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Degradation Reactions in Polymers

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QLIR1I.Adl. FILE COP2I

AP' 0 M2~75-6

02P4O3t)3 01c,

BEST AVAILABLE COPY

CONTRACT F61052-69-C-0026 30TH JUNE 1973.

FINAL SCIENTIFIC REPORT

DEGRADATION REACTIONS IN POLYMERS

70 FEBRUARY 01 - 73 JUNE 30

N. GRASSIE, R. JENKINS, J. CUNNINGhAM and I.G. MACFARLANE

DEPARTMENT OF CHEIISTRY, UNIVERSITY OF GLASGOW,

GLASGOW G12 8QQ, SCOTLAND.

THIS RESEARCH HAS BEEN SPONSORED IN PART BY THE AIR FORCE MATERIALS

LABORATORY, WRIGHT-PATTERSON AIR-FORCE BASE, OHIO 45433, THROUGH

THE EUROPEAN OFFICE OF AEROSPACE RESEARCH, OAR, UNITED STATES AIR

FORCE UNDER CONTRACT F61052-69-C-0026.

FOREVORD

The research work described in this report was carried

out during the period 70 February 01 - 73 June 30 under

Contract No. F61052-69-C-0026 sponsored by Dr. I.J. Goldfarl

and Dr. H. Rosenberg, Air Force Materials Laboratory, Wright-

Patterson Air Force Base, Ohio 45433*

Acknowledgement is made of the many useful discussions

with and assistance of members of the Macromolecular Chemistry

Research Group of the University of Glasgow and of the clerical

work of Miss Ann Matheson.

ABSTRACT

This report is concerned with three distinct aspects

of polymer degradation and stability with the general aim

of the production of materials of improved stability through

a more complete understanding of their degradation mechanism

and its relationship to chemical structure*

The photothermal degradation of copolymers of methyl

methacrylate and n-butyl acrylate covering the whole composi-

tion range has been studied at 165'C, The gaseous and liquid

products, which consist of hydrogen, carbon monoxide, methane,

methyl methacrylate, n-butyl acrylate, n-butanol and n-butyr-

aldehyde were analysed quantitatively using a gas chromato-

graph technique and the yields related to copolymer composition.

Zip lengths, calculated from molecular weight and volatilisation

data, decrease with increasing acrylate content of the copolymer

but are higher than those observed during thermal degradation.

Infra-red spectral changes in the residue are attributed to

lactone formation and associated with the formation of butanol.

The "cold-ring" or chain fragment fraction of the products

becomesincreasingly more abundant as the acrylate content of

the copolymer is increased and spectral differences from the

original polymer have been accounted for. All the products

and principal features of the reaction are explained in terms

of a radical process initiated by scission of pendant acrylate

units and propagated by a combination of d.epropagation, intra

and intermolecular transfer processes the relative importance

of which depends upon copolymer composition. Differences

from the thermalreaction and the corresponding reaction in

mi

copolymers of methyl methacrylate and methyl acrylate are

discussed.

It is shown that a number of aromatic compounds, both

carbocyclic and heterocyclic, may be copolymerized with

dimethoxy-p-xylene with stannic chloride as catalyst.

Purification of materials and preparations of copolymers are

described.

The preparations of a number of poly(dimethyl siloxanes)

are described. Thermal analysis using TGA and TVA have shown

that thermal decomposition starts at approximately 3600C but this

is depressed somewhat by reprecipitation. Neither heating to

130 0 C to destroy residual catalyst nor the molecular weight of

the starting polymer have any significant influence on the

threshold degradation temperature or the general characteristics

of the thermal degradation reaction. End-blocking lowers the

degradation temperature threshold although the subsequent

build up in degradation rate is slower. The principal products

of degradation are cyclic trimer and tetramer g.l.c. and infra-

red methods are being devised for their analysis.

iii

TABLE OF CONT-NITS

Page

FOREMTORD.. .. ... 0..... 0... ... .. ..... ....... ....... i

ABSTRACT ......... 0 0 0 00 00.0 0. 0.. 0 0 1LIST OF ILLUSTRATIONS ** 0 000000 ..0..... v

LIST OF TABLES ... 0..0..0........

I. INTRODUCTION. 00.000.00.

Introduction ...... oo00........ o... ... . . 0

Photothermal Degradation of Copolymers ofMethyl Methacrylate and n-Butyl Acrylate... 2

Synthesis of Friedel-Crafts Polymers....... 3

Thermal Degradation of Polysiloxanes ...... 4

II. PHOTOTHERMAL DEGRADATION OF COPOLYMERS OF

METHYL METHACRYLATE AND n-BUTYL ACRYLATE ..... 6

Experimental 0 °°°.°.. ...00 o...o ........ 0 o 6

20

Discussion 045

III. SYNTHESIS OF FRIEDEL-CRAFTS POLYMERS ........ o,53

Introduction..... . ..000000000000.0..... .. .. . 53

Experimental and Results.. 0 ............... . 56

IV. THERMAL DEGRADATION OF POLYSIXOLANES ....... o 63

Preparation of Polymerso.00000....0........ 63

Measurement of Molecular Weight .......... 67

Gas-Liquid Chromatography..0 .....o.*oo..... 67

Thermal Analysis of Polymers ............... 75

Infra-Red Spectra of Products ofDegradation ....................... • ........ 86

The "Sealed Tube" Degradation Technique0.. 0 97

Conclusions 099

REFERENCES ..0................... 0.00*000 00001(1. . ~ e ~ om o ~ oe •oo oo oe oooo-V°

LIST OF ILLUSTRATIONS*

Page

1. Photolysis cell and associated vacuumequipment. *o.,,ooo,...o ... e.o.°.... ........... * 10

2. Output of Hanovia Lp°°°........°..13

3. Absorption spectrum of fused silica (2mm) ...... 14

4. Inlet system of thermal conductivity g.l.c....o 17

5, Influence of film thickness on rate of volati-lisation of a 50 mole % n-butyl acrylatecopolymer photothermally degrading at 165 0 C .... 21

6. Infra-red spectrum of liquid condensiblesfrom a 16.3 mole % n-butyl acrylate copolymerphotothermally degraded at 1650C for 23 hours.. 22

7. G.L.C. trace of the liquid condensibles froma 50.0 mole % n-butyl acrylate copolymer photo-thermally degraded at 165 0 C (Column tempera-ture, 85°C)oo.°o. . .. ... .. ..oa* s . . . . ..... 24

8. Infra-red spectrum and GL.C. trace of thepermanent gas products from a 50 mole % n-butyl acrylate copolymer photothermallydegraded at 1650C for 72 hours. (G.L.C.column at room temperature)..*..,..a...*.... 27

9. Weight loss, cold ring and liquid condensiblesproduced during photothermal degradation ofcopolymers of methyl methacrylate and n-butylacrylate at 165 0C. Copolymer composition,mole % n-butyl acrylate, 0, 1.0; 0, 3.9;

16.3; w , 50; A, 82; A, 93.4; V, 1I0 .... 28

100 Mblecular weight changes in copolymers ofmethyl methacrylate and n-butyl acrylate photo-thermally degrading at 1651C. Copolymer com-position, mole % n-butyl acrylate, 0, 1.0;0, 3.9; o , 16.3; •, 50; A, 82; A, 93.4... 34

11. Chain scissions per chain unit in copolymersof methyl methacrylate and n-butyl acrylatephotothermallyegadn at l650 c~ C(oponlyecomposition, mole % n-butyl acrylate, 0, 1.0;r, 3.9; 0 , 16.3; i , 5 , A, 934... On

12. Relationship between chain scissions per chainunit and volatilisation in copolymers of methylmethacrylate and n-butyl acrylate phototherm-ally degrading at 1650C. Copolymer composi-tion, mole % n-butyl acrylate, 0, 1.0; 0, 3.9;J, 16.3; t, 50.

