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4 Chopper-Controlled DC Motor Drive Chopper: The variable dc voltage is controlled by varying the on- and off-times of a converter. Fig. 4.1 is a schematic diagram of the chopper.

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Page 1: Chopper Controller DC driver motor.pdf

4 Chopper-Controlled DC Motor Drive• Chopper: The variable dc voltage is controlled

by varying the on- and off-times of a converter.• Fig. 4.1 is a schematic diagram of the chopper.

Page 2: Chopper Controller DC driver motor.pdf

• Its frequency of operation is

and its duty cycle is defined as

• Assuming that the switch is ideal, the average output is

• varying the duty cycle changes the output voltage.

T1

)tt(1f

offonc =

+=

Ttd on=

sson

dc dVVT

tV ==

Page 3: Chopper Controller DC driver motor.pdf

• The duty cycle d can be changed in two ways:(i) varying the on-time (constant switching

frequency).(ii) varying the chopping frequency.• Constant switching frequency has many

advantages in practice.

Page 4: Chopper Controller DC driver motor.pdf

4.3 Four-Quadrant Chopper Circuit• Fig. 4.2 is the chopper circuit with transistor

switches.

Page 5: Chopper Controller DC driver motor.pdf

• Fig. 4.3 is first-quadrant operation.

Page 6: Chopper Controller DC driver motor.pdf

• Fig. 4.4 is first-quadrant operation with zero voltage across the load.

Page 7: Chopper Controller DC driver motor.pdf

• Fig. 4.5 voltage and current waveforms in first-quadrant operation.

Page 8: Chopper Controller DC driver motor.pdf

• Fig. 4.6 second-quadrant operation

Page 9: Chopper Controller DC driver motor.pdf

• Fig. 4.7 voltage and current waveforms in second-quadrant operation.

Page 10: Chopper Controller DC driver motor.pdf

• Fig. 4.8 Modes of operation in the third quadrant.

Page 11: Chopper Controller DC driver motor.pdf

• Fig. 4.9 waveform in third-quadrant operation

Page 12: Chopper Controller DC driver motor.pdf

• Fig. 4.10 Waveforms in fourth-quadrant operation.

Page 13: Chopper Controller DC driver motor.pdf

4.4 Chopper for inversion

• Converter: DC ⇒ DC (different voltage)• The chopper is the building block for that:

AC ⇒ DC ⇒ DC(different voltage)

Page 14: Chopper Controller DC driver motor.pdf

4.5 Chopper with other power devices

• MOSFETs, IGBTs, GTOs, or SCRs are used for different power level.

• The MOSFET and transistor choppers are used at power levels up to 50kW.

Page 15: Chopper Controller DC driver motor.pdf

4.6 Model of The Chopper

• The transfer function of the chopper is

where Kr = Vs/Vcm, Vs is the source voltage, and Vcm is the maximum control voltage.

• Increasing the chopping frequency decreases the delay time, and its becomes a simple gain.

2sT1

K)s(G rr

+=

Page 16: Chopper Controller DC driver motor.pdf

4.7 Input to the chopper• The chopper input: a battery or a rectified ac

supply.• Fig. 4.11 is the chopper with rectified circuit.

Page 17: Chopper Controller DC driver motor.pdf

• Its disadvantage: it cannot transfer power from dc link into ac mains.

• Fig. 4.12 Chopper with regeneration capability

Page 18: Chopper Controller DC driver motor.pdf

• The generating converter has to be operated at triggering angles greater that 90°.

Page 19: Chopper Controller DC driver motor.pdf

4.8 Other Chopper Circuits • Fig. 4.13 one- and two-quadrant operation.

Page 20: Chopper Controller DC driver motor.pdf

4.9 Steady-state analysis ...

• 4.9.1 Analysis by averaging• The average armature current is

where Vdc = dVs

• The electromagnetic torque isTav = KbIav = Kb(dVs-Kbwm)/Ra (N·m)

a

dcav R

EVI −=

Page 21: Chopper Controller DC driver motor.pdf

• The normalized torque is

where• 4.9.2 Instantaneous steady-state computation

(including harmonics)• The equations of the motor for on and off times

(continuous current conduction)

p.u. ,R

dVV/RIK

V/)KdV(KV/TV/TT

an

mnn

babb

bmbsb

bb

baven

ω−=

ω−==

p.u. ,VRIRb

aban = p.u. ,

VVV

b

sn = p.u. ,

b

mmn ω

ω=ω

dTt0 ,dtdiLiREV a

aaas ≤≤++=

TtdT ,dtdiLiRE0 a

aaa ≤≤++=

Page 22: Chopper Controller DC driver motor.pdf

• Fig. 4.15 The waveform of applied voltage and armature current.

