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Owner's Manual CRRFT.TMRN ° LAWN TRACTOR 24.0 HP, 48" Mower Electric Start Automatic Transmission Model No. 917.273620 r_ This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. IMPORTANT: Read and follow all Safety Rules and Instructions before operating this equip- ment, For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman

Craftsman 24 Hp 48 Inch Mower Manual

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Page 1: Craftsman 24 Hp 48 Inch Mower Manual

Owner's Manual

CRRFT.TMRN°

LAWN TRACTOR24.0 HP, 48" MowerElectric StartAutomatic Transmission

Model No.917.273620

r_ This product has a low emission engine which operates differentlyfrom previously built engines. Before you start the engine, readand understand this Owner's Manual.

IMPORTANT:Read and follow all

Safety Rules and Instructionsbefore operating this equip-ment,

For answers to your questions aboutthis product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.Visit our Craftsman website: www.sears.com/craftsman

Page 2: Craftsman 24 Hp 48 Inch Mower Manual

Warranty................................................2SafetyRules..........................................3ProductSpecifications ..........................6Assembly/Pre-Operation.......................7Operation...............................................9MaintenanceSchedule........................15Maintenance........................................15

Serviceand Adjustments.....................19Storage................................................27Troubleshooting...................................28RepairParts.........................................32SearsService........................BackCover

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENTFortwo (2) years from the dateof purchase,if this CraftsmanRiding Equipmentismaintained,lubricatedand tuned up accordingto the instructions in the owner'smanual,Searswill repairor replacefree of chargeanyparts that are foundto be defectiveinmaterialor workmanshipaccordingto the guidelinesof coveragelisted below.Searswillalso providefree labor for theseapplicablewarrantedparts for the two full years.Duringthe first 30 daysof purchase,therewill be nochargesto servicethe productat yourhomefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryour conve-nience, IN HOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-chase,but a trip chargewill apply.This chargewill bewaived if the Craftsmanproductisdroppedoff at an authorizedSears location.For the nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonly while this productis withinthe UnitedStates.

This Warrantydoes not cover:• Expendableitemswhich becomeworn during normaluse, includingbut not limitedto

blades,spark plugs,air cleaners,belts, andoil filters.• StandardMaintenanceServicing,oil changes, or tune-ups• Tire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,

thorns,stumps,or glass.• Repairsnecessarybecauseof operatorabuse,includingbut not limitedto,damage

causedby towingobjectsbeyondthe capabilityof the ridingequipment,impactingobjectsthat bendthe frameor crankshaft,or over-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, elec-trical and mechanicaldamagecausedby improperstorage,failureto use the propergradeand amountof engineoil, failureto keepthe deck clearof flammabledebris,or failureto maintainthe equipmentaccordingto the instructionscontainedin theowner'smanual.

• Engine (fuel system)cleaningor repairscausedbyfuel determinedto becontami-natedor oxidized(stale). In general, fuel shouldbe usedwithin 30 daysof its pur-chasedate.

• Normaldeteriorationandwear of the exteriorfinishes,or productlabel replacement.• Ridingequipmentusedfor commercialor rentalpurposes.LIMITEDWARRANTYON BATTERYFor ninety(90)days from dateof purchase,if anybattery includedwith this ridingequip-ment provesdefectivein materialor workmanshipand our testingdeterminesthe batterywill not holda charge,Searswill replacethe batteryat no charge. During the first 30daysof purchase,therewill beno chargesto replace the batteryat yourHOME. Afterthe first 30 days,for yourconvenience,IN-HOMEwarrantyservicewill still be avail-ablebut a trip chargewill apply. This chargewill bewaived if the Craftsmanproduct isdroppedoff at an authorizedSears location.For the nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, whichvary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 601792

Page 3: Craftsman 24 Hp 48 Inch Mower Manual

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.

WARNING: In order to prevent

accidental starting when setting up,transporting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

WARNING: Do not coast down a

hill in neutral, you may lose control of thetractor.

WARNING: Tow only the attach-

ments that are recommended by andcomply with specifications of the man-ufacturer of your tractor. Use commonsense when towing. Operate only at thelowest possible speed when on a slope.Too heavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.

WARNING: Engine exhaust, some

of its constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to cause

cancer and birth defects or other repro-ductive harm.

WARNING: Battery posts, terminalsand related accessories contain lead andlead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow allinstructions on the machine and in the

manual before starting.• Do not put hands or feet near rotating

parts or under the machine. Keep clearof the discharge opening at all times.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blades.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never direct discharged materialtoward anyone. Avoid dischargingmaterial against a wall or obstruction.Material may ricochet back toward theoperator. Stop the blades when cross-ing gravel surfaces.

• Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking

• Slowdown before turning.• Never leave a running machine

unattended. Always turn off blades,set parking brake, stop engine, andremove keys before dismounting.

• Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.

• Operate machine only in daylight orgood artificial light.

• Do not operate the machine whileunder the influence of alcohol or drugs.

• Watch for traffic when operating nearor crossing roadways.

• Use extra care when loading or unload-ing the machine into a trailer or truck.

• Always wear eye protection when oper-ating machine.

• Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-re-lated injuries. These operators shouldevaluate their ability to operate theriding mower safely enough to protectthemselves and others from serious

injury• Follow the manufacturer's recommen-

dation for wheel weights or counter-weights.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can causebuild-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before

storage.

3

Page 4: Craftsman 24 Hp 48 Inch Mower Manual

II. SLOPE OPERATION

Slopes are a major factor related to loss ofcontrol and tip-over accidents, which canresult in severe injury or death. Opera-tion on all slopes requires extra caution. Ifyou cannot back up the slope or if you feeluneasy on it, do not mow it.• Mow up and down slopes, not across.• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terraincould overturn the machine. Tall grasscan hide obstacles.

• Choose a low ground speed so thatyou will not have to stop or shift whileon the slope.

• Do not mow on wet grass. Tires maylose traction.

Always keep the machine in gear whengoing down slopes. Do not shift toneutral and coast downhill.

• Avoid starting, stopping, or turning ona slope. If the tires lose traction, dis-engage the blades and proceed slowlystraight down the slope.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction, whichcould cause the machine to roll over.

• Use extra care while operating ma-chine with grass catchers or other at-tachments; they can affect the stabilityof the machine. Do no use on steepslopes.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not mow near drop-offs, ditches,or embankments. The machine could

suddenly roll over if a wheel is over theedge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machine

and the mowing activity. Never assumethat children will remain where you lastsaw them.

• Keep children out of the mowing areaand in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Never allow children to operate the

machine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.

IV, TOWING

• Tow only with a machine that has ahitch designed for towing. Do not at-tach towed equipment except at thehitch point.

• Follow the manufacturer's recommen-dation for weight limits for towed equip-ment and towing on slopes.

• Never allow children or others in or on

towed equipment.• On slopes, the weight of the towed

equipment may cause loss of tractionand loss of control.

• Travel slowly and allow extra distanceto stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with

the engine running. Allow engine tocool before refueling.

• Never fuel the machine indoors.• Never store the machine or fuel con-

tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plasticliner. Always place containers on theground away from your vehicle whenfilling.

Page 5: Craftsman 24 Hp 48 Inch Mower Manual

• Removegas-poweredequipmentfromthe truckor trailerand refuelit on theground.If this is not possible,thenrefuelsuch equipmentwith a portablecontainer,ratherthan from a gasolinedispensernozzle.

• Keepthe nozzle incontactwith the rimof the fuel tankor containeropeningatall times until fueling is complete.Donot usea nozzle lock-opendevice.

• If fuel is spilledon clothing,changeclothingimmediately.

• Neveroverfill fuel tank.Replacegascapand tighten securely.

GENERAL SERVICE

• Never operate machine in a closedarea.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condi-tion.

• Never tamper with safety devices.

Check their proper operation regularly.• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool before

storing.• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-sary, before restarting.

• Never make any adjustments or repairswith the engine running.

• Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.

• Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.

• Check brake operation frequently. Ad-just and service as required.

• Maintain or replace safety and instruc-tion labels, as necessary.

• Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or

backed over by the machine.• Keep children out of the mowing area

and in the watchful care of a respon-sible adult other than the operator.

• Be alert and turn machine off if a childenters the area.

• Before and while backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Choose a low ground speed so thatyou will not have to stop or shift whileon the slope.

• Avoid starting, stopping, or turning ona slope. If the tires lose traction, dis-engage the blades and proceed slowlystraight down the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

5

Page 6: Craftsman 24 Hp 48 Inch Mower Manual

PRODUCT SPECIFICATIONS

Gasoline 4 GallonsCapacity Unleadedand Type: Regular

Oil Type SAE 30 (above 32°F)'API-SG-SL): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 PintsW/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC(Gap: .040")

Ground Speed Forward: 0- 5.5(MPH): Reverse: 0- 2.4

Tire Pressure: Front: 14 PSIRear: 10 PSI

Charging System:16 Amps @ 3600 RPM

Battery: Amp/Hr: 35Min. CCA: 280Case size: U1R

Blade Bolt Torque:45-55 Ft. Lbs.

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in main-

taining, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

_/LWARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.

In the state of California the above is

required by law (Section 4442 of theCalifornia Public Resources Code). Otherstates may have similar laws. Federallaws apply on federal lands. A spark ar-rester for the muffler is available throughyour nearest Sears service center (SeeREPAIR PARTS section of this manual).

REPAIR PROTECTIONAGREEMENTS

Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection Agreementcan save you money and aggravation.Purchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expense.Here's what's included in the Agreement:• Expert service by our 12,000 profe-

sional repair specialists.• Unlimited service and no charge for

parts and labor on all covered repairs.• Product replacement if your covered

product can't be fixed.• Discount of 10% from regular price of

service and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.

• Fast help by phone- phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.

Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®

Page 7: Craftsman 24 Hp 48 Inch Mower Manual

MowerLeveling Wrench

Keys

(2) Keys

Video Cassette

Bubble Level

(1) Oil Drain TubeFor Future Use

Slope Sheet

Your new tractor has been assembled at the factory. Review the video cassette beforeyou begin.

When right or left hand is mentioned inthis manual, it means, from your point ofview, when you are in the operating posi-tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan-els of carton. Remove end panels andlay side panels flat.

