01/PVS

93 004.01/PVS

93 007.01/PVS

93 010.01/PVS

without SonicControl

NS 2NS 3NS 4NS 7NS 10

160 kg165 kg178 kg226 kg272 kg

93 002.02/PVS

93 003.02/PVS

93 004.02/PVS

93 007.02/PVS

93 010.02/PVS

with SonicControl


160 kg165 kg178 kg226 kg272 kg

Article description Weight Article #NS

234 Catalogue 3.0

Illustration

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Certification: Z-54.1-474

Delivery:System completely assembled.

Further nominal sizes on request

Grease separator EasyClean PV+S Auto Mix & Pump NS ...

with Shredder-Mix-System and fullyautomated disposal, cleaning andrefilling program,according to Euro Norm EN 1825,manufactured from virgin, non-recycledpolyethylene, pumping capacity 3.0 kW

With inspection window, refill inlet,control unit and pumpFor free-standing installation in frost-protected rooms

Version: Right side (connections for pump, disposalpipe and inspection window are on the rightside of separator, based on direction offlow). Version can be changed to left sideby exchanging inlet and outlet.

Accessories: Sampling chamber, lifting stations, remote control, TeleControl

2468

10121416

10 20 30 405 15 25 35 5045 55

3,0 kW

H [m]

Q [m3/h]

Grease separators


Grease separator EasyClean PV+S Auto Mix & Pump Products

Ø = Outer diameter b1 = Set-up dimensions

b1 b

h2

a

l

h1

h3

� 420

�

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Technical note see page 217

913 101

913 102

1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contents

Separators

400 l300 l400 l650 l900 l

Grease

separator

100 l120 l160 l280 l400 l

Nominalsize


b1

860860860

11301130

x

Installation dimensions

Total

600 l600 l800 l

1350 l1900 l

Special offer packages

Package 1 with SonicControl and sampling chamber (lateral outlet)Package 2 with SonicControl and sampling chamber (vertical outlet)

Installation example EasyClean PV+S Auto Mix & Pump Professional advantages

Program-controlled disposal and rinsing

device

Shredder-Mix-System for homogenisation

of the tank contents

3.0 kW pump

Clean and odour-free disposal and cleaning

Optional remote control


In addition to individual grease separators,KESSEL also offers complete separatorpackages consisting of grease separator,properly matched lifting station andadvantageous accessories. All from onesource - KESSEL.

Difficulty finding the product you are

looking for ?

KESSEL offers a fully staffed IndividualSolutions Department with experience indesigning and manufacturing drainageproducts exactly meeting your specifications.For additional information please take a lookat the Individual Solutions section of thiscatalogue on page 289 or contact us directlyto discuss your requirement. Contactinformation is found on page 3.

Grease separator calculation

Catalogue 3.0 235

Grease separators


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Installation hints

Important is that a sampling chamber � is installed after the outlet of the separator. The separator is installed completely level on a flat firm surfacein a frost free area. The height of the room in which the separator is installed should allow easy removal and access of the two lids.In the case that the outlet of the separator is located below the local defined backwater level, a lifting station � is to be installed according toEN 12056. In situations where the interruption of separator service is not allowable, a lifting station with double pumps is to be installed.

Notice

EasyClean PV+S Auto Mix & Pump separators should be installed in all areas where nuisance odour problems are either undesired or not allowed. Thesystems allow the user to customize settings to improve disposal performance and also allow the disposal vehicle driver to handle the complete disposalprocedure which can also be conducted during off hours. In cases where the separator is installed in an operation producing large amounts of sludge (ie. slaughterhouses / butchers) it is recommended thatthe separator be equipped with twin pumps - one pump for the disposal of the sludge and the second pump for the disposal of wastewater andseparated grease.

EasyClean PV+S Auto Mix & Pump grease separators � are designed according to EN 1825-1and are equipped with a fully automated disposal, selfcleaning and refill system. These separatorsdistinguish themselves through their ease of installation and nearly maintenance freecharacteristics.The advantage of the EasyClean PV+S Auto Mix & Pump separators is that a complete disposalcan take place through permanently installed disposal lines � while the twin covers of theseparator remain closed. With this advantage, the disposal truck can hook up to a connection on anexterior wall of the building � so that the pump of the separator can pump the separator contentsinto the waiting disposal truck without any unpleasant odours escaping. After the contents of theseparator have been pumped out, the interior of the separator is automatically rinsed and cleanedwith warm water in a multi-step automated process. The complete procedure occurs with thepress of a button and is also available with a remote control system � so that the driver of thedisposal vehicle can handle the entire procedure without the necessity of any building personnelbeing present. According to DIN V 4040-2, the complete contents of the separator should be emptied,the unit cleaned and refilled with clean cold water every fourteen days or at a minimum of onceevery month.

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SmartSelect simply makes planning easier – calculation module for separators at smartselect.kessel.de

Scan this QR code to directly view the corresponding product video.

93 002.01/MS

93 003.01/MS

93 004.01/MS

93 007.01/MS

93 010.01/MS



155 kg160 kg173 kg221 kg267 kg

93 002.02/MS

93 003.02/MS

93 004.02/MS

93 007.02/MS

93 010.02/MS

with SonicControl


155 kg160 kg173 kg221 kg267 kg

Weight Article #NS

236 Catalogue 3.0

Grease separators


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Illustration Article description




Grease separator EasyClean M+S Mix & Pump NS ...

with Shredder-Mix-System andmanually controlled disposal,cleaning and refilling program,according to Euro Norm EN 1825,manufactured from virgin, non-recycledpolyethylene, pumping capacity 3.0 kW

With inspection window, refill inlet, control unit and pumpFor free-standing installation in frost-protected rooms


Accessories:Sampling chamber, lifting stations, TeleControl

2468

10121416

10 20 30 405 15 25 35 5045 55

3,0 kW

H [m]

Q [m3/h]

Grease separator EasyClean M+S Mix & Pump Products


b1 b

h2

a

l

h1

h3

� 420

�

�


1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contents

Separators

400 l300 l400 l650 l900 l

Grease

separator

100 l120 l160 l280 l400 l

Nominalsize


b1

860860860

11301130

x


Total

600 l600 l800 l

1350 l1900 l

913 101

913 102



Installation example EasyClean M+S Mix & Pump Professional advantages

EasyClean M+S Mix & Pump grease separators � are designed according to EN 1825-1 and areequipped with an automated self-cleaning system as well as a pumping disposal system. Theseseparators distinguish themselves through their ease of installation and nearly maintenance freecharacteristics.The advantage of the EasyClean M+S Mix & Pump separators is that disposal can take placethrough permanently installed disposal lines � while the twin covers of the separator remainclosed. With this advantage, the disposal truck can hook up to a connection on an exterior wallof the building � so that the pump of the separator can pump the separator contents into thewaiting disposal truck without any unpleasant odours escaping. After the contents of the separatorhave been pumped out, the interior of the separator is automatically rinsed and cleaned withwarm water in a multi-step process which is manually controlled from the control unit �.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of once everymonth.

Manual disposal and rinsing device

Shredder-Mix-System for homogenisation

of the tank contents

3.0 kW pump


Catalogue 3.0 237

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Grease separators


Installation hints


Notice

EasyClean M+S Mix & Pump separators should be installed in all areas where nuisance odour problems are either undesired or not allowed. In caseswhere the separator is installed in an operation producing large amounts of sludge (ie. slaughterhouses / butchers) it is recommended that the separatorbe equipped with twin pumps - one pump for the disposal of the sludge and the second pump for the disposal of wastewater and separated grease.


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looking for ?




