Curved Front Wall Cabinet

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    CURVED-FRONT

    WALL CABINET

    © 2014 August Home Publishing Co.

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    2/141 WoodsmithPlans.com WS15632 ©2014 August Home Publishing Co. All Rights Reserved.

      curved-front

     Wall Cabinet

    Heirloom Project

    If making curved doors has you

    over a barrel, try taking a look at the

    coopered door technique we used

     to build this unique wall cabinet.

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    Top panel 

    Back is madeup of tongue and 

    groove panels

     Adjustable shelf 

    Door catch

    Brassknob

    Wrap-around hinge

    Doors arebuilt withcoopered 

     staveconstruction

    Curved drawer front is cut from

     solid wood blank 

    Drawer sidesare dovetailed 

    to front 

    Front moldingis beveled to

    match curvatureof doors

    Solid wood  side panel "floats" in

    rail and  stile frame

    NOTE: Entire cabis made of solid w

    OVERALL DIMENSIONS:

     21!/2"W x 10!%/16"D x 30!/2"H 

    TOP SECTION VIEW(Drawer)

    Drawer front and  sides are joined 

    with sliding dovetail 

    TOP SECTION VIEW(Doors and Shelf)

    Shelf and dividers

    are curved alongfront edge to match

     profile of doors

    2 WoodsmithPlans.com WS15632 ©2014 August Home Publishing Co. All Rights Reserved.

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      building the  CASE SIDES

    From a construction standpoint, the

    gently-curved doors on this cabi-net may seem a little intimidatinginitially. But don’t be fooled. Yes —

    making curved doors does requirea little extra work compared to flat

    doors. But as you’ll discover, it’s notnearly as complicated as it looks.

    And if you look past the doors for aminute, the rest of the case is prettymuch like any other cabinet.

    CASE.

     The case of the cabinet ismade up of two sides joined by

    three dividers. Then a top and bottom are added to finish it off.

    The only thing that is a bit unusual

    about the case is the front edgemolding. It has a profile to matchthe curve of the door. But I’ll explain

    more about that later.

    SIDES. Starting off, you can make

    the two frame and panel sides. Asyou can see in the main drawing

    on this page, there’s nothing trickyhere — just a pair of stiles joined

     by a top and bottom rail. Stub ten-

    ons and grooves are used to jointhe frame pieces (detail ‘a’). And

    the solid wood panels are held inthe frames with tongue and groove

     joints (see How-To box at left).The side panels fit flush with

    the rails and stiles, with a 1/16"shadow line all around. But togive the panels room to expand

    and contract inside the frame, Imade the tongues along the edges

    of the panels slightly shorter thanthe tongues on the ends. You can

    see what I’m talking about in thedetail drawings above.

    Once the frames are glued up

    around the panels, you’ll need tocut a rabbet along the back edge

    of each side to hold a back that isadded later (see detail ‘c’). A secondrabbet cut along the front stiles cre-

    ates a tongue for attaching the mold-ing. Then after drilling some shelf

    pin holes (see main drawing onthe previous page) you can cut the

    Cut groovein two passes

    Tall auxiliary 

    fence

    E

     Aux.fence

     Aux.

    fence

    Dado

    blade

    SIDE PANEL

    E

    C

     A

    FRONT 

    STILE 

    SIDE PANEL

    TOP 

    RAIL

    !/4

    !/4   !/4

    !/4

    !/2

    (/16 

    !/2

    a.

    TOP SECTIONVIEW

    E

    D

    C

    FRONT 

    STILE 

    REAR

    STILE 

    !/16 

    !/16 

    !/16 

    !/16 

    !/2

    !/2

    !/2

    !/2

    Detail of right sideonly,

    left side ismirrored 

    #/8

    !/4

    c.

    END

    VIEW

    !/2

    !/4

    !/4

    a. END VIEW

    E

     Aux.

    fence

    a.

    FRONTSECTION

    VIEW

    E

     A

    !/16    !/2

    !/4

    !/4

    (/16 

    b.

    How-To: Tongue & Groove Joint

    3 WoodsmithPlans.com WS15632 ©2014 August Home Publishing Co. All Rights Reserved.

    Cut the Tongue. To cut the tongues on

    the panels, bury the dado blade in an

    auxiliary fence attached to your rip fence.