2. Remove packing materials.3. Remove protective materials from trac-

tor hood and grille.IMPORTANT: Check for and remove anystaplesin skid that may puncture tireswhere tractor is to roll off skid.

HOW TO SET UP YOUR TRACTORCHECK BATTERY

1. Lift hood to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).

,:-" ,-"-" ,-'- Label

ADJUST SEAT

1. Raise seat and loosen adjustmentknob.

2. Lower seat into operating position andsit in seat.

3. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

4. Get off seat without moving its ad-justed position.

5. Raise seat and tighten adjustmentknob securely.

Adjustment-...__Knob

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1. Press lift lever plunger and raise

attachment lift lever to its highest po-sition.

2. Release parking brake by depressingbrake pedal.

3. Place freewheel control in "trans-mission disengaged" position (See "TOTRANSPORT" in the Operation sectionof this manual).Roll tractor forward off skid.7 4 •

Page 8: Craftsman 24 Hp 48 Inch Mower Manual

TO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)_WARNING: Before starting, read, un-derstand and follow all instructions in the

Operation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of other

people and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel tank

with gasoline.3. Place freewheel control in "trans-

mission engaged" position. (See "TOTRANSPORT" in the Operation sectionof this manual).

4. Sit on seat in operating position, de-press brake pedal and set the parkingbrake.

5. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Release parking brake.8. Slowly depress forward drive pedal and

drive tractor off skid.

9. Apply brake to stop tractor and setparking brake.

10. Turn ignition key to "STOP" position.Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflatedat the factory for shipping purposes. Cor-rect tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.

CHECK FOR PROPER POSITIONOF ALL BELTS

See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

,/CHECKLIST

Before you operate your new tractor, wewish to assure that you receive the bestperformance and satisfaction from thisQuality Product.Please review the following checklist:v" All assembly instructions have been

completed.v" No remaining loose parts in carton.

v" Battery is properly prepared andcharged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-ened securely.

v" All tires are properly inflated. (For ship-ping purposes, the tires were overin-flated at the factory).

v" Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

v" Check wiring. See that all connectionsare still secure and wires are properlyclamped.

v" Before driving tractor, be sure freewheelcontrol is in "transmission engaged" po-sition (see "To Transport" in the Opera-tion section of this manual).

While learning how to use your tractor, payextra attention to the following importantitems:

v" Engine oil is at proper level.v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

v" Become familiar with all controls, theirlocation and function. Operate thembefore you start the engine.

v" Be sure brake system is in safe operat-ing condition.

v" It is important to purge the transmissionbefore operating your tractor for the firsttime. Follow proper starting and trans-mission purging instructions (See "TOSTART ENGINE" and "PURGE TRANS-

MISSION" in the Operation section ofthis manual).

Page 9: Craftsman 24 Hp 48 Inch Mower Manual

Thesesymbols mayappearon your tractoror in literaturesuppliedwith the product.Learnand understandtheir meaning.

R N H L I\1REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

t

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

ATTACHMENTCLUTCH ENGAGED

ATTACHMENTCLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDSAND FEET AWAY

6PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

&Failure to follow instructions

could result in serious injury ordeath. The safety alert symbol

is used to identify safety inform-ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.

,_/_{Illlll@,,

CAUTION when used without the alert symbol,indicates a situation that could result in damageto the tractor and/or engine.

HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.

FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.

9

Page 10: Craftsman 24 Hp 48 Inch Mower Manual

KNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Ignition Switch

ht Switch Position

Attachment Clutch Switch

Lift Lever Plunger

Throttle Control

Clutch/BrakePedal

Attachment Lift Lever

Choke Control

FreewheelControl

Parking Brake

Control Lever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates battery charging(+) or discharging (-).ATTACHMENT CLUTCH SWITCH - Used

to engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used to

raise, lower and adjust the mower deck orother attachments mounted to your tractor.CHOKE CONTROL - Used when startinga cold engine.CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor andstarting the engine.FREEWHEEL CONTROL - Disengagestransmission for pushing or slowly towingthe tractor with the engine off.

HOURMETER - Indicates hours of opera-tion.

IGNITION SWITCH - Used for starting andstopping the engine.LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.LIGHT SWITCH POSITION - Turns the

headlights on and off.MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.PARKING BRAKE - Locks clutch/brake

into the brake position.THROTTLE CONTROL - Used to control

engine speed.

10

Page 11: Craftsman 24 Hp 48 Inch Mower Manual

SAFETYGLASSES

The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend standard safety glasses or awide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way

down and hold.2. Pull parking brake lever up and release

pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure. Attachment

Push-In to Clutch SwitchChoke "Disengaged" Pull Out To

"Engage"Throttle

BrakePedal _£_ Motion"Drive .... Disengaged" Control LeverPosition Position Parking Brake

"Engaged" PositionSTOPPING

MOWER BLADES -

• To stop mower blades, push attachmentclutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control lever

does not return to neutral (N) positionwhen the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.NOTE: Failure to move throttle control

between half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".

• Turn ignition key to "STOP" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.IMPORTANT: Leaving the ignition switch inany position other than "STOP" will causethe battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine when

opping tractor on grass areas.CAUTION: Always stop tractor com-

pletely, as described above, before leavingthe operator's position.THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full throttle

reduces the battery charging rate.• Full throttle offers the best bagging and

mower performance.

11

TO USE CHOKE CONTROL

Use choke control whenever you are start-ing a cold engine. Do not use to start awarm engine.• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement iscontrolled by the motion control lever.1. Start tractor with motion control lever in

neutral (N) position.2. Release parking brake.3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running.These heights are approximate and mayvary depending upon soil conditions, heightof grass and types of grass being mowed.• The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool seasonand to over 3 inches during hot months.For healthier and better looking lawns, mowoften and after moderate growth.

• For best cutting performance, grass over6 inches in height should be mowedtwice. Make the first cut relatively high;the second to desired height.

Page 12: Craftsman 24 Hp 48 Inch Mower Manual

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditions.NOTE: Be sure tractor is on a flat level surface.1. Lower mower and adjust mower to

desired cutting height.2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holesin bracket and gauge wheel bar andinsert clevis pin. Gauge wheels shouldbe slightly off the ground.

4. Replace retainer spring into clevis pin.5. Be sure all gauge wheels are in the

same setting.IMPORTANT: Be sure to readjust gaugewheels if you change the cutting heightof the mower deck.

TO OPERATE ON HILLS

_WARNING: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide provided at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on hills.• If slowing is necessary, move throttle

control lever to slower position.• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-tion and engage parking brake.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is depressed.• To restart movement, slowly release

parking brake and clutch/brake pedal.• Slowly move motion control lever to

slowest setting.• Make all turns slowly.

Retainer Spring

Clevis Pin

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-

tachment clutch control.TO STOP MOWER BLADES -disengage attachment clutch control._CAUTION: Do not operate the mower with-out either the entire grass catcher, on mowersso equipped, or the deflector shield in place.

Push In To "Disengage"Lift LeverHighPosition

Attachment _-Clutch SwitchPull Out To"Engage"

Position

Deflector

TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission by placingfreewheel control in freewheeling position.Freewheel control is located at the reardrawbar of tractor.1. Raise attachment lift to highest position

with attachment lift control.2. Pull freewheel control out and down

into the slot and release so it is held inthe disengaged position.

• Do not push or tow tractor at more thantwo (2) MPH.

• To re-engage transmission, reverseabove procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage whentransporting your tractor on a truck or atrailer, be sure hood is closed and securedto tractor. Use an appropriate means oftying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-MENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavyof a load, while on a slope, is dangerous.Tires can lose traction with the ground and

12cause you to lose control of your tractor.

Page 13: Craftsman 24 Hp 48 Inch Mower Manual

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds, re-move and read oil level. If necessary,add oil until "FULl" mark on dipstick isreached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quanti-ties that can be used within 30 days toassure fuel freshness.

,_CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in tempera-tures below 32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTION: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel system ofan engine while in storage.To avoid engine problems, the fuel systemshould be emptied before storage of 30days or longer. Drain the gas tank, startthe engine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information.Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,depress clutch/brake pedal and setparking brake.

3. Place motion control lever in neutral(N) position.

4. Move attachment clutch to disengagedposition.

5. Move throttle control to fast position6. Pull choke control out for a cold engine start

attempt. For a warm engine start attemptthe choke control may not be needed.

NOTE: Before starting, read the warm andcold starting procedures below.7. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Do not runstarter continuously for more than fifteenseconds per minute. If the engine doesnot start after several attempts, pushchoke control in, wait a few minutes andtry again. If engine still does not start, pullthe choke control out and retry.

WARM WEATHER STARTING (50 ° F andabove)8. When engine starts, slowly push choke

control in until the engine begins torun smoothly. If the engine starts torun roughly, pull the choke control outslightly for a few seconds and thencontinue to push the control in slowly.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING (50 ° F andbelow)8. When engine starts, slowly push choke

control in until the engine begins to runsmoothly. Continue to push the chokecontrol in small steps allowing the en-gine to accept small changes in speedand load, until the choke control is fullyin. If the engine starts to run roughly,pull the choke control out slightly for afew seconds and then continue to pushthe control in slowly. This may requirean engine warm-up period from severalseconds to several minutes, dependingon the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,the transmission should be warmed up asfollows:

1. Be sure the tractor is on level ground.2. Place the motion control lever in

neutral. Release the parking brake andlet the clutch/brake slowly return tooperating position.

13

Page 14: Craftsman 24 Hp 48 Inch Mower Manual

3. Allow one minute for transmission towarm up. This can be done during theengine warm up period.

• The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).

PURGE TRANSMISSION

r_eeCAUTION: Never engage or disengagewheel lever while the engine is running.

To ensure proper operation and perfor-mance, it is recommended that the trans-mission be purged before operating tractorfor the first time. This procedure will removeany trapped air inside the transmissionwhich may have developed during shippingof your tractor.IMPORTANT: Should your transmission re-quire removal for service or replacement, itshould be purged after reinstallation beforeoperating the tractor.1. Place tractor safely on level surface with

engine off and parking brake set.2. Disengage transmission by placing

freewheel control in disengaged position(See "TO TRANSPORT" in this sectionof manual).

