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Crewed and Uncrewed Semi- autonomous Habitat for the Exploration of Deep Space (CU SHEDS) Midterm Status Review Date: 03/18/2021 Rydell Stottlemyer, Colin Claytor, Kaitlyn Olson, Conner McLeod, Sam Schrup, Alex Liem, Marta Stepanyuk, Aaron Stirk, Neil Banerjee

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Page 1: Crewed and Uncrewed Semi- autonomous Habitat for the

Crewed and Uncrewed Semi-autonomous Habitat for the Exploration of Deep Space (CU SHEDS)

Midterm Status Review

Date: 03/18/2021

Rydell Stottlemyer, Colin Claytor, Kaitlyn Olson, Conner McLeod, Sam Schrup, Alex Liem, Marta

Stepanyuk, Aaron Stirk, Neil Banerjee

Page 2: Crewed and Uncrewed Semi- autonomous Habitat for the

Agenda• Introduction• Project Overview• Team Organization• Semester Progress• Overall• Conceptual Design Progress• Mockup Progress• Human Factors Progress

• Risk Management

2 2

Page 3: Crewed and Uncrewed Semi- autonomous Habitat for the

Project Overview

Page 4: Crewed and Uncrewed Semi- autonomous Habitat for the

Project Overview• Develop a conceptual design of a deep space habitat • Accommodate 4 astronauts for long-duration missions• Vehicle remains operational without astronauts present

• Modify our existing mockup to serve as a one of the modules of the deep space habitat• Perform human factors testing to evaluate the effectiveness of the

design

4

Page 5: Crewed and Uncrewed Semi- autonomous Habitat for the

Project Phases

Phase 1 Phase 2

Design a deep space habitat• Mass and volume estimates• CAD model• Trade studies to determine optimal

technologies• Culminates with PDR

Mockup modification• Airlock / robotics / logistics module• Culminates with Mockup Safety

ReviewHuman factors testing• Evaluate the adequacy of the mockup

design • Culminates with Final Project Report

5

COMPLETE

Page 6: Crewed and Uncrewed Semi- autonomous Habitat for the

Customer InfoHOME – Habitats Optimized for Missions of Exploration• CU HOME team members:• Dr. Allison Anderson• Dr. Torin Clark• Dr. David Klaus• Dr. James Nabity

• Point of Contact – Dr. Allison Anderson• Funded by NASA

HOME Logo should go here

6

Page 7: Crewed and Uncrewed Semi- autonomous Habitat for the

Team Organization

Page 8: Crewed and Uncrewed Semi- autonomous Habitat for the

Phase 1 Organization ChartProject Advisor/Senior Engineer

Col. James Voss

Project Management

Rydell Stottlemyer

Colin Claytor

HOME

POC: Dr. Allie Anderson

Senior Manager

Rick Hieb

Safety

Neil Banerjee

Financial Manager

Marta StepanyukSystems Engineer

Kaitlyn Olson

Neil Banerjee

Technical Director

Conner McLeod

EVA, CA, & Communication

Marta Stepanyuk

Conner McLeodAaron Stirk

Thermal, Power, & Propulsion

Colin Claytor

Alex Liem

ECLSS

Samuel Schrup

Kaitlyn OlsonMarta Stepanyuk

Rydell Stottlemyer

Structures & Mechanisms

Aaron Stirk

Alex LiemSamuel Schrup

8

Page 9: Crewed and Uncrewed Semi- autonomous Habitat for the

Phase 2 Organization ChartProject Advisor/Senior Engineer

Col. James Voss

Project Management

Rydell Stottlemyer

Colin Claytor

HOME

POC: Dr. Allie Anderson

Senior Manager

Rick Hieb

Safety

Neil Banerjee

Financial Manager

Marta Stepanyuk Systems Engineering

Kaitlyn Olson

Neil BanerjeeConner McLeod

Human Factors

Neil Banerjee

Colin ClaytorAlex Liem

Samuel SchrupMarta Stepanyuk

Aaron Stirk

Mockup

Alex Liem

Conner McLeodKaitlyn Olson

Samuel SchrupRydell Stottlemyer

9

Page 10: Crewed and Uncrewed Semi- autonomous Habitat for the

Overall Progress

Page 11: Crewed and Uncrewed Semi- autonomous Habitat for the

Spring 2021 Tasks and DeliverablesTask Description Scheduled

Completion Date

Actual Completion

Date

Status

BIOASTRO-1Conduct a Kickoff Meeting with BIOASTRO management and the BIOASTRO HOME Team researchers to refine work to be completed in support of the Deep Space Habitat and mock-up design. Agree on scope of work to be performed.