V

LIST OF ILLUSTRATIONS (cont'd)

Page

13. Relationship between scissions per polymermolecule and volatilisation in a 50 mole % n-butyl acrylate copolymer photothermallydegrading at 1650C. ... .... oo .. 0 . °°.. 39

14. Infra-red spectra of A, undegraded and B,photothermally degraded (64 hr) 93.4 mole %n-butyl acrylate copolyrner. .. o..o ...... ... o 42

15. Ultra-violet spectra of progressively photo-thermally degraded 50rmole % n-butyl acrylatecopolymer. 1, undegraded; 2, preheated to1651C- residual benzene removed; 3, irradia-ted for 40 hr; 4, 62 hr; 5, 80 hr ............ 43

16, Comparison of infra-red spectra of A, undegraded50 mole % n-butyl acrylate copolymer and B, thecold ring fraction after photothermal degrada-tion for 48 hro°,.oo.ooo.° ....... 44

17. A typical osmotic plot.oooooooo....o ..... 68

18. G°L.Ce on DC 560 on Gas-chrom Q. column showingtetramer and pentamer.ooo°o°...°.oo°....°..°°o. 69

19. G.L.C. on 1% SE 30 column showing trimer, tetra-mer and pentamer ... .0oocoo.°.o00 oo .. . .00 o.0.00 70

20. G.LoC. on 1% SE 30 column showing tetramer,pentamer and hexamer . 0.o..0 .*.. oo.° ....00 .... * 71

21, G.L.Co of siloxane dimer on DC 560 on Gas-chrom Q column ... 73

22. G.L.C. of trimer on DC 560 on Gas-chrom Qcolumn°°°00 0 0 .. 0000o0oo0o°oooooo.oo0° . ... oe00 74

23. T.G.A. of polymer 1. (reprecipitated)......... 76

24. T.G.Ao of polymer 2. (reprecipitated)....... .. 77

25. T.GA. of polymer 3. (reprecipitated and heatedto 13000).,o~ooooooo..,.ooo0000o.ooooooooo~oo° 78

26. T.G.A. of polymer 4o (reprecipitated)...o......°o 79

27. T.G.A. of polymer 4o (repr3cipitated and heatedto 1 80

28. T.G.A° of polymer 4. (reprecipitated)....0....0 81

vi

LIST OF ILLUSTRATIONS (cont'd)

Page

29. T.G.A. of polymer M .(reprecipitated)°......o.... 82

30. T.G.A. of polymer M (reprecipitated and heated

to 130 0 )..o...°... ........... o....o 83

31. T*G*A. of polymer 4 (end blocked). °.°.°°....... 84

32. T.V.A. of polymer M (as prepared)..°°.......°.. 87

330 T.V.A. of polymer M (reprccipitated)o..°°.....° 88

34. T°V.A. of polymer M (heated to 1500) ......... • 89

35. Infra-red spectrum of polymer M (as prepared).. 90

36,; Infra-red spectrum of trimer..6.oooo4 .... oo0oo 91

37. Infra-red spectrum of tetrameroo ...... ..... . 92

38. Infra-red spectrum of condensible products frompolymner M (heated to 1500C)o ................. °.o 93

39. Infra-red spectrum of chndensible products frompolymer M (reprecipitated) .............. ** ..... 94

40. Infra-red spectrum of condensible products frompolymer M (as prepared)oooooooooo....o....oooo e 95

41. Infra-red spectrum of chain fragments ("coldring") from polymer M (as prepared)........... 96

420 The "sealed tube'l ........................ .. . 98

vii

LIST OF TABLES*

Table Page

1. P6lymer Composition and MolecularWeight data ...... o ..... . * .... • .... . 8

2 G .L .C .Dat a.° 00e 18

3. Assignment of Infra-red Absorptions ofLiquid Condensibleso0.o0o8o8 o°0oo°.0oo8oo00 25

4. GC-MS Identification of Product Peaks inFigure o 29

5o Ouantitative Analysis of Liquid Products

(Millimoles/gms of initial polymers) ....... 31 and 31a

6. GoLoC. Peak Ratios for Permanent Gases.'*.. 32

7. Molecular Weight/Volatilisation Data forMethyl Methacrylate/n-Butyl AcrylateCopol37mers * * * .. .... .. . oo. 0 ... .o °o00 000 .... °° 35 and 35a

8. Zip Lengths for Photothermal .Degradation... 41

9. Molar Ratios of Monomeric Products.o......, 51

10. Preparations of Poly(dimethyl siloxanes)... 66

11. Details of T.G.A. Thermograms - Figures23 31 ooo oooo~oo~ooooooooeo°° cooo@ o°°o eo e , 9 8

viii

I

CHAPTER I

INTRODUCTION.

A. Introduction

A great deal of effort has been expended around the world

in recent years in the study of the reactions which occur in

polymers when they are subjected to a variety of degradative

agencies. Although individual polymers in specific applica-

tions may require to be resistant to, for example, ozonisation,

hydrolysis, high energy radiation, mechanical stress, etc., it

is almost certain that in most applications of nearly every

polymer it will be important to have the maximum amount of

information about their stability to heat and visible or near

ultraviolet light.

This report describes work carried out on three different

aspects of polymer chemistry which have the common theme of

polymer degradation mechanism and stability. Thus Chapter 2

deals with a comprehensive study of the photothermal degradation

of copolymers of methyl methacrylate and n-butyl acrylate cover-

ing the entire composition range. This is followed, in

Chapter 3, by a description of some preliminary investigations

into the synthesis of polymers by the reaction of dimethoxy-p-

xylene (DIPX) with various aromatic compounds using stannic

chloride as catalyst. This was part of a continuing programme

of research which is being carried out in this Department and

which is concerned with the synthesis of materials of improved

thermal stability° It was superceded, as far as the present

contract is concerned and as a result of discussions with the

Materials Department, by a programme of study of the degrada-

tion reactions of simple polysiloxanes of which progress to

date is described in Chapter 4 and which is currently being

pursued.

B. Photothermal Dearadation of Copolp ers of Methyl Meth-acrylate and n-BuL .crylate.

A series of investigations into the thermal degradation

of acrylate and methacrylate homopolymers and copolyrners has

recently culminated in a description of the thermal degradation

reactions which occur in copolymers of methyl methacrylate (1A4A)

and n-butyl acrylate (n-BuA) covering the whole composition

1range. Currently, in these laboratories, photodegradation

studies of some ,of these systems are being pursued. 2 In order

to have relevance to an understanding of the deteriorative

processes which occur in polymeric materials in their commercial

applications these photodegradation processes are being studied

at ambient temperatures in polymer films and solutions.

Although the overall effects of heat on the one hand and

o1 light at. ambient temperatures on the other are often super-

ficially different it is clear that there are many close simi-

larities in the basic mechanisms, especially in the sense that

the same radicals are usually involved. The differences in

overall characteristics thus follow from the different secondary

reactions in which these primary radicals participate in the

melt and in solid filmso In order to assist in a clarification

of the relationships which exist between the purely thermal and

purely photo reactions it is interesting to study the effects of

-2 --

ultra-violet radiation on polymers at elevated temperatures

such that they are molten, as are thermally degrading materials,

but below their threshold for thermal degradation. To empha-

sise the links with purely thermal and purely photo processes

we describe these as photothermal degradations.

Studies of this kind have previously been made on poly

(methyl methacrylate) 3 and copolymers of methyl methacrylate

with acrylonitrile4 and methyl acrylate. 5 The work described

in Chapter 2 is a sequel to this as well as to the thermal

degradation studies on the same system which have recently been

published.1

C. S nthesis of Friedel-Crafts__Poly)erso

It has been shown in this laboratory that polymers may

be synthesised by the condensation of di(chloromethyl)benzene

(DCMB) with a wide variety of aromatic and heterocyclic compounds

in presence of Friedel-Crafts catalysts such as SnCl4.6

Although these materials are structurally comparable with the

phenolic resins some of them prove to have superior electrical

properties and thermal stability* In the past, work in this

laboratory has been specifically directed towards the investiga-

tion of relationships between structure and stability in these

materials and detailed investigations have been carried out in

the DCNB/benzene 7 and DCMB/thiophen8 systems in order to discover

in structural terms why the latter is at least 1000 more stable

than the former.

Polymers may be similarly prepared by condensation of

aromatic compounds with the corresponding ether, dimethoxy-p-

xylene (DMPX)

CH -0 -C2-,U 2 -0-C_ 3

3 2 -3-L

and these materials are beginning to be applied commercially

for electrical applications, being preferred because methanol

is the volatile by-product rather than hydrogen chloride from

DCMB.

It was intended to synthesise a number of these polymers

based on DMPX with the ultimate aim of defining the structural

factors necessary for optimum stability and the preparative,

means of achieving them. It was only possible to carry out

some very preliminary experiments along these lines, however,

before the contract was redirected towards silicone polymers.

It is these preliminary experiments which are described in

Chapter 3.

D. Thermal Degradation of Polyiloxanes.

The immediate objective of this work is to characterise

the degradation and stability properties of the relatively

simple siloxane polymers. When this is achieved emphasis

will move towards some of the more sophisticated silicon con-'

taining materials which are currently of interest to the

Materials Laboratory.

Since polymer structure impurities and additives should

be expected to influence degradation and stability properties

it was considered. desirable to prepare silicone polymers under

carefully controlled conditions rather than to depend upon

com..•al materials. Thus work to date has been concerned

with the preparation, handling and characterisation of suitable

samples of poly(dimethyl siloxane) and this is being followed

by a fundamental study of their thermal degradation using the

wide variety of appropriate analytical techniques available to

use

-4-

I

Degradation studies, described in Chapter 4, have been

principally concerned with thermal analysis using thermal

gravimetric analysis (TGA) and thermal volatilisation analysis

(TVA), separation and analysis of volatile products using gas

liquid chromatography and infra-red spectroscopy and the

influence of polymer preparation and structure on these proporties.