Page 23: Chopper Controller DC driver motor.pdf

• The solutions of the above equations:

where Ta = La/Ra (Armature time constant)t1 = t - dT

• By using boundary condition

dTt0 ,eI)e1(R

EV)t(i aa Tt

0aTt

a

sa <<+−

−=

−−

dTtdT ,eI)e1(RE)t(i a

1

a

1

Tt

1aTt

aa ≤≤+−−=

−−

aT/Ta

T/dTs

1a RE

)e1(R)e1(VI

a

a−

−= −

aT/Ta

T/dTs

0a RE

)1e(R)1e(VI

a

a−

−=

Page 24: Chopper Controller DC driver motor.pdf

• The critical duty cycle: the limiting or minimum value of duty cycle for continuous current; Ia0 equates to zero.

• The relevant equations for discontinuous current-conduction mode

with ia(tx + dT) = 0; ia(0) = 0

dTt0 ,dtdiLiREV a

aaas ≤≤++=

TdttdT ,dtdiLiRE0 x

aaaa +≤≤++=

Page 25: Chopper Controller DC driver motor.pdf

• Hence,

• tx is evaluated from (4.25) and the above eqs. as

)e1(R

EVI aT/dT

a

s1a

−−−

=

a

x

a

xTt

1aTt

axa eI)e1(

RE)dTt(i

−−+−−=+

]ERI 1[logTt aa1

eax +=

Page 26: Chopper Controller DC driver motor.pdf

• The solution for the armature current in three time segments is

dTt0 ),e1(R

EV)t(i aTt

a

sa <<−

−=

dT-ttdT ),e1(REeI)t(i x

T)dTt(

a

T)dTt(

1aa aa ≤≤−−=

−−−−

Tt)dT(t ,0)t(i xa <<+=

Page 27: Chopper Controller DC driver motor.pdf

4.10 Rating of the device

• The rms value of the power switch current

• The average diode current max

2max

t I2

d1)dTT(T2

II ⋅+

=+=

maxd I)2

d1(I ⋅−

=

Page 28: Chopper Controller DC driver motor.pdf

• Transistor and diode currents for motoring operation in the continuous-conduction mode.

Page 29: Chopper Controller DC driver motor.pdf

4.11 Pulsating Torque• The average of the harmonic torque is zero.• High-performance applications require the

pulsating torque to be minimum.• The applied voltage is resolved into Fourier

components as

where ∑ θ+ω+= ∞

=1n ncnaa )tnsin(AV)t(V

ssa dVVTdTV ==

T2f2 ccπ

=π=ω

2dTnsin

nV2A cs

π= 2

dTn2

cn

ω−

π=θ

Page 30: Chopper Controller DC driver motor.pdf

• The armature current is expressed as

where

• The input power is

)tnsin(ZAI)t(i nnc1n

n

nava φ−θ+ω∑+= ∞

=

a

aav R

EVI −= acan LjnRZ ω+=

}LnR

R{cos2a

2c

22a

a1n

ω+=φ −

⎪⎭

⎪⎬

⎪⎩

⎪⎨

∑ φ−θ+ωθ+ω∑+φ−θ+ω+

∑ θ+ω+

=

=

∞=

∞=

∞=

1n nncnc1nn

2n

nncn

na

1n ncnavava

aai

))tnsin()tnsin(ZA()tnsin(

ZAV

)tnsin(AIIV

)t(i)t(VP

Page 31: Chopper Controller DC driver motor.pdf

4.12 Closed-loop operation• Fig. 4.20 is the closed-loop speed-controller

dc motor drive.

Page 32: Chopper Controller DC driver motor.pdf

• The current controller can be (i) Pulse-Width-Modulation (PWM) controller(ii) Hysteresis controllerFig. 4.21 shows on- and off-time for PWM

Page 33: Chopper Controller DC driver motor.pdf

• Fig. 4.22 is the implementation of PWM current controller.

Page 34: Chopper Controller DC driver motor.pdf

• Fig. 4.24 shows hysteresis-controlled operationsa

*aa Vset v ,iii =∆−≤

0reset v ,iii a*aa =∆+≥

Page 35: Chopper Controller DC driver motor.pdf

• Fig. 4.23

Page 36: Chopper Controller DC driver motor.pdf

• Fig. 4.25 is realization of hysteresis controller.