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CNC 5-axis vertical machining center V-Mill 600.5X CNC Technical Datasheet

CNC 5-axis vertical machining center V-Mill 600.5X CNC 600.5X CNC_engl.pdf V-Mill 600.5X CNC The above speciflcations are subject to change without prior notice, no liability for printing

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Page 1: CNC 5-axis vertical machining center V-Mill 600.5X CNC 600.5X CNC_engl.pdf V-Mill 600.5X CNC The above speciflcations are subject to change without prior notice, no liability for printing

CNC 5-axis vertical machining centerV-Mill 600.5X CNC

T e c h n i c a l D a t a s h e e t

Page 2: CNC 5-axis vertical machining center V-Mill 600.5X CNC 600.5X CNC_engl.pdf V-Mill 600.5X CNC The above speciflcations are subject to change without prior notice, no liability for printing

w w w . k a a s t . d e

V - M i l l 6 0 0 . 5 X C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: [email protected]

• Massive ganrty structure consisting of base frame, double racks and stable crossbeam ensuring high rigidity and cutting performance

• Cooled ballscrews combined with high quality linear roller guides

• Optional pallet changer helps avoiding downtime due to the loading

• Generously sized worktable with a diameter of Ø 600 mm, max. Table load - 400 kg

• Powerful, high-speed spindle with ceramic bearings for superior milling surface

• 30 tool magazine for flexible milling and drilling applications

• Ground ball screws with minimum backlash

4 Heidenhain iTNC 530 with 2 additional functions

4 30-tool magazine4 Chip screw conveyor with chip container4 Scales in A and C axes4 Central lubrication4 Spindle oil cooling4 Automatic lubrication of spindle bore4 Coolant system4 Cabinet air conditioner4 Internal cooling of all ballscrews4 Spindle cooling system4 Work room lighting4 Programming and operating manual

Standard configuration: Optional configuration:n Renishaw OMP 60

workpiece measure-ment, mechanical

n Automatic pallet changer

n 24000 rpm spindle, HSK-63A (Nm 20/36)

n Cooling (20 or 80 bar) through the spindle / tool

n Siemens or Fanuc Control

Technical specifications V-Mill 600.5X CNC Technical specifications V-Mill 600.5X CNCCNC Heidenhain iTNC 530 Coolant tank capacity 280 l

TravelX 830 mm Air pressure 7 kg / cm2

Y 720 mm Spindle motor 11 / 14,75 kW (70 / 94 Nm) Z 500 mm

Power of axis drive motor:

X 8,6 kWTable diameter Ø600 mm Y 5,6 kWTable bore diameter Ø50 mm H7 Z 5,1 kWFloor-to-table height 1160 mm A 8,6 kWMin. increment 0.001°

C 3,1 kWTable inclination angle –110°/+30°

Max. table load capacity

0° 400 kg Coolant pump 0,75 kW90° 300 kg Tool magazine 0,375 kW

Spindle taper BT 40 Cam mechanism 0,375 kWMax. spindle speed 15000 rpm Air condition 0,96 / 1,17 kWSpindle-to-table distance 15–515 mm Spindle cooling 2,9 kW (50 Hz) / 3,5 kW (60 Hz) Working feed rate 20 m/min Spindle lubrication 0,15 kWRapid traverse in X, Y, Z axes 48 m/min Conveyor motor 1,58 kWTool magazine 30 tools Power consumption 55 kWMax. tool diameter Ø75 mm Overall dimensions 4410х3880х3270 mmMax. tool length 300 mm Weight (net.) 13400 / 15000 kg

Max. tool weight 7 kgItem-No. 6530003

Advanced Structure Design Exhibits Unique Stability in High Speed Machining

Spindle Speed / Power Diagram Spindle Speed / Torque Diagram

Precision Worm / Worm gear Transmission• The worm shaft is a two-section

structure for increasing convenience of backlash adjustment.