-5

CHAJPTEl? II

PILOTOTHERMAL DEGRADATION OF COPOLYDIERS OF

METHYL METIACRYLATE AND n-BUTYL ACHYLATE

A. Ee rimental

1. rjparaion of Copoalners. Methyl-methacrylate

(BoDo11. Limited) and n-butyl acrylate (Koch Light Laboratories)

were washed three times with 5M sodium hydroxide to remove the

inhibitor, and three times with distilled water to remove traces

of alkali. The purified monomer was dried for 24 hours- over

calcium chloride, followed by 24 hours over freshly dried

calcium hydride. Finally, the monomer was filtered into a

reservoir containing some calcium hydride and stored, until

required, in a refrigerator at -18'C. Before use it was

degassed twice in a reservoir, attached to a vacuum system, by

the usual freezing and thawing method, The first 5 per cent

was distilled off and discarded,, after which the required quan-

tity was distilled into a graduated reservoir, and finally into

the dilatometer.

The initiator, 2,.2' Azobisisobutyronitrile (Kodak Limited),

was purified by recrystallisation from methanol (m.pto 1041C.).

The initiator was introduced into the dilatometer as a freshly

prepared solution in Analar toluene, the solvent being removed

on the vaciumr line0 The dilatomoie-t- r- was then, pumped for several

hours under a high vacuum, light being excluded to prevent the

decomposition of the initiator.

Pyrex glass dilatometers of approximately 100 ml. capacity

with a 5 ml. graduated stem were washed with cleaning solution,

distilled water, and finally Analar acetone before being

attached to the vacuum line. The dilatometers were then

flamed intermittently for several hours, prior to the addition

of the initiator solution.

After degassing and vacuum distillation, pure methyl

methacrylate and monomer mixtures of known composition were

polymerized in bulk in dilatometers at 601C + 0.50u. Poly

n-butyl acrylate homopolyirer was polymerized in solution in

n-butyl acetate (BoDoHo Ltd.) at 400C. The initiator concen-

trations are given in table 1. Polymerization was carried to

"8 per cent where possible, but with copolymers of high acrylate

content, polymerization could only be carried to 3 or 4 per cent

because of the high viscosity of the medium. For the calcula-

tion of the copolymer composition the reactivity ratios used

were as follows. 9

rI (MoM.A.) = 1.80

r2 (nBu.A.) = 0.37

After precipitation of the.homopolymers and copolymers by

addition to methanol, they were dissolved in Analar toluene and

precipitated by running the solution slowly into 5 litres of

Analar methanol, with constant stirring* This procedure was

repeated three times. Those with a high methacrylate content

precipitated as a fine powder, while acrylate rich samples were

oroduced as rubberv solids. All the polymors were -f .... P__

from solution in benzeneo Initiator concentrations, copolymer

compositions and molecular weights are given in table 1.

-7-

Table 1

Copolymer Composition and Molecular Weight Data

Copolymer Composition Initiator Conc. Molecular(mole n_-BuA.) (% W r) Weight

1.0 0.17 260,000

3.9 0o17 347,000

16.3 0.042 1,300,000

50 0.084 230,000

82,2 0.084 506,000

93.4 0.002 1,400,000

100 0.l1 2,800,000

=8

2. Photothermal DepzraJation -. Photothermal

degradation must be carried out in a s:ilica vessel which is

transparent to the ultraviolet light. The disposition of

the photolysis cell is sho-un in figure 1, The two halves

of the cell are joined by a ground glass joint.

The photolysis cell was heated to the required tempera-

ture (16500) by means of a Woods metal bath controlled by a

proportional temperature controller and an isolating trans.-

former. When the reaction vessel was immersed to a depth

of half an inch, a temperature control of + 0.50C. was attained

inside the vessel for long operating periods. The inside

temperature was calibrated using a copper-constantan thermo-

couple to record the temperature of the I-Toods metal bath, and

a chromel-alumel thermocouple to record the temperature of the

silica disc inside the photolysis cell,

The invariable experimental procedure was to immerse

the photolysis cell to a depth of half an inch in the Woods

metal bath for a period of 20 minutes, after which time the

required temperature of 1651C. was attained. The ultra-

violet lamp and voltage regulator were switched on 5 minutes

prior to use, and the radiation was excluded., using a shield,

from the sample until the temperature was attained.

3. olgymer Form. In photodegrada-

tion studies it is important to use as thin films of polymer

as posbebu.t to PXPOSe a m:1inarea so tas -mitA

material as possible may be available for chemical analysis.

In choosing a suitable film thic'ness, three possible sources

of error must be considered,

-- 9--

L

>00

Ccr

m> 0

Co

-> 0

Prn

C: C*~ C 70. -MCfm <=0

A>m~j

_ IIC

C) i 03 )

ii> _

-,nn

cn >f] mo

-U 40

0 _

0>l-

ao Rates of diffusion of volatile products from the de-raa-

iing polymerr

b . Possible temperature gradients in the polymer°

Co 0 :possible skin effects such that the ratdiation. completely

absorbed in the surface layers so that the reaction is not hcmo-

genous throughout the polymer.

The use of powdered polymer would, be unsatisfactory on.

account of the large number of uncontrollable varixiables associ,,a-

ted with such a system, for example, surfiace arrea of the povder,

particle size, layer thickness and so onr

Several standard methods are available for preparing

poly•mer, films, for example, mle.ting, moulding, pressing, e0c..

but each suffers from the disadvantage that the polymer may

become partially degraded, or oxidised during the formation of

the film.

Alternatively, the homopolymers end copolymers were

dissolved in Analar benzene and an aliquot (calculated to

produce a film thickness of 1001) was allowed to evaporate on

an optically flat silica disc. The disc and film were then

placed in a vacuum oven at 401C. for 16 hours to remove residual

solvent. The silica disc which supported the film was then

placed inside the photolysis reaction cell. The average

weight of the polymer films was 0.085 - 0.100 gins.

A 'rt I •A J OAl

?Chrola, tolitel low pressure mercury resonance lamp was used

as shown in figure 1. This produces a typical mercury

emission spectrum, the intensities of the two resonance lines0 0t .-o A and A being very much g.. eater tan those of all

- -d 3 -

the other wavelengths present. The output of this lamp is

shown in figure 2. The mercury discharge tube was placed

directly above the cell, at a distance of 18 cm. from the

polymer film. The lamp was connected to a LTH Transistorised

lkVA Voltage Regulator which ensured that any variations in

the mains output did not affect the lamp emission.

The output of the lamp transversed 3 cm. of air, 2 mm. of

fused silica and 15 cm. of vacuum inside the photolysis cell

before finally impinging on the films. The nature of the

radiation eventually -reaching the film will thus be modified

to 'some extent by the absorbing characteristics of silita and

air media and it was therefore important to examine these

characteristics.

The transmission of fused silica is shown in figure 3.

0This shows that for light of wavelength 2537 A, the percentage

transmission is 86 per cent.

The only component in air which is capable of absorbing

the ultraviolet radiation produced is oxygen, the other con-

stituents being completely transparent in this region of

spectrum. The oxygen absorption spectrum consists of two0

sets of bands, the one system converging at 2400 A, and the

more important Schumann-Runge system having a threshold wave-0

length at 2000 A and converging towards 1761 A.

Figure 2 shows that 93 per cent of the Outrplt of the

lamp is composed of mercury resonance radiation with wave-0 0

lengths of 1849 A and 2537 A. The intensity of the former

is reduced to an extremely low value in traversing the arc to

polymer path. Since the intensities of the longer wavelengths

QUANTUM OUTPUT (Olo)

Eli

-{d(4n0K

cn

09-1/0

CT)T

133

ABSORPT'JI0N SPE~CTRUM OF FUSED STLICA (2mm.)

-80

-70 z0~

50

-50

14.00 l6oo 1800 2000 2200 2o00

14

are negligible, the radiation reaching the polymer is virtually0 0

monochromatic (2537 A.). It is obvious then that the 1849 A

line has an energy associated with it which exceeds the threhold

energy for the photo°-dissociation of oxygen. This line is

thus absorbed by the air, and only 1 cm. of air is sufficient

to absorb it completely. 1 1

5. Measurement of Molecular Weight Number average

molecular weights were measured by means of a Hewlett-Packard

High Speed Membrane Osmometer, Model 501, with cellophane

membranes*

6. Product Anal].si The terms used

to describe the four kinds of products are self-explanatory,

namely, permanent gases, liquid condensibles, 'cold ring'

(short chain fragments) and residue0 For the analysis of

the degradation products the silica degradation cell was

attached to two small traps immersed in liquid nitrogen. With

the traps at liquid nitrogen temperature the permanent gases

were removed for analysis by means of a Topler pump. The

liquid products retained in the traps were either distilled into

an infra-red cell or into a weighed capillary and. stored at

-18 0 C. until required, The 'cold ring' formed on the sides

and window of the photolysis cell 0 It was dissolved in chloro-

form and after evaporation of the solvent on a salt plate, an

i.r. spectrum was obtained. Residual polymer on the silica

disc was dissolved in toluene for molecular weight measurement 0

7. S ectroscopic Measurements. Infra-red

spectra were obtained using a Perkin Elmer 257 Grating Spectro-

photometer. The soluble residues were run as films deposited

on Naci plates from chloroform solution, the insoluble residues

-15 -

by means of the standard KC1 disc technique.