1/26/2021 1/26/2021ü

Complete

BIOASTRO-2

Conduct Technical Interchange Meetings (TIM) with BIOASTRO HOME Team researchers to verify the concept for the HOME mock-up to support future research needs and human factors evaluations.

1/28/2021 1st TIM on1/28/2021 ü

Complete2nd TIM on2/2/2021

BIOASTRO-3Complete systems engineering documents in support of the Deep Space Habitat design.

2/25/2021 2/21/2021 üComplete

BIOASTRO-4Complete design of a Deep Space Habitat. 3/11/2021 3/11/2021 ü

CompleteBIOASTRO-5 Complete work to repurpose the existing TALOS mock-up. 3/29/2021 On TrackBIOASTRO-6 Complete limited human factors evaluations of the HOME mock-up. 4/22/2021 On Track

BIOASTRO-7Prepare and conduct additional meetings and reviews of program progress, readiness, and status.

4/27/2021 On Track

11

Page 12: Crewed and Uncrewed Semi- autonomous Habitat for the

Project Schedule

Today

Full Team Activity

SubteamActivity

Key

12

Page 13: Crewed and Uncrewed Semi- autonomous Habitat for the

Schedule (Near Term)

Full Team ActivitySubteamActivity

Key

Today

13

Page 14: Crewed and Uncrewed Semi- autonomous Habitat for the

Hours Worked (Jan. 16 – March 12)Average Team Hours/Week:

22.4

Total Hours Worked:1618.7

Total Est. Cost with Full Time Employees (at $35/hr):$56,653

Cost for Graduate Project:$4,000

14

Page 15: Crewed and Uncrewed Semi- autonomous Habitat for the

Budget

Category Estimated Cost

Current Spending Remaining

Mock-Up Contruction $3,033.18 $368.75 $2,664.43

Administrative Costs $385.00 $271.66 $113.34

Human Factors Testing $100.00 $0 $100.00

COVID-19 Safety $275.50 $6.87 $268.63

Project Subtotal $3,793.68

5.44% Margin $206.32

Total $4,000.00 $647.28 $3,146.40

15

Page 16: Crewed and Uncrewed Semi- autonomous Habitat for the

Conceptual Design Progress

Page 17: Crewed and Uncrewed Semi- autonomous Habitat for the

Conceptual Design Status Update• Completed systems engineering deliverables in support of the

conceptual Deep Space Habitat design• System Requirements Review – COMPLETED • Concept Definition Review – COMPLETED • Preliminary Design Review – COMPLETED

• Master Equipment List with mass, volume, and power estimates• Conceptual DSH CAD model• Compliance with HOME Deep Space Habitat System Requirements

• Work Remaining• Delta Concept Definition Review Document – IN PROGRESS

17

Page 18: Crewed and Uncrewed Semi- autonomous Habitat for the

Overall Layout

Page 19: Crewed and Uncrewed Semi- autonomous Habitat for the

Full Layout

19

Laboratory Module

Airlock/Robotics/Logistics (ARL) Module

PPE

Page 20: Crewed and Uncrewed Semi- autonomous Habitat for the

Full Subsystem Layout

20

ECLSS

Avionics

Power

Thermal

Communications

Crew Accommodations

Robotics

EVA

Page 21: Crewed and Uncrewed Semi- autonomous Habitat for the

Laboratory Module

21

ECLSS

Avionics

Power

Thermal

Communications

Crew Accommodations

Robotics

EVA

Includes ECLSS, Avionics, Power, Communications, Crew Accommodations, and Robotics

Page 22: Crewed and Uncrewed Semi- autonomous Habitat for the

Airlock, Robotics, and Logistics (ARL) Module

22

Includes ECLSS, Crew Accommodations, Robotics, and EVA

ECLSS

Avionics

Power

Thermal

Communications

Crew Accommodations

Robotics

EVA

Page 23: Crewed and Uncrewed Semi- autonomous Habitat for the

Power Propulsion Element (PPE)

