CEMENT PLANT

(Clinker – 2.2 MTPA & Cement – 3.2 MTPA)

ENVIRONMENTAL STATEMENT (FORM-V)

FINANCIAL YEAR 2015-16

M/s. SREE JAYAJOTHI CEMENTS PRIVATE LIMITED (An ISO 9001-2008 Certified Company)

Sri Nagar, Yanakandla Village, Banaganapalle (Mandal),

Kurnool (District), Andhra Pradesh - 518124

ENVIRONMENTAL STATEMENT FORM – V

(See rule 14)

Environmental Statement for the financial year ending 31st March 2016

PART – A

i) Name and address of the owner/ Sri. J Ramu Rao

Occupier of the industry operation: Director

M/s. SREE JAYAJOTHI CEMENTS PRIVATE LIMITED

Sri Nagar, Yanakandla Village,

Banaganapalle Mandal, Kurnool District,

Andhra Pradesh – 518 124.

Operation or Process

ii) Industry Category : Red Category

iii) Production capacity of units:

Capacity of Clinker : 2.2 MTPA of clinker

Capacity of Cement : 3.2 MTPA of cement iv) Date of last Environment statement submitted: 10.09.2015

(For the year 2014-2015)

PART B

WATER AND RAW MATERIAL CONSUMPTION

Water consumption (m3/day)

Process /Cooling : 319.0 m3/day

Domestic : 67.67 m3/day

Greenbelt : Treated water utilized for greenbelt

Name of the products Process water consumption per unit of products (KL/MT)

During the current financial year (2015-2016)

Cement

0.084 KL/MT

2. Raw Material Consumption

PART C

POLLUTION DISCHARGED TO ENVIRONMENT/UNIT OF OUTPUT

(Parameter as specified in the consent issued)

STACK GAS QUALITY FOR PARTICULATE MATTER

CEMENT PLANT

The value represents arithmetic average of 12 months for financial year 2015-2016

S.NO Name of the

Raw Material

Name of the

Product

Consumption of Raw Material per unit of out put

During current financial year

2014-2015

During current financial year

2015-2016

Lime stone Tonne of

Clinker

1.3822 1.3745

Additives 0.1188 0.1252

G.Slag 0.0189 0.0199

Gypsum Tonne of

Cement

0.0344 0.0392

Ash 0.0630 0.0448

Slag 0.1416 0.1480

Pollutants Quantity of pollutants

discharged

Concentration of

pollutants in discharge

Percentage of variation

from prescribed

standards with reasons

a)Water Dry process is adopted for cement manufacturing. There is no process wastewater generation. Domestic wastewater is being treated in Sewage Treatment Plant and utilizing for gardening.

b)Air Ambient Air quality Monitoring data attached as Annexure-VII

Stack Attached to Pollutants

Concentrations of

Pollutants in discharge

(mg/nm3)

Percentage of variation from Prescribed

Standards with Reasons

Crusher SPM 32 64% Less

Raw Mill / Kiln SPM 23 46% Less

Coal Mill SPM 31 62% Less

Cooler ESP SPM 25 50% Less

Cement Mill SPM 26 52% Less

PART - D

HAZARDOUS WASTE

(As specified under hazardous wastes/Management and handling Amendment Rules 2016)

Hazardous waste Total quantity

During the previous

financial year

(2014-2015)

During the current

financial year

(2015-2016)

From process

Waste oil (in KL) 3.8 MT 11.3 MT

Waste grease (in Kgs) Nil 3.5 MT

From pollution control facilities Nil Nil

PART – E

SOLID WASTES

S. No Solid Waste Total Quantity

During the current

financial year

2013-2014

During the current

financial year

2014-2015

1. From Process Nil Nil

2. From Pollution Control Facilities Nil Nil

3 Quantity recycled or re-utilized

within the unit. Nil Nil

PART – F

PLEASE SPECIFY THE CHARACTERISTICS (IN TERMS OF CONCENTRATION AND QUANTUM) OF HAZARDOUS AS

WELL AS SOLID WASTES AND INDICATES DISPOSAL PRACTICE ADOPTED FOR BOTH THESE CATEGORIES OF

WASTES

Waste oil and Waste grease are being sold to APPCB authorized re-processor agencies.