For ultra-violet" spectral meassuremenrts ea Unlicar

S.P. 800 instrument was used with the polymer supported on

the silica disc on which degradation., was carried out.

.8. Ga-iudChromatoýru~ G.L.C. data

for liquid products were obtained using a Microtek G.C. 2000R

Research Gas Chromatograph equipped. with dual columns, flame

ionization detector, with isothermal and linear temperature pro-

gramming. A modified Gallenkamp chromatograph, with a thermal

conductivity detector, was used for the analysis of the per-

manent gases. A list of the columns employed is given in

table 2. The 5% D.No.P, 5% B34. column proved to be most

effective in separating the liquid products.

ao Permanent gas sampling apparatus. The gases were first

introduced into the sample bulb using a Topler pump i.ith the

traps at liquid nitrogen temperature. The sampling system

shown in figure 4 was constructed so that air could be excluded.

The sample bulb was attached to the socket with taps T1 and

T 2 open and taps T4 and T5 set as shown. The argon carrier gas

thus by-passes the volume V1 . This volume was filled with gas

by closing tapT1 and Opening tapsT 2 and T By shutting T2

and reversing the positions of T4 and T5 the sample was carried

to the detector.

b. Quantitative gas-liquid chromatography. An internal

standard (cyclohexane) was chosen which did not coincide with

the retention time of any constituent. A known weight of this

standard was added to a weighed quantity of liquid degradation

product, and a g.l.co trace was obtained. Pure samples of

_ 16-

INLET SYSTENI OF TflERI'4AL CONDUCTIVITY, G.L.C.

sc-ample bulb

to Vacuum(pumnp. ___ ___

carrier gas.

-17 -

Table 2

GoL.Coo Data

COLUIJTN PR0GRAMMiE2 USE DETECT0R

10 f-t I inch Isothermal at Separation of Filame

diameter, 5%DoNoP.. 600C, then all the liquid ionization

5% B.34. on 100- Isothermal at products.

120 mesh embacel. 800C.

10 ft. ¼ inch Isothermal at Liquid vola- Flame

diameter. I%SoEo30. 400oC. then tiles ionization

on 100-120 mesh programme at

embacel. 10°C/mino to

(SoEo 30 is a 2500C.

10 ft. ¼- inch Isothermal at Liquid vola- Flame

diameter 10OD.N.P. 800C. tiles ionization

on 1001120 mesh

embacel.

20 ft. ¼ inch Isothermal at Permanent Thermal

diameter 30-60 1 room tempera- gases iconductivity

mesh silica gel. !ture

each product and the standard were mixed in knowin amounts

and run on the chromat-ograph indicating the sensitivity of

each product relative to the internal standard. Since the

peak area of a product is proportional to its weight. the

peak areas of each component were measured by planirmetry.

If the sensitivity factor, k, for any product Y is defined as

the ratio of the peak areas of product to standard, when

equal weights of both are considered, then the percentage Y

by weight is given by

peak area of Y10

peak area of standard o of s

Co Combined gas chromatography-mass spectrometry. Until

recently, the standard method of analysing complex organic

mixtures has been to separate the components by chromatography,

to collect each product and analyse it by the normal. techniques

of I °R., U oVP, and N °MoR o to supplement the retention time data

from the gas chromatograph. The small samples obtained from

degradation experiments very often made it necessary for products

from several runs to be combined to give enough of a single

component for analysis. The combination of gas chromatography

with mass spectrometry has eliminated much of the tedious

separation and collection of components. The instrument used

was an L°K.B1. 9000 (LoK.B. - Produkter, Stockholm)'.

•t~ rc -.'i a , su~r momnt oTwo p r es .su r e

measuring devices, a constant volume manometer and a McLeod

gauge for use in different pressure ranges were attached to the

vacuum line. Since the actual pressure of gases found after

degradation were negligible no detailed pressure measurements

were undertaken.

- i9 -

B i Results.

Choice of Reac;ion Temnera.ture. A temperature

of 165 0 C was arbitrarily chosen since it was believed that

this would be sufficiently above the glass transition and

melting points of all, the copolymers such that the medium in

which reaction was occurring would be reasonably comparable

with that of thermal degrardationo It was also to be hoped

that there would be free enough diffusion of volatile products

such that the reaction would be homogeneous throughout the

mass of the polymer. At the same time, by reference to

thermal studi.esI 1651C. is clearly well below the thermal

degradation threshold.

In order to test for diffusion effects, samples of

various thicknesses (weight/unit area) were degraded under

standard conditions. A typical result is illustrated in

figure 5, which demonstrates that the rate of volatilisation

is independent of sample thickness. Similar results were

obtained throughout the copolymer composition range.

2. Identification of Products.

a. Liquid condensibleso A typical infra-red spectrum

of products condensible in. liquid nitrogen is illustrated in

figure 6. Assignments of the principal absorptions are

given in table 3. Although the polymer films were preheated

in a vacuunrn ov.ren at 4 01C , prior to irradia-t-in- +.hev clear~ly

still contaidn residual -benzene (solvei-duX• Ih s

suggest that the major friction of the volatile products is

one or other or both of the monomers.

Pi o

INFLUENCE OF FILM THICKNESS ON RATE OF VOLATILISATION OF

A 50 MOLE, % n-BIUTY.L A.Cl.YT,ArE COPOLYMER PIHOTOTHERMALLY

DEGRADING AT 1650 C.

.II

0

2 810 12

-21

I%IO

Tran rnitai-ice ppr ce-OH

Ila C1f)O0

1-tD-

Z-d

((D

- HoI

- - ---------- 0

ONr4

;zW

Ch

________________0 td

22-

The absorption at 2138 cm 1 is interesting.

-C-C- stretch would give rise to absorption in the region

2140-2100 cm . If the structure were H-CC--, a peak at

3,300 cm 1 due to C-11 stretching would appear. Since this

is absent, then if absorption at 2138 cm is due to alkyne,

it can only arise from R-.CC-fl A reference spectrum of

CHI3-C=-C-CH3 showed absorption at 2135 cm-I but this was not

the strongest absorption so it is unlikely that the observed

absorption is due to an alkyne. A reference spectrum of

'ketene (H2 C=C=0) is included in figure 6. This has similar

absorption and although the shape is rather different it-i

seems likely that the absorption at 2138 cm is due to a

substituted ketene (RCII:C=0).

Carbon dioxide and but-l-ene w'ere prominent products

in the thermal degradation of copolYMers of methyl methacrylate

and n-butyl acrylate. Neither of these was detected in the

photothermal reaction throughout the entire copolymer composi-

tion range.

Figure 7 illustrates a typical GoL.C. trace of the

liquid degradation products. By the application of combined

gas chromatography and mass spectrometry (G.C - M.S) and the

use of reference spectra these were identified as in table 4.

Components 1 49 5, 8 and 9 are obviously genuine degradation

products. The benzene is residual solvent- xylene an impurity

dri i C' ...... ....

ducts of photolysis o:; the tap grease. No peak corresponding

to a substituted ketene was observed.

-23-

t- -j

zo

viJ0

0

0

J _i

h-3

Table 3

Assi.gnFenE of I L:n r- red A]Isor-ruions o a Li id Condensi.bles

Fr ci ueny ( cmI) As smInm ent

700 - 650 benzene C-H

1750 \C 0 stretch

164-44 )C 0 stretch

3000 - 2900 C-H stretlch in -CU3 or Z CHI

2855 C-H stretch in -0-CHl 3

3150 - 3000 -- C-H

2138 ke tne

b. iPermanent gases. A typical. infra-red spectrum and-L anent gasnrdut

GLC .,ace of the small proportion of permanen, gas products

are illustrated in figure 8. These were identified as hydro-

gen, carbon monoxicde and. methaneo

3• Ana]nvsis of Degr dat ion Products. The

degradation' of the copolymers as represented by- the weitght;

loss and the formation of products vol.astile and. involatile

(cold ring) at room temperature is illustrated in figure 90

As the acrylate content of the copoly-er is increased the

total rate of decomposition and of production of volatile

products decreases ,hile the rate of production of 'cold ring'

fraction increases with acrylate content up to .6.3 mole%

thereafter decreasing . However the ratio of cold ring to

volatiles increases continuously with acrylate content.

Quantitative analysis of the liquid degradation products

-was carried out using the G+LoC. technique and results are

recorded -in table 5. All the residual solvent, benzene, was

always liberated during the 15 minute period required for the

polyimer films to attain the operating temperature of 1651C.