23

Includes Communications, Power, Propulsion, Thermal, and Avionics/ADCS

Page 24: Crewed and Uncrewed Semi- autonomous Habitat for the

Subsystem Breakdown

Page 25: Crewed and Uncrewed Semi- autonomous Habitat for the

Structures and Mechanisms

Page 26: Crewed and Uncrewed Semi- autonomous Habitat for the

Structures and Mechanisms Summary• Five-layer Whipple Shield for

MMOD protection• Primary Structure of Al 2219-T87

Isogrid Shell• Secondary Structure of Extruded

Al 6061• One observation window with 20

in diameter• Radiation Protection: High-

Density Polyethylene paneling and water • Docking: Three IDSS Docking Ports• Multi-Layered Insulation (MLI)

26

IDSS Docking Port

IDSS Docking Port

IDSS Docking Port Observation

Window

Radiation Protection

Primary Structure/MMOD Protection

Page 27: Crewed and Uncrewed Semi- autonomous Habitat for the

ECLSS

Page 28: Crewed and Uncrewed Semi- autonomous Habitat for the

High Level Inputs and Outputs Diagram

28

Page 29: Crewed and Uncrewed Semi- autonomous Habitat for the

Water Bladder Locations

Primary ECLSS Racks

Water Pump Assembly

Portable Fire Extinguishers

Quick Don Masks

Dehydrated Food Storage Food Heater

29

Page 30: Crewed and Uncrewed Semi- autonomous Habitat for the

ECLSS Summary – Atmospheric Maintenance• Focus on regenerability and flight heritage• CO2 Removal and Reduction: four bed molecular sieve, Sabatier reactor• Oxygen Provision: Oxygen Generator Assembly, oxygen storage tanks• Inert Gas Provision: Nitrogen storage tanks• Gas regulation: pressure regulator, distribution lines, pressure control

assembly• Environmental Monitoring: Major Constituent Analyzer (MCA), Volatile

Organic Analyzer • Particulate and microbe control: Trace Contaminant Control System, HEPA

filters• Humidity Control: Condensing Heat Exchanger, water separator• Temperature control: Condensing Heat Exchanger, temperature control

and check valve

30

Page 31: Crewed and Uncrewed Semi- autonomous Habitat for the

Desiccant Beds

Adsorbent Beds

Volatile Removal Assembly

Ionomer Water

Processor

Condensing Heat

Exchanger

Volatile Organics Analyzer

Major Constituent Analyzer

Gas Liquid Separator

Blower & Heater Control

Water Quality Monitor

Vapor Compression

Distillation Subsystem

Recycle Filter Tanks

Urine Pretreat

TankSorbent

Bed

Pretreat Tank

Sorbent Bed

Ion Exchange

BedTrace

Contaminant Control System

31

Page 32: Crewed and Uncrewed Semi- autonomous Habitat for the

ECLSS Summary – Water and Waste• Focus on regenerability and flexibility• Water Processor: two sorbent beds, volatile removal assembly, and

final ion exchange bed • Water storage: Bladders• Water distribution: potable bus, wastewater bus• Waste collection: Universal waste management system• Waste Processing: Urine Processor (Vapor compression and

distillation subassembly), Brine Processor (Ionomer Water Processor)• Waste storage: UWMS Containers (bags for fecal waste, urine

canisters), hand compactor• Waste disposal: Waste Storage bags slowly transferred to resupply

vehicle

32

Page 33: Crewed and Uncrewed Semi- autonomous Habitat for the

Contingency Oxygen Tanks

Oxygen Generator

Sabatier Reactor

UWMS Canisters

Universal Waste

Management System

Contingency LiOH

Water Bladder Locations

Dehydrated Food Storage

33

Page 34: Crewed and Uncrewed Semi- autonomous Habitat for the

ECLSS Summary – Food, Crew Services & Thermal Management• Food provision: dehydrated food• Food storage: CTBs, designated storage area, resupply vehicle• Food prep: Water dispenser provides adjustable temperature water

for food and beverage hydration• Vacuum: wet/dry vac for crew ussage• Heat removal: condensing heat exchanger, dual water loop, cold

plates

34

Page 35: Crewed and Uncrewed Semi- autonomous Habitat for the

Nitrogen Tanks

Air Circulation Duct

Urine Processor

Water Processor

Water Dispenser

Wet/dry Vacuum

Fire DetectorsPressure Control

Assembly

35

Page 36: Crewed and Uncrewed Semi- autonomous Habitat for the

Data and Hazard Mitigation• ECLSS Monitoring: Publish-subscribe architecture• Data and communication: Redundant Ethernet Wi-Fi system

