4
Alloy Products Available In stock products include but are not limited to the following: Please contact Corrosion Materials for a complete list of available items from inventory. Sizes of specific products will vary in availability depending on the alloy. Items not in stock can be fabricated in-house or through our vast subcontractor and supplier network in minimal time. Baker 2262 Groom Rd. P.O. Box 630 Baker, Louisiana 70714 (800) 535-8032 (225) 775-3675 FAX: (225) 774-0514 Houston 12305 Cutten Rd. Houston, Texas 77066 (800) 455-2276 (713) 939-0364 FAX: (713) 939-1126 www.corrosionmaterials.com 24-Hour Emergency Service Pricing & Documents Available on Our Website (800HT ® is a registered trademark of Special Metals Corporation a PCC Company. Hastelloy ® & B-3 ® are registered trademarks of Haynes International Inc.). The data and information contained in this pamphlet have been taken from open literature and is believed to be reliable. The information contained is intended to be used as a guide. Corrosion Materials does not make any warranty or assume any legal liability for its accuracy, completeness or usefulness. Capabilities Welding - In house certified Welders utilize the latest TIG techniques and consistently produce x-ray quality welds. Shearing - Cut material up to 3/8" thick. Water-jet - Cut capability to 3" thick plate. Plasma Cutting - Computer Programmed Plasma burning to 2 1/2" thick. Plate Saw - Saw material up to 5" thick. Band Saw - Cut capability up to 20" OD. Heat Treating - In-house, heat treating. Material Testing - In house material identification (PMI) as well as dye penetrant testing insure quality product. Quality Certification - ISO 9001-2008 certified since 1993. Inventory - “Mill Quantity” stock levels. Customer Service - Online quoting and documents accessible via www.corrosionmaterials.com, 24 hour emergency service and QC Department. Technical Support - On staff Metallurgist. Corrosion Materials has been supplying corrosion resistant alloys since 1963 and has developed the resources, skills and inventory to satisfy the process industries demanding needs. Our main manufacturing plant is located just north of Baton Rouge, Louisiana with additional service centers in Houston, Texas, and another in Bolingbrook, Illinois just southwest of Chicago. Our machine shop, welding shop and processing departments are equipped with state-of-the-art manufacturing equipment allowing Corrosion Materials the ability to provide the service you desire along with the economical and technical advantages you deserve. Machining - In house precision machine shop with full-time Machinists using CNC processing equipment, including 5 lathes and a vertical machining center, that provide +/- .001” or finer tolerances and high quality components required by the process industries. Shanghai Room 1202 333 Jiujiang Road Shanghai, China 200001 86-21-6045 2221/2223 Fax: 86-21-6045 2225 Chicago 375 W. South Frontage Rd. Bolingbrook, Illinois 60440 (800) 706-7471 (630) 226-1043 FAX: (630) 226-1044 Sheet ........0.025" to 0.141" Thick 4 mm sheet in Alloy C276 Plate .........3/16" to 3" Thick Bar ............1/8" to 11" in Diameter Pipe ..........1/4" to 12" NPS in varying wall thicknesses from schedule 10 to schedule 160. Size availability dependent on alloy. Tubing ......1/16" to 2" in varying wall thicknesses up to 0.065". Sizes available are dependent on alloy. Fittings ........................ Buttweld Fittings from schedule 10 to schedule 80, 150# Threaded, 3000# Socket Weld and Threaded Fittings as well as Pipe Fittings Bushings & Sleeves ... Stellite® 6B Half Bushings & Sleeves Welding Products ..... Coated electrodes, MIG and TIG wire Fasteners ................... 1/4" to 1" Flanges ...................... Blind (BLD), Slip On (SO), Socket Weld (SW), Threaded (THRD), Weld Neck (WN), Lap Joint (LJ) CM033-10, Rev. 7

Corrosion Materials Brochure

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Page 1: Corrosion Materials Brochure

Alloy Products AvailableIn stock products include but are not limited to the following:

Please contact Corrosion Materials for a complete list of available items from inventory. Sizes of specificproducts will vary in availability depending on the alloy. Items not in stock can be fabricated in-house

or through our vast subcontractor and supplier network in minimal time.