The total weight of residual benzene, calculated from GoLoC.

data was subtracted from the initial polymer weight before

calculating the data in table 5. Methyl methacrylate is the

predominating product followed in order by butyraldehyde, butyl

a....y.at e, u-ta ld a- u i.yl .et.c•±yiu±±-•to The O.-der of

accuracy for the trace products is obviously low but the results

do show interesting general trends.

The total -pressure of the permanent gases was very small

(approximately 1 torr as measured on a Nacleod gauge) so that

-26,-

01Z

0

L- 0

0,0

-d0

CCD

tjzF-3

27z

F o•_9°

WEIGHT LOSS, COLD RING AND LIQUID CONDENWSIBLES PPRODUCED

DURING PHOTOTHERI4AL DEGRADATION OF COPOLXIMERS OF METIHYL

METHACRYLATE AND in-BUTYL ACRYLATE AT 1651C. COPOLYMER

COMPOSITION, MOLE % n-BITTYL ACRYLATE, 0, 1.0; 09 3.9;

j, 163; ,3 50; A, 82; A, 93.4.; 7, 100.

-2 o

,,,,-'• u • - - -

(0

S-60o-4-.0 - - ----- ----- - -

"" ---0 o

28 -

0

Table 4

G.C4-.S. dnifcto of the Product PeaksinEiyire 3.

Peak No. Product

I n-butyraldehyde

2 benzene

3 siloxane trimer

4 methyl methacrylate

5 n-butanol

6 siloxane tetramer

7 xylene

8 n-butyl acrylate

9 n-butyl inethacrylate

-29-

quantitative measurements were not possible. However the

GoLOCo peak ratios for two copolymers, recorded in table 6,

represent an approximate measure of their relative

importance.

These results demonstrate that, as expected, the amount

of methyl methacrylate produced increases with the methacrylate

content of the copolymer while the proportion of butyralde-

hyd.e decreases0 However butyraldehyde is produced even from

copolymer containing only 3.9 mole% n-butyl acrylate in which

the percentage of acrylate-acrylate linkages, calculated from

sequence distribution data, is only 0oi.1 Thus butyralde-

hyde production must be associated with single isolated

n-butyl acrylate units. While butyl alcohol production. also

increases with acrylate content it is not detected in the

products until the acrylate content of the copolymer is as

high as 50 mole % that is until a significant proportion (22%l)

of acrylate units are present in adjacent sequences. More

n-butyl acrylate is formed from 16.3 and 50 mole% copolymer

than from 82.2 mole % copolymer. A similar result was observed

in the thermal reaction. Acrylate monomer must be produced

in the depolymerization reaction initiated and propagated

principally through the methacrylate segments of the polymer

chain. Apparently a certain proportion of isolated acrylate

units can be liberated in this way but adjacent sequences

prefer to take part in transfer reactions leading to the forma-

tion of large chain fragments at the expense of both monomers.

As in thermal degradation, the production of n-butyl meth-

acrylate is areatest in 50 mole % copolymer. The limited

-30-

C+-

H~ 0O0 a PCD H

C+ CT

H CIL

ý-j~~~~~9-.- w N4N --. NIjH0 (

ýln-. t..I l\s ~

I.-

00 N)Y \0J 0 '\0-J4-1 C\ 'u.f N 0N2Hj.

0 0 .'a 0 H Q H H 0- -o 0 0 10 0- 0 0 0 a- t- 0~ l 0 0 00

w w W ) ý- - 0 P

0__ _ __ _ _ _ ____% F-9-O L~c77 C7"1ciH-

00000 Z0a) 0 a a) a) -I H F3--0000 0- CDH- K'0 H- IQ 0 F1C)O\ H NI 0) --411

H -j

pci-CD 0

t 4 4

I- I-- I ji

cirH HH CD

I p-

_ _ _ _ _ I _ _ _ D

C2-01-d0

0'9~ ~ %..nl ON-

000 00001-100 WO-

0o

0.•

000 007,0,

0000

r" (0

C+0

0 0 0 0 -

000 00

Pa~0 -11 <O- 0-O0 0

•oo °000 0000000 0 i 0 0- *• 1" n00,,+0

- 3ia -

Table 6

GoL.CO Peak Ratios for Permanent Gases

Coo oloe x"Peak Ratio

t!2 CO 0114112 co H

50 mole % acrylate 0.9 2.4 1

82.2 " " 15.6 1.3 1

- 32 -

data for permanent gases indicate that hydrogen evolution

increases with acrylate content but the methane/carbon

monoxide ratio remains roughly constant.

4. Molecular e All

copolymers containing up to 50 mole % n-butyl acrylate

remain soluble at all stages of photothermal degradation.

Copolymers richer in n-butyl acrylate become insoluble in the

later stages of reaction but in all copolymers there is a

rapid decrease in molecular weight in the initial stages of

reactiono Data are presented in table 7. Molecular weight

measurements by themselves can not give a quantitative picture

of relative rates of chain scission since starting molecular

heights and extents of volatilisation vary. Nevertheless

figure 10 demonstrates qualitatively that the rate of chain

.scission increases with acrylate content for low acrylate

copolymers but that for high acrylate copolymers the situation

is rather more .complicated°

A more quantitative picture may be obtained by calcula-•

ting the number of scissions per polymer molecule (N) and per

chain unit (n) using the formulae 1 2

CL (l-x)

CL

1-x 1

CL CL

in which CL and CL are the chain lengths initially and after0

an average of N scissions per polymer molecule have occurred

.33-

V11.3GHT ChlANGEJ',S IN COP(OLY-MERS OPJ TMETHYLi METBACHYLATE ANDn--3tTTYL ACRYLrATE, PHilOT jT IIRMLY E R AD N, G AT T6 '11 CopCLM R CCVOTION5 MOLE 1% -n-BLUTYL A.CRYLAV,",0 1.0; 39;u,16.;,50

oo

AA1

X-1~

Timcell

a'- 1-3) H' H'H

0 8 (D

P -~

CCD

a 0 0 0 0 0 0 0 0 CF2 C

-. 8 ODO )--\G D

o00 C) 00HH.

Cc4-

004sN)N N) U.0,H'~Ho C) H' VIOD i\0)Q 0D 0 ' H'c 4 C-- o -- \- I- FA 8 0 0 0

0 ~ In

04 N) '8I '8' \'8 'w w8 ' '80 H. '4 0 '0 ýl0

Go QO Q 000 00 0 C) 'o o P ,o00000\-q00 000 0"H coo0 ý000

0H'IC o" )

\AO04\K 0 N) 0 0 0 0 0 0 0 0 08H' C

C ' I- CD__________ U ~ c-i'

0

6 0 0 0 C-0'V00 E0(

ul Vf. l0znr

0

4 0 0 . ID

C+

0

0~ c o Cr 0 -1u CD wGF- 1 \;0

01 0CDC)00 0--1 ) 0d H'(D ~ ~ ~ *"' 0 l D - C ) 0 0" 0

6-L

I-I F- H" 0 01H -O H H~ F-,U -~~ w (D F-lF4.0 iC

GkA D w 0 vi Go 00 p. 0o 0 . e * C, 0 0 -, 0 0 0 CQ H

iQ~~ ~ ~ ~ 0l) CDjCOC a0\0w oF1\

0 0

. 00 00 0 0 a 4I)0 '0 0 Hz 0

0 1)'~0 4>. HQ ~ n j- H1 ýýjt. P

w_____ _______ I__V1_________co__o_-1 __4___CO

and x is the fraction of polymer volatiliseo It should be

noted that in deriving these formulae the only important

assumption is that no polymer molecules have bWen lost by

complete unzipping to volatile fragments Calculated volues

of N and. n are included in table 7° Plotting n against time

as in figure III it is clear that while the rate of chain

scission increases with copolymer acrylate content up to 1.6o3

mole 0, thereafter the rate is constant within exper imental

erroro A similar result was previously observed for the

methyl methacrylate/methylacrylate copolymer system.9 On the

other hand figure 12 demonstrates that the volatile material

produced per chain scission is progressively reduced by

increasing the n-butyl acrrylate content of the copolymer.By plotting volatilisation against N, as in figure 13,

for the four methacrylate rich copolymers, the zip length for

each copolymer was calculated as in table 8. These values

compare with 1,200 and 9 in the thermal degradation at 3131C.

of 0o25% and 5051 copolymieri, calculated from the data of

Grassie and Fortune. I Lower zip lengths were also observed

in the thermal13 compared with the photothermal5 degradation

of copolymers of methy! methacrylate and methyl acrylateo

5. _Spectrosconic Examination of the Residueo Infra-red

spectra of undegraded and degraded 93.4 mole ¶ n-butyl acrylate

cOpOlywuei are shown in figure 14 The only difference is that

the spectrum of the degraded material has a shoulder at 1770 cm

on the carbonyl peak. There were no significant spectral

changes on degradation of any of the other copolymers . Similar

-36

CHAIN SCI PER CHAI TN IT IN COl 0120 iT•S OF WEB....