• Fire Detection: Four fire detectors located in racks, ducting, and module 1• Personal breathing apparatus• Three Fire extinguishers • Contingency CO2 removal: LiOH• Contingency Oxygen: Pressurized O2

36

Page 37: Crewed and Uncrewed Semi- autonomous Habitat for the

Communications

Page 38: Crewed and Uncrewed Semi- autonomous Habitat for the

Communications Summary

• Earth to Habitat: via MAXAR PPE (x and ka bands)• Inter-Habitat:

Intercomm and speakers• EVA Capabilities:

Space-to-Space Station Radio (SSER)

38

SSER High Gain Antenna

Laboratory Module and PPE

Page 39: Crewed and Uncrewed Semi- autonomous Habitat for the

Crew Accommodations

Page 40: Crewed and Uncrewed Semi- autonomous Habitat for the

Crew Accommodations Summary• Exercise: Cycle Ergometer, Resistive Overload

Combined with Kinetic Yo-Yo (ROCKY)• Hygiene: Personal Hygiene Kits• Sleep: Four Private Sleeping Quarters (sleeping

bags, restraints, eye covers)• Leisure and entertainment: Personal storage area• Medical supplies: Level IV Medical Care Kit, Crew

Restraint Medical System, Medical Waste Disposal• Food prep and storage: Pullout table, Velcro

attached dinner trays, Basic Utensils, Scissors• Trash disposal: trash bags, disposed of during

resupply missions• Internal handholds and foot restraints

40

Cycle Ergometer

ROCKY

ARL Module

Page 41: Crewed and Uncrewed Semi- autonomous Habitat for the

Crew Accommodations in Laboratory Module

41

Crew Restraint Medical System

Handholds

Medical Care Kit

Medical Waste Container

Crew Storage (Leisure/Entertainment) (Personal) (Clothing)

Personal Hygiene Kit

Sleeping Quarters

Page 42: Crewed and Uncrewed Semi- autonomous Habitat for the

Crew Accommodations in Laboratory Module

42

Pullout Table

CA CTBs

Page 43: Crewed and Uncrewed Semi- autonomous Habitat for the

Robotics

Page 44: Crewed and Uncrewed Semi- autonomous Habitat for the

44

Robotics Summary• External Robotic Arm

similar to CANADARM• Grapple fixture• Can reach both ends of

the habitat

• Internal UR5e Robotic Arm• Mounted on internal rail

system• Can reach all racks

44

Internal Robotic Rail

UR5e Robotic Arm

Robotic Workstation

External Robotic Arm

Grapple Fixtures

Page 45: Crewed and Uncrewed Semi- autonomous Habitat for the

EVA

Page 46: Crewed and Uncrewed Semi- autonomous Habitat for the

EVA Summary• Airlock Module• EVA Assistance:• Lighting• Handholds/Footholds

and Railings• Umbilical Interface

Assembly (UIA)

• EVA equipment storage volume for tools and work belts• EVA suit storage volume

46

EVA Railings

EVA Suits

EVA HatchEVA Storage

Laboratory and ARL Module

Page 47: Crewed and Uncrewed Semi- autonomous Habitat for the

Avionics and ADCS

Page 48: Crewed and Uncrewed Semi- autonomous Habitat for the

Avionics and Data Handling• Main processor: BAE Systems

RAD5545 (2x)• Total storage capacity of 9.6 TB• Misc. GNC hardware:• Star trackers, sun sensors, IMUs,

and a rendezvous and docking sensor• Ball Aerospace CT-2020 (x3), New

Space NFSS-411 (x3), Honeywell MIMU (x6), and Optronik RVS 3000 (x2)