    Center Groove. To center the groove on

    the thickness of the stock, flip the work-

     piece end for end between passes

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    Rout Cove. After beveling the two faces

    of the blank, use a core box bit to rout

    a cove along the length of the molding.

    Lay Out Notches. Slide a layout block

    into the dadoes in the sides to mark the

    locations of the notches for the dividers.

    Cut Notches. Cut the notches with

    dado blade, holding the molding tightl

    against a miter gauge auxiliary fence.

    dadoes for the three horizontaldividers that will be added later.

    (See drawing and detail ‘b’ at rightfor dado size and locations.)

    FRONT MOLDING. With the sides com-

    plete, you can make the moldingthat fits over the front edges. This is

    a three-step process. Starting with a

    piece of 11/16"-thick stock, bevel twofaces of the molding blank (detail‘a’). Then a cove is routed along theedge where these two bevels meet

    (see first drawing in box below).Finally, cut a groove along the back

    side of the molding to match thetongue on the front stiles.

    Once you have the front mold-ing trimmed to length, the nextstep is to cut three shallow notches

    in each piece to hold the divid-ers that will be added later. Here’s

    where you want to take your time.The trick is to lay out the notchesas accurately as possible so that the

    dividers will slip right into them.As you can see in the second

    drawing in the box below, I madea layout block that matched the

    thickness of the stock I had setaside for making my dividers (3/4").

    The block allows you to mark outthe exact location of the notcheson the inside face of the mold-

    ing. Then you simply transfer thelayout lines around the moldings.

    To cut the notches, I used adado blade and an auxiliary

    fence on my miter gauge. Becauseof the bevel on the edge of themolding, you’ll have to hold

    the molding tight against themiter gauge fence as you sneak

    up on the depth of the notches.Take a look at the last drawing

    in the box below to see exactly

    what I’m talking about.Instead of gluing the moldings

    on at this point, I found it easierto wait until after I had finished

    making and fitting the threedividers (see next page).

    F

    Transfer linesaround molding

    Layout 

    block Side

    assembly dadoes

    NOTE: Layout block should match thicknessof dividers ( ")#/4

    FRONT 

    MOLDING 

     29

    #/4

    #/4

    #/4#/4

    #/8

    #/4

    #/8

    #/8

    5 !/4

    5 !/4

    F

    F Side panel 

    Side panel 

    NOTE: Size notches infront molding to fit divider 

     stock (see following page)

     20°

    18°

    1!/16 

    1#/4

    #/8

    !/4

    #/8TOP

    SECTION

    VIEW

    F

    Side pane

    a.

    END

    VIEW

    F#/8

    #/4" corebox bit 

    Hold moldingtight against fence

    Groove iscut after routing

    cove

    #/8

    a.

    FRONT 

    MOLDING 

    #/8

    #/8

    #/4#/4

    #/4

    5 !/4

    FRONT VIEW

    F

    Side panel

    b.

    F

    Hold molding

    tight against fence

     Aux.fence

    SIDE SECTIONVIEW

    F Align depthof notch with

    bottom of cove

     Aux.fence

    a.

    How-To: Fit the Front Molding

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    TOP 

    DIVIDER

    MIDDLE 

    DIVIDER

    BOTTOM DIVIDER

    G

    G

    G

    Drill and countersink for #6 x 1 " Fh woodscrew !/4

    NOTE: Dividers are madefrom " hardwood #/4

    NOTE: Cut notches in divider before cutting curved profile

    1910

    7 %/8

    1!/21

    6 7 

    How-To: Notches  GDIVIDER

     Attach tall auxiliary fence

    to miter gauge

    G

    DIVIDER

    Waste Cuts. Remove the bulk of the waste

    from the notch area by making a series of cuts,

    breaking off the material in between the kerfs.

    Clean-Up Cut. A final pass cleans up

    the end of the notch. Then a chisel

    can be used for the final trimming.

    G

    Break off wastematerial to

     sneak up onnotch width

    Notch

    width

    a.

    a.

    With the sides of the cabinet com-

    plete, you can begin to make thehorizontal pieces that connect them

    — the dividers and the top and bot-tom panels. I started by making the

    three dividers. As you can see in thedrawing above, these are the pieces

    that actually fit between the two

    sides of the case. Later, the wholecase assembly gets sandwiched

     between a top and bottom panel.