3. Sitting in the tractor seat, start engine.After the engine is running, movethrottle control to slow position. With mo-tion control lever in neutral (N) position,slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward

position and hold for five (5) seconds.Move lever to full reverse position andhold for five (5) seconds. Repeat thisprocedure three (3) times.

NOTE: During this step there will be nomovement of drive wheels. The air is beingremoved from hydraulic drive system.5. Move motion control lever to neutral (N)

position. Shutoff engine and set parkingbrake.

6. Engage transmission by placing free-wheel control in engaged position (See"TO TRANSPORT" in this section ofmanual).

7. Sitting in the tractor seat, start en-gine. After the engine is running, movethrottle control to half (1/2) speed. Withmotion control lever in neutral (N) posi-

tion, slowly disengage clutch/brakepedal.

8. Slowly move motion control lever for-ward, after the tractor moves approxi-mately five (5) feet, slowly move motioncontrol lever to reverse position. Afterthe tractor moves approximately five(5) feet return the motion control leverto the neutral (N) position. Repeat thisprocedure with the motion control leverthree (3) times.

Your transmission is now purged and nowready for normal operation.

MOWING TIPS• Mower should be properly leveled for

best mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a moreeven distribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.

f

• If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-

14 tachment being used.

Page 15: Craftsman 24 Hp 48 Inch Mower Manual

FILL IN DATESAS YOU C0 M PLETE J__/,"_ _.J_

REGULAR SERVICE _'_K_'4r_'fSERVlCE DATES

Check Brake Operation _Check Tire Pressure

Check Operator Presence andT Interlock Systems I_

R Check for Loose Fasteners If 1_5 If

A Sharpen/Replace Mower Blades li_s

C Lubrication Chart If If

0 Check Battery Level 1_4

R Clean Battery and Terminals If

Check Transaxle Cooling

Check V-Belts I_

Check Engine Oil Level _ I_

Change Engine Oil (with oil filter) 1_1,2 If

E Change Engine Oil (without oil filter) _lfl, 2

N Clean Air Filter lI_2

G Clean Air Screen lI_2

Inspect Muffler/SparkArrester

E Replace Oil Filter (If equipped) 11_1,2

Clean Engine Cooling Fins lI_2

Replace Spark Plug If ll_

Replace Air Filter Paper Cartridge Ill2

Replace Fuel Filter

1 - Change more often when operating under a heavy load orin high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 fb-lbs, maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.

Some adjustments will need to be madeperiodically to properly maintain yourtractor.

At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.

• At least once a year you should replacethe spark plug, clean or replace air filter,and check blades and belts for wear.

A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

interlock systems for proper operation.5. Check for loose fasteners.

LUBRICATION CHART

Spindle _ SpindleZerk r '_ Zerk

Front _ FrontWheel WheelBearing BearingZerk Zerk

LipMandrel @ EngineZerks

I 02500 ]

General Purpose Grease@ Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease thepivot points which have special nylonbear-ings. Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings. If you feel theymust be lubricated, use only a dry, pow-dered graphite type lubricant sparingly.

15

Page 16: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR

Always observe safety rules when per-forming any maintenance.BRAKE OPERATION

If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM

Be sure that operator presence andinterlock systems are working properly. Ifyour tractor does not function as describedbelow, repair the problem immediately.• The engine should not start unless

the brake pedal is fully depressed andattachment clutch control is in the disen-

gaged position.• When the engine is running, any at-

tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.

• When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.

• The attachment clutch should never op-erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damagedblades._i, CAUTION: Use only a replacementblade approved by the manufacturer ofyour tractor. Using a blade not approvedby the manufacturer of your tractor ishazardous, could damage your tractor andvoid your warranty

BLADE REMOVAL

1. Raise mower to highest position to al-low access to blades.

NOTE: Protect your hands with glovesand/or wrap blade with heavy cloth.2. Remove blade bolt by turning counter-

clockwise.

3. Install new or resharpened blade withstamped "THIS SIDE UP" facing deckand mandrel assembly.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).IMPORTANT: Special blade bolt is heattreated.

Trailing U\ /_------_ jMandrebl IEdge Up Blade _-.."4-<:_fL"_ Y

Blade_/. _ _-_

(Special) ____ Star

Center Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.

Care should be taken to keep the bladebalanced. An unbalanced blade will cause

excessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied withbalancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold thebolt or pin parallel with the ground. Ifblade is balanced, it should remain in ahorizontal position. If either end of theblade moves downward, sharpen theheavy end until the blade is balanced.

_--_J/ Blade

or Pin Center 14ole-_

BATTERY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-

16

Page 17: Craftsman 24 Hp 48 Inch Mower Manual

ever, periodic charging of the battery withan automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Remove terminal guard.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4. Clean terminals and battery cable endswith wire brush until bright.

5. Coat terminals with grease or petro-leum jelly.

6. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling finsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot. To prevent possibledamage to seals, do not use high pressurewater or steam to clean transaxle.• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-pings and other materials. To preventdamage to seals, do not use com-pressed air or high pressure sprayer toclean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle. Should the trans-axle ever leak or require servicing, contacta sears or other qualified service center.V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SG-SL Se-

lect the oil's SAE viscosity grade accordingto your expected operating temperature.NOTE: Although multi-viscosity oils

SAE VISCOSITY GRADES

o -30 -20 -10 0 10 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil vis, chartl e

(5W30, 10W30 etc.)improve starting incold weather, they will result in increasedoil consumption when used above 32°RCheck your engine oil level more frequent-ly to avoid possible engine damage fromrunning low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil level before start-

ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL.• Be sure tractor is on level surface.

• Oil will drain more freely when warm.• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto the

fitting. Oil Drain Valve

Closed andLockedPosition

Yellow CapDrainTube

.

4.5.

.

17

Unlock drain valve by pushing inwardslightly and turning counterclockwise.To open, pull out on the drain valve.After oil has drained completely, closeand lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.Remove the drain tube and replace thecap onto the end of the drain valve.

Page 18: Craftsman 24 Hp 48 Inch Mower Manual

7. Refillenginewith oil throughoil fill dip-stick tube. Pourslowly. Do notoverfill.For approximatecapacitysee "PROD-UCTSPECIFICATIONS"section of thismanual.

8. Usegaugeonoil fill cap/dipstickforcheckinglevel. For accuratereading,tighten dipstickcapsecurelyonto thetube beforeremovingdipstick. Keepoilat "FULl" lineon dipstick.Tightencaponto the tubesecurelywhen finished.

ENGINEOIL FILTERReplacethe engine oil filter everyseasonor everyother oil change if the tractor isusedmore than 100hours inone year.

AIR FILTERYourenginewill not runproperlyusingadirty air filter. Clean the foam pre-cleanerafterevery25 hours of operationor everyseason. Service papercartridgeevery100 hoursof operationor everyseason,whicheveroccurs first.Serviceair cleanermoreoften underdustyconditions.1. Removeknobsand cover.TO SERVICEPRE-CLEANER2. Wash it in liquid detergentandwater.3. Squeezeit dry in a clean cloth.4. Saturateit in engineoil. Wrapit in

clean,absorbentclothand squeezetoremoveexcessoil.

NOTE:If very dirty or damaged, replacepre-cleaner.TO SERVICECARTRIDGE1. Cleancartridgeby tappinggently on

flat surface. Ifvery dirty or damaged,replacecartridge.

2. Reinstallprecleanercartridge,coverand securewith knobs.

IMPORTANT: Petroleumsolvents,suchas kerosene,are not to be usedto cleanthe cartridge. They maycause deterio-rationof the cartridge. Donot oil cartridge.Do notuse pressurizedair to cleanor drycartridge.

CLEAN AIR SCREENAir screen mustbe kept freeof dirt andchaff to preventenginedamage fromoverheating.Cleanwith a wire brushorcompressedair to removedirt and stub-born dried gumfibers.CLEAN AIR INTAKE/COOLINGAREASTo insurepropercooling,makesure thegrassscreen, coolingfins, and otherexternalsurfacesof the engine are keptclean at all times.Every 100 hoursof operation(moreoftenunderextremelydusty,dirty conditions),removethe blowerhousingand othercool-ing shrouds.Cleanthe cooling finsandexternalsurfacesas necessary.Makesurethe coolingshroudsare reinstalled.NOTE:Operatingthe enginewith ablockedgrassscreen,dirty or pluggedcoolingfins, and/or coolingshroudsremovedwill causeengine damagedue tooverheating.

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.4. Immediately wipe up any spilled gaso-

line.

Cartridge

Foam C__

Pre-Cleane__.

Clamp

Fuel Filt_

18

Page 19: Craftsman 24 Hp 48 Inch Mower Manual

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with auto-motive type wax.

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out. Waterin engine or transmission will shorten theuseful life of your tractor. Use compressedair or a leaf blower to remove grass,leaves and trash from tractor and mower.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.2. Place motion control lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.2. If equipped, turn height adjustment

knob to lowest setting.3. Lower mower to its lowest position.4. Disengage belt tension rod from lock

bracket.

J_CAUTION: Rod is spring loaded. Havea tight grip on rod and release slowly.5. Remove retainer spring holding

anti-swaybar to chassis bracket anddisengage anti-sway bar from bracket.

6. Remove four retainer springs from frontplate assembly and remove plate.

7. Remove retainer springs from suspen-sion arms at deck and disengage armsfrom deck.

8. Raise attachment lift to its highest posi-tion.

9. Slide mower forward and remove belt

from electric clutch pulley.10. Slide mower out from under right side

of tractor.TO INSTALL MOWER

Be sure tractor is on level surface andmower suspension arms are raised withattachment lift control. Engage parkingbrake.1. Swing anti-sway bar to left side of

mower deck.

Lock BracketBelt Tension Rod(Disengaged ,,'7Position) "

ChassisBracket --

Front MowerBracket

Electric ClutchPulley

Double LoopRetainer Springs

Front PlateAssembly

RetainerS

Bar

USE PLIERS FOR

RETAINER SPRINGS

SuspensionArms Double LoopRetainer Springs(Outward pointingdeck pins)

Single LoopRetainer Springs

Flanged Pins

Front MowerBracket

Deflector Shield

19

Page 20: Craftsman 24 Hp 48 Inch Mower Manual

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.IMPORTANT: Check belt for proper rout-ing in all mower pulley grooves.3. If equipped, turn height adjustment

knob counterclockwise until it stops.4. Lower mower linkage with attachment

lift control.5. Be sure belt tension rod is in disen-

gaged position.6. Install belt into electric clutch pulley

groove.7. Place the suspension arms on outward

pointing deck pins. Retain with doubleloop retainer spring with loops up asshown.