48

Avionics Boxes and Cold Plates

Laboratory Module

Page 49: Crewed and Uncrewed Semi- autonomous Habitat for the

ADCS Summary• Four Control

Moment Gyroscopes for attitude control• Reaction Control

Thrusters for coarse attitude adjustment and desaturation capabilities

49

Reaction Control Thruster BlockReaction

Control System Fuel Tank

Reaction Control System Helium Tank

Reaction Control System Oxidizer Tank Control Moment

Gyroscope

PPE

Page 50: Crewed and Uncrewed Semi- autonomous Habitat for the

Power

Page 51: Crewed and Uncrewed Semi- autonomous Habitat for the

Power Summary• Mainly on PPE• Solar Panels• Lithium-ion batteries

store electricity and are interfaced to Battery Charge/Discharge Units • The robotic arm will

include its own lithium-ion battery as a backup

51

Battery

Laboratory Module

Page 52: Crewed and Uncrewed Semi- autonomous Habitat for the

Power Subsystem Layout (PPE)

52

Solar Wing

Battery

Static Solar Panel

Battery Charge/Discharge Unit

Page 53: Crewed and Uncrewed Semi- autonomous Habitat for the

Thermal

Page 54: Crewed and Uncrewed Semi- autonomous Habitat for the

• Dual-sided radiator vane and an ammonia-water dual loop act as active thermal control• Radiators are

collapsible and rotatable with Z-93 coating• MLI for passive

thermal control

54

Radiator

Inter-Loop Heat ExchangerAmmonia Tank

Ammonia Loop Pump

PPE

Thermal Summary

Page 55: Crewed and Uncrewed Semi- autonomous Habitat for the

Propulsion

Page 56: Crewed and Uncrewed Semi- autonomous Habitat for the

Propulsion Summary• PPE• Thrusters: Hall-

Effect Thrusters with Xenon as their fuel

56

Hall-Effect Thruster

Xenon Tank

PPE

Page 57: Crewed and Uncrewed Semi- autonomous Habitat for the

Volume, Mass, and Power Estimates

Page 58: Crewed and Uncrewed Semi- autonomous Habitat for the

ECLSS, 8.15

CA, 3.89

Structures, 3.65

Robotics, 0.11

EVA, 1.82 Avionics, 1.50 Power, 0.01

Comms, 0.06

Total Internal Volume [m^3]

ECLSS

CA

Structures

Robotics

EVA

Avionics

Thermal

Prop

Power

Comms

Volume Estimates

58

Total Volume (Volume Estimate + Consumable Volume) [m^3]

ECLSS 8.15CA 3.89Structures 3.65Robotics 0.11EVA 1.82Avionics 1.5Thermal 0Prop 0Power 0.01Comms 0.06TOTAL 19.19

Page 59: Crewed and Uncrewed Semi- autonomous Habitat for the

Habitable Volume Breakdown

Habitable Volume103.14

84%

Subsystems19.1916%

Internal Volume Breakdown [m^3 and %]

Habitable Volume Subsystems

Page 60: Crewed and Uncrewed Semi- autonomous Habitat for the

Mass Estimates

Internal Mass [kg]

External Mass [kg]

Subsystem Total [kg]

ECLSS 4139 0 4139CA 385 0 385Structures 5865 0 5865Robotics 136 286 422EVA 669 0 669Avionics 300 0 300Thermal 269 9946 10215Prop 0 11012 11012Power 6 4200 4206Comms 42 0 42TOTAL 11,811 25,444 37,254

DSH Mass: 12,096 kg = 13.3 US tons < 22 US ton requirement

ECLSS CA

Structures

Robotics

EVA

Avionics

Thermal

Power

Comms

PPE, 25158

Total Mass [kg]

ECLSS

CA

Structures

Robotics

EVA

Avionics

Thermal

Power

Comms

PPE

60

Page 61: Crewed and Uncrewed Semi- autonomous Habitat for the

Power EstimatesInternal Power

Consumption [W]External Power

Consumption [W]Total Power

Consumption [W]

ECLSS 3985 0 3985CA 340 0 340Structures 0 0 0Robotics 371 3681 4052EVA 120 0 120Avionics 170 0 170Thermal 0 2200 2200Prop 0 54400 54400Power 0 -85400 -85400Comms 144 0 144TOTAL 5130 -25119 -19989

** Negative values denote power generation, positive value denote power use

61

Page 62: Crewed and Uncrewed Semi- autonomous Habitat for the

Lockheed Martin Corporation. All Rights Reserved.