Baker2262 Groom Rd.

P.O. Box 630Baker, Louisiana 70714

(800) 535-8032(225) 775-3675

FAX: (225) 774-0514

Houston12305 Cutten Rd.

Houston, Texas 77066(800) 455-2276(713) 939-0364

FAX: (713) 939-1126

www.corrosionmaterials.com24-Hour Emergency Service Pricing & Documents Available on Our Website

(800HT® is a registered trademark of Special Metals Corporation a PCC Company. Hastelloy® & B-3® are registered trademarks of Haynes International Inc.).

The data and information contained in this pamphlet have been taken from open literature and is believed to be reliable. The information contained is intended to be used as a guide. Corrosion Materials does not make any warranty or assume any legal liability for its accuracy, completeness or usefulness.

Capabilities• Welding - In house certified Welders utilize the latest TIG

techniques and consistently produce x-ray quality welds.

• Shearing - Cut material up to 3/8" thick.

• Water-jet - Cut capability to 3" thick plate.

• Plasma Cutting - Computer Programmed Plasma burning to 2 1/2" thick.

• Plate Saw - Saw material up to 5" thick.

• Band Saw - Cut capability up to 20" OD.

• Heat Treating - In-house, heat treating.

• Material Testing - In house material identification (PMI) as well as dye penetrant testing insure quality product.

• Quality Certification - ISO 9001-2008 certified since 1993.

• Inventory - “Mill Quantity” stock levels.

• Customer Service - Online quoting and documents accessible via www.corrosionmaterials.com, 24 hour emergency service and QC Department.

• Technical Support - On staff Metallurgist.

Corrosion Materials has been supplying corrosion resistant alloys since 1963 and has developed the resources, skills and inventory to satisfy the process industries demanding needs. Our main manufacturing plant is located just north of Baton Rouge, Louisiana with additional service centers in Houston, Texas, and another in Bolingbrook, Illinois just southwest of Chicago.

Our machine shop, welding shop and processing departments are equipped with state-of-the-art manufacturing equipment allowing Corrosion Materials the ability to provide the service you desire along with the economical and technical advantages you deserve.

• Machining - In house precision machine shop with full-time Machinists using CNC processing equipment, including 5 lathes and a vertical machining center, that provide +/- .001” or finer tolerances and high quality components required by the process industries.

ShanghaiRoom 1202

333 Jiujiang Road Shanghai, China 200001

86-21-6045 2221/2223Fax: 86-21-6045 2225

Chicago375 W. South Frontage Rd.Bolingbrook, Illinois 60440

(800) 706-7471(630) 226-1043

FAX: (630) 226-1044

Sheet ........0.025" to 0.141" Thick 4 mm sheet in Alloy C276

Plate .........3/16" to 3" Thick

Bar ............1/8" to 11" in Diameter

Pipe .......... 1/4" to 12" NPS in varying wall thicknesses from schedule 10 to schedule 160. Size availability dependent on alloy.

Tubing ...... 1/16" to 2" in varying wall thicknesses up to 0.065". Sizes available are dependent on alloy.

Fittings ........................ Buttweld Fittings from schedule 10 to schedule 80, 150# Threaded, 3000# Socket Weld and Threaded Fittings as well as Pipe Fittings

Bushings & Sleeves ... Stellite® 6B Half Bushings & Sleeves

Welding Products ..... Coated electrodes, MIG and TIG wire

Fasteners ................... 1/4" to 1"

Flanges ...................... Blind (BLD), Slip On (SO), Socket Weld (SW), Threaded (THRD), Weld Neck (WN), Lap Joint (LJ)

CM033-10, Rev. 7

Page 2: Corrosion Materials Brochure
Page 3: Corrosion Materials Brochure

Ni .............. 63% minCu ............ ~34.5%Fe ............. 2.5% maxC ............... 0.30% maxMn ............ 2.0% maxS................ 0.025 to 0.060%

(UNS N10276 / W.Nr. 2.4819) - Alloy C276 is a solid-solution-strengthened, nickel-molybdenum-chromium alloy with a small amount of tungsten, which exhibits excellent corrosion resistance in an assortment of harsh environments. Applications include but are not limited to, stack liners, ducts, dampers, scrubbers, stack-gas re-heaters, heat exchangers, reaction vessels and evaporators. Industries where Alloy C276 can be utilized are petrochemical and chemical processing, power generation, pharmaceutical, pulp and paper production and waste treatment.