238 Catalogue 3.0

Grease separators


Grease separator EasyClean D+SP Auto Mix Products

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Weight Article #NSIllustration Article description

93 002.01/DSP

93 003.01/DSP

93 004.01/DSP

93 007.01/DSP

93 010.01/DSP



150 kg155 kg168 kg216 kg262 kg

93 002.02/DSP

93 003.02/DSP

93 004.02/DSP

93 007.02/DSP

93 010.02/DSP

with SonicControl


150 kg155 kg168 kg216 kg262 kgCertification: Z-54.1-474




Grease separator EasyClean D+SP Auto Mix NS ...

with direct disposal andShredder-Mix-System,according to Euro Norm EN 1825,manufactured from virgin, non-recycledpolyethylene, pumping capacity 3.0 kW

With inspection window, refill inlet, control unit and pumpFor free-standing installation in frost-protected rooms


Accessories: Sampling chamber, lifting stations, remote control, TeleControl

h2

a

l

h1

h3

� 420

b1 b

�

�


1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contents

Separators

400 l300 l400 l650 l900 l

Grease

separator

100 l120 l160 l280 l400 l

Nominalsize


b1

860860860

11301130

x


Total

600 l600 l800 l

1350 l1900 l

913 101

913 102



Catalogue 3.0 239

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Grease separators


Installation example EasyClean D+SP Auto Mix Professional advantages

EasyClean D+SP Auto Mix grease separators � are designed according to EN 1825-1 and areequipped with an automatically controlled pump for mixing and cleaning of the separatorscontents and inner walls. These separators are offered with a modern control unit with digitaldisplay �. It is possible to automate specific steps of the grease separator disposal process. TheEasyClean D+SP Auto Mix separators distinguish themselves through their ease of installationand nearly maintenance free characteristics.The advantage of the EasyClean D+SP Auto Mix separators is that disposal can take place throughpermanently installed disposal lines � while the twin covers of the separator remain closed.With this advantage, the disposal truck hooks up to a connection on an exterior wall of the building� and, using its own pump, suctions out the entire contents of the separator without anyunpleasant odours escaping.The Shredder-Mix-System macerates and liquifies its contents and also cleans its interiror wallsall simultaneously. This prepared wastewater is then suctioned into the waiting disposal vehicle.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of once everymonth.

Fully automatic direct disposal

with program-controlled Shredder-Mix-

System for homogenisation of the tank

contents


Simple control

Low-maintenance operation

Installation hints


Notice

EasyClean D+SP Auto Mix grease separator is ideal for installations where the presence of strong odours during disposal of the separators contentscan not be permitted. The “Shredder-Mix-System” liquifies, macerates and cleans the separators contents all in one step.In circumstances where large amounts of sludge are expected (i.e. slaughterhouses / meat processing plants), the separator should be equipped withtwo macerating pumps - one pump for the wastewater and grease, the second pump solely for the sludge.


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Weight Article #NSArticle descriptionIllustration

240 Catalogue 3.0

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145 kg150 kg163 kg211 kg257 kg


145 kg150 kg163 kg211 kg257 kg




Illustration shows Art. # 93 004.31/DS


Grease separator EasyClean D+S Mix NS ...

with direct disposal andShredder-Mix-System,according to Euro Norm EN 1825,manufactured from virgin, non-recycledpolyethylene, pumping capacity 3.0 kW

With refill inlet and pump For free-standing installation in frost-protected rooms

Version: Right side (connections for pump, disposalpipe and inspection window are on theright side of separator, based on directionof flow). Version can be changed to leftside by exchanging inlet and outlet.

Accessories:Sampling chamber, lifting stations

h2

a

l

h1

h3

� 420

b1 b

�

�


Grease separators


Grease separator EasyClean D+S Mix Products

93 002.01/DS

93 003.01/DS

93 004.01/DS

93 007.01/DS

93 010.01/DS

93 002.31/DS

93 003.31/DS

93 004.31/DS

93 007.31/DS

93 010.31/DS


withoutinspection window

withinspection window

93 002.02/DS

93 003.02/DS

93 004.02/DS

93 007.02/DS

93 010.02/DS

93 002.32/DS

93 003.32/DS

93 004.32/DS

93 007.32/DS

93 010.32/DS

with SonicControl

withoutinspection window


1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contents

Separators

400 l300 l400 l650 l900 l

Grease

separator

100 l120 l160 l280 l400 l

Nominalsize


b1

860860860

11301130

x


Total

600 l600 l800 l

1350 l1900 l

913 101

913 102



Catalogue 3.0 241

Grease separators


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Installation example EasyClean D+S Mix Professional advantages

EasyClean D+S Mix grease separators � are designed according to EN 1825-1 and are equippedwith a manually controlled pump for mixing and cleaning of the separator s contents and innerwalls. These separators distinguish themselves through their ease of installation and nearlymaintenance free characteristics. The advantage of the EasyClean D+S Mix separators is that disposal can take place throughpermanently installed disposal lines � while the twin covers of the separator remain closed.With this advantage, the disposal truck hooks up to a connection on an exterior wall of the building� and, using its own pump, suctions out the entire contents of the separator without anyunpleasant odours escaping.The Shredder-Mix-System macerates and liquifies its contents and also cleans its interiror wallsall simultaneously. This prepared wastewater is then suctioned into the waiting disposal vehicle.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of once everymonth.

Direct disposal with Shredder-Mix-System

for homogenisation of the tank contents


Simple control


Installation hints


Notice

EasyClean D+S Mix grease separator is ideal for installations where the presence of strong odours during disposal of the separators contents can notbe permitted. The “Shredder-Mix-System” liquifies, macerates and cleans the separators contents all in one step.In circumstances where large amounts of sludge are expected (i.e. slaughterhouses / meat processing plants), the separator should be equipped withtwo macerating pumps - one pump for the wastewater and grease, the second pump solely for the sludge.


�

�

�

�

�




looking for ?




Weight Article #NSArticle description

242 Catalogue 3.0

Grease separators


Sepa

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rs5

Illustration


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg




Grease separator EasyClean D Standard NS ...

with direct disposalaccording to Euro Norm EN 1825,manufactured from virgin,non-recycled polyethylene.

For free-standing installation in frost-protected rooms

Version: Right side (connections for pump, disposal pipe and inspection window are on the right side of separator, based on direction of flow). Version can be changed to left side by exchanging inlet and outlet.

Accessories: Refill inlet, sampling chamber,lifting stations

Grease separator EasyClean D Standard Products

h2

a

l

h1

h3

� 420

b

�

�

Ø = Outer diameter


93 002.01/D

93 003.01/D

93 004.01/D

93 007.01/D

93 010.01/D

93 002.21/D

93 003.21/D

93 004.21/D

93 007.21/D

93 010.21/D


withoutaccessories


93 002.02/D

93 003.02/D

93 004.02/D

93 007.02/D

93 010.02/D

93 002.22/D

93 003.22/D

93 004.22/D

93 007.22/D

93 010.22/D

with SonicControl

withoutaccessories


93 002.11/D

93 003.11/D

93 004.11/D

93 007.11/D

93 010.11/D

93 002.31/D

93 003.31/D

93 004.31/D

93 007.31/D

93 010.31/D

with refill inlet

with inspectionwindow and refill inlet

93 002.12/D

93 003.12/D

93 004.12/D

93 007.12/D

93 010.12/D

93 002.32/D

93 003.32/D

93 004.32/D

93 007.32/D

93 010.32/D

with refill inlet


1)

Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contents

Separators

400 l300 l400 l650 l900 l

Grease

separator

100 l120 l160 l280 l400 l

Nominalsize


x


Total

600 l600 l800 l

1350 l1900 l

913 101

913 102



Illustration shows Art. # 93 004.01/D

Installation example EasyClean D Standard Professional advantages

EasyClean D Standard grease separators � are designed according to EN 1825-1. Theseseparators distinguish themselves through their ease of installation and nearly maintenance freecharacteristics. The advantage of the EasyClean D Standard separators is that disposal can take place throughpermanently installed disposal lines � while the twin covers of the separator remain closed.With this advantage, the disposal truck hooks up to a connection on an exterior wall of the building� and, using its own pump, suctions out the entire contents of the separator without anyunpleasant odours escaping.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of once everymonth.

With direct disposal connection

Without pump

Disposal with the tank closed


Catalogue 3.0 243

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Grease separators


�

�

�

�

�

Installation hints


Notice

The EasyClean D Standard separator should be inspected and fully cleaned during every third disposal. In all circumstances where the accessibility ofthe disposal truck’s suction hose to the separator is highly limited or impossible, KESSEL recommends the installation of a EasyClean D Standard unit.With the installation of the refill equipment, the separator can be refilled after disposal without the need of opening any of the covers and releasingstrong and aggressive odours.





looking for ?




Weight Article #NSArticle description

Illustration

244 Catalogue 3.0

Sepa

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rs5


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg


69 kg74 kg87 kg

135 kg181 kg




Grease separator EasyClean G Basic NS ...

according to Euro Norm EN 1825,manufactured from virgin,non-recycled polyethylene.


Version: Right side (connections for pump, disposalpipe and inspection window are on the right side of separator, based on direction of flow). Version can be changed to left side by exchanging inlet and outlet.

Accessories: Refill inlet, sampling chamber, lifting stations.Retrofitting up to PV+S Auto Mix & Pumppossible.