8. Install front plate assembly to tractorsuspension brackets and retain withsingle loop retainer springs as shown.

9. Position front plate assembly betweenfront mower brackets. Raise deck andplate assembly to align holes and insertflanged pins. Secure pins with doubleloop retainer springs between the plateassembly and mower brackets.

NOTE: To assist in locating hole in flangedpin, the hole in pin is inline with notch onhead of pin. If necessary, move mowerside-to-side to give space between plateand mower brackets.

IMPORTANT: Check belt for proper rout-ing in all mower pulley grooves.10. Engage belt tension rod by pushing rod

into locking bracket._CAUTION: Belt tension rod is springloaded. Have a tight grip on rod and en-gage slowly.11. Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.12. If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.13. Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground such as a carport or ga-rage. Make sure tires are properly inflated(See "PRODUCT SPECIFICATIONS"section of this manual). If tires are over orunderinflated, you will not properly adjustyour mower.

SIDE-TO-SIDE ADJUSTMENT WITHBUBBLE LEVEL

NOTE: If necessary, check side-to-sidesurface below tractor for levelness with a

long board and the bubble level.

• Using the lift lever, place mower inposition where no part of the mower,including gauge wheels, is touching theground.

• From left side of tractor, find the leveldecal on top of mower and place bubblelevel on decal as indicated.

• Mower is level side-to-side when bubbleis between the two lines in the bubblelevel.

• If adjustment is necessary, under lefthand footrest, turn lift link adjustmentnut (above yellow cap) in appropriatedirection to bring bubble between thelines in the bubble level.

• Remove bubble level from mower andstore in a safe place.

Bubble Between Bubble LevelLines

BrakePedal

Level Decal

___ _-- Left HandFootrest

Lift LinkAdjustment

__ NutYellow Cap -t-

ALTERNATE SIDE-TO-SIDEADJUSTMENT METHOD

• Raise mower to its highest position.• Measure height from bottom edge of

mower to ground level at front cornersof mower. Distance "A" on both sides ofmower should be the same.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 3/16".• Recheck measurements after adjusting.

Bottom Edge of Bottom Edge ofMower to Ground Mower to Ground

20

Page 21: Craftsman 24 Hp 48 Inch Mower Manual

SuspensionArm

Lift LinkAdjustmentNut

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-to-side. If the following front-to-backadjustment is necessary, be sure to adjustboth front links equally so mower will staylevel side-to-side.To obtain the best cutting results, themower blades should be adjusted so thefront tip is approximately 1/8" to 1/2" lowerthan the rear tip when the mower is in its,_bghest position.

CAUTION: Blades are sharp. Protectyour hands with gloves and/or wrap bladewith heavy cloth.Check adjustment on right side of tractor.Position any blade so the tip is pointingstraight forward. Measure distance "B" atfront and rear tip of blade• Before making any necessary adjust-

ments, check that both front plate linksare equal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of blade, loosen nut "C"on both front links an equal number ofturns.

NOTE: Each full turn of nut"C" willchange dim. "B" by approximately 3/16".• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D" againsttrunnion on both front links.

• To raise front of mower, loosen nut "D"from trunnion on both front links. Tightennut "C" on both front links an equal num-ber of turns. The two front links mustremain equal in length.

• When distance "B" is 1/8" to 1/2" lowerat front than rear, tighten nut "D" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

q_.°_ I oo/ Blade

BOTH FRONT PLATE LINKS MUST BEEQUAL IN LENGTH

Nut "D"Nut "C"

15.

16.

17.

21

Front Plate fAssembly Trunnion

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engageparking brake.

2. Lower mower to its lowest position.3. Disengage belt tension rod from lock

bracket._IkCAUTION: Rod is spring loaded. Havea firm grip on rod and release slowly.4. Remove screws from R.H. mandrel

cover and remove cover.5. Remove any dirt or grass clippings

which may have accumulated aroundmandrels and entire upper deck sur-face.

6. Disconnect R.H. suspension arm fromrear deck bracket by removing retainerspring.

7. Carefully roll belt over the top of R.H.mandrel pulley.

8. Remove belt from electric clutch pulley.9. Remove belt from idler pulleys.10.Check primary idler arm and two idlers

to see that they rotate freely.11. Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION12. Install belt in both idlers.

13. Install new belt onto electric clutch pul-ley.

14. Carefully roll belt into upper groove ofR.H. mandrel pulley.Carefully check belt routing makingsure belt is in the grooves correctly.Reconnect R.H. suspension arm torear deck bracket with retainer spring.Reassemble R.H. mandrel cover.

Page 22: Craftsman 24 Hp 48 Inch Mower Manual

18.Engagebelt tension rodby pushing rodinto lockingbracket.

Belt Tension Rod(DisengagedPosition)

R.H. MandrelCover

I

ClutchPulley

IdlerPulleys

Spring Arm

R.H. Sus

Mandrel

PrimaryIdler Arm

TO REPLACE MOWER BLADE

(SECONDARY) DRIVE BELT

Park the tractor on level surface. Engageparking brake.1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).2. Remove screws from R.H. and L.H.

mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT

(Refer to "TO REMOVE MOWER DRIVEBELT" illustration in this section of

manual).3. Carefully roll belt over the top of R.H.

mandrel pulley.4. Remove belt from idler pulleys.5. Check primary idler arm and two idlers

to see that they rotate freely.6. Be sure spring is securely hooked to

primary idler arm and spring arm.

REMOVE MOWER BLADE

(SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel pul-ley.

8. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrelpulley.

9. Remove any dirt or grass which mayhave accumulated around mandrelsand entire upper deck surface.

10. Check secondary idler arm and idlerpulley to see that they rotate freely.

11. Be sure spring is hooked in secondaryidler arm and secondary spring arm.

INSTALL NEW MOWER BLADE

(SECONDARY) DRIVE BELT

12. Install new belt in lower groove of R.H.mandrel pulley, idler pulley, and centermandrel pulley as shown.

13. Carefully roll belt over L.H. mandrelpulley. Make sure belt is in all groovesproperly.

REINSTALL MOWER DRIVE BELT

(Refer to "TO REMOVE MOWER DRIVEBELT" illustration in this section ofmanual).14. Install belt into upper groove of R.H.

mandrel pulley and around both idlers.Pull belt to front of mower to removeslack.

15. Reinstall mandrel covers and securelytighten all screws.

16. Carefully check belt routing makingsure belt is in all grooves correctly.

22

Page 23: Craftsman 24 Hp 48 Inch Mower Manual

17. Reinstall mower to tractor (See "TOINSTALL MOWER" in this section of

manual).SecondaryIdler Arm

L.H.Mandrel

Mower Blade(Secondary)Drive Belt

IdlerPulley Sp ling

SecondarySpring Arm

CenterMandrel

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.

2. Disengage transmission by placingfreewheel control in "transmission dis-

engaged" position. Pull freewheel con-trol out and into the slot and release so

it is held in the disengaged position.The rear wheels must lock and skid when

you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the waydown and engage parking brake.

2. Measure distance between brake oper-ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosenjam nut and turn nut "A" until distancebecomes 1-9/16". Retighten jam nutagainst nut "A".

23

.

.

Engage transmission by placingfreewheel control in "transmission

engaged" position.Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.

With parking brake "Engaged"

_Njt "A"

am Nut

perating

rm

Do not touch this nut. If further brakeadjustment is necessary contact a Sears orother qualified service center.

Page 24: Craftsman 24 Hp 48 Inch Mower Manual

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.2. Disconnect clutch wire harness.3. Remove clutch Iocator.

4. Remove belt from stationary idler andclutching idler.

5. Remove belt downward from enginepulley and around electric clutch.

6. Pull belt slack toward rear of tractor.

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades.

7. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down aroundtransmission cooling fan and onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

belt around electric clutch and onto

engine pulley.4. Install belt through stationary idler and

clutching idler.5. Reinstall clutch Iocator and tighten nut

securely.6. Reconnect clutch harness.

7. Make sure belt is in all pulley groovesand inside all belt guides and keepers.

8. Install mower (See "TO INSTALLMOWER" in this section of manual).

Electric -..._Clutch

Clutching --Idler

Stationary_Idler

Center Span .........Keeper

Transmission -_

Input Pulley (_

_<_ Clutch

_i_i_--_ LOcatOr

Wares i s

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removalfor service or replacement, it should bepurged after reinstallation and before op-erating the tractor. See "PURGE TRANS-MISSION" in the Operation section of thismanual.

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in

or camber, contact your nearest Sears orother qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Retaining

Ring Washers

AxleCover

I

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-TERY

41_WARNING: Lead-acid batteries gen-erate explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.

24

Page 25: Craftsman 24 Hp 48 Inch Mower Manual

If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the Maintenance section of thismanual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cableto the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACKcable (D) to good chassis ground,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -

1. BLACK cable first from chassis andthen from the fully charged battery.

2. RED cable last from both batteries.

DD02614

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERY

jI_WARNING: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connectedfirst to prevent sparking from accidentalgrounding.1. Lift hood to raised position.2. Remove terminal guard.3. Disconnect BLACK battery cable

then RED battery cable and carefullyremove battery from tractor.

4. Install new battery with terminals insame position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable topositive (+) battery terminal with hexbolt and keps nut as shown. Tightensecurely.

7. Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut. Tightensecurely

8. Close terminal access doors.9. Close hood.

Kepso,Nut _Term inaI_': q_:-: -:-'_"_ _ _'_Access. ..... ..,.... .-'_._' L_ _/

D°°r __ex BoltTerminal i: fz_<:_>_1_lF_Guard , \- Positive (Red)

6_..... [ _ _ Cable........J..._ _-_egative (Black)

t_::"_ Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL AS-SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure to re-connect the headlight wire connector.