Conceptual Design Schedule and Integration

Page 63: Crewed and Uncrewed Semi- autonomous Habitat for the

Conceptual Design Integration• Integration of the ARL Module performed by Spring 2021 CU

BIOASTRO Graduate Project Team• Work with Mockup and Human Factors subteams

• Future Integration of the Laboratory Module performed by Fall 2021 CU BIOASTRO Graduate Project Team• Provide integration recommendations and lessons learned documentation to

the Fall 2021 CU BIOASTRO Graduate Project Team by the Final Review

63

Page 64: Crewed and Uncrewed Semi- autonomous Habitat for the

Mockup

Page 65: Crewed and Uncrewed Semi- autonomous Habitat for the

Mockup Overview & Modification Tasks• Modify the Fall 2020 TALOS team HLS crew cabin mockup into a combined

airlock, robotics, and logistics module based on the CU SHEDS paper design and the Spring 2021 Statement of Work

• Preparation & Relocation – COMPLETED • Docking Port & EVA Hatch – IN PROGRESS• Observation Window – IN PROGRESS• Crew/EVA Accommodations – IN PROGRESS• Robotics Workstation – IN PROGRESS• General Refurbishment – IN PROGRESS• Final Integration, Test Prep, & “Better/Nicer” Tasks – NOT YET STARTED

• Overall Sub-Team Status: ON SCHEDULE

65

Page 66: Crewed and Uncrewed Semi- autonomous Habitat for the

Preparation and Relocation• Removal of all unnecessary hardware

• Shortening of the mockup platform

• Removal of the porch• Addition of access stairs

• Relocation of the mockup to accommodate future work

66

Page 67: Crewed and Uncrewed Semi- autonomous Habitat for the

Docking Port & EVA Hatch

• Non-functional facsimiles of an EVA hatch and “ceiling” docking port• Floor docking port is not being included • These will be posters that will be printed to the

appropriate size and shape using either ITLL services or a commercial printer• This is the one task that may have a lead time

67

Page 68: Crewed and Uncrewed Semi- autonomous Habitat for the

Observation Window

• 20-inch diameter circular window• Located next to the robotics

workstation• Affects the overall “skeletal”

structure of the mockup• CAD model being created to

perform simulations

68

Page 69: Crewed and Uncrewed Semi- autonomous Habitat for the

Observation Window

• 20-inch diameter circular window• Located next to the robotics

workstation• Affects the overall “skeletal”

structure of the mockup• CAD model being created to

perform simulations

69

Page 70: Crewed and Uncrewed Semi- autonomous Habitat for the

Observation Window

• 20-inch diameter circular window• Located next to the robotics

workstation• Affects the overall “skeletal”

structure of the mockup• CAD model being created to

perform simulations

70

Page 71: Crewed and Uncrewed Semi- autonomous Habitat for the

Observation Window

• 20-inch diameter circular window• Located next to the robotics

workstation• Affects the overall “skeletal”

structure of the mockup• CAD model being created to

perform simulations

71

Page 72: Crewed and Uncrewed Semi- autonomous Habitat for the

Observation Window

72

Page 73: Crewed and Uncrewed Semi- autonomous Habitat for the

Crew & EVA Accommodations

• Crew Accommodations:• Build cabinet to secure 5 CTBs• Develop exercise equipment stowage methods• Collect CTB CA items• Insert handholds• Insert footholds

• EVA Accommodations:• Quick inspection and clean-up of xEMU suits• Attach depressurization panel to wall• Build suit stowage system

73

Page 74: Crewed and Uncrewed Semi- autonomous Habitat for the

Robotics Workstation

• Reuse the pilot station controls from the Fall 2020 TALOS team mockup including:• Translational hand controller• Rotational hand controller• Dual monitors• Non-functional switch panels

• Monitors will be placed in their "landscape" configuration one on top of another

74

Page 75: Crewed and Uncrewed Semi- autonomous Habitat for the

General Refurbishment

• Replace damaged wall sections• Inspect and tighten all screws in the

main structure• Patch holes in floor• Cover holes in wall causing excessive

light bleed

75

Page 76: Crewed and Uncrewed Semi- autonomous Habitat for the

Final Integration, Test Prep, & “Better/Nicer”• Clean up workspace and mockup interior in preparation for internal

and beta testing• Ensure Human Factors Sub-Team has everything they need exactly as

they need it• “Better/Nicer” Tasks:

• Improve ventilation system• Improve door mechanism• Repair and upgrade functional CTBs• 3D-Print new bezels for monitors