Grease separator EasyClean G Basic Products

�

�

b

h2

a

l

h1

h3

� 420

Ø = Outer diameter


Grease separators


93 002.01

93 003.01

93 004.01

93 007.01

93 010.01

93 002.21

93 003.21

93 004.21

93 007.21

93 010.21


withoutaccessories


93 002.02

93 003.02

93 004.02

93 007.02

93 010.02

93 002.22

93 003.22

93 004.22

93 007.22

93 010.22

with SonicControl

withoutaccessories


93 002.11

93 003.11

93 004.11

93 007.11

93 010.11

93 002.31

93 003.31

93 004.31

93 007.31

93 010.31

with refill inlet


93 002.12

93 003.12

93 004.12

93 007.12

93 010.12

93 002.32

93 003.32

93 004.32

93 007.32

93 010.32

with refill inlet


Ø

110110110160160

a

15001500188019102590

b

680680680940940

h1

985985985

11851185

h2

10551055105512551255

h3

14351435143516551655

l

17351735211521452820

Sludge trap

200 l300 l400 l700 l

1000 l

Wastewater contents

Separators

400 l300 l400 l650 l900 l

Grease

separator

100 l120 l160 l280 l400 l

Nominalsize


x


Total

600 l600 l800 l

1350 l1900 l

913 101

913 102



Illustration shows Art. # 93 004.01

Catalogue 3.0 245

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Grease separators


913 101/D

913 101/DS

913 101/DS10

913 101/DSP

913 101/DSP10

913 101/MS

913 101/MS10

913 101/PVS

913 101/PVS10

1

2

1

2

1

2

1

2

D Standard


D+S Mix NS 2-7 NS 10Refill inlet, 1 screw-type valve and direct disposal connection

D+SP Auto Mix NS 2-7 NS 10Refill inlet, inspection window, 2 solenoid valves, direct disposal connection and control unit

M+S Mix&Pump NS 2-7 NS 10Refill inlet, inspection window, 1 screw-type valve, direct disposal connection and control unit

PV+S Auto Mix&Pump NS 2-7 NS 10Refill inlet, inspection window, 2 solenoid valves, direct disposal connection and control unit

Retrofit Sets

1 2

1 2

1 2

1 2

Installation example EasyClean G Basic Professional advantages

EasyClean G Basic grease separators � are designed according to EN 1825-1. These separatorsdistinguish themselves through their ease of installation and nearly maintenance freecharacteristics.According to DIN V 4040-2, the complete contents of the separator should be emptied, the unitcleaned and refilled with clean cold water every fourteen days or at a minimum of every month.To empty the contents of the separator the odour tight covers need to be removed. The suctionhose of the disposal truck is then used to empty and rinse the inside of the separator �.


Without pump


��

�

�

Installation hints


Notice

The EasyClean G Basic separator can be upgraded to a any other version (with permanently installed disposal lines) at any time. It should only beinstalled in areas where:• the release of strong and aggressive odours will not pose a problem• accessing the separator with the disposal hose of the disposal truck will not cause problems or inconveniences.





looking for ?

For Individual Solutions see page 287



Weight Article #NS

246 Catalogue 3.0

Grease separators

for free-standing installation (partial disposal)

Sepa

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rs5

Article description

Illustration

“SE Premium” Grease Separator NS …

Separator that complies to CJ/T 295-2008 / EN 1825 / DIN 4040, made of polyethylenePE-HD For free standing installation in frost-freerooms, with upstream sludge trap, quickrelease and odour-tight removable accesscovers, separator chamber with heated lidcover screwed tight to prevent odoursescaping. Inlet and outlets Ø ... for SML-connection in compliance with EN 877. With self-disposal device for separatedfloating, settling sludge and grease removalvia manual taps. Visual control of disposalwith see-thru disposal hoses, disposalpossible during separator operation. Eachwith a grease, scum and sediment disposalbucket with an adapter lid and a spare bucket. System with an external pump for removingthe sediment from the grease separationchamber (230 V, 50 Hz, 750 W), electricalheating (230 V, 50 Hz, 1200 W) for greasecollection chamber and motor-driven mixer(230 V, 50 Hz, 360 W) and control unit (230 V,50 Hz, 6.3 - 10 A), general system protectionclass IP 54

Grease separator “SE Premium” Products




NS 2NS 4NS 7NS 10

1460 kg1490 kg2100 kg2520 kg

260 kg290 kg400 kg450 kg

99 002.01

99 004.01

99 007.01

99 010.01

empty full

Ø = Outer diameter

L

l

h1h2H

h

��

b

B

Ø(mm)

110110160160

Nominal size

NS 2NS 4NS 7NS 10

1920195021392139

3286331635313831

2971302132733577

1351135115191519

1585158516801680

1655165517501750

610610670670

H *(mm)

L(mm)

l(mm)

B(mm)

h1(mm)

h2(mm)

Largest componenth b

1012106212981298

* Please note that additional space above the separator is required for service / maintenance purposes (at least 50 cm is recommended)

Inlet

Floating sludge disposal

Settling sludge disposal

Balance tower / Ventilation

Heating dome with mixing motor

Grease disposal

Rinsing pump

Control unit

Outlet

Installation example Grease separator “SE Premium” Professional advantages

The newly designed self-disposal grease separator “SE-Premium” � in compliance withEN 1825, DIN 4040 and CJ/T 295-2008 stands out in particular thanks to its operating friendliness.The electrical heating elements � in the separator, with a mixer motor �, homogenises thelayer of grease and allows the grease to be drained easily into the collection tank �. This disposalprocess can be carried out even during times of kitchen operation meaning no interruption of thekitchen is required. In addition to the enlarged settling sludge disposal, the “SE-Premium” alsohas a floating sludge disposal. This means that it is possible to dispose of the floating sludge(vegetables, etc.) from the tank that has until now remained permanently in the separator.

The self-disposal grease separators are ideal for all areas where smaller quantities of sludgeand grease are created, particularly where access for a disposal truck is limited (for examplemountain huts, ships, etc.) or where it is not possible to install a disposal line. Grease separatorsystems for self-disposal (partial disposal) are disposed of at least twice a week as necessary.Grease and sludge are drained into small collection tanks via manually-operated valves. Thesesmall tanks are then collected by delivery vehicles for recycling.

Self disposal grease separator

With self disposal device for separatedfloating, setting sludge and grease removal.No disposal truck required. Disposal ofwaste into standardized 60 liter storagetanks. The separate disposal of grease andsludge can significantly reduce the disposalcosts compared to conventional greaseseparators because the wastewater(approx. 90 % of the total volume) remainsin the separator. Valuable drinking water issaved because no water is required toflush, clean or refill the separator duringdisposal.

Simple and fast installation

Thanks to the low weight andstraightforward KESSEL fastening technology,the KESSEL round-design grease separatorsystem can easily be dismantled to minimumcomponent size, allowing it to be set up inrooms with only very narrow access.

Multiple set-up options

Newly designed separators offer multipleset-up options for easy on-site installation.Each separator can be custom assembledon-site to best match on-site roomrequirements (for example for wallinstallation - 180 degree assembly, interiorcorners - 90 degree assembly or exteriorcorners - 270 degree assembly).

Now available with Micro-Bubble option

KESSEL SE grease separators now availablewith Micro-Bubble option. Automatedcompressor injects micro air bubbles intoseparator tank for high efficiency greaseseparation.

System with an external 750 W pump forremoving the sediment from the greaseseparation chamber

Grease separator can remain in operation

during disposal (no operational

interruptions).

Catalogue 3.0 247

Sepa

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Grease separators

for free-standing installation (partial disposal)

�

�

�

�

248 Catalogue 3.0

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Grease separators




Grease separator Euro “G” NS ...

in accordance with KESSEL standard,made of polyethylene


Note for the operating company:The separated grease must be skimmed off daily in the case of weekly emptying and cleaning.

Ø = Outer diameter

93 025

93 050

93 001

NS 0.25NS 0.5NS 1

20 kg45 kg65 kg

710

570

520

510

540

710

570

520

510

1150

1200

1020

453500

990

�

�

Ø

5050

110

Sludge trap

25 l50 l

100 l

Separators

28 l42 l75 l

Grease separator

15 l30 l60 l

Nominalsize

NS 0.25NS 0.5NS 1

Art. # 93 001

Wastewater contents

Art. # 93 025

Art. # 93 050

Technical note:Production- and weather-related influences can lead to deviations from our specifications in the case of free-standing separators. For this reason, please check the height specifications in particular for their actual size before installation. Please adapt the pipework to the actual inlet and outlet dimensions before installing the grease separator. Thermal and mechanical influences must be taken into consideration.