    DIVIDERS. The dividers start out as

    three identical, rectangular blanks.After sizing the blanks, you can cut

    tongues on the ends of each one to

    fit in the dadoes you cut earlier inthe side panels (detail ‘a’).

    In order to allow the dividers to fitaround the front molding, the front

    corners of each divider are notched,as shown in detail ‘b.’ You can cutthese notches by nibbling away the

     bulk of the waste on the table saw just like you see in the How-To box

     below. But in order to get a precisefit, I pared away the remainingwaste with a chisel. Check the fit

    with the side panel and front edgingas you go along.

    The goal here is for the dividersto slide into the dadoes and then

    into the notches you cut earlier onthe front molding, just as you seein detail ‘b’ and in the photo below

    You’ll want to make the notches just

    { Notches in the front corners of the

    dividers allow them to fit around the

    molding at the front of the case.

      fitting theDIVIDERS , TOP , & BOTTOM

    G

    Divider isnotched tofit around 

    front molding

    Front molding

    b.

    FRONT VIEW

    G

    G

    #/8

    #/8

    !/4

    #/4

    #/4

    Side panel 

    Side panel 

    a.

    G

    Side panel rabbet 

    Back edge of divider panel is flush with

    bottomof rabbet 

    c.

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    Divider 

    blank 

    "hardboard template

    (28" radius)

    !/4

    Top and bottom"-hardboard template

    !/4

    Top/bottomblank  Layout profile

    on blank 

    H

    Waste

    Lay Out Curve. Using a hardboard tem-

     plate, lay out the curve along the front

    of each divider and cut it to shape.

    Top & Bottom Panels. After laying out

    the profile (upper drawing) drill starter

    holes before cutting the curve to shape.

    Rout Edges. To complete the top and b

    tom panels, rout a Roman ogee pro

    along the front and sides of both pan

    Curved Profiles

    deep enough so that when thedivider slides into place, the back

    edge ends up flush with the bottomof the rabbets along the back of theside panels (detail ‘c’ on next page).

    If this sounds a little confusing, itwill become clear once you have the

    actual pieces in front of you.

    Once you’ve notched out all threehorizontal dividers, you can lay out

    the curved profile along the frontedge of each one. The ends of the

    curve should match up with thecorner of the front molding, (see

    detail ‘a’). To make this easier, I cre-ated a hardboard template, as shownin detail ‘c’. (Hang on to this tem-

    plate. You’ll need it later for makingthe doors and drawer.)

    After cutting the curves and sand-ing them smooth, you can glue up

    the side panels, front edge moldings,and top and bottom dividers. (Leavethe middle divider out for now

    so you’ll have room to attach the bottom panel later.)

    TOP & BOTTOM PANELS. The last step tocomplete the case is to add a top and

     bottom panel. The blanks for thesepanels are glued up out of solid

    wood. Then after cutting the blanksto size, I laid out the profile, usinganother hardboard template (see

    detail ‘c’ at right and box below).This profile matches the shape of the

    front edge molding and the curveof the dividers.

    After cutting the profiles onthe band saw and sanding them

    smooth, all that’s left to completethe top and bottom panels is to rout

    an ogee along the front and sideedges, just as you see in the finaldrawing in the box below.

    The top and bottom panels are

    simply screwed to the case frominside the cabinet. Once they’re

    securely in place, you can go aheadand glue the center divider into thecase by sliding it in place from the

     back of the cabinet.

    FRONT

    VIEW

    H

    #/4

    #/4

    !/4

    !/4"  radius

    Case

     side

    b.

    SIDE SECTION VIEW

    H!/4" Romanogee bit 

    a.

    TOP SECTION VIEW

    G

    H

    Curved profile starts at corner 

    of molding

     28"radius

    a.

     

    H

    H

    BOTTOM 

    TOP 

    11!/4

    9!/4 21!/2

    #6 x 1 " Fh

    woodscrews

    !/4

    Install middle

    divider after 

    bottom is attached  28"radius of divider and 

    drawer front  starts at 

    corner of front molding cove

    DIVIDER ANDDRAWER

    TEMPLATE(28" RADIUS)

    TOP ANDBOTTOM

    TEMPLATE(28 " RADIUS)!/2

    28 "RADIUS

    &/8

    2#/8

    21

    #/8"radius

    ENLARGE 400%

    c.