UNS N06022 / W.Nr. 2.4602) - Alloy 22 is a solid-solution-strengthened, nickel-chromium-molybdenum-tungsten alloy with better overall corrosion resistance compared to other nickel-chromium-molybdenum alloys, including C276, C4 and Alloy 625. The high chromium content provides good resistance to oxidizing media while the molybdenum and tungsten content give good resistance to reducing media. Applications for Alloy 22 include waste incinerators, waste water processing, pollution control (flue-gas desulfurization), nuclear fuel reprocessing/spent fuel containers, pickling systems and chemical manufacturing.

(UNS N06625 / W.Nr. 2.4856) - Alloy 625 Gr. 1 is a Ni-Cr-Mo alloy that is used for its high strength, high toughness, and its oxidation and corrosion resistance. Strength of alloy 625 Gr. 1 is derived from the stiffening effect of molybdenum and niobium on its nickel-chromium matrix. Although the alloy was developed for high temperature strength, its highly alloyed composition provides a high level of general corrosion resistance. Applications include and are not limited to: sea water applications, aerospace, chemical processing, and nuclear.

(UNS N04400 / W.Nr. 2.4360 & 2.4361) - Alloy 400 is a solid-solution-strengthened, nickel-copper alloy that offers superior resistance to many corrosive environments over a temperature range from sub-zero to 800°F. Alloy 400 has been widely used in many applications but has been particularly useful in marine and chemical processing. Typical applications include valves, pumps and propeller shafts, marine fixtures and fasteners, electronic components, springs, chemical processing equipment, gasoline and fresh water tanks, crude petroleum stills, process vessels and piping; as well as boiler feedwater heaters and heat exchangers.

(UNS N04405) - Alloy 405 is an enhanced machining version of nickel-copper Alloy 400. A controlled amount of sulfur is added to improve machinability. Corrosion resistance characteristics and physical properties are similar to those of Alloy 400, but mechanical property ranges are slightly different. Alloy 405 can be slightly magnetic at room temperature. End uses for Alloy 405 include meter and valve parts, fasteners, and screw machine products.

(UNS N05500 / W.Nr. 2.4375) - Available to the QQ-N-286 Rev. E requirements for Oil & Gas applications as well as the QQ-N-286 Rev. F & G requirements for marine applications. Alloy K500 is a precipitation hardenable, nickel-copper alloy with similar corrosion resistance to that of Alloy 400. Typical industrial applications for Alloy K500 include fasteners, springs and chains for marine service, pump and valve components for chemical processing facilities as well as blades and scrapers used in pulp and paper production. Oil and gas production utilize Alloy K500 for drill collars, instruments, pump shafts, impellers and valves as well as for sensors and electronic components.

(UNS N02200 & N02201 / W.Nr. 2.4060/2.4066 & 2.4061/2.4068) - Nickel 200 and Nickel 201 are solid solution strengthened, commercially pure wrought materials. Typically, the elemental restrictions of both alloys are combined into one, dual-certified chemistry resulting in a single alloy with the desired characteristics of both alloys. Nickel 200/201 can be used in chemical processing, specifically caustic processing and storage, shipping containers, synthetic fiber production, fluorine containing processes and processes where sodium hydroxide is used. Other applications include aerospace and defense as well as food processing. Nickel 200/201 has exceptional resistance to caustic alkalies at various temperatures and concentrations.