25

Page 26: Craftsman 24 Hp 48 Inch Mower Manual

Hood

Headlight WireConnector

ENGINE

Maintenance, repair, or replacement ofthe emission control devices and systems,which are being done at the customers ex-pense, may be performed by any non-roadengine repair establishment or individual.Warranty repairs must be performed by anauthorized engine manufacturer's serviceoutlet.TO ADJUST THROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle

control lever to fast position.2. Check that swivel is against stop. If it is

not, loosen cable clamp screw and pullcable back until swivel is against stop.Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move choke

control (located on dash panel) to fullchoke position.

2. Loosen knob and remove cover as-

sembly from air cleaner.3. Choke should be closed. If it is not,

loosen casing clamp screw and movechoke cable until choke is completelyclosed. Tighten casing clamp screwsecurely.

4. Replace air cleaner cover assemblyand tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If yourengine does not operate properly due tosuspected carburetor problems, take yourtractor to a Sears or other qualified servicecenter for repair and/or adjustment.High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Stop

\

02119

SwivelClamp Screw

Clamp Screw

26

Page 27: Craftsman 24 Hp 48 Inch Mower Manual

Immediately prepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more._IkWARNING: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to cool beforestoring in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).2. Inspect and replace belts, if necessary

(See belt replacement instructions inthe Service and Adjustments section ofthis manual).

3. Lubricate as shown in the Maintenancesection of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).• After cleaning, leave cables discon-

nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also, alcohol

blended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Empty the fuel tank by starting the en-

gine and letting it run until the fuel linesand carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-

buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s)into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable pro-tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannotbreathe which allows condensation to

form and will cause your tractor to rust.IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

27

Page 28: Craftsman 24 Hp 48 Inch Mower Manual

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will notturn over

Engine clicks butwill not start

Loss of power

CAUSE CORRECTION

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7. Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of adjustment.

10. Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of adjustment.

8. Engine valves out ofadjustment.

1. Brake pedal not depressed.2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE" position.3. Build-up of grass, leaves and

trash under mower.4. Dirty air filter.5. Low oil level/dirty oil.

1. Fill fuel tank.2. See "TO START ENGINE" in

Operation section.3. Wait several minutes before

attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service and Adjustmentssection.

10. Contact a Sears or otherqualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank

with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor" in

Service and Adjustmentssection.

8. Contact a Sears or otherqualified service center.

1. Depress brake pedal.2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

1. Raise cutting height/reducespeed.

2. Adjust throttle control.3. Clean underside of mower

housing.4. Clean/replace air filter.5. Check oil level/change oil.

28

Page 29: Craftsman 24 Hp 48 Inch Mower Manual

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

CAUSE

6. Faulty spark plug.

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

PROBLEM CORRECTION

10. Spark plug wire loose.

6. Clean and regap or changespark plug.

7. Replace fuel filter.8. Empty fuel tank and refill tank

with fresh, clean gasoline.9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-oline and replace fuel filter.

10. Connect and tighten sparkplug wire.

11. Clean engine air screen/fins.12. Clean/replace muffler.13. Check all wiring.14. See "To Adjust Carburetor"

in Service and Adjustmentssection.

Loss of power(continued)

Excessivevibration

Engine continuesto run when

operator leavesseat withattachmentclutch engaged

Poor cut - uneven

Mower blades willnot rotate

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of adjustment.

15. Engine valves out of 15. Contact a Sears or otheradjustment, qualified service center.

Poor grassdischarge

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

.

.

2.3.

4.

5.

Faulty operator-safetypresence control system.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves, andtrash under mower.Bent blade mandrel.

Clogged mower deck ventfrom build-up of grass, leaves,and trash around mandrels.

1. Obstruction in clutchmechanism.

2. Worn/damaged mower drivebelt.

3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

1. Replace blade. Tighten bladebolt.

2. Contact a Sears or otherqualified service center.

3. Tighten loose part(s).Replace damaged parts.

. Check wiring, switches andconnections. If not corrected,contact a Sears or other

qualified service center.

1. Replace blade. Tighten bladebolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.4. Contact a Sears or other

qualified service center.

1. Place throttle control in"FAST" position.

2. Shift to slower speed.

29

Page 30: Craftsman 24 Hp 48 Inch Mower Manual

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service centerPROBLEM

Poor grassdischarge(continued)

Headlight(s) notworking(if so equipped)

Battery will notcharge

Loss of drive

Engine "backfireswhen turningengine"OFF"

CAUSE

3. Wet grass.

4. Mower deck not level.5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

.

8.9.

10.

Buildup of grass, leaves andtrash under mower.Mower drive belt worn.

Blades improperly installed.

Improper blades used.

11. Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.3. Faulty light switch.4. Loose or damaged wiring.5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.2. Motion drive belt worn,

damaged, or broken.3. Air trapped in transmission

during shipment or servicing.

. Engine throttle control not setbetween half and full speed(fast) position before stoppingengine.

CORRECTION

3. Allow grass to dry beforemowing.

4. Level mower deck.5. Check tires for proper air

pressure.6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.

10. Replace with blades listed inthis manual.

11. Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.

1. Replace battery.2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control

between half and full speed(fast) position beforestopping engine.

30

Page 31: Craftsman 24 Hp 48 Inch Mower Manual

SCHEMATICTRACTOR - - MODEL NUMBER 917,273620

BATTERY

FUSEAMMETER

(OPTIONAL)I I

WHITE I _ II _

[ J

CLUTCH / BRAKE(PEDAL UP)

'II

;EATS

(NOT OCCIIPIFF)/ _

SOLENOID

RED

STARTERBLACK

I

r I

, /\ FUEL,LBLUE I //\\ LINE ' OPERATOR PRESENCEII-'--/ ' I " ' RELAY #1

U--_ %_-- _-I IGNITIONuNIT_LF_ PLUGGAP _li' __ q' )

FUEL SHUT-OFF [ J (2PLUGS ON

SOLENOID _ ...........(IF SO EQUIPPED)

_ 'X I _ 16 AMP DC @ 3600 RPM (REGULATOR DISCONNECTED}

_ X (OPTIONAL) _ • _ /

/_/._GGAL]_'_ _ ................................................... REGULATOR _j_j_'_. 1_ '

/////:i_,A,_ y X _o_,.-.. f% .,-,o_o, m ,AL_ER-NAT°R

_ _ N_BL/" REMOVABLE NON-REMOVABLE I u_uI

CONNECTIONS CONNECTIONS III IIIIGNITION SWITCH i . .i

DAPOSITION CIRCUIT "MAKE" WIRING INSULATED CLIPS

NOTE: IFWIRING INSULATED CLIPS WERE REMOVED FOR PTO SWITCHOFF M+G+AI NONE SERVICING OF UNIT,THEY SHOULD BE REPLACED TO

RUN/LIGHI B+A1 A2+L PROPERLY SECURE YOUR WIRING. POSITION CIRCUIT

RUN B+A1 NONE OFF C + G, B + HSTART _+S+A1 NONE 02540 ON C+F,B+E,A+D

31

Page 32: Craftsman 24 Hp 48 Inch Mower Manual

ELECTRICALTRACTOR - - MODEL NUMBER 917.273620

24._.

22

26

40

/

/

46

29

\

\

\

\-

\\

\

\/

/

/

32

Page 33: Craftsman 24 Hp 48 Inch Mower Manual

ELECTRICALTRACTOR - - MODEL NUMBER 917.273620

KEY PARTNO. NO. DESCRIPTION

1 144927 Battery2 74760412 Bolt, Hex 1/4-20 x 3/48 7603J Tray, Battery10 145211 Bolt, Battery, Front 1/4-20 x 7-1/211 150109 Holddown, Battery, Front12 145769 Nut, Push, Nylon, Battery, Front 1/416 176138 Switch, Interlock21 175688 Harness, Light22 4152J Bulb Light #115624 8860R Cable Starter25 146148 Cable26 175158 Fuse27 73510400 Nut, Hex, Keps 1/4-20 uric28 145491 Cable, Ground29 160784 Switch, Seat30 175566 Switch, Ignition33 140403 Key40 188031 Harness, Ignition41 17720408 ScrewThd Cut 1/4-20 x 1/242 131563 Cover Terminal43 178861 Solinoid w/brass plunger45 122822X Ammeter46 169635 Hourmeter

50 174652 Switch, PTO55 17490508 Screw, Thd. Roll. 5/16-18 x 1/279 175242 Socket Asm Bulb Twistlock81 109748X Relay Assembly89 169639 Bracket Snap-in

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

33

Page 34: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917,273620CHASSIS AND ENCLOSURES

9O

6

166

6O

54

58

158

54

1 209

21)9

209

"_¢_166

209

chassis-stealth,stlt 16

74

209

38

209

34

Page 35: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917,273620CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis2 176554 Drawbar9 163967X428 Dash10 72140608 Bolt RDHD SQNK 3/8-16 x 111 167203 Panel, Dash, LH13 188702X010 Panel, Dash, RH14 17490608 Screw Thdrol 3/8-16 x 1/217 175260X615 Hood Assembly20 162026 Plate Battery26 STD541437 Locknut, Hex, with insert 3/8-16 uric28 174515X615 Grille29 161840 Lens, Bar30 179131X615 Fender/Footrest31 139976 Bracket, Fender/Support37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT38 175710 Bracket Asm Pivot Mower Rear54 161464 Screw Hex Wshd 8-18 x 7/858 175351 Duct Hood

59 187495 Bushing 1.375 OD60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/464 174997 Dash Lower74 STD541437 Nut Crownlock 3/8-16 unc90 124346X Nut SelfThrd Wshd 1/4 Zinc142 175702 Plate Reinforcement

143 186689 Bracket Swaybar Chassis144 175582 Bracket Footrest145 156524 Rod Pivot Chassis/Hood154 161897 Bracket Dash Rh155 161900 Bracket Dash Lh

158 162037 Parking Brake Bkrt159 179950X428 Cupholder161 164655 Bumper Extrusion .600 x 3.50166 171875 Screw HWHDH:-Lo. #13-16 x 314209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4217 179132X418 Console Fuel Window

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

35

Page 36: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917,273620GROUND DRIVE

I

lO \

165 156 166

32

216

30

3637

I 53

23212

1202150

151

51

77

16x_ 84

16

/24 ./_ 200

55

drive-hydro,stlt 20

36

Page 37: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 --- Transaxle, HydroGear, Model 63 174607Number 314-0510 (See Break 65 10040700down) 66 154778