Grease separator Euro “G” Products

Illustration Article description Weight Article #NS

i

28 794Antenna booster extension cable

cable length 2.5 m

28 792TeleControl telemetric system

for connection to KESSEL Comfort control units230 Volt and 400 Volt. Relaying of full text messages to up to threemobile phones. Without SIM card.

28 793

-

-

-TeleControl antenna booster

for TeleControl telemetric systemincl. 2.5 m cable to improve reception.With magnetic base.

SonicControl level sensing system with ultra sonic sensor for grease separator

Accurate monitoring and data transfer of greaselevels. 230 V - 50 Hz power connection. With battery backup, connection for remote speaker.Installation set with easy assembly and maintenance.For use on above ground or below groundseparators. For retrofit use on existing separators.Control unit with optical and audible alarm withpotential free contact.Electronic log book with 12 month capacity.Data transfer by telemetry.

Voltage: 230 V ~ 50 Hz Protection: IP 54Plug: Schuko 1.5 mCable length: 10 m (extendable on-site to 30 meters)

917 821-

916 601-Remote control

Fits KESSEL Separation systems for free standing installation, for connection to an isolated ground socketVariant PV+S and D+SP in accordance with DIN 4040 and EN 1825. Cable length 15 m.

Article descriptionOuter diameter

Ø (mm) Article #

Catalogue 3.0 249

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Grease separators


Illustration and dimensioned drawing

915 871

915 870

Ø 110/160

Ø 110/160

Sampling chamber Ø 400 made of polymerfor separation systems

For connection to outlet pipe of separator. Inlet and outlet Ø 110/160 available options forsynthetic material pipes in:PE-HD (according to EN 1519-1); PVC-HT, PP orAS, drop height 120 mm.Cover sealed odour-tight with snap closure.

Outlet lateral

Outlet vertical

75055012

0

410

� 1

10�

160

� 1

10

� 1

60

580490

� 110

300

590

� 1

10�

160

� 160

Sampling chamber / SonicControl / TeleControl / RemoteControl / Refill inlet Accessories

915 800-

915 801-

Refill inlet made of polymerfor separation systems

according to DIN 1988, for connection to filling andrinsing connection couplings of the separationsystems, with two pipe clamps and attachmentelement together with pipe sealing gasket Ø 63.

Model left 1 inch

Model right 1 inch

344

900

304

�63

1 inch threaded connection

see page 86 - 87Free lifting station for grey water Aqualift Sfor free-standing installation

Ideal for connection to small grease separators

Duo station with two pumps. Pressure control andComfort control unit with display, USB port andself-diagnosis system SDS. 230 Volt control unitready for connection thanks to coded connectors.

see page 72 - 73Lifting station Aqualift F Duofor free-standing installation

Ideal for connection to grease separators

With horizontal pressure outlet and closure valve.Duo station with two pumps type SPF with Comfortcontrol unit. Comfort control unit with display, USBport and self- diagnosis system SDS. 230 Volt controlunit ready for connection thanks to coded connectors.

250 Catalogue 3.0

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see page 74 - 77Lifting station Aqualift F XLfor free-standing installation

Ideal for connection to grease separators

Duo station with two S1 pumps which can run permanently with non-chokable impeller. Rated inputfrom 1400 W - 4500 W.Including Comfort control unit with display, USB portand self-diagnosis system SDS. 230 Volt or 400 Voltcontrol unit ready for connection thanks to codedconnectors. Closure valve made of polyethylene or cast iron.

Lifting station Aqualift F XL / Aqualift F Duo / Aqualift S Accessories

Lifting stations

For use with grease separator systems

Article description Article #Illustration

Catalogue 3.0 251

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Grease separators


93 001/80D-K-P1

93 002/80D-K-P1

93 004/80D-K-P1

270 kg300 kg325 kg

550 to 950550 to 950550 to 950

NS 1NS 2NS 4

93 001/120B-K-P1

93 002/120B-K-P1

93 004/120B-K-P1

93 001/120D-K-P1

93 002/120D-K-P1

93 004/120D-K-P1

270 kg300 kg325 kg

800 to 1200800 to 1200800 to 1200

NS 1NS 2NS 4

Delivery:System completely assembled.Further nominal sizes on request.On-site connection pipes(see connection accessories)

Nominalsize

NS 1NS 2NS 4

Ø

110110110

a

138013801380

b

122012201220

h

150017502000

h1

690940

1210

h2

79510451295

Sludge trap

140 l200 l400 l

Wastewater content

Separator

230 l370 l370 l

Grease

storage

70 l120 l160 l

D = Installation depth Ø = Outer diameter

1

2

93 001/80B-K-P1

93 002/80B-K-P1

93 004/80B-K-P1

�610 �610

h2D

h1h

aa

b

�

�

Accessories see page 256-258:Jointing / connection set, disposal chamber Ø 400 sampling chamber, adapter, SonicControl (NS 2 and NS 4).Pumping stations see chapter 3 “lifting stations”.

for underground installation frost-free depth 800 mm1


Grease separators Euro PV+S Auto Mix & Pump Products

Illustration NS WeightInstallation depth

D in mm Article #Cover class D

Article #Cover class A/B

Certification pending

Grease separator Euro PV+S Auto Mix & Pump NS 1/2/4

with program-controlled disposal systemand Shredder-Mix system

according to EN 1825 and DIN 4040-100,made of polyethylene material, pumpingcapacity 3.0 kW

For underground installationUpper section made of polymer material,continuous height and level compensation,with cover, class A/B, D according to EN 124made of cast iron (can be driven over bycars and trucks), sealed odour-tight,incl. removal mechanism.

Resistant when installed in the groundwater up to the lower edge of the drain outlet.

A load distribution plate must be planned for class D.

1




252 Catalogue 3.0

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Grease separators


93 001/80D-K-DS-P1

93 002/80D-K-DS-P1

93 004/80D-K-DS-P1

270 kg300 kg325 kg

550 to 950550 to 950550 to 950

NS 1NS 2NS 4

93 001/120B-K-DS-P1

93 002/120B-K-DS-P1

93 004/120B-K-DS-P1

93 001/120D-K-DS-P1

93 002/120D-K-DS-P1

93 004/120D-K-DS-P1

270 kg300 kg325 kg

800 to 1200800 to 1200800 to 1200

NS 1NS 2NS 4




2

93 001/80B-K-DS-P1

93 002/80B-K-DS-P1

93 004/80B-K-DS-P1

�610 �610

h2D

�

h1h

�

aa

b

Grease separators Euro D+SP Auto Mix Products

Nominalsize

NS 1NS 2NS 4

Ø

110110110

a

138013801380

b

122012201220

h

150017502000

h1

690940

1210

h2

79510451295

Sludge trap

140 l200 l400 l

Wastewater content

Separator

230 l370 l370 l

Grease

storage

70 l120 l160 l




Grease separator Euro D+SP Auto Mix NS 1/2/4

with program-controlled Shredder-Mix system and direct disposal


For underground installationUpper section made of polymer material,continuous height and level compensation,with cover, class A/B, D according to EN 124made of cast iron (can be driven over by carsand trucks), sealed odour-tight,incl. removal mechanism.



1




Catalogue 3.0 253

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Grease separators


93 001/80D-K-DS1

93 002/80D-K-DS1

93 004/80D-K-DS1

270 kg300 kg325 kg

550 bis 950550 bis 950550 bis 950

NS 1NS 2NS 4

93 001/120B-K-DS1

93 002/120B-K-DS1

93 004/120B-K-DS1

93 001/120D-K-DS1

93 002/120D-K-DS1

93 004/120D-K-DS1

270 kg300 kg325 kg

800 bis 1200800 bis 1200800 bis 1200

NS 1NS 2NS 4




2

93 001/80B-K-DS1

93 002/80B-K-DS1

93 004/80B-K-DS1

h2D

h1h

b

�

aa

�610 �610

�

Grease separators Euro D+S Mix Products

Nominalsize

NS 1NS 2NS 4

Ø

110110110

a

138013801380

b

122012201220

h

150017502000

h1

690940

1210

h2

79510451295

Sludge trap

140 l200 l400 l

Wastewater content

Separator

230 l370 l370 l

Grease

storage

70 l120 l160 l




Grease separator Euro D+S Mix NS 1/2/4

with direct disposal andShredder-mix system


For underground installationUpper section made of polymer material,continuous height and level compensation,with cover, class A/B, D according to EN 124made of cast iron (can be driven over bycars and trucks), sealed odour-tight,incl. removal mechanism.