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     constructing the DOORS

    TOP SECTION

    VIEW

    II

    &/8   &/8

    !/16 

    a.

    II

    &/16 Ball catch

    located "from front of divider 

    &/8 Edge of  strike located 

    " fromedge of door 

    #/4

    Front of divider 

    c.

    TOP SECTION VIEW

    IFront molding

    !/8"-deep

    mortise

    !/16 "gap

    b.

    Now that you have the case com-

    plete, you’re ready to start on themost interesting part of this project

    — making the curved doors.These doors are called “coo-

    pered” doors. A cooper is a personwho makes barrels. And coopereddoors get their name from the fact

    that they’re made up of individual

    staves — like a barrel. And becausethe edges of the staves are beveled

    slightly, they form a gradual curvewhen they are clamped together.

    Although this cabinet has twodoors, I decided to glue up one wide

     blank and cut the doors apart after

    doing all the shaping first. This way,

    you can be sure that the profile of both doors is consistent.

     The door blank is glued up outof six individual staves cut from7/8"-thick stock. The trickiest partof making the doors is probablygluing up the blank. Because of the

    curved shape of the doors, clamp-ing them up is a challenge. So I

    made a simple jig (see box at left).The jig has a couple of forms that

    match the curve of the doors.The staves are simply placed in

    the forms and then wedges areused to force them together whilethe glue dries.

    After the blank is glued up, youcan shape the curved surface and

    cut the doors to size. (See next pagefor more on how this is done).

    The last steps to complete the

    doors is to mount them to the caseand add the brass door knobs and

     ball catches, like you see in details‘b’ and ‘c’ above.

    Base

    Form

    Form

    NOTE: Jig forms are madefrom plywood, base

    is " hardboard #/4"

    !/4

     24 22

     28" radius

    1!/2

    3#/8

    71°

    To glue up the blank for

    the coopered doors, I madethis assembly jig. It’s noth-

    ing more than a base and a

    pair of plywood forms. Each

    form has a curve cut along

    the top edge to match the

    desired curve of the doors.

    The forms “cradle” the

    staves while small wedges

    apply the necessary clamp-

    ing pressure to the panel

    until the glue dries.

    Shop Tip: Stave Clamping Jig

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    The coopered doors on this cabinetmay look challenging, but they’re

    really not that difficult to build.The trick is in carefully fitting

    the staves that make up the door blank so that the glue joints end up

    nearly invisible.I started by beveling the mating

    edges of the staves at about 3°. I say

    “about” because you may have tofine tune the angle just a bit. The

    goal is for the staves to fit togethertightly while they are sitting in the

     jig. (I found it helpful to number the

    staves after fitting them.)After gluing the staves together in

    the jig (see previous page), you can begin smoothing out the curve on

    the front of the blank. Start by usingyour template to lay out a 28"-radiuscurve on both ends of the blank.

    Then you can remove the peaks onthe outer face of the blank with a

     block plane (Fig. 2). Finally, a curvedsanding block and some sandpaper

    can be used for the final smoothing.Don’t worry about the inside face ofthe door — just scrape off any glue.

    The next step is to square up theends of the blank and cut it to length

    to match the height of the openingin the cabinet (allowing for a 1/16"

    gap at the top and bottom of thedoors). Once this is done, you can

    cut the door blank in half to cre-ate the two doors. I taped a couple

    of long, beveled strips of wood tomy table saw to help support the

     blank and keep it from rocking

    (Figs. 4 and 5).After trimming the outer edge of

    each door so they fit the openingin the cabinet, you can rout a covealong the front, inner side edge of

    each door, as shown in Fig. 6. Thefinal step is to cut the mortises for

    the hinges. Take a look at Fig. 7 atright to see how I did this.

    How-To:Coopered Door

    Technique  I

    I

    Eliminate gapsat beveled edges

    3

    3

    3° bevel 

    3° bevel Form

    WedgeDOOR STAVE 

    &/8

    Draw radius profileon end of blank 

    Waste

    Block  plane

    Sled 

     Attach sled to miter gauge

    Door blank 

    Waste

    Waste

    Tilt blade 18°

    Door 

    Wedge strips

    Tight Fit is Best. Fine tune the bevel

    angle on the staves until they fit

    together without any visible gaps.