(UNS N06600 / W.Nr. 2.4816) - Alloy 600 is a solid-solution-strengthened, nickel-chromium-iron alloy used for applications that require corrosion resistance as well as resistance to heat. Service temperatures for Alloy 600 range from cryogenic to 2000°F depending on service conditions and desired performance. Typical applications utilizing Alloy 600 include magnesium chloride production, hydrofluoric acid processing, ammonia converters and chlorinating equipment in the chemical processing industry. The thermal processing industry utilizes Alloy 600 for retorts, roller hearths and other furnace components. Pulp and paper, food processing, ore processing and power generation also benefit from the alloys’ high temperature performance characteristics.

Alloy C276

Technical Information, Invoices and Material Test Reports

Available at www.corrosionmaterials.com

Hastelloy® B-3®Alloy 22

Alloy 625 Gr. 1

Alloy 400

Alloy 405

Alloy K500

Nickel 200/201

Alloy 600

Ni ....~57% C .... 0.02% max Cr....15.5% Si ..... 0.08% maxMo ..16% Co .. 2.5% maxW ....4.0% Mn .. 1.0% maxFe ...5.5%

Ni ....~57% C .... 0.15% maxCr....21% Si ..... 0.08% maxMo ..13.5% Co .. 2.5% maxW ....3.0% Mn .. 0.05% maxFe ...4.0%

Ni ....~58% C .... 0.10% maxCr....21.5% Si ..... 0.50% maxMo ..9% Co .. 1.0% maxNb ..3.5% Mn .. 0.50% maxFe ...3.5% Ti ..... 0.40% max

Ni .............. 63% minCu ............ ~34.5%Fe ............. 2.5% maxC ............... 0.30% maxMn ............ 2.0% max

Ni + Co ....................63% minCu ... ~31.5% Mn ...1.50% maxAl ..... 3.0% Fe.....2.0% maxTi ...... 0.60% C ......0.25% max

Ni .............. 99.0% minFe ............. 0.40% maxCu ............ 0.25% maxMn ............ 0.35% maxC ............... 0.02% maxSi ............... 0.35% max

Ni + Co ..... 72% minCr.............. 15.5%Fe ............. 8.0%Cu ............ 0.50% maxMn ............ 1.0% maxC ............... 0.15% maxSi ............... 0.50% max

Page 4: Corrosion Materials Brochure

(UNS N10665 / W.Nr. 2.4617) - Alloy B2 is a nickel-molybdenum, austenitic alloy that has excellent corrosion resistance to hydrochloric acid in a wide range of concentrations and temperatures. Alloy B2 can also be used in wide variety of applications in the chemical process industry that involve sulfuric, phosphoric and acetic acids as well as hydrogen chloride gas. Rapid corrosion of Alloy B2 occurs in acid media containing oxidizing species such as ferric or cupric ions and therefore should not be used in these environments.

(UNS N10675 / W.Nr. 2.4600) - Similar to Alloy B2, Hastelloy® B-3® is an austenitic, nickel-molybdenum alloy with excellent corrosion resistance to hydrochloric acid as well as sulfuric, phosphoric and acetic acids. The advantage of Hastelloy® B-3® compared to Alloy B2 is the improved thermal stability, which minimizes problems associated with the fabrication of components. Also, Hastelloy® B-3® offers better resistance to SCC in the weld heat affected zone (HAZ) due to its’ more stable chemistry.

(UNS N08020) - Alloy 20 is an iron-nickel-chromium, austenitic stainless steel with excellent resistance to hot sulfuric acid and many other aggressive environments where other alloys such as stainless steel 316 usually fail. Alloy 20 has also shown useful resistance to environments containing chlorides, nitric and phosphoric acid. Typical industries where Alloy 20 is used include chemical and allied industries, oil and petrochemical production, pharmaceutical process equipment and food processing to name a few.

(UNS N08810 & N08811 / W.Nr. 1.4958 & W.Nr. 1.4959) - Alloy 800H/800HT® is a solid-solution-strengthened, iron-nickel-chromium alloy that offers resistance to various types of high-temperature corrosion. The difference between the two alloys is the higher creep and stress rupture propties offered by Alloy 800HT®. Because the restricted chemistry of 800HT® lies within the limits of Alloy 800H, all material in stock is offered, dual-certified. This alloy is exceptionally useful for many applications involving long-term exposure at elevated temperatures. Industries where Alloy 800H/800HT® can be applied are hydrocarbon processing, power generation and industrial heating.