1




254 Catalogue 3.0

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Grease separators


93 001/80 B

93 002/80 B

93 004/80 B

93 001/120 B

93 002/120 B

93 004/120 B

93 001/80 D

93 002/80 D

93 004/80 D

93 001/120 D

93 002/120 D

93 004/120 D

111 kg120 kg130 kg

111 kg120 kg130 kg

550 to 950550 to 950550 to 950

800 to 1200800 to 1200800 to 1200

NS 1NS 2NS 4

NS 1NS 2NS 4

2


Further installation depths on request

Accessories see page 256-258:Sampling chamber, extension section, direct disposal, SonicControl (NS 2 and NS 4).Pumping stations see chapter 3 “lifting stations”.

� 875

h

� 610

�

h2 h1

� b

a


Grease separators Euro G Basic Products


Grease separator Euro G Basic NS 1/2/4

in accordance with EN 1825 andDIN 4040-100, made of polyethylene

For underground installationUpper section made of polymer, infinite height and level adjustment, with cover class A/B, D in accordance with EN 124 made of cast iron, sealed odour-tight, incl. lift-out key.

Resistant when installed in the groundwater up to 500 mm

A load distribution plate must be provided for class D.

for ground installation frost-free depth 800 mm1

for ground installation frost-free depth 1200 mm2

Inle

tD

Outle

t

Nominalsize

NS 1NS 2NS 4

Ø

110110110

a

138013801380

b

110611061106

h 1)

105013001550

h1

540790

1040

h2

610860

1110

Sludge trap

140 l200 l400 l

Wastewater contents

Separators

230 l370 l370 l

Grease

separator

70 l120 l160 l

1) Specifications apply for type 80. For type 120, h* = h + 250 mm.

93 007/120 B

93 010/120 B

93 015/120 B

93 020/120 B

93 925/120 B

93 930/120 B

93 935/120 B

93 007/120 D

93 010/120 D

93 015/120 D

93 020/120 D

93 925/120 D

93 930/120 D

93 935/120 D

305 kg360 kg455 kg530 kg

570 kg570 kg570 kg

745 to 1180755 to 1190755 to 1190750 to 1185

810 to 1245810 to 1245660 to 1095

NS 7*NS 10*NS 15*NS 20*

NS 25NS 30NS 35

BL

h1h2

� �


Further installation depths on request

Accessories see page 256-258:Sampling chamber, extension section, direct disposal, SonicControl. Pumping stations see chapter 3 “lifting stations”.

Nominalsize

NS 7NS 10NS 15

NS 20

NS 25

NS 30

NS 35

Ø

160160200

200

200

250

250

L

208028602300

3060

3470

3470

3470

B

1200120017601760

201020102010

h1

1030103015501550

155015501700

h2

1100110016201620

165016501800

Sludge trap

700 l1000 l1500 l2000 l

2500 l3000 l3500 l

Wastewater contents

Separators

1100 l1600 l2800 l3800 l

5300 l4800 l4800 l

Grease

separator

280 l400 l600 l800 l

2000 l2000 l2000 l

D-DEC

155 mm155 mm180 mm180 mm

480 mm480 mm330 mm


**DEC = Depth of earth coverageClass D = 700 mm ≤ DEC ≤ 1500 mmClass A/B = 700 mm ≤ DEC ≤ 1800 mm

D DEC*

*

* Certification: Z-54.1-440 (NS 7 - 20)

Grease separator Euro G Basic NS 7/10/15/20/25/30/35

in accordance with EN 1825 andDIN 4040-100, made of polyethylene

For underground installationUpper section made of polymer, infinite height and level adjustment, with cover class A/B, D in accordance with EN 124, made of cast iron (can be driven over by cars and trucks), sealed odour-tight, incl. lift-out key.

for ground installation:frost-free depth

Minimum installation depthachieved by sawing the uppersection as required

Installation is possible with ground-water up to the upper edge of the tank.

A load distribution plate must be provided for class D.

Catalogue 3.0 255

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Grease separators





Grease separators Euro G Basic Products

Technical note:

Weather-related influences or cooling of the tanks during the installation phase (caused by filling with cold water) can lead to deviationsin dimensions from the catalogue specifications in the case of cisterns and separators installed in the ground.i


Ø (mm) Article #

Illustration

Sepa

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rs5

917 419.00

917 419.50

--

Direct disposal for grease separatorswithout disposal chamber

Factory equipment for grease separators installed in the ground with direct disposal connection

With flange connection Ø 65PN 10 (welded collar and loose flange)for the suction pipe on site,with Storz-B coupling R 2 1/2" for disposal vehicle,for nominal sizes NS 1 - NS 35

Disposal connection right

Disposal connection left

Delivery:Installed suction device for the joint disposal fromsludge trap and separating chamber, tank and directconnection completely assembled, disposal pipe andStorz-B connection on site.Further installation depths, sizes and connectionson request

1

2

1

2

917 420.00

917 420.50

--

Direct disposal for grease separatorsincluding disposal chamber Ø 400

Factory equipment for grease separators installed in the ground with direct disposal connection

With flange connection Ø 65PN 10 (welded collar and loose flange)for the suction pipe on site,with Storz-B coupling R 2 1/2" for disposal vehicle,with chamber system Ø = 400 mmincl. cover class A/B/D, sealed,Installation depth 630 mm to 980 mmfor nominal sizes NS 1 - NS 35

Disposal connection right

Disposal connection left

Delivery:Installed suction device for the joint disposal fromsludge trap and separating chamber, tank and directconnection completely assembled, disposal pipe onsite.Further installation depths, sizes and connectionson request

1

2

1

2

917 422-Disposal chamber Ø 400made of polyethylene,for separator systemsfor installation in the ground, watertight

Installation depth (D) 750 mm to 1100 mm

With telescopic, height-adjustable upper sectionmade of polymer with clamping ring, with cover class A/B, D in accordance with EN 124 made of cast iron, sealed odour-tight, incl. lift-out key,with Storz-B coupling R 2 1/2" for disposal vehiclefor grease separators Euro PV+S Auto Mix & Pump,D+SP Auto Mix and D+S Mix

917 421-Joint and connection set made of polyethylene

For connection of the grease separator (NS 1 - NS 4)to the technical chamber for the variantsgrease separators Euro PV+S Auto Mix & Pump,D+SP Auto Mix and D+S Mix in ground installation,incl. Storz-B coupling, pipe clamps

Direct disposal / disposal chamber Accessories

Grease separators


256 Catalogue 3.0

Extension section made of polymerfor separation systems

Fits all KESSEL Separation systemsfor underground installation,extension height 510 mm / 1010 mm;incl. gasketsmaller/larger extension sections available on request

Extension height 510 mm


--

--

917 406

917 407

Sampling chamber Ø 1000in polyethylene,for separation systems, for underground installation

Installation depth (D) 1180 - 1630 mm (Other installation depths available on request)

Inlet and outlet Ø ... for synthetic material pipesin: PE-HD (according to EN 12666-1); PVC-KG (according to EN 1401-1); PP or AS.

With integrated access steps, with telescopically height-adjustable uppersection made of polymer, with cover class A/B, D according to EN 124 in cast ironsealed odour-tight, incl. removal mechanism.Drop height 160 mm.

Cover class A/B

Cover class D

915 10 10 B

915 10 15 B

915 10 20 B

915 10 10 D

915 10 15 D

915 10 20 D

NS 1/NS 2/NS 4NS 7 and NS 10NS 15, NS 20

and custom-made


and custom-made

Ø 110Ø 160Ø 200

Ø 110Ø 160Ø 200

1

2

1

2

1

2

1

1

2

�660

�630�806

�686

�740

116

15

628

20°

Sampling chamber Ø 400 in polymer,for separation systems, for underground installation

Installation depth (D) 400 - 1300 mm (minimuminstallation depth can be achieved by cutting off)

For connection to outlet pipe of separator.Telescopic upper section with clamping ring, cover class A/B/D, sealed odour-tight, without removal mechanism, drop height 120 mm.Drop height 160 mm on request.

Cover class A

Cover class B

Cover class D

Extension by 600 mm with extension section Art. # 915 402

Ø 110/150Ø 200

Ø 110/150Ø 200

Ø 110/150Ø 200

--

--

--

915 880 A

915 880 A-200

915 880 B

915 880 B-200

915 880 D

915 880 D-200

Extension section

For deep installationExtension height max. 600 mm (can be reduced).

Check maintenance accessibility when installingin recesses !