Total 28 numbers of used batteries returned to dealers during the period 2015-2016.

PART – G

IMPACT OF THE POLLUTION CONTROL MEASURES ON CONSERVATION OF NATURAL RESOURCES AND CONSEQUENTLY ON THE COST OF PRODUCTION.

Fly ash is being used for manufacturing Portland Pozzolona Cement. Due to use of fly ash, limestone consumption per ton of cement manufacturing is reduced. In the year 2015-16, 81661 tones was utilized for PPC production. Dust collected in the pollution control system is totally recycled back into process. Domestic wastewater is treated in sewage treatment plant and 100% re-used for watering greenbelt, gardens, lawns through a network of irrigation system within the plant premises.

PART – H

ADDITIONAL INVESTMENT FOR ENVIRONMENTAL PROTECTION INCLUDING ABATEMENT OF

POLLUTION.

Greenbelt was developed in an area of about 20.24 ha. with 15000 number of plantations and spent

Rs. 70.0 Lakhs for greenbelt development during 2015-2016. During financial year 2016-2017 it is

proposed to developed greenbelt with about 7,000 trees.

Environmental monitoring for stack emission, ambient air quality, noise level and wastewater quality

is being done regularly and we have spent around 5.87 Lakhs for monitoring activities.

PART – I

ANY OTHER PARTICULARS IN RESPECT OF ENVIRONMENTAL PROTECTION AND ABATEMENT OF POLLUTION

1. Continuous emission monitoring system (CEMS) connected to APPCB and CPCB servers

2. Road Sweeping and Vaccum cleaning machines have been procured attached

as Annexure-I.

3. Four no’s additional bag filters were installed at different transfer points attached as

Annexure-II.

4. CC road has been laid to control fugitive dust emission attached as Annexure-III.

5. Concreted in different areas for controlling fugitive dust.

6. Bag filters chutes modification completed to avoid spillage.

7. Energy conservation measures are being taken.

8. Success in efforts of ensuring accident free working conditions for workers.

9. Building up-to-date library to facilitate the process of learning of environment protection

measures.

10. We have organized Swachh Bharat program at Yanakandla village, Venkatapuram village

and planted saplings on the occasion. Photographs attached as Annexure-IV.

11. We have organized Kaartika Vanamahostavam program on 25.11.2015. Photographs

attached as Annexure-V.

12. Rain water harvesting pits have been developed at different locations. Photographs

attached as Annexure-VI.

Environmental Campaign & Awareness:

Every year World Environment day is being celebrated in plant premises. On the occasion of world environment

day, all employees and workers gathered in Plant. The environment pledge is being taken by all for

environment conservation and continuous efforts to make a green and healthy environment. The Environment

Department Head address the gathering. The World Environment Day ended with the plantation by staff,

workers.

On the occasion of world environment day various environment related competitions are organized for

company staff, workers in plant and for colony children. Competitions like Environment drawings, slogans,

essay writing etc. The main objective behind organising these competitions is to make aware people about the

environment consequence & its conservations. The winners of competitions are being awarded in the World

Environment Day program on 5th June 2015 by Plant Head.

Glimpses of World Environment Day – 2015 Celebrations

Annexure-I

ROAD SWEEPING MACHINE

VACCUM CLEANER

Annexure-II

DUST SUPPRESSION SYSTEM AT STACKER BOOM CONVEYOR

Annexure-III

CC ROAD FROM CCR BUIDLING TO TIME OFFICE

Annexure-IV

SWACHH BHARAT PROGRAM

PLANTATION PROGRAM

Annexure-V

KARTIKA VANAMAHOSTAVAM PROGRAMMEE

Annexure-VI

RAIN WATER HARVESTING PIT

Annexure-VII

AMBIENT AIR QUALITY MONITORING DATA (2015-16):

AMBIENT AIR:-

Cement Plant Main Gate

PM10

and

PM2.5

60 Within Standards

28

Near Colony Premises 50

Within Standards 18

Near RO Plant 58

Within Standards 23

At NE corner of Plant site 59 Within Standards

AMBIENT AIR:-

Cement Plant Main Gate

SO2

and

NOx

9 Within Standards

20

Near Colony Premises 9

Within Standards 19

Near RO Plant 10

Within Standards 19

At NE corner of Plant site 12

Within Standards 24