ITET.AM IAT ) AL)) ND TY -.rT,,T TT n-BUrYL A7R1 .) D A ING

AT 1650C. COPOLYMER. 0..... TIO, ONM.LE S• '• -BI-TYL ACRYLAT ,I,'

O to; of 3.9; LO 16.3; 0 , 50; As 82; A?• 93.4.

09

Tin cv fr 137

Time,

RETMtTT.ONSHITI BETWPE:N CuIN 1>~sON 80E8> CHINUNTA,

VOLA.TILISATION IN C7OPOLYMERS OF lIMTIYL MLIIIACRYLATL AND)

.n¼3U*'TjTh.! x0P.YIKTE PTETOTHEFINAlLY DEGRAPINQC AT 1 6500

C OP OLYMELR COMPOST ITON, P OLE '/ n -BU1T YL A CRY LATE, 0,NO

02

00

00 Al 50f..... . - -----

VUL~kZti~tlaobH cant,

-38 -

RJ1LATIO N SUIP BEi<TWEEN SCISSIONGS PER MUM M OLECULL AND

VOLATT I.S/TIOT IŽ N A 50 HOLE 5! n-B~UTYL A GEItATZ CQPOLY>EU

I HOT OMM21ALLY DECRADI KG AT 1 650CG

CDC

IN

-39 -

absorption at 1760 cmI dur in the rmui de rati.n was

attributed to ].actone formatlion but absorptions at 1605 and

1560 cm- during thermal degradation were not observed Or-

ing the phototherina] reaction• These had previously been.

assigned to carboxyl.ate ion and conjugated carbon-carbon

bonds respectively.There was never any visible change in colour in any of

the copolymers du.r.inng piototh ermal degradation unlike thermal

degradation during which the colour deepened through yellow

to brown with incrcasing decomposition. Uv.o-visible spectra

were run on photothermally degraded copolymers and a typical

result is presented in figure 15. It is important to note

that after 40 hours irradiation approximately 50i of the

original material had been lost so that the true absorption

per unit mass is very much greater than is shown in figure 15.

As photothermal degradation proceeds there :is a general increase

in absorption in the region 4£00-255 mpe which can be attributed

to increasing ethylene conjugation in the polym er chain back-

bone as in the thermal reaction.

6 The Cold Rin:. It has already

been demonstrated that the 'cold ringt, which consists of

short c]han fragments, becomes increasingly more abundant as

the acrylate content of the copolymers is increased. Compar-

spectrum of its cold ring as in figure 16, new absorptions are-l

clearly present. A shoulder at about 1780 cm ppears, new

absorption at 1635 cm-I emerges and the C-0 single bond peak

- 4 0-

'<I F-11

o c U) F2 ~0 P.

UC)

U,, C)uiI

\0 0 4- [1 H A

4-1 10 0 0 L" (r,

cc C) C)t~ C)4Il- H 0

0 ~

H H4

l-~ 'Ji -

~.a C'.) 0 C) 7-W

-~ '-0 0 4

C) a

0000

tz

1>

.0

CD -

IzI4

Abso iK bF.rnce

-01

Pt..

Pi a

0 0

DO

f .... l

t4

C)

t'.4

'* 0

43 a

ON

Ivancrnittan ce, per enlo

CT)C

CiLi

i-I

K;

CD-

~ HU

at 1160 cm-I becomes more diffuse.

These chain fragEments must be formed in intra-

molecular transfer processes.

H H T HI I _ _ I-C-- CHH C CH- C.

2 2 "2

COOCH 3 C00CHI3 COOCIT COOCH 3

H H H

-C + 2 C h2 C CW-2- C - H

COOCH 3 COOCH 3 COOCH C00CL3

n

which must introduce terminal carbon--carbon unsaturation which

may account for the new absorption at 1635 cm 1 As in the

residue the shoulder at 1780 cm 1 may be attributed to lactone

formation as may also the changes around 1160 cm 1

C. Discussion

It is obvious from the foregoing results that the princi-

pal features of the photothermal degradation of copolymers of

methyl methacrylate and n-butyl acrylate are similar to those

of the thermal reactionoI Thus chain terminal radicals are

formed somehow in the system. These depropagate readily

throlgh methacrylate segments of the polymer molecule and ra. ther

less readily uhrough acrylate units, Acrylate ter-±uinated.

chain radicals prefer to undergo transfer processes, especially

,intramolecular transfer which results in short chain fragments.

-45 -

Thus methacrylate monomer and short chain fragments are

by far the most dominant products of decomposition of this

copolymer system. Other minor products, butanol, n-butyl

methacrylate, methane, hydrogen as well as the appearance of

unsaturation and- lactone ring formation in the residue and

short chain fragments may also be explained as in thermal

degradationI by reactions of chain side radicals formed by

intermolecular transfer

H

--. + CH 2- C .... 1)• + ... CH2-

COOBu COOBu

CHS IiC

o0 OBu

Grassie and Fortune proposed two possible mechanisms for the

production of n-butyl methacrylate in the thermal reaction.

One of them involved the simultaneous production of carbon

dioxide. Since carbon dioxide is not a product of photo-

thermal degradation, the sccond of Grassie and Fortune's

mechanisms, which they favoured, would appear to be confirmed.

H

-CH - C -HH- (C -- + C2C C1 CH2 2 C 2 ~''I 2 2: 0112

cnoO: COOr,, Mu COOBu COOBu COOBu COO•,

CH _ 1R- H C < " -ICH C CH2 +,CH--i

COOBu COOBu COOBu

-46,

There are however some -very significant differences in

the pattern of products of the photothermal reaction compared

with the thermal reaction. Thus butyraldehyde, which is

completely absent from the products of thermal degradation,

is produced in the photothermal reaction while but-l-ene and

carbon dioxide, which are significant products of thermal

degradation, are not produced photothermally.

It is possible to formulate reactions of chain terminal

or chain side radicals, of the type believed to be present in

this degrading system, which would result in butyraldehyde,

but ,it is difficult to justify their occurrence in the photo-

thermal process and their exclusion from the thermal reaction.-

Instead, it is suggested that the presence and absence of

"butyraldehyde is a manifestation of d'ifferent initiation steps

in the two reactionso It was proposed that thermal initiation

consists of random scission of the polymer chain backbone, On

the other hand, there is strong evidence that the primary effect

of uov. radiation on acrylate and. methacrylate polymers is to

cause scission reactions in the pendant ester groups. ItS 15

has been suggested that butyraldehyde is produced in the photo-

degradation of poly(n.-butyl methacrylate) by disproportionation

of butoxy radicals,

CH• CHi I, I 3

c I I°° ' 0I 2

-- 't2 C =- + C

2 4292 49 ~C 4 - 9 H 2 + CO0H

2~~~~~~~ C- H -__ O H

This reaction sequence would account for the production of

carbon monoxide but would result in equimolar yields of

n-butanol and n-butyraldehydeo However the characteristics

of formation of butyraldehyde and butanol are found experio-

mentally to be quite different, Butyraldehyde formation

increases with increasing acrylate content of the copolymers

and is a degradation product even from 3.9 mole % acrylate

cojolymero Thus the evolution of butyraldehyde is a function

of single acrylate units. On. the other hand, butanol is not

a product until the acrylate content of the copolymer reaches

50 mole % and is associated with acrylate sequences rather

than with single units,

It seems more likely that butyraldehyde is produced

by fragmentation of butoxy radicals. It is known that alkoxy

radicals fragment to form a carbonyl function,1 6 the formation

of the carbonyl group providing the driving force for cleavage.

Primary and secondary alkoxy radicals have been studied mainly

in the gas phase and under-these conditions loss of an alkyl

radical predominates over loss of a hydrogen atom. Thus

butyraldehyde formation would be preferred to formaldehyde

formation in the decomposition of butoxy radicals.

H CH 20 + C31H70 preferred

H-C - 0.

T-TC HCF + H.3.7

In the previous thermal degradation studies of copolymers

of methyl methacrylate and n-butyl acry]ate1 and of polykn-butyl

acrylate) 1 7 mechanisms proposed for the production of butwl-ene

and carbon dioxide involved the same types of chain side radicals

- 48-

as are believed to participate in the phototfhermal reaction

under discussion. An independent molecular reaction seemed

out of the question in view of the fact that the characteristics

of the formation of but-l-ene and carbon dioxide were sim:ilar

to those of the other products. It is therefore somewhat

surprising that but-l-ene and carbon edioxide are completely

absent from the products of photothecrmal degradationso Perhaps.

the formation of .e'i steric configuration necessary for the

production of but-l-ene in a radical process is inhibited by

the very much ,greater viscosity of the medium in which the

photothermal reaction is occurring due to the very much lower

temperature at which it is being carried outo The absence of.

the butyl, group decomposition products, ethane, ethylene,

propane, propylene and butane in the p•otothermal reaction may

also be an indication that they were formed as a by-product of

the reaction in i,,hich but-l-ene was formed in the thermal

reaction.