For sampling chamber Ø 400 and Ø 450

-- 915 402

1

2

3

1

2

3

160

� �

1200

100-

550

D

575750

120

50-4

00

70

100

� 1

60�

110

900

� 1

10�

160

D

Article descriptionSuitable for

grease separatorOuter diameter

Ø (mm) Article #Illustration and dimensioned drawing

Catalogue 3.0 257

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Grease separators


Grease separator in accordance with EN 1825 Accessories


cable length 2.5 m



28 793

-

-



917 822-Cable access conduit

Required for watertight connection of SonicControlcable into separator chamber(for underground separators a conduit pipe withchase wire should be planned)

SonicControl level sensing system with ultra sonic sensor for grease separator

Accurate monitoring and data transfer of greaselevels. 230 V - 50 Hz power connection. With battery backup, connection for remote speaker.Installation set with easy assembly and maintenance.For use on above ground or below groundseparators. For retrofit use on existing separators.Control unit with optical and audible alarm withpotential free contact.Electronic log book with 12 month capacity.Data transfer by telemetry.

Voltage: 230 V ~ 50 Hz Protection: IP 54Plug: Schuko 1.5 mCable length: 10 m (extendable on-site to 30 meters)

AccessoriesAudible alarm Art. # 20 162,25 m cable extension available upon request.PE-HD Cable access conduit Art. # 917 822

917 821-

258 Catalogue 3.0

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Grease separators


Grease separator in accordance with EN 1825 Accessories


Ø (mm) Article #Illustration and dimensioned drawing

160

Remote Control mounting area

Storz-B-Coupling connection

640600

440

400

917 414-Stainless steel access panel

For recessed wall installation with Storz-B disposalpipe hook up connection and remote controlconnection for use with fully automated greaseseparators. Remote control not included.Dimensions: 640 x 440 x 160 mm (Width x Height x Depth)Model: “Recessed”, 2 doors, lockable

600

400

160

Remote Control mounting area

Storz-B-Coupling connection

917 413-Stainless steel access panel

For wall installation with Storz-B disposal pipehook-up connection and remote control connectionfor use with fully automated grease separators.Remote control not included.Dimensions: 600 x 400 x 160 mm (Width x Height x Depth)Model: “Wall installation”, 2 doors, lockable

Catalogue 3.0 259

KESSEL-Product information

Light liquid separator for underground installation with DIBt approval

Sepa

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rs5

Light liquid separator

made of polymer The German Institute for Structural Engineering (DIBt) has granted site-inspection certification. This makes KESSEL the first manufacturer on the German market to be granted such an inspection certificate.

KESSEL extends the warranty period for tanks beyond the statutory requirement to 20 years. This covers the water-tightness, usability and static safety of these components.

Coalescence separator with DIBt approval

Oil-/Fuel separator with DIBt approval

1

Poly

et

hylene Warranty Poly

et

hylene Warranty

20 Years

RESISTANTOur light liquid separators are resistant to E10 fuel and biodiesel.

SAFEWater-tight up to the top ground surface thanks to variable upper sectionwith lip seal (Fig. 1).

PRACTICALAutomatic measuring devices SonicControl

SYSTEM ADVANTAGES

The long-term solution

260 Catalogue 3.0

Oil-/Fuel separators –


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rs5

Oil-/Fuel separator, coalescence separator

The separating process is handled in theseparator by making use of the principle ofgravity (weight and buoyancy). The separatoris divided into three zones, the sludge trap �,the separator chamber � and the oil trap �.The sludge trap at the bottom serves to retainsediments such as sand. The oil trap located atthe top serves to retain light liquids up to adensity of 0.95 g/cm3. In the zone between thesludge trap and the oil trap, the so-calledseparating chamber, the incoming wastewateris calmed to a major extent due to the increasein flow cross-section and in surface area.Under the influence of the above-mentionedforces the light liquid, water and sludge areseparated.

The principle of gravity in the separator

Drinking water is one of our most precious resources. Our water is in danger wherevercontaminants such as oil and petrol are used, such as at filling stations or during vehicleservicing and cleaning, or where lubricants are used. One single drop of petrol is enough tocontaminate 1000 liters of water, which is why environmental damage must be prevented atan early stage. For this reason, soiled waste water is treated and cleaned before it is dischargedinto the sewage system. These tasks are taken over by light liquid separators.

Oil- / Fuel separators Coalescence separators

Oil/fuel separators are used to protect bodiesof water and sewage systems from soilingthrough mineral oils. They work on theprinciple that the lower specific density ofpractically insoluble mineral oil products inwastewater makes them float upwards andcollect at the surface. The outlet system withself-actuated closure prevents separatedmaterials from flowing out.

Coalescence separators basically work on thesame gravity principle as oil/fuel separators.To increase coalescence performance orimprove draining values, there is an additionalcoalescence filter insert in the tank, unlikewith oil/fuel separators. This insert is made ofhigh-quality polymers and has two functions.Firstly, it has a positive influence on the flowwithin the separator, secondly it "filters" theentire wastewater through the coalescencematerial.

�

�

�

Catalogue 3.0 261

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Oil-/Fuel separators –


– Preventing environmental damage

The capacity of the oil/fuel separators can beincreased by using coalescence filters. Thefinest droplets of oil can be separated outowing to the increased separator capacity.

Increased capacity using coalescence filter inserts

Coal

esce

nce

mat

eria

l

The oil droplets, which are not separated outowing to their different specific gravities withrespect to the water, reach the oleophiliccoalescence material and combine.

Coal

esce

nce

mat

eria

l

Owing to the coalescence effects, additionaloil droplets can be retained. As a result of this,the oil film on the coalescence materialcontinues to increase.

Coal

esce

nce

mat

eria

l

The increased size of the oil film increases thebuoyancy. Individual large oil droplets split off.

Coal

esce

nce

mat

eria

l

The oil droplet floats to the surface and isseparated out.

Outlet closure lock - self actuated

Oil/fuel separators and coalescence separators are equipped as standard with a self-actuatedclosure lock. This self-actuated closure lock prevents light liquid being released into the outlet,when the separator reaches its maximum oil/fuel storage volume. In the KESSEL light liquidseparator this safety factor consists of a float inside a guide pipe which in normal operation isfilled with water. The float is calibrated to float in water and sink in the light liquid (handles allsubstances with a specific gravity up to 0.95 g/cm3). If the maximum oil storage volume isachieved, the oil flows through lateral openings into the float guide pipe. The float then sinks andcompletely seals the outlet of the separator.

Automatic measuring device SonicControl

In compliance with the Euro standard EN 858-1, light liquid separators must be equipped withautomatic warning devices. The ultrasonic measuring instrument SonicControl for light liquidseparators is used for reliable and continual measurement of the oil layer, the sludge level anddetection of backwater.

SonicControl for light liquid separators offers the following advantages:

Up to three warning devices in one- Monitoring of the oil layer - Monitoring of the sludge layer - Backwater warningControl through control unitUSB - connection for data memory read-outFast and easy installation Suitable for all light liquid separators from KESSEL AGCan be retrofitted to existing equipmentReadout software SonicControl Viewer available on request

Low disposal costs thanks to oil/sludge extraction feature

During standard disposal, the hose from the disposal vehicle is held into the light liquid separatorand the entire contents are pumped out. However, the quantity of light liquid is significantly lowerthan the total volume of the separator. Here, the situation is remedied with the oil extractiondevice. The suction hose is coupled to the oil suction system for disposal of the light liquid. Thismeans that the disposal vehicle can only dispose of the volume that corresponds to the maximumquantity of light liquid. This saves time during disposal, reduces disposal costs and goes easy onthe built-in components in the separator.In the same way, the sludge suction system can be used to significantly reduce the disposalquantity too.

99 706.02B

99 706.06B

99 703.04B

99 706.10B

99 703.10B

99 706.18B

200 liter600 liter800 liter




Ø*

160160110

160

110

160

160160

110

160

110160

max

10901090

995

1090

995

1090

10901090

995

1090

9951090

Sludge disposal volume in liter

100300400

500

800

800

100300

400

500

800900

Weightin kg

175175175

305

190

320

205220

205

338

220 353

h2 (Inlet bottom) in mm

109015901105

1090

1605

1590

10901590

1105

1090

16051590

h1 (Outlet bottom) in mm

102015201055

1020

1555

1520

10201520

1055

1020

15551520

Oil storage capacity in liter

200200200

200

200

200

200200

200

200

200200

NS

NS 6NS 6NS 3

NS 61)

NS 3

NS 61)

NS 6NS 6

NS 3

NS 61)

NS 3NS 61)

min

560560545

560

545

560

560560

545

560

545560

D

99 706.02D

99 706.06D

99 703.04D

99 706.10D

99 703.10D

99 706.18D

Coalescence separator class I Ø 1000

according to EN 858, made of polyethyleneFor underground installation, installation depth D from 565 to 1015 mm

With integrated sludge trap and self-actuatedclosure lock, calibrated for light liquid with densitiesbetween 0.85 to 0.95 g/cm3.With removable coalescence filter insert.