8 165866 Rod Shift Fend. 71 1691839 179334 Clutch Electric 73 16918210 76020416 Pin Cotter 1/8 x 1 74 137057

14 10040400 Washer Lock Hvy 1/4 75 121749X15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 76 1200000116 73800500 Nut Lock Hex W/Ins. 5116-18 unc 77 123583X17 126197X Washer 1-1/20D x 15132 ID x.250 78 121748X19 73800600 Nut Lock Hex W/Wsh 3/8-16 uric 81 16559620 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 82 16571121 140845 Knob 83 19171216

22 169498 Rod, Brake 84 16959423 178289 Bracket Anti-Rotation 89

24 73350600 Nut, Hex Jam 3/8-16 uric 90 124346X25 106888X Spring, Brake Rod 95 17020126 19131316 Washer 96 4497H27 76020412 Pin Cotter 1/8 x 3/4 CAD. 116 72140608

28 175765 Rod, Parking Brake 120 7390060029 124236X Knob Brake Parking 150 17545630 169592 Bracket, Transaxle 151 1913321032 74760512 Bolt Hex Hd 5116-18 unc x 3/4 156 166002

34 175578 Shaft, Foot Pedal 158 16558935 120183X Bearing, Nylon 159 18390036 19211616 Washer 161 7214040637 1572H Pin, Roll 162 7368040038 179114 Pulley, Composite 163 7478041639 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 164 19091210

41 175556 Keeper, Belt Idler Flat 165 16562347 127783 Pulley, Idler, V-Groove 166 1749051048 154407 Bellcrank Clutch Grnd Drw Stl 168 16549249 123205X Retainer, Belt 169 16558050 72110612 Bolt 197 16961351 73680600 Nut Crownlock 3/8-16 unc 198 169593

52 73680500 Nut, Crownlock 5/16-18 uric 199 16961253 105710X Link, Clutch 200 7214050855 105709X Spring, Return, Clutch 202 7211061456 17060620 Screw 3/8-16 x 1-1/4 212 145212

57 140294 V-Belt, Ground Drive 271 1700061259 169691 Keeper, Center Span61 17120614 Screw 318-16 x .87562 123533X Cover, Pedal

Pulley, EngineWasher

Keeper Belt EngineStrap Torque LHStrap Torque RHSpacer, AxleWasher 25132 x 1-1/4 x 16 Ga.

E-RingKey, SquareWasher 25/32 x 1-5/8 x 16 Ga.

Shaft Assy. Cross TaperSpring TorsionWasher 17t32 x 3/4 x 16 Ga.Link Transaxle

164890X428 Console, ShiftNut Self-Thd Wsh-hd 1/4 Zinc

Rod BypassRetainer Spring 1" Zinc/CadBolt RDHD SQNK 3/8-16 uric x 1Nut Lock Fig 3/8-16 uricSpacer RetainerWasher 13/32 x 2 x 10 Ga.Washer 5/16 ID x 1.0 x .125Bracket Shift MountHub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5Nut Crownlock 1/4-20 uricBolt Hex Fin 1/4-20 unc x 1 Gr. 5Washer 9t32 x 3/4 x 10 Ga.Bracket Pivot LeverScrew 5t16-18 x 5t8Bolt Shoulder 5/16-18 x .561Plate Fastener Cross Shf.

Nyliner Snap-in 5/8 IDWasher Nyl 7t8 ID x .105"Bolt Shoulder 5/16-18 uncBolt Rdhd Sqnk 5/16-18 uric x 1Bolt Carr Sh 318-16 x 1-3/4 Gr. 5Nut HexFlange LockScrew 3/8-16 x .75

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

37

Page 38: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917,273620STEERING ASSEMBLY

r/ l/ _ l _ i_ sI 1t

JJ

J29

68

J

J

// 15

46

68

13

65

32

11

40

67 67

46

6

steering stealth prem 10

38

Page 39: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 159944X428 Wheel Steering2 184706 Axle Asm

3 169840 Spindle Asm LH4 169839 Spindle Asm RH5 6266H Bearing Race Thrust Harden6 121748X Washer 25132 x 1-5/8 x 16 Ga.

8 12000029 Ring Klip #t5304-7510 175121 Link Drag11 10040600 Washer Lock Hlcl Spr 3/812 73940800 Nut Hex Jam Toplock 1/2-20 unf13 136518 Spacer Bearing Axle Front15 145212 Nut Hex Flange Lock17 177883 Shaft Asm. Steering29 17000612 Screw 3/8-16 x 3/432 180580 Rod Tie

36 155105 Bushing Strg37 152927 Screw

38 159946X428 Insert Cap Strg Wh39 19182411 Washer 9/16 IDx 1-1/20D 11Ga.40 73540600 Nut Crownlock 3/8-2441 159945 Adaptor Wheel Strg42 163888X428 Boot Steering43 121749X Washer 25132 1 1/4 x 16 Ga.

46 184946X505 Cap Spindle65 160367 Spacer Brace Axle67 72110618 Bolt, Rdhd Sq 318-16 unc x 2-1/468 169827 Axle, Brace71 175146 Steering Asm.73 160135X428 Extension Steering Stealth82 169835 Bracket Susp. Chassis Front87 173966 Washer Flat .781 x 1-1/2 x .1588 175118 Bolt Shoulder 7/16-20 unc91 175553 Clip Steering94 19121414 Washer 3/8 x 7/8 x 14 Ga.

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

39

Page 40: Craftsman 24 Hp 48 Inch Mower Manual

ENGINETRACTOR - - MODEL NUMBER 917,273620

2

1

I

, I32 17_------___ i

33

,,_%--- 33

23

29

I OPTIONAL EQUIPMENTSpark Arrester

engine=bs intek=twin 39

I

17

13

40

Page 41: Craftsman 24 Hp 48 Inch Mower Manual

ENGINETRACTOR - - MODEL NUMBER 917,273620

KEY PARTNO. NO. DESCRIPTION

1 175437X428 Control Throttle2 171875 Screw Hwhd Hi-Lo #13-16 x 3/4

3 Engine, Briggs Model 445777-0168-E1(See Breakdown)

4 149723 Muffler Asm Twin Lo-Tone

5 159955 Pipe Exhaust LH Intek6 160589 Pipe Exhaust RH Intek8 171877 Bolt 5/16-18 Unc x 3/4 w/Sems

10 162797 Shield Browning Intek II13 165391 Muffler Gasket14 148456 Tube Drain oil16 11050600 Washer Lock Ext Tooth 3/817 17060624 Screw Thdrol 3/8-16 x 1-1/223 169837 Shield Heat25 175440X428 Choke Control

26 73920600 Nut, Keps 3/8-24 unf29 137180 Kit Spark Arrestor (Flat Scrn)31 179022 Tank Fuel 4.0 Rear

32 179124X428 Cap Asm Fuel33 123487X Clamp Hose Black37 8543R Line Fuel38 181654 Plug Drain Oil Easy41 139277 Stem Tank Fuel45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/472 183906 Screw 5/16-18 x 181 73510400 Nut Keps Hex 1/4-20 uric112 3645J Bushing

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

Page 42: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917,273620SEAT ASSEMBLY

/I

I

I

I

I

17

seat Itknob 2

1

10

24 i

i Ci

I 25

11

5

12

KEYNO.

123456789101112

PARTNO.

180598180166STD52371019131610145006STD541437124181X1700061619131614180186166369121246X

DESCRIPTION

SeatBracket Pivot SeatBolt Fin Hex 318-16 unc x 1Washer 13/32 x 1 x 10 Ga

Clip Push-inNut Hex w/Ins. 3/8-16 unc

Spring Seat CprsnScrew 3t8-16 x 1-1/2Washer 13/32 x 1 x 14 Ga.Pan Seat

Knob Seat Adj. WingnutBracket Mounting Switch

KEY PARTNO. NO. DESCRIPTION

13 121248X Bushing Snap BIk Nyl 50 Id14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/215 121249X Spacer Split 28x .88 Zinc16 123740X Spring Cprsn Plate 1.310 Ga17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc18 124238X Cap Spring Seat21 171852 Bolt Shoulder 5/16-18 unc22 STD541431 Nut Hex LockW/Ins 5/16-1824 19171912 Washer 17/32 x 1-3/16 x 12 Ga.25 127018X Bolt Shoulder 5116-18 x 62

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

42

Page 43: Craftsman 24 Hp 48 Inch Mower Manual

DECALSTRACTOR - - MODEL NUMBER 917,273620

5

\

7

1116 9 3 13

21

2O

21 10

6

15

12

1

KEY PARTNO. NO.

1 1874072 1380473 1862424 1862435 1865726 1460467 1809788 1784559 18644710 15643911 18963712 17848213 13364414 175291

26

KEY PARTDESCRIPTION NO. NO.

Reflector, LH 15 187408Decal, Battery, Diehard, Sears 16 164065Decal, Hood RH 17 177955Decal, Hood LH 18 156811Decal, Seat Craftsman 20 149516Decal, V-Belt, Drive Schematic 21 186331Decal, Hood 22 177889Decal, Deck, Caution 23 189684Decal, Replacement Hood 26 181470Decal, Fender, Danger -- 184310X428Decal, Panel, Dash - - 184311X428Decal, Mower, Heavy-Duty -- 166960Decal, Replacement Parts -- 189011Decal, V-Belt, Schematic - - 189012

DESCRIPTION

Decal Reflector, RHDecal Steering WheelDecal Fender, CruiseDecal Fender Opr.Decal BatteryDecal Hood, Side PanelDecal GrilleDecal EngineDecal Deck levelPad, Footrest, ST/LT, LHPad, Footrest, STILT, RHDecal By-PassManual, Owner's, EnglishManual, Owner's, Spanish

WHEELS &TIRES

2 _ 5,8

74,10

wheel 1

11

KEY PARTNO. NO. DESCRIPTION

1234567

5919265139106222X59904106732X624278H9040H

8 106108X6249 122082X10 7152J11 104757X428-- 144334

Cap Valve TireStem ValveTire F Ts 15 x 6 0 - 6 ServiceTube Front (Service item Only)Rim Asm 6"front ServiceFitting Grease (Front Wheel Only)Bearing Flange (Front WheelOnly)Rim Asm 8"rear ServiceTire RTs 20 x 10-8 C Service

Tube Rear (Service item Only)Cap Axle BIk 1 50 x 1 00Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

43

Page 44: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917,273620LIFT ASSEMBLY

41

37

38

40

5

3

2

65

44

Page 45: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 179504 Plunger Assembly2 159476 Shaft Assembly, Lift3 138284 Pin, Groove4 12000002 E-Ring5 19211621 Washer 21/32 x 1 x 21 Ga.

