Cup 03 Recip Usa Web.pdf0

7/27/2019 Cup 03 Recip Usa Web.pdf0

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Reciprocating PumpsHeavy Duty, Horiz ontal, Sim plex, Duplex, tri plex, Quintu plex, api 674 lateSt eDiti on


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SPX is a Fortune 500 multi-industr manuacturing leader, headquartered in Charlotte, North Carolina. SPX manuactures and market

products, components, services and technologies that are integral to meeting todas challenges and tomorrows needs. We are a plac

where innovation is ostered, and the real needs o business are understood. We transorm ideas into powerul solutions to help our

customers meet their goals, overcome business challenges and thrive in a complex, alwas changing marketplace.

SPXs Flow Technolog segment designs, manuactures and markets engineering solutions and products used to process, blend, mete

transport uids. We also oer equipment or air and gas fltration and dehdration. Our leading brands have global operations which s

the ood + beverage, power + energ, and industrial processes.

ClyDeunion pumpS, an Spx BranD - GenerationS of experienCe

Whilst the name is relativel new, the CldeUnion Pumps brand is known worldwide or suppling reliable and robust engineered pump

solutions stemming rom over 140 ears o industr expertise. Our experience spans across several complex industries including oil an

nuclear and conventional power generation, desalination and other ke markets relevant to our product portolio.

SPX - An introduction

Union Pump - David Brown PumpsDB Guinard Pumps - American Pump - Pumpline

Weir Pumps - Clyde Pumps - Mather & Platt -Drysdale - WH Allen - Girdlestone -

Allen Gwynnes - Harland


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ISO 9001 : 2008 FM 524310

ASME

NS

ASME

N

ASME

NPT

High technolog pumps or the

most demanding services

deUnion Pumps, an SPX Brand, specializes in the design

d manuacture o API 674 reciprocating pumps and pumping

ckages. At CldeUnion Pumps ou will fnd a commitment to qualit

roughout the compan. Our Qualit Management Sstem is ull

proved to ISO 9001:2008 and independentl verifed to compl

th the latest qualit standards. CldeUnion Pumps has a worldwide

putation or providing optimized reliabilit in the most severe dut

plications.

eaWater reverSe oSmoSiS

orldwide demand or clean water continues to increase. With ver

gh efcienc and reliabilit, our reciprocating power pumps are

eall suited or seawater reverse osmosis. CldeUnion Pumps

ciprocating pumps, combined with energ recover sstems,

ovide the industrs most efcient solution or our high pressure

verse osmosis pumping needs. The also oer the added beneft

delivering fltered seawater at constant ow to the membranes at

ring sstem pressures.

eneral inDuStry

CldeUnion Pumps we have supplied reciprocating power pumps

r a wide range o industrial services including high pressure water

asting, cleaning and cutting, metals descale, mine dewatering,

draulic charge, hdrostatic test, chemical processing and high

essure mixing. The experience gained in these segments enable us

oer our customers engineered products tailored to their specifc

quirements.

oil + GaS proDuCtion

Our pumps can be ound operating wherever there are oil felds,

both onshore and oshore. High efcienc and reliabilit are major

benefts o CldeUnion Pumps equipment - both o which are vital

considerations in the oil and gas industr. Pumps have been supplied

to satis a wide range o pumping services including: high pressure

seawater injection and disposal, methanol injection, blowout preventer

charge pumps, subsea hdraulic sstems, gas processing sstems or

dehdration and gas sweetening. CldeUnion Pumps reciprocating

pumps are designed to handle all tpes o industr related uids.

refinerieS

Todas complex refner processes demand specialized pumping

solutions. Extremes o temperature, high-pressure and the abilit

to handle volatile uids, calls or highl engineered pumps that can

perorm reliabl in such arduous conditions. CldeUnion Pumps

has man ears o worldwide experience in the suppl o special

reciprocating pumps to the refner industr and or nuclear

applications, and is committed to providing its customers with

solutions or the most complex o pumping requirements.

Reciprocating pumps - Heav dut horizontal pumps

CldeUnion Pumps reciprocating power pumps are designed with

exceptional versatilit to efcientl meet the requirements o a wide

variet o pumping applications. The are ruggedl designed or

minimum maintenance and to meet the heav-dut requirements o

continuous operation in general industr, as well as API 674 services.

These units are driven via electric motors or diesel engines through

V-belt or gear reducers. Stufng boxes are specifcall designed

or applications to maximize packing lie and minimize maintenance.