76

Page 77: Crewed and Uncrewed Semi- autonomous Habitat for the

Current State of the Mockup

77

Page 78: Crewed and Uncrewed Semi- autonomous Habitat for the

Mockup Layout

78

Page 79: Crewed and Uncrewed Semi- autonomous Habitat for the

Mockup ScheduleToday

79

Page 80: Crewed and Uncrewed Semi- autonomous Habitat for the

Human Factors

Page 81: Crewed and Uncrewed Semi- autonomous Habitat for the

Current Progress/Accomplishments• Conducted Human Factors briefing led by Dr. Sanchez• Looked over previous semesters’ documentation to guide our own• Wrote Human Factors Test Plan first draft• Test plan• Test procedures• Pre-test forms• Post-test questionnaires• Test monitor evaluation form• Safety plan

• Currently implementing edits and interfacing with Mockup Team• Plan for revisions in place

81

Page 82: Crewed and Uncrewed Semi- autonomous Habitat for the

Testing Goals and Evaluations• Per the Statement of Work, we will evaluate:

• Robotics workstation control and display reach and visibility

• Crew accommodations acceptability handholds, foot restraints, exercise

equipment, EVA support equipment, storage)

• Suitability for use as an airlock

• Interior volume adequacy for expected use

• Operational tasks (WCS usage, exercise)

82

Page 83: Crewed and Uncrewed Semi- autonomous Habitat for the

Procedure Overview (very high level)• Robotics Workstation (Issue diagnosis)

• Display visibility

• Translational, rotational controller reach• Switch panel reach and visibility

• Exercise (Daily Routine)• Retrieve exercise clothes from CTB (not donned)

• Deploy, use, and stow ROCKY

• xEMU Inspection and Maintenance Task (EVA Preparation)• Retrieve maintenance tools and spare part from CTB• Open suit back and perform minor maintenance task (e.g. battery swap)

• Close suit• Stow xEMU tools and spent part in CTB

83

Page 84: Crewed and Uncrewed Semi- autonomous Habitat for the

Test Subject Population and Planning• Reduced population size due to COVID-19• Test participants drawn from following groups, (+1 team member):• Senior management and external advisors to the graduate project• CU Boulder Bioastronautics faculty• Members of the graduate project• Employees of BioServe Space Technologies• Dr. Sanchez and Michael Zero

• Preliminary list of safety measures:• Test subjects will wear masks during the entirety of the test• Test subjects will be screened immediately before a test using

questionnaires and body temperature measurement• The mock-up will be wiped down with disinfectant after every use

84

Page 85: Crewed and Uncrewed Semi- autonomous Habitat for the

Data Collection Methodology• Post-Test Questionnaire (6-Point Likert Scale Questions + General

Comments)• Post-Test Interview/Discussion• Demographic Questionnaire

• Prior applicable experience• Anthropometric data• Placed last due to recent initiative in human subject research + BOLD Center

85

Page 86: Crewed and Uncrewed Semi- autonomous Habitat for the

Data Analysis Methodology• Specific tests used based on briefing and feedback from Dr. Sanchez• Demographic questionnaire used to determine weighting factor on

each subject• Prior spaceflight or piloting experience?• How close/involved was test subject to project?

• Likert Questionnaires• Measures of central tendency, consensus, and data visualization• Comparison between groups• Effect size of demographics on scores (experience, anthropometrics)

• Post-test Interview/discussion information:• Common points compiled and presented at the end of the semester• Findings documented for subsequent semesters

86

Page 87: Crewed and Uncrewed Semi- autonomous Habitat for the

Human Factors Testing ScheduleToday

87

Page 88: Crewed and Uncrewed Semi- autonomous Habitat for the

Programmatic Risk Assessment

88

Page 89: Crewed and Uncrewed Semi- autonomous Habitat for the

89

Risk Matrix prior to Mitigation

9 1

4, 5, 6 2, 3

8 7

Severe

Major

Moderate

Minor

Negligible

Extr. Low

Low Medium High Extr. High

Consequence

Likelihood

Implement new processes or change baselineAggressively manage; consider alternative processesTrack and monitor

Significant Risks:1: Project Halted due to COVID-192: Individual team member illness3: Restricted Access to High Bay4: Human Factors Testing Delay5: Inefficiency in team communication6: Budget Overshoot7: Construction Schedule Slip8: Manufacturing Delays9: Expanding Scope