6 120183X Bearing, Nylon7 175830 Grip, Handle, Fluted11 175370 Link, Lift, LH.12 175371 Link, Lift, R.H.13 4939M Retainer Spring15 175562 Plate Asm Suspension Front16 73350800 Nut Hex Jam 1/2-13 uric17 175689 Trunnion Front Susp.18 73800800 Nut Lock w/Wsh 1/2-13 unc20 163552 Retainer Spring31 176205 Trunion Sups. Arm.32 175994 Nut Lift Link 7/16-20

36 155097 Pointer Height Indicator37 123935X Plug Hole38 17060516 Screw 5t16-18 x 140 19112410 Washer 11t32 x 1-1/2 x 10 Ga.

41 155098 Indicator Height Stlt49 145212 Nut HexlLarge Lock51 19171416 Washer 17/32 x 7/8 x 16 Ga.52 175378 Arm Suspension Rear LH53 175802 Arm Suspension Rear RH54 175560 Pin Flange

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

45

Page 46: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917,273620MOWER DECK

116

112

21

122_

46

114\

33

43

121

21

47

18

mower deck.48prem stlt

46

Page 47: Craftsman 24 Hp 48 Inch Mower Manual

MOWER DECKTRACTOR - - MODEL NUMBER 917,273620

KEY PART

NO. NO.

1 1803583 1380175 4939M6 1780248 174365

11

131415161718192o212425262728293o3132333637394243454647484950

173921

180054

174360174358110485X174493721106107214050513282717437873680500105304X178102110452X180655X42819111016131491173984187690177865178342191313161779681743751657231743731808061377291808081743687368060072110612

DESCRIPTIONKEY PART

NO. NO.

Deck Weldment Mower 48 52 175820Bracket Asm., Sway Bar 54 74780616Retainer Spring 55 72140608Bar Sway Deck 56 155986Bolt 7/16 Asm. Blade 57 156941(The following blades are 72 19131312available) 91 180535Blade, 48" Mulching 92 73800600(For mulching mowers only) 94 176066Blade, 48" Hi-Lift 95 180534(For bagging and discharging) 97 178515Shaft Mandrel Asm. Greaseable 98 179479

Housing Mandrel 99 184058Bearing, Ball, Mandrel 100 72110616Stripper Mandrel Deck 110 175016Bolt RDHD Sq Neck 3/8-16 x 1.25 112 174387Bolt, Carriage 5/16-18x5/8 113 72110506Bolt, Hex Hd, Shoulder 5/16-18 114 174384Baffle, Vortex Mower 115 174609Nut, Crownlock 5/16-18 unc 116 184219Cap, Sleeve 117 174873Spring, Torsion 118 73930600Nut, Push 119 19121414Deflector Shield 121 174371Washer 11/32 x 518 x 16 Ga. 122 174606

Rod, Hinge 126 174372Screw, Thdroll 130 17000616Washer, Spacer Mower Vented 132 17000612Pulley, Mandrel 182 179127Nut, Fig. Top Lock Cntr. 9/16 183 163552Washer 13/32 x 13116 x 16 Ga. 184 173979

Pulley, Idler -- 174356Pulley, Idler, DrivenSpacer, Retainer -- 181579Arm, Idler SecondaryCover, Mandrel DeckScrew, Thdroll. 1/4-20 x 518V-Belt, Mower, SecondaryV-Belt, Mower, PrimaryNut, Crownlock 3/8-16 uncBolt, Carr. 3/8-16 x 1-1/2 Gr. 5

DESCRIPTION

Pulley Idler FlatBolt Fin Hex 3/8-16 uncx 1 Gr. 5

Bolt Rdhd Sqnk 3/8-16 unc x 1Bar Pnt Adj.Pin Head RivetWasher 13/32 x 13116 x 12 Ga.Bracket Asm Noseroller RHNut Lock Hex wllns 318-16 uncNoserollerBracket Asm Noseroller LHWasher Hardened

Spring Primary DrivePulley Idler"V"Bolt RDHD Sqnk 3/8-16 unc x 2Arm Spring SecondaryLink Tension Relief LeverBolt Carr. 5/16-18 x 3/4Tension Asm Relief Lever

Arm Spring Tension ReliefBolt, ShoulderGauge WheelNut, Centerlock 318-16 uncWasher 318 x 7/8 x 14 Ga.

Spring Secondary DriveBushing Pivot Tension ReliefArm, Idler, Primary DeckScrew 3/8-16 x 1Screw 3/8-16 x .75Rod Roller Nose

Retainer SpringKeeper Belt IdlerMandrel Asm. Service (IncludesKey Nos. 13-15)Replacement Mower, Complete(Std. Deck - Order separatelynose roller components key nos.91,94, 95, 132, 182, and 183)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

47

Page 48: Craftsman 24 Hp 48 Inch Mower Manual

(3O 81

7973

1235

64

2_

32

6360

58

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31

125

4'8

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83

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0

Page 49: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1234567

891011121314

16

17181923242728293O31

32

33

3435

36

3738394O41424344

45464748495051

52

535455565758

170351 Main Housing, Assembly 59 170408 Rotor, Brake170352 Side Housing, Assembly 60 142883 Brake Puck170353 Center Section, Assembly 61 142882 Puck Plate170354 Swashplate, Trunion Machined 62 142887 Brake Actuating Pin169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/170355 Sealant 10.50z Patch,SpecialFlange170356 Hex Flange Screw 1/4-20 X 64 142892 Bolt, 1/4-20 X 1W/Patch

1.25 65 170411 Spacer170357 Stud, 5/16-24 Hex Double End 66 189386 Spring, Brake Arm Bias170358 Shaft, Input 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed170359 Ring - Retaining 68 170414 Arm, Brake170360 Spacer 69 170415 Slotted Hex Nut 5/16-24169870 Ring - Retaining 70 170416 Cotter Pin 3/32 X 3/4170361 Seal, Lip .67 X 1.58 X .276 71 170417 Compression Spring Brake169869 Ball Brg 17mm Id X 40mm Od Anti-Drag

X 12mm 72 170418 Washer, Ht .5 I.D. X 10.D. X170362 Hex Flange Head Screw 5/16- .032

24X0.75 73 142884 Flat - Washer 11/32 I.D. X 7/8170363 Lip Seal 18 X 32 X 7 O.D170364 Arm, Control 74 170419 Oil Seal .625 X 1.0 X .25150771 Bearing, 30x52x13 Thrust 75 170420 Check Plug Assembly, .027,170365 Check Plug Assembly, Washer Washer170366 Shaft, Motor 76 170421 Stud, 5/16-24 Friction Pack170367 Gear - Pinion, 13t 77 170422 Puck, .330 X 1.50 X .0975170368 10t/48t Gear 78 142969 Spring, Helical Comp170369 Gear, 10t Jackshaft 79 142980 Spacer170370 60t Bull Gear 80 150778 Hex Lock Nut 5/16-170371 Sleeve Bearing .75 X 1.575 X 24Unjf(Nylon Insert)

.625 81 170423 Wedge, Friction Pack170389 SleeveBearing(Outboard) 82 170424 Clip, Washer .316xl .50x.1046

.75xl .750x.625 (Plated)142991 Washer, 3/4 Id X 1-1/20d X 83 161168 Pin, Standard Headless

•13 Thk 84 170425 Fitting, 5/16 Sae 5/32 Tube170390 Lip Seal Axle Seal 85 170426 Hose, Expansion Tank170391 Shaft, Axle .75 X 11.39 (Key, 87 142917 Cap - Poppet Valve

R.H.) 88 170429 Bolt, Self Tapping 10-32 X 1/2170392 Shaft, Axle .75 X 16.99 (Key, 90 170430 Puck, Inner Wedge

L.H.) 93 170431 Spring Clip - Housing Thrust150792 Miter Gear (Splined) 107 170432 Deflector150793 Miter Gear 15t (0.5 Id) 108 170433 Washer, Motor Shaft150809 Shaft .71idx1.15odx.030thk170393 Ring, Spiral Retaining 109 170434 Plug, Sae #6170394 Pin, Jackshaft 111 170435 O-Ring .07 X .301 I.D.170395 Magnet, Ring 113 170437 Bracket, Support Expansion170396 Spring, Bypass Tank150797 Hydro Mtg Screw 3/8-24 X 2.5 116 170438 Silicon Sponge

Long 119 170439 Fan, 7 In.170397 Filter 120 188312 Pulley170398 Base, Filter 121 170441 Hex Lock Nut 1/2-20 (Nylon170399 Actuator, Bypass Insert)170400 Rod, Bypass Actuator 122 170442 Washer, Belleville170401 Arm, Bypass 123 170443 Belt Keeper170402 Retaining Ring .250 External 124 170444 Center Section-Filter-Bypass170403 Seal, Lip .741 X .250 X .250 Assembly

Tc 125 170445 Filter Assembly170404 Flat Washer, 5/8 Id X 1.00d X 126 170446 Fan - Pulley Service Assembly

.05 Thk 127 170447 Seal - O-Ring Kit170405 Retaining Ring 128 173165 Kit, Expansion Tank170406 Bearing, Center Block 900 166768 Transaxle Complete142977 Spring - Helical Compression142978 Washer NOTE: All component dimensions given in U.S.

20w-50 Oil inches 1 inch = 25.4 mm170407 Brake Yoke

49

Page 50: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620BRIGGS ENGINE-MODEL NUMBER 445777 TYPE NUMBER 0168-E1

5O

Page 51: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620BRIGGS ENGINE-MODEL NUMBER 445777 TYPE NUMBER 0168-E1

D35_

36

1029 1022

1100 _

798 _

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121 CARBURETOR OVERHAUL KI1

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51 _ 1_1128 |

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1124_ 105_ 633@ 987_

977 CARBURETOR GASKET SE'[

51 _ 1370276C_D

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616U

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12_ 1169t 11421 [_1163_ 418 _ 198111128|_11'__1,_1 16_1_11 15°[_1108_1 _1 b_130 95.