In addition to these differences in the products of the

thermal and photothermal reactions there are also minor differences

concerning the zip lengths and the relative amounts of acrylate

and methacrylate monomers produced o The. values of 1200 and 9

for the zip lengths in 0.25 and 50 mole % acrylate copolymers

calculated from Grassie and Fortune's thermal degradation data1

clearly indicate a tendency to lower zip lengths than those

quoted for the photothermal reaction in table 8 Bearing in

mind the method of calculation, these zip lengths are a measure

of the number of monomer units lost by depropagation and intra-

molecular transfer between each act of intermolecular transfer.

Thus it may be concluded that intermolecular transfer becomes

- 49 -

relatively more importan.t compared with depro'pagation and

intramolecular transfer at the hi ghelr temperature of thermal

degrad.ation (3130C), all the photothermal degradation daota

having been obtainoed at 1650C. This is reasonable since it

is to be expected, that intermolecular interactions should be

favoured by the greater mobility of the polymer molecules at

the higher temperature,

Molar ratios of the two monomers, calculated from the

present and previous data]" are presented in table 9 which

demonstrates that approximately one in forty of the n-butyl

acrylate units is liberated as monomer in the photothermnal

reaction compared with one in five in the thermal reaction

indicating the greater tendency at the higher temperature to

deprop'agation of acrylate units at th.e expense of intra-

molecular transfer.

These zip length and. monomer ratio data thus give a

qualitative indication of the effect of temperature on the

relative tendencies for depropagation, intra and intermolecular

transfer'at acrylate terminated chain radicals.

It may also be worthy of note that zip lengths for n-butyl

acrylate copolymers are verst much less than those for methyl

acrylate copolymers which demonstrates a lower relative tendency

for n-butyl acrylate units to depropagateo This will undoubtedly

also be influenced, however, by the different viscosities of

the two polymers at the temperature at which the photothermal

degradations were carried out.

Bearing in mind the various mechanisms which have been

proposed, the overall photothermal degradation process may be

represented qualitatively by the following reaction sequence in

which the various observed products are underlined.

- 50 -

Table 9

Molar Ratios of.Monomeric Products

Copolymer Monomer.Ratio (M.M.A.7n-Bu )

(mole %n-BuA.) Photothermal Thermal

16.3 215 23

50 304

82.2 10 1

- 51.-

Copolymer Molecule

I ester group scission

Butyraldehyde + Carbon Monoxide

+ Chain Side Radical

chain scission

Terminal Chain Radical

depropagation to nearest

acrylate unit-

Methyl Methacrylate

+

Acrylate Terminated Radical

depropagation intra olecular intermoleculartrt nsfer transfer

n-Butyl Acrylate Chain Fragments Chain Side Radical

n-Butyl Methacrylate Methane

n-Butanol Hydrogen

Unsaturation

52-

CHAPTER III

SYNTHESIS OF FRIEDEL-CRAFTS POLYMERS

A. Introduction

.18Phillips, in,1964, showed that polymers prepared by

the condensation of p-di(chloromethyl)benzene with benzenoid

aromatic substances, in presence of Friedel-Crafts catalysts,

can be considerably more thermally stable than conventional

phenolic resins and hence might have considerable potential

commercial application. Grassie and Meldrum subsequently

demonstrated that the range of polymers could be further

extended by replacing the benzenoid aromatic component by

heterocyclic aromatic components. They used thiophen,

pydridine, indole, quinoline and pyrrole with stannic chloride

as catalyst and found that the resulting polymers had widely

differing stabilities. In particular, the thiophen polymer

was considerably more stable than the benzene polymer.

To investigate the reasons for these differences in

stability and with the long term objective of defining condi-

tions for optimum stability, a comprehensive investigation

of the DCMB/benzene/SnCl 4 system was undertaken. 7 Each

individual product, up to a molecular weight of approximately

1000, was separated using g.l.c. or g.p.c., identified, and

rate constants for its formation and further reaction deduced.

Since material of molecular weight 1000 represents more than

90% reaction as defined by acts of condensation and measured

by HC1 librated, it is clear that the principal structural

- 53 -

features of the final insoluble, infusible, polymer already

exist and it is a relatively simple matter to extrapolate

to 100% reaction.

The ultimate picture of the DCMB/benzene polymer was

of a highly branched structure of the type,

-0 _ CH2 ,0 - CH 2- 0 - CH2- 0-

1CHI

0- c•P 2 - CH2-0 - CH2 - 0 - CH2- 0

CH2 CH12

CH2

the finer structure being defined by the ratio of mono: di:

tri: tetra substituted benzene rings.

A similar investigation of the DCMB/thiophen/SnCl 4

system was subsequently reported. 8 Differences from the

DCMB/benzene/SnCl 4 system were immediately obvious. The

first two steps in the reaction are strictly comparable,fT presents a th ophen nucleus)

Cl - OH2- 0 - CH 2 - Cl

Cl- CH2 - 0 - CH2 - T

4T

T CH 2 - , CII2 -T

-54 -

The thiophen nucleus is very much more reactive than the

benzene nucleus, however, so the next product in the thio-

phen system is almost exclusively

T -CH 2 - H- T2- - CH2-0- CH2 - Cl A.

rather than a mixture of linear and branched isomers as in

the benzene system. In the thiophen, but not in the benzene

system the stereochemistry of A is such that the two ends

of the molecule react to form

T

CH CH22 2

0 B.

CH 2 CH22 T 2

Thiophen nuclei, being more reactive than benzene nuclei

further reaction with DCMB occurs preferentially at the former

so that what is in effect a partial ladder structure is rapidly

built up and it is to this that the superior stability of the

thiophen polymer has been attributed.

Polymers may be similarly prepared by replacing DCMB

by a,,a'-dimethoxy-p-xylene (DMPX) in which case methanol,

rather than HCM is the volatile condensation product. By

the time the work described above was complete it was clear

that materials based on DMPX rather than DCMB were more

appropriate for commercial exploitation and it was wi+h this

knowledge and background that a programme of research was

proposed, "to study the products and mechanism of polymeriza-

tion of DMPX with benzene and thiophen as a first step towards

the elucidation of the relationships between structure and

stability in this class of polymers so that the factors for

the achievement of optimum stability may ultimately be

determined".

It was only possible to carry out some very preliminary

experiments before the contract, was directed towards the

work described in Chapter 4. These preliminary experiments

are described in the following section.

B. Experimental and Results.

l.- Preparation of Polymers under Nitrogen. For precise

kinetic measurements it is, of course, necessary to use

highly purified materials, but in order to establish suitable

experimental conditions for the preparation of these materials

as well as to get some feel for the range of aromatics which

may be copolymerized with DMPX, a number of preliminary experi-

ments were carried out under nitrogen using stannic chloride

as catalyst. Using the general experimental method, which

follows, the following carbocyclic and heterocyclic aromatic

compounds were. copolymerized with DfPX and satisfactory

copolymers were obtained in each case.-

Benzene thiophene

dimethylbenzene DCMB

pyridine styrene

furan phenol

toluene p-xylene

2-methyl thiophen m-xylene

2-chloro thiophen dimethyl terephthalate

terephthalic acid.

The preparations were carried out in a round-bottomed

flask fitted with a thermometer, nitrogen outlet and reflux

condenser fitted with a drying tube.

The aromatic compound, solvent (1,2-dichlorethane)

and DMPX were added to the flask and the apparatus flushed

out with dry oxygen-free nitrogen while it was heated to

just below the reflux temperature (831C). The stannic

chloride, in solution in 1,2-dichlorethane, was added.

The usual recipe was,

4-10 gm aromatic compound

2-4 ml DMPX

0.2 ml SnCl 4

40-50 ml DCE

Solutions were refluxed for periods of 2 to 24 hours

from the time of addition of SnCl 4 , most runs being of

6 hours duration. In some of the copolymerization reactions,

especially those with benzene, dimethyl benzene, thiophene

and DCMB, several molar feed ratios were used. Otherwise

the most common were 1:4 and 1:5, DMPX: aromatic. After

the desired polymerization time the reaction was stopped by

adding water, the organic layer was separated and dried, and

the polymer was precipitated in an excess of Analar methanol.

The precipitated polymer was filtered, dried, and tvice

reprecipitated from Analar chloroform solutions. The resul-

tant pure polymer was dried under vacuum and stored. In a.

few cases the polymer in solution was not precipitated by

methanol. In these cases the solvent was removed by distilla-

tion under vacuum.