    Rout Coves. A decorative cove is routed

    along the inside edge of each door to

    match the front molding of the case.

    Cut in Half. To create the two doors, cut the blank

    in half down the center joint line. Wedge strips

    taped to the saw help stabilize the blank.

    Wedge strip

    Cut to Width. With your saw blad

    tilted 18°, trim the outer edge o

    each door to fit the cabinet.

    Cut Hinge Mortises. To cut the mortise

    for the hinges, a tall auxiliary fence wit

    a spacer is attached to the miter gauge

    Plane Off Peaks. After laying out the radi-

    us profile on the ends of the blank, plane

    off the “peaks” where the staves meet.

    Cut to Length. A simple plywood cut-of

     sled attached to the miter gauge allow

     you to trim the ends of the blank.

    END VIEW

    #/4"corebox bit 

    !/4

    a.

    Tall aux.fence

    Spacer 

    !/16 

    a.

     {  Wedges are used to

    hold the staves togetherin the jig while the glue dries.

     

    1

    2

    4

    6 7

    5

    3

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    SIDE SECTION VIEW

    N

    M

     J

    Guide acts as stop behind drawer front 

    Guide sits flush withback of bottom divider 

    Bottomdivider 

    Brad 

    !/4 !/16 

    #/8

    !/4

    a.

    TOP SECTION VIEW

    L

     J

    Front molding

    !/16 

    #/8

    b.

    FRONT SECTION VIEW

    N

    M

    L

    !/4

    !/4

    !/4

    c.

    Shop Tip: Installing the Drawer Guides

    Carpet tapeDrawer bottom

    Guide is tight against back of drawer front 

    DRAWER GUIDE 

    NOTE: Use carpet tape sparingly 

    N

    N

    N

     Add bead of glue

    to guides

    N

    Position drawer in opening

    Separate drawer and guides

    after glue dries 

    DRAWER

    GUIDE 

    Leave small gap

    Drawer  side

    N

    a.

    Tape Guides to Drawer. Tape the drawer guides in

     place to the bottom of the drawer with a couple of

     small pieces of carpet tape.

     Add Glue. Now run a

    bead of glue along the

    bottom of each guide.

    Position Drawer. Place the drawer in the

    opening. After the glue dries, hit the back

    of the drawer to separate from the guides.

    N

    M

    L

    L

     J

    1 -dia.brass knob

    "

    DRAWER

    BACK 

    DRAWER

    SIDE 

    DRAWER

    SIDE 

    DRAWER

    BOTTOM 

    !/2 !/4"-wide x "-deepdado for back 

    DRAWER

    FRONT 

    NOTE: Back and sides are made from" hardwood, bottom is made

    from " hardwood, and front ismade from 1 " hardwood 

    !/2!/4

    #/4

    NOTE: Drawer front has 28" radius

    8 !/4

    4#/8

    7 %/8

    4#/8

    3&/8

    !/2

    15 !/4

    16 (approx.)

    &/8

    15 !/4

    DRAWER GUIDES

    ( " x 1" - 7 ")%/16 #!/32

    making the DRAWERTo match the curved profile of the

    doors, the front of the drawer iscurved as well. But I used a differ-

    ent method here. Instead of staves,the drawer front is cut out of a thick

     block of solid wood. Before cutting

    the drawer front to shape, however,I cut all the drawer joinery.

    JOINERY. The front of the draweris joined to the sides with sliding

    dovetail joints. (For more on howI did this, see page 11.) But at the

     back of the drawer, I used a differ-

    ent joint. The back is held in dadoesthat are cut on the inside face of

    the drawer sides. And since the back will rest on top of the drawer

     bottom (detail ‘a’), it’s 1/2" narrower

    than the drawer sides.DRAWER BOTTOM. The drawer bot-

    tom is held in a groove cut in thedrawer sides and drawer front. Butsince the bottom is glued up out of

    solid wood, I wanted to make sureit had some room to expand with

    changes in humidity. To allow forthis, I made the groove in the drawer

    front a little deeper (detail ‘a’).Before assembling the drawer,

    I laid out the 28"-radius curve on

    the edge of the drawer front andcut it to shape on the band saw.