Completely water tight to top of cover, resistantagainst aggressive wastewaters. Vertically adjustablepolymer upper section, tiltable to 5°, cast iron manhole cover according to EN 124, load class D,with removal key, certified structural test.Inlet and outlet Ø ..... for synthetic material pipes in: PE-HD (according to EN 12666-1); PVC pipe (according to EN 1401-1); PP or AS.Choose separator size and article number from tablebelow. Contact KESSEL for separator sizing supportif required.

Cover class A/B

Cover class D

1) = Twin-chamber system * Ø = Inlet and outlet outer diameter (mm)

1

2

Article descriptionSludge trap

capacityNS Article #

262 Catalogue 3.0

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Coalescence separator


Grease separator in accordance with EN 1825 Products

Illustration

NS 6NS 6NS 3NS 61)

NS 3NS 61)

NS 6NS 6NS 3NS 61)

NS 3NS 61)

1

2

Accessories: see page 266 and 268

Delivery:Completely assembled.

Not for installation in high groundwater areas !

�h1

�h2h2

Dmin

/ Dm

axh2

� 1

60

�

Dmin

/ Dm

axh2

h1

� 1

10

Catalogue 3.0 263

Sepa

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Coalescence separator

for underground installation with DIBt-Certification

Article description Total volumeNS Article #

Illustration

99 503.10B EX

99 706.30B EX

99 706.80B EX

99 710.15B EX

99 710.30B EX

99 710.80B EX

99 715.80B EX

NS 3NS 6NS 6NS 10NS 10NS 10NS 15

1800430058002600430058005800


1800430058002600430058005800

Ø*

160200200160200200200

B

1200176017601200176017601760

max

1240123012501240123012501250

h2

1110163016301110163016301630

h1

1040156015601040156015601560

L

2080230030602860230030603060

capacity

1000 l2500 l5000 l1500 l2500 l5000 l5000 l

Oil storage ExcessSludge trap

capacity

187 l265 l380 l262 l265 l380 l380 l

level

80 mm100 mm130 mm100 mm100 mm130 mm130 mm

Weight

395 kg535 kg610 kg440 kg535 kg610 kg610 kg

Lmax mm

3080353542953860353542954295

NS


min

840850870840850870870

D

Certification no. Z-54.3-454Change pending

Accessories: Sampling chamber for underground installation, extension section for deep installation, alarm units for when the maximum oil level is reached and there is a back-up of water (required according to EN 858) Part 1, oil and sludge suction system, pump station, SonicControl, TeleControl.

Installation is possible with groundwater up to the base of the tank outlet.


1)

1)

2)

2)

2)

2)

99 503.10D EX

99 706.30D EX

99 706.80D EX

99 710.15D EX

99 710.30D EX

99 710.80D EX

99 715.80D EX

Coalescence separator NS 3 - NS 15, class Iaccording to EN 858, made of polymer

For underground installation, installation depth D = ..... mm

With integrated sludge trap and self-actuated closure lock, calibrated for light liquid with densities between 0.85 to 0.95 g/cm3.With removable coalescence filter.

Upper sections made of polymer, continuous heightand level adjustment, tiltable to 5°, with coversclass B, D according to EN 124 in cast iron, includingremoval mechanism, private vehicle traffic proof(depth of earth coverage DEC 700 to 1800 mm),traffic proof for heavy duty vehicles (depth of earthcoverage DEC 700 to 1500 mm and additionalconcrete slab provided on-site), certified statics, Inlet and outlet Ø ... for synthetic material pipes in: PE-HD (according to EN 12666-1); PVC pipe (according to EN 1401-1); PP or AS.Choose separator size and article number from tablebelow. Contact KESSEL for separator sizing supportif required.

Cover class A/B

Cover class D

1) Comparable sludge trap total volume in accordance with the dimensioning according to EN 858. 2) eccentric reduction inlet/outlet to Ø 160 possible on-site, as a consequence the sampling chamber 915880 A/B/D can be used see page 266.

Ø 160: D-DEC = 155 mmØ 200: D-DEC = 180 mm

Class D = 700 mm ≤ DEC ≤ 1500 mmClass A/B = 700 mm ≤ DEC ≤ 1800 mm

**DEC = Depth of earth coverage

1

2

1

2

Coalescence separator NS 3 - NS 15 Products

Suitable for filling stations with high-performance filling pumps,

E10 and biodiesel fuels

* Ø = Inlet and outlet outer diameter (mm)

L

h 2 h1

B

� �

D DEC*

*

Article description Total volumeNS Article #Illustration

264 Catalogue 3.0

Sepa

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rs5

99 403.10B EX

99 606.30B EX

99 606.80B EX

99 610.15B EX

99 610.30B EX

99 610.80B EX

99 615.80B EX

99 620.80B EX

NS 3NS 6NS 6NS 10NS 10NS 10NS 15NS 20

18004300580026004300580058005800


18004300580026004300580058005800

Ø*

150200200150200200200200

B

12001760176012001760176017601760

max

12401230125012401230125012501250

h2

11101630163011101630163016301630

h1

10401560156010401560156015601560

L

20802300306028602300306030603060

capacity

1000 l2500 l5000 l1500 l2500 l5000 l5000 l4000 l

Oil storageSludge trap

capacity

187 l265 l380 l262 l265 l380 l380 l380 l

level

80 mm100 mm130 mm100 mm100 mm130 mm130 mm130 mm

Weight

379 kg519 kg594 kg424 kg519 kg594 kg594 kg600 kg

Lmax mm

30803535429538603535429542954295

NS


min

840850870840850870870870

D

Certification no. Z-54.2-453Change pending

Accessories: Sampling chamber for underground installation, extension section for deep installation, alarm units for when the maximum oil level is reached and there is a back-up of water (required according to EN 858) Part 1,oil and sludge suction system, coalescence filter insert for retrofitting to the coalescenceseparator, pump station, SonicControl, TeleControl.

Installation is possible with groundwater up to the base of the tank outlet.

1)

1)

2)

2)

2)

2)

99 403.10D EX

99 606.30D EX

99 606.80D EX

99 610.15D EX

99 610.30D EX

99 610.80D EX

99 615.80D EX

99 620.80D EX

Oil-/fuel separator NS 3 - NS 20, class IIaccording to EN 858, made of polymer


With integrated sludge trap and self-actuated closure lock, calibrated for light liquid with densities between0.85 to 0.95 g/cm3.Upper sections made of polymer, continuous heightand level adjustment, tiltable up to 5°, with coversclass B, D according to EN 124 in cast iron, incl.removal mechanism, private vehicle traffic proof(depth of earth coverage DEC 700 to 1800 mm),traffic proof for heavy duty vehicles (depth of earthcoverage DEC 700 to 1500 mm and additionalconcrete slab provided on-site), certified statics, Inlet and outlet Ø ... for synthetic material pipes in: PE-HD (according to EN 12666-1);PVC pipe (according to EN 1401-1); PP or AS.Choose separator size and article number from tablebelow. Contact KESSEL for separator sizing supportif required.

Cover class A/B

Cover class D

1) Comparable sludge trap total volume in accordance with the dimensioning according to EN 858-2. 2) eccentric reduction inlet/outlet to Ø 160 possible on-site, as a consequence the sampling chamber 915880 A/B/D can be used see page 266.

