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Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Chapter 1
What is operations management?
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
In Chapter 1 - Operations management– Slack et. al. identify the following key questions…….
What is operations management?Why is operations management important in all types of organization?What is the input-transformation-output process?
What is the process hierarchy?
How do operations processes have different
characteristics?
What are the activities of operations management?
Key operations questions
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Operations management is the activity of managing the resources which are devoted to the production and delivery of products and services.
Operations management defined
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
CustomersInput
resourcesOutput products and services
Transformed resources
•Materials •Information•Customers
Transforming resources
•Facilities
•Staff
Design
Deliver
Direct
Develop
Operations Management
Slack et al’s model of operations management
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
The consultancy services market - % of world revenues of 40 largest consultancy firms
Marketing/sales2
Operations and process management
31
Corporate strategy17
IT strategy17
Benefits/Actuarial16
Organizational design
11
Financial6
Operations management is fashionable!
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Design a store layout which gives smooth and effective flow
Design elegant products which can be flat-packed efficiently
Site stores of an appropriate size in the most effective locations
Maintain cleanliness and safety of storage area
Arrange for fast replenishment of products
Monitor and enhance quality of service to customers
Continually examine and improve operations practice
Ensure that the jobs of all staff encourage their contribution to business success
Operations management at..... IKEA
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Back office operation in a bank
Kitchen unit manufacturing
operation
Retail operationTake-out / restaurant
operation
They are all operations
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
The best way to start understanding the nature of “Operations” is to look around you
Everything you can see around you (except the flesh and blood) has been produced by an operation
Every service you consumed today (radio station, bus service, lecture, etc.) has also been produced by an operation
Operations Managers create everything you buy, sit on, wear, eat, throw at people, and throw away
Operations are everywhere
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Engineering/ technical function
Accounting and finance
function
Human resources function
Information technology (IT) function
Understanding of the capabilities and constraints of the
operations process
New product and service ideas Understanding of the
capabilities and constraints of the
operations processMarket
requirements
Financial analysis for performance and decisions
Provision of relevant
data
Recruitment development and training
Understanding of human resource needs
Analysis of new technology options Understanding of
process technology needs
Provision of systems for design, planning and
control, and improvementUnderstanding
of infrastructural and system
needs
Marketing function
Product/service development
function
Operations function
Interfunctional relationships between operations and other functions
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
“High-end” sandwich and snack retailer
Use only “wholesome” ingredients
All shops have own kitchens which makes fresh sandwiches every day
Fresh ingredients delivered early every morning
Same staff who serve you at lunch made the sandwiches that morning
“We don’t work nights, we wear jeans, we party…”
Prêt a Manger
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Nutritional “mechanical” and aesthetic design of
the sandwiches and snacks
Design, location and management of stores and in-store processes and the network
that supplies them
The three basic functions at Prêt a Manger
Product/Service
Development
OperationsMarketing
Promotional activities, market
research, etc.
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Automobile assembly factory - Operations management uses machines to efficiently assemble products that satisfy current customer demands
Operations management in all types of organization
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Physician (General practitioner) - Operations management uses knowledge to effectively diagnose conditions in order to treat real and perceived patient concerns
Operations management in all types of organization
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Management consultant - Operations management uses people to effectively create the services that will address current and potential client needs
Operations management in all types of organization
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Disaster relief charity - Operations management uses ours and our partners’ resources to speedily provide the supplies and services that relieve community suffering
Operations management in all types of organization
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Advertising agency - Operations management uses our staff’s knowledge and experience to creatively present ideas that delight clients and address their real needs
Operations management in all types of organization
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
machines
Operations management uses…………to efficiently assemble products
effectivelyknowledgeto treat real and
perceived patient concerns
diagnose conditions
to
people create services that will address current and
potential client needs
effectivelyto
ours and our partners’
resources
speedily provide supplies and services that relieve community suffering
to
our staff’s knowledge and
experience
creatively ideas that delight clients and address
their real needs
presentto
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
The business environment is changing, for example……
Prompting operations responses, for example…….