(UNS S32550) - Alloy F255 is a super duplex stainless steel with near equal portions of austenite and ferrite. The corrosion resistance of Alloy F255 is superior to that of typical austenitic alloys such as 304 & 316 alloys and has excellent resistance to sulfuric, phosphoric, nitric and other acids and salts. Alloy F255 is also very resistant to acetic, formic and other organic acids and compounds. Similar to austenitic stainless steels, Alloy F255 is not suited for hydrochloric acid and other severely reducing acids and chemicals. Industries where Alloy F255 can be used include chemical processing, oil and gas, petrochemical, and pulp and paper.

(UNS R50400) - Commercially pure (frequently written CP) titanium Grade 2 is one of four unalloyed grades (Grade 1, Grade 2, Grade 3 and Grade 4) commonly selected for corrosion resistant service. Each of the CP grades vary in oxygen and iron content, which control the strength level and corrosion behavior of the material. Generally, grades higher in purity are lower in strength. Grade 2 is the material of choice when the main concern is corrosion resistance for industrial applications. Common applications include resistance to hydrochloric, phosphoric, sulfuric and nitric acid as well as sea water and chlorine chemicals.

(UNS R56400) - Commonly referred to as 6Al-4V or simply 6-4 Ti, this Alpha-Beta alloy is heat treatable and used mainly in applications that require high-strength as well as corrosion resistance. Grade 5 has significant use in the aerospace industry but can also be used for general corrosion resistance in such industries as chemical processing. For use in applications where resistance is needed in oxidizing acids, seawater, chlorides (in the presence of water), and alkalis. Reducing acids and dry chlorine gas should be avoided. Typical applications include rotating parts, shafts, centrifuges, and turbine components.

(AMS 5894) - Alloy 6B is a cobalt-base alloy with superior wear and abrasion resistance with moder-ate resistance to a variety of corrosive media. It is non-galling and has a low coefficient of friction. Alloy 6B also retains high hardness at elevated temperatures, and recovers full hardness after ex-posure to temperatures up to 2000°F. This material is well suited for applications where both wear and corrosion resistance is necessary. Some common applications include valve parts, pump plungers, wear plates as well as bearings and bearing surfaces.

Alloy B2

Alloy 20

Alloy 800H/800HT®

Alloy F255

Titanium Grade 2

Titanium Grade 5

Alloy 6B

Hastelloy® B-3®

Ni ....~69% C ...0.02% maxMo ..28% Si ....0.10% maxFe ...2.0% maxCr....1.0% maxCo ..1.0% maxMn ..1.0% max

Ni ....65% Mn .. 3.0% maxMo ..29.5% C .... 0.01% maxCr....2.0% W .... 3.0% maxSi .....0.10% Co .. 3.0% maxFe ...2.0%

Co ..~57.5% Ni .....3.0% maxCr....30% Mo ..1.5% maxW ....4.5% Fe ....3.0%C .....1.65% Si ......2.0% max

Ti .....~89.5% O .....0.20% maxAl ....6.0% C .....0.08% maxTi .....4.0% Fe ....0.4% max N .....0.05% max H ......0.015% max

Ti ............... ~99.5% O .............. 0.25% maxN ............... 0.03% maxC ............... 0.08% maxFe ............. 0.3% maxH ............... 0.015% max

Fe ....~62% Mn ... 1.5% maxCr.....25.5% C ...... 0.04% maxNi .....5.5% Si ...... 1.0% maxMo ...3.4%Cu ...2.0%N ......0.20%

Ni ....32.5% Si ...... 1.0% maxCr....21% Cu .... 0.75% maxC .....0.08% Mn ... 1.5% maxAl ....0.40% Fe ..... 39.5% minTi .....0.40%

Fe ...~37.5% Ni ....35% Mn ... 2.0% maxCr....20% C ...... 0.07% maxMo ..2.5% Si ...... 1.0% maxCu ..3.5%