Ø 160: D-DEC = 155 mmØ 200: D-DEC = 180 mm

1

2

1

2


Technical note:

Weather-related influences or cooling of the tanks during the installation phase (caused by filling with cold water) can lead to deviationsin dimensions from the catalogue specifications in the case of cisterns and separators installed in the ground.i

Oil-/fuel separator

for underground installation with DIBt-Certification

Oil-/fuel separator NS 3 - NS 20 Products

Excess

Class D = 700 mm ≤ DEC ≤ 1500 mmClass A/B = 700 mm ≤ DEC ≤ 1800 mm

**DEC = Depth of earth coverage

* Ø = Inlet and outlet outer diameter (mm)

Suitable for filling stations with high-performance filling pumps,

E10 and biodiesel fuels

L

h 2 h1

B

� �

D DEC*

*

Sepa

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rs5

Oil-/fuel separator


Article description WeightØ Article #Illustration and dimensioned drawing

99 601.041D1000 110 kg

99 601.016B

99 601.016D

800800

74 kg74 kg

99 601.002B400 12 kg

Ø

110

B

1300

max

995

h2

630

h1

583

L

1425

capacity

360 l

NS

NS 1.5

Oil storagecapacity

Sludge trap Excess

110 l

level

70

min

570

D

Ø

110

B

1012

max

942

h2

508

h1

461

L

1091

capacity

130 l

NS

NS 1.5

Oil storagecapacity

Sludge trap Excess

70.5 l

level

50

min

518

D

Oil-/fuel separator NS 1.5 according to KESSEL Standard Products

�

L

h2 h1

D

Oil-/fuel separator NS 1.5, class II, Ø 1000


With integrated sludge trap and self-actuated closure lock, calibrated for light liquid with densities between 0.85 to 0.95 g/cm3.Optional with backwater flap valve according to DIN 13564

Upper sections made of polymer, continuous height and leveladjustment, cover class D. Inlet and outlet Ø 110 for synthetic material pipes in: PE-HD (according to EN 12666-1);PVC pipe (according to EN 1401-1); PP or AS.Accessories: Sampling chamber for underground installation, alarm unitwhen the maximum oil level is reached and there is a back-upof water (required according to EN 858), pump station. A SonicControl automatic measuring device not for use withthis separator.



With integrated sludge trap and self-actuated closure lock, calibrated for light liquid with densities between 0.85 to 0.95 g/cm3.Optional with backwater flap valveaccording to DIN 13564

Upper sections made of polymer, continuous height and leveladjustment, cover class B/D. Inlet and outlet Ø 110 for synthetic material pipes in: PE-HD (according to EN 12666-1);PVC pipe (according to EN 1401-1); PP or AS.Accessories: Sampling chamber for underground installation, alarm unitwhen the maximum oil level is reached and there is a back-upof water (required according to EN 858), pump station. A SonicControl automatic measuring device not for use withthis separator.

�

L

h2 h1

D

�

L

h2 h1

D

Ø

110

B

520

max

324

h2

389

h1

342

L

582

capacity

17 l

NS

NS 1.5

Oil storagecapacity

Sludge trap Excess

17.6 l

level

50

min

231

D



With integrated sludge trap and self-actuated closure lock, calibrated for light liquid with densities between 0.85 to 0.95 g/cm3.Optional with backwater flap valveaccording to DIN 13564

Upper sections made of polymer, continuous height and leveladjustment, cover class B. Inlet and outlet Ø 110 for synthetic material pipes in: PE-HD (according to EN 12666-1);PVC pipe (according to EN 1401-1); PP or AS.Accessories: Sampling chamber for underground installation, pump station. A SonicControl automatic measuring devicenot for use with this separator.

Catalogue 3.0 265

Extension section made of polymerfor separation systems

Fits all KESSEL separation systems for undergroundinstallation,extension height 510 mm / 1010 mm; incl. gasketsmaller/larger extension sections available on request



--

--

917 406

917 407

Sampling chamber Ø 1000in polyethylene,for separation systems, for underground installation

Installation depth (D) 1180 - 1630 mm (Other installation depths available on request)

Inlet and outlet Ø ... for synthetic material pipes in:PE-HD (according to EN 12666-1); PVC (according to EN 1401-1); PP or AS.

With integrated access steps, with telescopically height-adjustable upper sectionmade of polymer, with cover class A/B, D according to EN 124 in cast ironsealed odour-tight, incl. removal mechanism.Drop height 160 mm.

Cover class A/B

Cover class D

915 10 10 B

915 10 15 B

915 10 20 B

915 10 10 D

915 10 15 D

915 10 20 D


and custom-made


and custom-made

Ø 110Ø 160Ø 200

Ø 110Ø 160Ø 200

1

2

1

2

1

2

1

1

2

�660

�630�806

�686

�740

116

15

628

20°

Sampling chamber Ø 400 in polymer,for separation systems, for underground installation

Installation depth (D) 400 - 1300 mm (minimuminstallation depth can be achieved by cutting off)

For connection to outlet pipe of separator.Telescopic upper section with clamping ring, cover class A/B/D, sealed odour-tight, without removal mechanism, drop height 120 mm.Drop height 160 mm on request.

Cover class A

Cover class B

Cover class D

Extension by 600 mm with extension section Art. # 915 402

Ø 110/150Ø 200

Ø 110/150Ø 200

Ø 110/150Ø 200

--

--

--

915 880 A

915 880 A-200

915 880 B

915 880 B-200

915 880 D

915 880 D-200

Extension section

For deep installationExtension height max. 600 mm (can be reduced).

Check maintenance accessibility when installingin recesses !

For sampling chamber Ø 400 and Ø 450

-- 915 402

1

2

3

1

2

3

160

� �

1200

100-

550

D

575750

120

50-4

00

70

100

� 1

60�

110

900

� 1

10�

160

DArticle description

Suitable forgrease separator

Nominalwidth Article #Illustration and dimensioned drawing

Sampling chamber / Extension section Accessories

266 Catalogue 3.0

Oil-/fuel separator / Coalescence separator


Sepa

rato

rs5


cable length 2.5 m



28 793

-

-



917 822-Cable access conduit

Required for watertight connection of SonicControlcable into separator chamber(for underground separators a conduit pipe withchase wire should be planned)

Cable extension set SonicControlfor oil-, coalescence separators

10 m cable length

20 m cable length

30 m cable length

- 917 861

- 917 862

- 917 863

Oil-/fuel separator / Coalescence separator Accessories

Article description Type Article #Illustration

SonicControl level sensing system with ultra sonic sensor for oil / coalescenceseparators from NS 3. With ATEX certification

Accurate monitoring and data transfer…

…Type 1 OSA

of oil- and sludge layer thickness and

back-up / overflow warning;

…Type 2 OS

of oil- and sludge layer thickness;

…Type 3 OA

of oil layer thickness and


…Type 4 SA

of sludge layer thickness and


…Type 5 O

of oil layer thickness;

…Type 6 S

of sludge layer thickness;

…Type 7 A


With power chord, battery buffer system and connection for remote signalling device.

Voltage: 230 V ~ 50 Hz; Protection type: IP 54;Plug: Schuko (double pole);Cable length: 30 mwith cable duct set

The sensor cable can be extended to a total length of 60 m.

Type 1

Type 2

Type 3

Type 4

Type 5

Type 6

Type 7

917 824

917 825

917 826

917 827

917 828

917 829

917 830Certification: BVS 11 ATEX E 040 X

- Can be used in explosive areas(Zone 0)

- Acc. to RL 94/9/EC designed in ignitionprotection class "Intrinsic safety"

Catalogue 3.0 267

Oil-/fuel separator / Coalescence separator


Sepa

rato

rs5

Coalescence filter insert

for retrofitting the KESSEL Oil/fuel separator NS 3 - NS 15 to coalescence separator

- 917 805

Coalescence filter

for KESSEL coalescence separator class I Ø 1000- 917 816

Oil/fuel separator / Coalescence separator


Sepa

rato

rs5

Coalescence separator Accessories

Article description Article #Illustration

Oil / fuel suction system

Intake suction hose (50 cm length) for direct suctionof oil / fuel into disposal vehicle.Equipped with Storz B connection coupling.

Ø 160Ø 200

917 803

917 808

Sludge suction system

Intake suction hose (50 cm length) for direct suction of sludge / sediment into disposal vehicle.Equipped with Storz B connection coupling.

Ø 160Ø 200

917 804

917 809

Oil/fuel separator / Coalescence separator Accessories

Article description Article #IllustrationOuter diameter

Ø (mm)

Outer diameterØ (mm)

268 Catalogue 3.0

Underground lifting stations for use after oil-/fueland coalescence separators see chapter 3 “liftingstations”.i

Copyright The contents of this catalogue and its layout are the property of KESSEL AG and arecopyright protected. Any copying of the catalogue or its individual contents is prohibitedwithout the express permission of the owner and is subject to prosecution or civiljudgments. All rights reserved.

Rights reserved for technical changes.

Everything from a single source - from the initial product idea through development,tool construction and production to sales! 010-773 FW/AM 08/14

KESSEL AG

Bahnhofstrasse 31 · 85101 Lenting · Germanywww.kessel.com

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Catalogue 3 - Kessel Rioolpompenkessel-rioolpompen.nl/wp-content/uploads/2015/04/... · KESSEL offers a wide range of innovative polymer separators for different areas of application