    Then I mitered the ends of thedrawer front to match the angle of

    the front molding on the case, as

    you see in detail ‘b.’GUIDES. After the drawer is glued

    up, you can add the drawer guides.Apart from their main function ofguiding the drawer, the guides

    serve a couple of other purposes.First, they raise the drawer up

    slightly so that it doesn’t rub on the bottom of the case (detail ‘c’). And

    second, they act as stops.The guides are just a couple of

    thin strips of wood, so making

    them is a piece of cake. The trick ispositioning them inside the drawer

    opening. For more on how I did this,see the box below.

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    adding the

     BACK ,  SHELF ,

    AND CLEATAt this point, the difficult work is

     behind you. All that remains now isto add the back and the shelf. And

    there’s nothing complicated here — just some basic woodworking.

    BACK. Like the rest of the cabinet,the back is made out of solid wood.But instead of one solid, glued-up

    panel, I made the back in pieces, asyou can see in the drawing at right.

    There are a couple of back panelsthat fit in between a pair of stiles and

    a center divider. Tongue and groove joints allow the panels to expandand contract with seasonal changes

    in humidity (detail ‘a’).SHELF. The shelf couldn’t be much

    simpler. It’s just a solid wood panelthat’s cut to fit inside the case. Like

    the dividers, the front edge of theshelf is shaped to match the curvedprofile of the front of the case.

    But if you take a look at detail ‘b’

    above, you’ll see that the curve flat-tens out at each end of the shelf.

    FINISH. Before you can hang thecabinet, you’ll need to apply a fin-ish. To even out the color of the

    mahogany, I stained my cabinet

    with Bartley’s Golden Oak gel stain.Then I rubbed on a coat of wiping

    varnish followed by three coats ofa water-based finish.

    CLEAT. When it came time to hangthe cabinet, I thought about drill-ing a couple of mounting holes in

    the back of the cabinet and screw-ing it directly to the wall. But if you

    ever wanted to move the cabinetto a different wall, chances are that

    the holes you drilled in the back ofthe cabinet wouldn’t line up withwall studs at the new location. After

    moving the cabinet once or twice,the back would start to look like a

    piece of Swiss cheese.So instead, I made a mounting

    cleat for the inside of the cabinet (see

     box at left). The cleat isn’t glued inplace, so you can simply replace it

    with a new one if you ever want tomove the cabinet.

    Q

    P

    P

    O

    O

    BACK SLAT 

    BACK 

    PANEL

    SHELF BACK 

    PANEL

    BACK CENTER SLAT 

    #/8

    Drill and countersink for #6 x 1 " Fhwoodscrews

    !/4

    NOTE: Shmade fr8 " x 1

    "-hardw

    b

    #/4 #/4

    NOTE: Back panels and back slats are made

    from "-thick hardwood !/2#/8

    #/8

    !/4

    Shelf  pin

    7 !/4

    7 !/4

     2

    1!/2

    7 #/8

    5 %/8

     29

    TOP SECTION VIEW

    Q

    P

    O BACK PANEL

    !/4

     2 !/4 1!/2!/8

    !/16 "radius

    Back sets in

    rabbet 

    a.   TOPSECTION

    VIEW

    R    SHELF 

    !#/16 

    7 fromback edgeof shelf 

    #/8"

     28"front-of-shelf radius

    Shelf  pin

    b.

    S

    Cleat 

    is cut to

    fit between

    cabinet sides

    #8 x 3"Fh woodscrews

    3CLEAT 

    S

    Wall  stud 

    Cabinet back 

    Top divider 

    !/2

    1#/4

     Add the Cleat. The cleat is cut to fit

    between the cabinet sides. By not glu-

    ing it, you can easily replace it as needed.

    Hang It Up. Screws are

    driven through the cleat

    and into the wall studs.

    How-To: Hang it Up

    10 WoodsmithPlans.com WS15632 ©2014 August Home Publishing Co. All Rights Reserved.

  • 8/16/2019 Curved Front Wall Cabinet

    12/14

    To join the drawer front to the sides

    of the drawer on the curved-frontcabinet, I used a sliding dovetail

     joint (see photo). Although it maylook complicated, all you need to

    make this joint is a router table anda 1/2" dovetail bit.