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160_ 1127_117_' 276@

51

Page 52: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620BRIGGS ENGINE-MODEL NUMBER 445777 TYPE NUMBER 0168-E1

1329 REPLACEMENT ENGINE_

74_

lO7O1005 L_

332_

75_

3o3

358 ENGINE GASKET SET

276_

868_

10 =2_

©3 2o_ 883

9_ 51

-- 691 @

1_ 943 (_842 _

524

789A

1054_ 7[_

405

695 _ [ 1330 REPAIR MANUAL J165_

334_

1095 VALVE GASKET SET

163

868_

883_

1022_

783 513_

803

801

697_i_

52

Page 53: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620BRIGGS ENGINE-MODEL NUMBER 445777 TYPE NUMBER 0168-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 699753 Cylinder Assembly 131 499805 Kit-Throttle Shaft2 499585 Kit-Bushing/Seal (Magneto 133 499806 Float-Carburetor

Side) 135 499803 Tube-Fuel Transfer3 391086 • Seal-Oil (Magneto Side) 137 690994 05 Gasket-Float Bowl4 699747 Sump-Engine 141 499807 Kit-Choke Shaft5 693998 Head-Cylinder (Cylinder 1) 142 499808 O Nozzle-Carburetor5A 693999 Head-Cylinder (Cylinder 2) 146 690979 Key-Timing7 693997 o+ Gasket-Cylinder Head 150 690995 05 Gasket-Nozzle8 499601 Breather Assembly 160 690996 Retainer-Solenoid9 690937 • Gasket-Breather 163 691001 o+ Gasket-Air Cleaner10 690960 Screw (Breather Assembly) 165 693148 Nut (Ring Gear)11 690942 Tube-Breather 187 691049 Line-Fuel12 697227 • Gasket-Crankcase 187A 691050 Line-Fuel (Cut to Required13 690360 Screw (Cylinder Head) Length)15 690946 Plug-Oil Drain 188 690960 Screw (Control Bracket)15A 691680 Plug-Oil Drain 192 690083 Adjuster-RockerArm16 691046 Crankshaft 209 697674 Spring-Governor20 690947 • Seal-Oil (PTO Side) 211 691019 Spring-Governed Idle22 694966 Screw (Crankcase Cover) 212 695238 Link-Governor23 691053 Flywheel 213 691021 Bracket-Choke Control24 222698 Key-Flywheel 216 691022 Link-Choke25 694003 Piston Assembly (Standard) 219 698231 Gear-Governor-- 694007 Piston Assembly (.020" Over- 220 690412 Washer (Governor Gear)

size) 222 698761 Bracket-Control26 694004 Ring Set (Standard) 227 691048 Lever-Governor Control-- 694008 Ring Set (.020" Oversize) 231 690718 Screw (Choke Valve)27 690975 Lock-Piston Pin 240 691035 Filter-Fuel28 690229 Pin-Piston (Standard) 250 690957 Retainer-Breather29 499583 Rod-Connecting (Standard) 252 690956 Collector-Oil32 690976 Screw (Connecting Rod) 265 691024 Clamp-Casing33 499596 Valve-Exhaust 267 695134 Screw (Casing Clamp)34 499597 Valve-Intake 276 690997 oO$ Washer-Sealing35 690963 Spring-Valve (Intake) 287 690960 Screw(Dipstick/TubeAssem-36 690963 Spring-Valve (Exhaust) bly)40 690964 Retainer-Valve 304 695277 Housing-Blower42 499586 Keeper-Valve 305 691005 Screw (Blower Housing)45 690977 Tappet-Valve 309 691262 Motor-Starter46 699748 Camshaft 310 691263 Screw (Starter Motor)48 698172 Short Block 311 497608 Brush Set50 695241 Manifold-Intake 332 691059 Nut (Flywheel)51 690950 °O$ Gasket-Intake 333 691060 Armature-Magneto53 690951 Stud (Carburetor) 334 691061 Screw (Magneto Armature)54 695240 Screw (Intake Manifold) 337 691043 Spark Plug73 691055 Screen-Rotating 358 694012 Gasket Set-Engine74 691057 Screw (Rotating Screen) 363 691062 Puller-Flywheel75 691056 Washer (Flywheel) 383 690966 Wrench-Spark Plug89 690283 Plug-Oil 385 690960 Screw (Fuel Pump)95 690718 Screw (Throttle Valve) 387 808656 Pump-Fuel98 499802 Kit-Idle Speed 404 690442 Washer (Governor Crank)104 690984 O Pin-Float Hinge 405 697820 Screw(Back Plate)105 690985 O Valve-Float Needle 418 690999 Plate-Carburetor108 690986 Valve-Choke117 690232 O Jet-Main (Standard) Included in Engine Gasket Set, Key.No. 358121 499811 Kit-Carburetor Overhaul O Included in Carburetor Overhaul Kit, Key.125 499804 Carburetor No. 121130 690993 Valve-Throttle $ Included in Carburetor Gasket Set, Key. No.

977+ Included in Valve Overhaul Kit, Key.No.

1095

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

53

Page 54: Craftsman 24 Hp 48 Inch Mower Manual

TRACTOR - - MODEL NUMBER 917.273620BRIGGS ENGINE-MODEL NUMBER 445777 TYPE NUMBER 0168-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

445 499486 Filter-Air Cleaner Cartridge 865B 691015447 691003 Screw (Air Guide Cover) 868 690968447A 690960 Screw(Air Guide Cover) 877 399916467 691008 Knob-Air Cleaner 883 690970474 696458 Alternator 914 691127501 691185 Regulator 918 694000505 691029 Nut (Governor Control Lever) 929 695239510 497606 Drive-Starter 929A 691003513 692024 Clutch-Drive 943 690589523 691036 Dipstick 947 499809524 691032 • SeaI-O Ring (Dipstick Tube) 965 499613525 691037 Tube-Dipstick 967 273638526 690960 Screw (Regulator) 968 499788544 Armature-Starter (Serviced by 975 499810

691262 Starter Motor Only) 977 499812552 690552 Bushing-Governor Crank 987 691000552A 690553 Bushing-Governor Crank 1005 499603562 690311 Bolt (Governor Control Lever) 1013 690954573 691009 Plate-Back 1017 690770601 95162 Clamp-Hose 1019 693995615 698290 Retainer-Governor Shaft 1022 690971616 691045 Crank-Governor 1023 499599617 691917 SeaI-O Ring (Intake Manifold) 1023A499600628 690960 Screw (Fuel Pump Bracket) 1024 499054633 690998 O$ SeaI-Choke/ThrottleShaft 1026 690981635 66538 Boot-Sparkplug 1026A690982654 690958 Nut (Carburetor) 1027 492932668 691215 Spacer 1029 690972672 690234 O$ Gasket-Carburetor Plate 1035 691042691 690657 • Seal-Governor Shaft 1036 695704695 693149 Screw (Ring Gear) 1051 691265697 690372 Screw (Drive Cap) 1054 280275703 691010 Clip 1058 275475718 690959 Pin-Locating 1070 690372726 499612 Gear-Ring 1090 691293741 690980 Gear-Timing 1095 694013742 690328 Retainer-E Ring 1100 690973750 696999 Screw (Oil Pump Cover) 1119 691183783 693058 Gear-Pinion 1123 690987788 691039 Bracket-Fuel Pump789 698330 Harness-Wiring 1124789A 696576 Harness-Wiring797 691029 Nut (Brush Retainer) 1126797A 693167 Nut(Brush Retainer) 1127798 697890 Screw (Rocker Arm) 1128801 691283 Cap-Drive 1169802 691286 Cap-End803 Housing-Starter (Serviced by 1329

691262 Starter Motor Only) 1330842 691031 • SeaI-O Ring (Dipstick)847 499602 Assembly-Dipstick/Tube851 493880 TerminaI-Sparkplug O855 691011 Adapter-Air Cleaner865 691012 Cover-Air Guide (Cylinder 1)865A 691014 Cover-Air Guide (Cylinder 2)

+

Cover-Air Guide•+ Seal-Valve

Wire/Connector-Alternator•+ Gasket-Exhaust

Screw (Rocker Arm Cover)Hose-VacuumScrew (Choke Control Bracket)Screw (Choke Control Bracket)

• SeaI-O Ring (Oil Pump Cover)Solenoid-FuelCover-Oil PumpFilter-Pre CleanerCover-Air CleanerBowl-FloatGasket Set-Carburetor

O$ Seal-Throttle ShaftFan-FlywheelNipple-Oil FilterScreen-Oil PumpKit-Label

•+ Gasket-Rocker CoverCover-Rocker Arm (Cylinder 1)Cover-Rocker Arm (Cylinder 2)Pump-OilRod-Push (Steel)Rod-Push (Aluminum)Filter-OilArm-RockerShaft-PumpLabel-EmissionRing-RetainingCable-TieOwner's ManualScrew (Flywheel Fan)Retainer-BrushSet-Valve GasketPivot-Rocker ArmScrew (Alternator)

O:l: SeaI-O Ring (Solenoid Re-tainer)

690988 O:l: SeaI-O Ring (Fuel TransferTube)

690991 Screw (Fuel Transfer Tube)690992 Screw (Float Bowl)690990 O Screw(Carburetor Nozzle)693140 Screw (Carburetor Cover

Plate)445777-0027 Replacement Engine273521 Repair Manual

Included in Engine Gasket Set, Key.No. 358Included in Carburetor Overhaul Kit, Key.No. 121Included in Carburetor Gasket Set, Key. No.977Included in Valve Overhaul Kit, Key.No.1095

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

54

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55

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Your Home

For repair - in your home - of all major brand appliances,lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories andowner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliancesand items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, clay or night

(1-800-469-4663) (U.S.A. and Canada)www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, clay or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6na domicilio, y para ordenar piezas:

1-888-SU-HOGAR sM

(1-888-784-6427)

Au Canada pour service en frangais:1-800-LE-FOYER Mc

(1-800-533-6937)www.sears.ca

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