Increased cost-based competition
Higher quality expectations
Demands for better service
More choice and variety
Rapidly developing technologies
Frequent new product/service introduction
Increased ethical sensitivity
Environmental impacts are more transparent
More legal regulation
Greater security awareness
Globalization of operations networkingInformation-based technologiesInternet-based integration of operations activitiesSupply chain managementCustomer relationship managementFlexible working patternsMass customizationFast time-to-market methodsLean process designEnvironmentally sensitive designSupplier ‘partnership’ and developmentFailure analysisBusiness recovery planning
Operations management is changing
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
All operations are input-transformation-output processes
Inputs OutputsTransformation process
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Customers
Transformed resources
•Materials •Information•Customers
Transforming resources
•Facilities
•Staff
Operations input resources and outputs
Input resources
Output products and services
Transformation process
Outputs are products and services that add value for customers
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Customers
Transformed resources
Ingredients Packaging Customers
Transforming resources
Equipment Fittings Staff
Inputs and outputs at Prêt a Manger
Input resources
Served and satisfied customers
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Mixture of products and services –Outputs that are a mixture of
the tangible and intangible
Prèt a manger
Acme whistles
Mwagusi Safari Lodge
Crude oil production
Aluminium smelting
Specialist machine tool production
Restaurant
Information systems provider
Management consultancy
Psychotherapy clinic
Pure products –Outputs that are
exclusively tangible
Pure services –Outputs that are
exclusively intangible
IKEA
Most operations produce products and services
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Flow between operations
The level of the supply network
The level of the operation
Flow between processes
The level of the processFlow between resources
Operations can be analyzed at three levels
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Operations management is concerned with the flow of transformed resources between operations, processes, where….
Processes form an internal “supply network” and become each others customers and suppliers
External operations interact with internal processes to form the external supply network
Operations can be analyzed at three levels
Flow between operations
Flow between processes
Flow between resources
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
The supply network - Flow between operations
Broadcasting company
Promotion agency
Studios
Casting agency
Creative agency
A programme and video
supply networkProgram /
video maker
The programme and video operation
The operation - Flow between processes
Example of analysis at three levels
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
The supply network - Flow between operations
Programme and video
maker
Example of analysis at three levels
The programme and video operation
The operation - Flow between processes
Production unit
Set and props manufacture
Engineer-ing
Marketing and sales
Finance and accounting
Post production
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
The supply network - Flow between operations
Programme and video
maker
Example of analysis at three levels
The operation - Flow between processes
Set and props manufacture
Set design Props
acquisition
Set construction
Set finishing
The ‘Set and props
manufacturing’ process
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Programme and video maker
End-to-end process for programme production
Programme set and props manufacture
Engineering
Programme marketing and
salesProgramme
production unitProgramme finance
and accountingProgramme
post production
End-to-end process for music video production
Music video set and props
manufacture
Music video marketing and
salesMusic videoproduction
unit
Music videofinance and accounting Music video
post production
The television and video company divided into two ‘end-to-end’ business processes,
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Any organization
OperationsMarketing
SalesFinance
Human resources
Information systems
All functions use processes to provide service
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Financial services
An account management centre at a large retail bank
Financial analyst advising a client at an
investment bank
Furniture manufacturing
Mass production of kitchen units
Craft production of reproduction
‘antique’ furniture
Hotels
Value-for-money hotel
Lobby of an international luxury hotel
Differences within sectors are often greater than the differences between sectorn
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Variation in demand High Low
VisibilityHigh Low
VarietyHigh Low
HighVolumeLow High
A typology of operations and processes
The 4 vs............
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
High
Implications
•Low repetition•Each staff member performs more of each task•Less systemization•High unit costs
Implications
•High repeatability•Specialization•Capital intensive•Low unit costs
VolumeLow High
A typology of operations and processes
The implications of high and low Volume in operations and processes.......
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
High
Implications
•Flexible•Complex•Match customer needs•High unit costs
Implications
•Well defined•Routine•Standardized•Regular•Low unit costs
VarietyHigh Low
A typology of operations and processes
The implications of high and low Variety in operations and processes.......
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
High
Implications
•Changing capacity•Anticipation•Flexibility•In touch with demand•High unit costs
Implications
•Stable•Routine•Predictable•High utilization•Low unit costs
Variation in demandHigh Low
A typology of operations and processes
The implications of high and low Variation in operations and processes.......
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
High
Implications
•Short waiting tolerance•Satisfaction governed by customer perception•Customer contact skills needed•Received variety is high•High unit costs
Implications
•Time lag between production and consumption•Standardization•Low contact skills•High staff utilization•Centralization•Low unit costs
VisibilityHigh Low
A typology of operations and processes
The implications of high and low Visibility in operations and processes.......
Slack, Brandon-Jones and Johnston, Essentials of Operations Management, 1st Edition, © Slack, Brandon-Jones and Johnston, 2011
Volume
Important to understand how different operations are positioned on the 4 V’s.
Is their position where they want to be?
Do they understand the strategic implications?
Variety
Variation
Visibility
Low
High
High
High
High
Low
Low
Low
Mwagusi Safari Lodge
Formule 1 Hotel
A 4 Vs profile of two operations