Equipment can be packaged to meet the most s tringent requirements

o API 674.

There are thousands o CldeUnion Pumps reciprocating power

pumps operating worldwide on services as diverse as:

HVGO high temperature charge at 800F (426C) and at 4,500

psig (310 barg) discharge pressure complex engineered sstem

High pressure pumps or Hdro-demolition: 20,000 psig

(1,380 barg)

High pressure carbamate and ammonia pumps or ertiliser service

High pressure salt water or produced injection - high salinit, high

pressure with sand, oil and H2S

proven proDuCt inteGrity

The CldeUnion Pumps reciprocating power pump encompa

proven design histor or excellence in reliabilit. CldeUnion

simplex, duplex, triplex and quintuplex pumps all have an env

histor o sound engineering, designed to exceed the rigoro

requirements o API 674 and customer satisaction.

eaSe of maintenanCe

The simple modular construction o the reciprocating power

oers ease o maintenance and reliabilit. A complete uid e

change-out can be completed in under eight hours. Routine

plunger and valve assembl changes are made easil b the

without the need or actor assistance.

pumpSetS + paCKaGeS

CldeUnion Pumps has extensive experience in providing co

pumpsets including electric motors, gearboxes, special auxil

lube oil sstems, steam turbines, diesel engines, control pan

instrumentation.


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fluiD CylinDer

All API 674 material options

Pressure integrit designed to ASME VIII and API 674

latest edition

DiSCHarGe manifolD

Reversible end-to-end

ANSI B16.5 standard anges


NPT + Graloc connections available

liQuiD enD BoltinG

High strength allo steel standard

Stainless steel options available

SuCtion manifolD

Reversible end-to-end


ANSI B16.5 standard anges

NPT + Graloc connections available

SuCtion valve aSSemBly

Valve assemblies clamped between maniold and uid

clinder. Some models have pressed valve seats

Disc valves standard - low to medium pressure

Wing guided bevel valves - high pressure

Abrasion resistant and ball valves or slurr

Light and heav rate springs available or special

requirements (NPSH)

DiSCHarGe valve aSSemB ly

Valve assemblies clamped between maniold and uid

clinder. Some models have pressed valve seats

Disc valves standard - low to medium pressure

Wing guided bevel values - high pressure

Abrasion resistant and ball valves or slurr

Light and heav rate springs available or special

requirements (NPSH)

StuffinG Box aSSemBly


Standard sel-adjusting spring loaded

Adjustable stufng box or more critical services

Special leakage control (UNI-LOK) with detection

sstem

UNI-LOK Zero or volatile and toxic liquids

StuffinG Box SprinG

To provide automatic adjustment as packing wears

paCKinG

Square aramid fbre/telon standard

Special V-ring design or high pressure applications in

various materials

plunGer

Various coatings available - thermal spra and rod

processes

Severe duties require special plunger hardness o

optimum reliabilit

StuffinG Box flanGe

Designed to maintain stufng box position

CroSSHeaD extenSion

Provides accurate alignment between plunger and

crosshead

Oered in 12% - 13% chrome or corrosion and w

resistance

CroSSHeaD StuB Seal

Most models use spring loaded lip tpe elastome

Others use square packing

Higher power models available with replaceable s

CroSSHeaD

Large diameter, ull piston tpe or optimum supp

Cast iron operating against cast iron bores or exc

bearing surace

WriSt pinS + BearinG

Hardened steel pin operating against a sintered b

bushing

ConneCtinG roD + BearinG aSSem

Heav dut ductile iron or steel rods with separate

caps

Connecting rod bearings are split, replaceable, pre

tpe babbitt lined steel

CranKSHaft

One-piece SAE 4140 steel or toughness and hig

endurance limit

Reversible in power rame or drive input rom eith

o pump or most models

CranKSHaft main BearinGS

Two anti-riction taper roller bearings designed o

L10 lie

Several o our larger models use spherical roller b

CranKSHaft oil Seal

Spring loaded lip tpe elastomer seals

poWer frameA48 Class 30 cast iron rugged construction and e

maintenance

Full clindrical crosshead bores - can be ftted wit

when required

Available with gear packs with several ratios or m

models

Additional drive methods include sel standing ge

V-belts

top mount motor mount

For most models the power rame is suitable or to

mounting motor or V-belt drive

Reciprocating pump - Features

1

2

3

4

5

6

7

89

1011

12

13

12

15

16

17

18

19

20

21

10

11

12

13

14

15

16

17

18

19

20

21


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Standard hdraulic range - coverage chart