    I started by routing the dovetail

    slots in the blank for the drawerfront. There’s not much to this, but

    there are a few things to point out.First, when it comes to positioning

    the dovetail slots, you want to payattention to the distance between the two slots.

    And since the dovetail slot isstopped, I drew a line on the top

    of my router table to let me knowwhen to stop routing (see StepOne). Finally, I used a push block

    to help stabilize the workpiece asI pushed it into the bit.

    The dovetail slot on the oppositeend of the drawer front is routed

    in a similar fashion. The only dif-ference is that you have to rout theslot from the opposite direction,

    as you can see in Step Two. Thismeans that you’ll have to draw a

    new stop line on the top of yourrouter table.

    To rout the other half of the slid-ing dovetail joint on the drawersides, you should leave your router

     bit at the same height. But you will

    have to move the fence over so thatonly a portion of the bit is exposed(see Step Three). Then, just make apass on each face of the drawer side

    to create the dovetail.To finish up the dovetail, trim

     back the top end on the routertable, as shown in Step Four. Then

    round off the end of the dovetailwith a chisel to match the end of thedovetail slot in the drawer front (see

    right detail in Step Four).

    dovetailed

    DRAWER

     FRONT

    STEP ONE

    STEP TWO

    STEP FOUR

    STEP THREE

    11 WoodsmithPlans.com WS15632 ©2014 August Home Publishing Co. All Rights Reserved.

  • 8/16/2019 Curved Front Wall Cabinet

    13/1412 WoodsmithPlans.com WS15632 ©2014 August Home Publishing Co. All Rights Reserved.

    Curved-Front Wall Cabinet

    A Top Rails (2)   #/4 x 2!/2 - 5#/4

    B Bottom Rails (2)   #/4 x 7 - 5#/4

    C Front Stiles (2)   #/4 x 1%/8 - 29

    D Rear Stiles (2)   #/4   x  2 - 29

    E Side Panels (2)   #/4 x 5%/8 - 20!/2

    F 1x1)2(gnidloMtnorF   #/4 - 29

    G Dividers (3)   #/4 x 10 - 19 rgh.

    H Top/Bottom Panels (2)   #/4 x 11 - 21!/2

    I Door Staves (6)   &/8 x 3 - 24 rgh.

    J Drawer Front (1) 1#/4 x 4#/8 - 17!/2 rgh.

    K Drawer Back (1)   !/2 x 3&/8 - 15!/4

    L Drawer Sides (2)   !/2 x 4#/8 - 8!/4

    M Drawer Bottom (1)   !/4 x 7%/8 - 15!/4

    N Drawer Guides (2)   %/16 x 1 -

    O Back Panel (2)   !/2 x 7#/

    P Back Stiles (2)   !/2 x 2

    Q Back Center Divider (1)   !/2 x 1!/

    R Shelf (1)   #/4 x 9 - 18#

    S Hanging Cleat (1)   !/2 x 1#/4

    • (31) #6 x 1!/4” Fh Woodscrews• (4) !/4" Spoon-style Shelf Pins• (2) #/4"-dia. Antique Brass Knobs• (1) 1 -dia. Antique Brass Knob• (1 pr.) 1!/2" Antique Brass Wrap-Around Hinges w/Screw• (2) 1#/4" Brass Ball Catches

    Materials, Supplies, & Cutting Diagram

  • 8/16/2019 Curved Front Wall Cabinet

    14/14

    Woodsmith Store800-444-7527

    Rockler800-279-4441rockler.com

    General Finishes800-783-6050

    generalfinishes.com

    MAILORDER

    SOURCES

    Project Sources

    WALL CABINET

    Building the curved-front wall

    cabinet will be a challenge,

    but installing the few hard-

    ware items won’t add much

    to the job. Everything I usedcame from Rockler . You’ll

    need two pair of antique brass

    partial wrap-around hinges

    (#26906), two brass ball

    catches (#28613), and three

    antique brass knobs — two3 / 4"-dia. (#67587) for the doors,

    and one 1"-dia. (#68585) for

    the drawer. The cabinet was

    finished with a couple coats

    of lacquer.