Page 90: Crewed and Uncrewed Semi- autonomous Habitat for the

Selected Risk Mitigation Strategies1-4: Delays and Risks due to COVID-19

• Begin semester working from home, practice good hygiene• Explicit protocols in place for the team• Seek special access to high bay, coordinate with other users• Human factors testing restricted to approved members of CU AERO

6: Team Communication/Dynamics• Significant carryover from previous semester, using MS Teams

7, 8: Schedule Slips (Construction, Manufacturing)• Start construction early, use/augment existing stock material• Keep open communication with machine shop early on, formulate list of reliable external

resources• All-hands work sessions (“Workapalooza”)

9: Expanding Scope• Fair negotiation of expectations and constant contact with project leadership

90

Page 91: Crewed and Uncrewed Semi- autonomous Habitat for the

Risk Matrix following MitigationSignificant Risks:1: Project Halted due to COVID-192: Individual team member illness3: Restricted Access to High Bay4: Human Factors Testing Delay5: Inefficiency in team communication6: Budget Overshoot7: Construction Schedule Slip8: Manufacturing Delays9: Expanding Scope

Implement new processes or change baselineAggressively manage; consider alternative processesTrack and monitor

9

1, 3, 4, 6 2

5 7, 8

Severe

Major

Moderate

Minor

Negligible

Extr. Low

Low Medium High Extr. High

Consequence

Likelihood91

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Questions

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Backup Views

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Backup Views

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Backup Views

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Backup Views

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Avionics• ADCS processor: BAE Systems RAD5545• Quad core• Radiation hardened• SpaceWire I/O• Vision Processing Unit serves as backup

• Storage: Mercury Systems TRRUST-Stor VPX RT 2nd Generation Radiation-Tolerant Large Geometry SLC NAND SpaceDrive• 10 total units onboard• Total storage capacity of 9.6 TB

• Misc. GNC hardware:• Star trackers, sun sensors, IMUs, and a rendezvous and docking sensor• Ball Aerospace CT-2020 (x3), New Space NFSS-411 (x3), Honeywell MIMU (x6),

and Optronik RVS 3000 (x2)

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Attitude Control Trade Study• Control solutions:• Controls Moment Gyroscopes• Reaction wheels• Bias-momentum wheels

• Control criteria:• Fine control capability• Desaturation frequency• Maintenance capability• Mass• Latent system stability

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Attitude Control Summary• Selected Control Moment Gyroscopes to provide fine control of the

habitat due to their fine control capability, proven capability at reorienting large spacecraft, reduced desaturation needs, and high latent stability• Reaction Control Thrusters are to be used as the coarse attitude

adjustment solution for the habitat as well as the control moment gyroscope desaturation mechanism• Will ensure habitat can exit orientations for which control moment

gyroscopes cannot correct its attitude

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Power Trade Study• Proposed solutions• Static solar panels• Rotating solar wings• Radioisotope thermoelectric generators• Nuclear fission reactor• Fuel Cells

• Criteria:• Power production• Mass• Operational life• Adaptability to mission demands

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Page 101: Crewed and Uncrewed Semi- autonomous Habitat for the

Power Summary• Selected solar wings as primary power generation method, with static

solar panels as secondary power generation method• Low mass, long operational life, versatility in application led to these

concepts being selected

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Thermal Trade Studies• Configuration options:• Single or Double-sided panel

• Criteria:• Heat dissipation capability• Versatility to changing thermal loads• Complexity

• Working fluid options:• Ammonia-water dual loop or propylene glycol-water dual loop

• Criteria:• Flight heritage• Heat transfer effectiveness• Team familiarity

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Thermal Summary• Ultimately decided on a dual sided radiator vane and an ammonia-

water loop for the active thermal control system• To allow for varying thermal loads, the radiators will be collapsible

and rotatable• Partially collapsing the radiator will limit it view factor, causing it to retain

more heat• Rotating the radiator relative to the sun will cause it to absorb some thermal

energy.

• Decided to use Z-93 coating for its flight heritage• Will use MLI for passive thermal control• Still need to allocate space in PPE for Ammonia pump and tank

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Propulsion Trade Study• Proposed solutions:• Hall Effect thrusters• Bipropellant thrusters• Nuclear thermal thrusters

• Criteria:• Efficiency• Mass• Power consumption• Mission applicability

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Propulsion Summary• Decided upon Hall Effect thrusters• Efficient, reasonable mass, and well suited to mission

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