This chart covers the reciprocating pump standard range. Other engineering designs exist or extreme applications

50Hz ranGe CoveraGe CHart

Sealing technolog or the 21st centur

fielD trial SuCCeSS

es pdcs:

Port Allen Facilit, Louisiana, USA

challenge was to combat short packing

e and high volatile organic compoundemissions on a butane service,CUP-TD60 reciprocating pump

fwg h s :

uni -loK zero SealinG

SyStemS

ssions are now 33% o E PA allowablemits and packing lie was extended

b a actor o 4

erprise Products is very pleased with

e sealing arrangement ClydeUnion

umps has developed. It has virtually

solved a recurring fugitive emissions

ue that has always plagued positive

displacement pumps in light

hydrocarbon service

he CP advatage s w avaabe

recprcatg pmps

uni-loK zero SealinG SyStem

Developed to control leakage o volatile organic compounds (VOCs) the atmosphere, the

UNI-LOK Zero provides a simple means o pressuring the stufng box to 20 to 40 psi

(1.4 to 2.8 Bar) above the peak discharge pump pressure. This eliminates an migration o

pumpage past the primar seal o the stufng box and into the atmosphere (similar to an

API 682 Plan 53C)

tHe SyStem CompriSeS 3 main ComponentS:

A device that reerences onl peak discharge pressure rom the discharge line o the

pump

A patented CP barrier uid reservoir that takes peak discharge reerence pressure and

adds 20 to 40 psi (1.4 to 2.8 bar) to the barrier uid that is injected into the stufng

box. This is accomplished without the need or external nitrogen gas supplies, externalpumps, power supplies or bladder accumulators

A unique stufng box designed to accommodate reverse pressure sealing. The barrier

uid injected behind the primar packaging is alwas 20 to 40 psi (1.4 to 2.8 Bar)

above product pressure. Thereore, an leakage is barrier uid into the pump, eectivel

sealing the pumpage rom atmosphere

The UNI-LOK Zero sstem is available or both new equipment and as an atermarket

retroft to provide unparalleled protection rom VOC emissions to compl with current and

uture environmental controls

Fr mre frmat refer t the uni-lok Zer brchre

Pumpsuction

Pump discharge

Peak pressure device registerspressure rom pump discharge

High pressure barrier fuid injection Barrier fuid top-up

CP Systemprovides 20 to40 psi (1.4 to

2.8 Bar) abovepump discharge

pressure

Atmosphericbarrier fuid bleed-o

Atmosphericbarrier fuid bleed-o

Pressure

-PSIG

Flow (m3/hr)

Flow (USgpm)

Pressure-barg

10,000

8 ,000

2 ,000

4 ,000

6 ,000

0

200

20 30 40 50 100 200 300 500 1 ,0001 10

10 20 30 40 50 1001

400

600

800

SX3, DX5

& TX10

TD28

& TD30

TD60,

TD90

& QD100

TD120,

TD180

& QD200

TD240,

TX350

& QD400

TD240,

TX350

& QD400

Consult ClydeUnion Pumps for extreme applications


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Parts + maintenance:

Any brand, any material,

anytime. Heritage products,

upgrades + improvements

Global atermarket capabilit best in

service + response

Our customer ocused atermarket organization is positioned to provide comprehensive

care or our varied and diverse product lines. Heritage and obsolete products beneft

rom the same level o attention and expertise ensuring that reliabilit and availabilit is

maximized irrespective o a pumps length o service.

Genuine HiG H Quality

Original or upgraded specifcation spare parts, coupled with ull engineering design

capabilit, enables longevit o reliable operation. Highl skilled and experienced service

engineers ensure accurac in build and optimized perormance. The worldwide presence

o CldeUnion Pumps oers local service acilities in over 40 countries.

ServiCe SolutionS

CldeUnion Pumps is committed to supporting our installed base wherever it ma be.

Depending on our location we will provide either direct service support or support via our

local authorized service partners. Whichever option is provided, ou can be assured o the

best attention rom ull qualifed and experienced engineers.

Upgrades + re-rates

Service + overhaul

Installation + commissioning

Technical support

Inventor management

3rd part equipment


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Reciprocating

Pumps

HEAVy DUTy, HORIZONTAL, SIMPLEX,

DUPLEX, TRIPLEX, QUINTUPLEX,

API 674 LATEST EDITION

CUP-03-RECIP-USA

Documents

Cup 03 Recip Usa Web.pdf0