• 5-8 µ backlash ensures high transmis-sion accuracy

Page 3: CNC 5-axis vertical machining center V-Mill 600.5X CNC 600.5X CNC_engl.pdf V-Mill 600.5X CNC The above speciflcations are subject to change without prior notice, no liability for printing

w w w . k a a s t . d e

V - M i l l 6 0 0 . 5 X C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: [email protected]

Arm Type Magazine• Standard loading capacity of

magazine is 30 tools• Accommodates BT-40 tool

shank• Fast tool change with smooth

and stable tool change motion• Precision cam drive achieves ±

0.08 mm positioning accuracy• Tool change arm is excellently

water-proof to prevent coolant from entering into the arm

Coolant Inner Ballscrew• Coolant inner

ballscrews on 3 axes prevent ballscrew deformation, while assuring smooth feed motions and high posi-tioning accuracy

Ball Bar Circulating Accuracy InspectionA high precision Renishaw ball bar tester is used for inspecting servo accuracy and geometric errors between two axes, thereby ensuring outstanding circularity accuracy.

Main Machining ConditionsApplication: Turbine MachiningControl: HEIDENHAIN iTNC530Workpiece sizes: Ø150 x 100 mmMaterial: AluminiumTool: R2, R3Spindle Speed: 12.000 rpmCutting Feedrate: 2.600 mm/minFinishing Time: 7H 36MTotal Machining Time: 11 H

Page 4: CNC 5-axis vertical machining center V-Mill 600.5X CNC 600.5X CNC_engl.pdf V-Mill 600.5X CNC The above speciflcations are subject to change without prior notice, no liability for printing

w w w . k a a s t . d e

V - M i l l 6 0 0 . 5 X C N C

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: [email protected]

M A c H i n E f E At U r E SRigid Structure• The KAAST V-Mill 600.5X CNC features T-shape machine

structure, exhibiting superior rigidity. The width of column is the same as the base. The table is independently installed on the base and is fully supported through the entire stroke. This machine offers high speed, maximum stability and high precision mold and die machining.

High Quality Cast Iron Multiple Treatments• The structural parts of V-Mill 600.5X CNC are manufactured

from high quality cast iron, stress relieved and seasoning treated for the deformation-free performance year after year.

1 5 . 0 0 0 r P M H i g H S P E E D S P i n D l E w i t H E x t r A H i g H r i g i D i t y A n D S tA b i l i t y

Direct Drive Spindle BT-40 Oil Circulated Cooling• Maximum spindle speed: 15.000 rpm• Bearing lubrication: Grease• Spindle motor: 11/14.75 kW• Spindle torque: 70/94 Nm• Spindle inner diameter: Ø70 mm• High precision ceramic bearingsCutter balance should be calibrated to within G2.5Other spindle speed also available with this machine

Roller Type Linear Guide Ways on three axes• Precision roller type linear guide ways on 3 axes achieve

high loading resistance, high rigidity and long service life. Another benefit is that the machine provides the best dy-namic accuracy at high feedrate.

Screw Chip Conveyor• There is one screw chip conveyor each equipped at each

side of base, delivering chips to a chip conveyor for ex-hausting chips out of the machine.

• 3 axes cutting feedrate: 20 m/min.• 3 axes rapid feedrate: 48 m/min.• Positioning accuracy: 0.004/300 mm (Equipped with optical

scale)• Repeatability: ±0.003 mm (Equipped with optical scale)

C-axis 360°A-axis +30°

-110°

5-axis Rotary table• Table sizes 500 x 500 mm• Positioning accuracy of rotating axis (C-axis) is 15 sec.• Positioning accuracy of tilting axis (A-axis) is 45 sec.• Repeatability accuracy is ± 3 sec.• Min. setting unit is 0.0001°• Hydraulic brake

Tool measurement system (option)Pallet changer (option) Workpiece measurement system (option)

Coolant supply system

O P t i O n A l E q U i P M E n t