2. Preparation of Polymers under Vacuum. Having

established, in general, that a variety of polymers can be

prepared by replacing DCMB by DMPX it was then important to

devise suitable methods of purification of reagents and

-57-

techniques for carrying out the reactions under vacuum for

kinetic purposes. The following methods were found to be

generally applicable.

ao Purification and drying of reagents. Since small

quantities of water or other impurities could have a con-

siderable effect upon the polymerizations, great care was

taken to insure dryness and absence of contamination.

i. Dimethoxy-p-xylene

ca' Dimethoxy-p-xylene (DMPX) (Albright and Wilson)

was purified by passing a 100 ml aliquot twice through a

large basic alumina column (diameter 3.5 cm, height 40 cm)

using diethyl ether as the elutant. This removes acid

impurities formed by oxidation and any peroxides that may be

present. A stream of nitrogen was directed into the receiving

flask to keep out oxygen and to help evaporate the ether.

The purified DMPX could be stored for several days under nitro-

gen.without the reappearance of impurity peaks (1270, 1310,

1580, 1610, 1690, 1710 cmJ1 ) in the I.R. spectrum but should

be kept under vacuum to avoid oxidation.

Diethyl ether was removed from the DMPX by distillation

under vacuum. The apparatus was constructed as follows.

Freshly ground calcium hydride was added to a 250 ml flask

with a break-seal tube and side-arm attached. The DMPX-Et 2 0

solution was added. The apparatus was attached to the

vacuu.m line- and de-assed at least three Iimes by the freezing

and thawing technique. The diethyl ether was then distilled

from the mixture using ice/water for the cold trap rather

than liquid nitrogen so as to minimise bumping. The distilla-

tion was completed with liquid nitrogen, however, in order to

- )

remove the last traces of diethyl ether. The DMPX was

again degassed several times, sealed off and stored for at

least a week in the dark with periodic shaking. The CaH2

was removed by filtering under vacuum. The filtered DMPX

was sealed off and the flask used as a storage ampoule.

ii. Benzene Benzene (Hopkins and Williams Analar)

was pre-dried over freshly ground calcium hydride. It was

attached to the vacuum line, degassed three times, distilled

onto fresh CaHl2 , and stored for at least a week.

This process was repeated, the benzene was degassed

three times, distilled under vacuum in all glass apparatus

and redistilled two more times. Extra degassing was often

necessary since the drying process resulted in the production

of hydrogen and the CaHl2 also seemed'to degas slowly. The

pure, dry benzene was stored in a sealed ampoule under vacuum

until used.

iii. Stannic chloride Phosphorus pentoxide

(BDH laboratory reagent) was first sublimed under vacuum into

an ampoule which was sealed off. Stannic chloride, anhydrous

(BDH Reagent Grade) was transferred quickly from its ampoule

to a flask, degassed several times under vacuum and distilled

onto the freshly sublimed phosphorus pentoxide. The flask

was sealed off and stored in the dark for at least one week.

After redistillation under vacuum onto freshly sublimed

phosphorus pent.xid^, followed by storage for one more week in

the dark, the stannic chloride was twice vacuum distilled in"

all glass apparatus and stored under vacuum in a sealed ampoule

wrapped in a black plastic bag in the dark.

59-

iv. l,2-Dichloroethane The purification and

drying of 1,2-dichloroethane (DCE) (BDH Reagent G.-rade,,) was

similar to that for stannic chloride, DCE was vacuum distilled

three times in all glass apparatus before being stored.

b Preparation of Glassware. Pyrex glass

was used throughout. It was cleaned before use by washing

in a solution of Pyroneg, rinsing with distilled water,

Analar acetone, and Analar chloroform, then dried in air at

1000 C. Before use glassware was evacuated on the vacuum line-A

to a pressure of 10 torr or less and flamed, out to remove all

traces of moisture.

c. Preparation and Distribution of Solutions. Several tyres

of solutions were made up and distributed. They included the

"standard solutions" for polymerizations in which the same

initial reagent concentrations were used but the length of.

time of reaction was varied. A single "standard solution"

was used for a whole series of polymerizations0 These solutions

were employed in runs to determine the rate of reaction and the

time of appearance of various products. Other reactions such

as those used for kinetic determinations, involved the use of

different initial reagent concentrations. Thus individual

reagent solutions had to be prepared.

i. "Standard Solutions" "Standard solutions" of

benzene and stannic chloride in ID- were prepared as fllows....

Exact amounts of each reagent were poured under vacuum from

their storage flasks into previously calibrated graduated

ampoules fitted with break.-seals. 1 ml ampoules were used for

SnC1 4, 10 ml or 25 ml for benzene, and 100 ml for DGE. The

graduated ampoules containing the reagents were then attached

to a large storage flask, the break- seals broken and the

reagents distilled into the flask.

A typical "standard solution" .recipe would be 0.2 ml

SrCI 4 , 10,0 ml benzene, 84.8 ml DCE.

The "standard solution" was then thoroughly shaken and

distributed under vacuum into 10 ml calibrated ampoules* The

apparatus used consisted of a 250 ml central reservoir surroun-

ded by a periphery of ten calibrated 10 ml graduated ampoules

and one inlet tube. The storage flask containing the standard

solution was sealed onto the inlet tube and the apparattis was

evacuated and sealed off. The standard solution was intro-

duced into the central reservoir via the break-seal and poured

into each ampoule in turn, After each addition the ampoule

was sealed off at a constriction.

it. D7DIX Approximate amounts of DMPX were distri-

buted from the storage flask into a number of small ampoules

(-'-10 ml) using apparatus similar to that mentioned above.

Since DINMPX could not be distilled and proved impossible-to pour

accurately, the small ampoule had to be broken open and. the

necessary amount pipetted into the reaction flasks, Five ali-

quots (usually 0.50 ml) of DMPX at a time were pipetted into

10 ml ampoules having stems 6-8 in. long. Care was taken to

vi,,- *... ......•, P, on .e.p upp. r part- of the stem as this

would have been oxidised on heating. A break-seal tube witlh

side-arm w,%as then attached to the stem without blowing (to

prevent possible oxidation) and a constriction formed at this

pint. This =ppartus w-s attached to the vacuum line, dgse

several times, pumped down to a pressure -. 10 tor.r or less

•ow• pessur Of ,

and sealed off. The sample was then stored in the dark until

needed*

iii. Individual Samples of Stannic Chloride, Benzene,

and DCE. In kinetic determinations the initial

concentrations of reagents would have -to be varied from run to

run. Thus standard solutions as defined above could not be

used. The most straight-forward 'method of doing these poly-

merizations would be to distil the reagents directly onto the

DMPX. This worked well enough for benzene and DOE but the

exceedingly small amounts of stannic chloride needed for a

given reaction could not be measured with any accuracy. Thus

a solution of SnCl 4 in DOE was prepared. leasured amounts of

the two reagents were transferred to calibrated ampoules. The

contents of these ampoules were then distilled into a flask

and the re.sulting solution was distributed into calibrated

ampoules as described abovee These ampoules were stored in

the dark until needed. Measured quantities of benzene and

DCE were transferred and distributed in a similar fashion.

CHAPTER IV

THEPMIJAL DEGRADATION OF POLYSILOXANES

A. Preo aration of Polwmers.

1. Introduction. Poly(dimethyl siloxanes) are

prepared by the hydrolytic conversion of dimethyldichloro-

silane to the cyclic tetramer, octamethylcyclotetrasiloxane,

followed by polymerization of the tetramer in presence of

suitable catalysts to form the linear polymer.

According to Patnode and. Wilcock 1 9 the relative pro-

portions of the compounds formed by hydrolysis of dimethyl-

dichlorosilane depend upon the conditions of hydrolysis but

there is a. very strong tendency toward the formation of the

cyclic tetramer which is generally formed in the greatest

amount. Their method was used with variations in. the

silane/water ratio. Since the hydrolysis reaction is exo-

thermic, the reaction vessel must be cooled. Water to silane

ratios of 2:1 to 3:1 were used without noticably-affecting the

yield of short chain cyclic polymer. The products of this

hydrolysis are principally the cyclic trimer (bhp. 1340C),

tetramer (bopo 1750C) and pentarher (b.po 2100C) with the tetra-

mer predominating. The tetramer may thus be separated in high

purity by distillation0

Cyclic tetramer was polymerized by the method of Gilbert

and Kantor20 usinng tetramethylammonium hydroxide as caatalysto

This system was chosen since the catalyst may be deactivated

simply by heating to 1300C when it decomposes to trimethylamine

and methyl alcohol.^

2. EHydrlsi2 s of dimetthyLzdichlorosil ane. Distilled water

(750 ml) in an R.Bo flask equipped with magnetic stirrer and

thermometer was cooled in an ice/water bath. Dichlorodimethyl-

silane (Merck) (250 ml) was added dropwise, the temperature of

the reaction mixture being maintained below 200 C. The reaction

mixture was vigorously stirred throughout the hydrolysis.

The oil formed by hydrolysis was separated from the

excess water and dried over magnesium sulphate. The liquid

was separated by filtration and distilled under reduced pressure

to separate the low molecular weight cyclic siloxanes from the

non-volatile products of hydrolysis. The distillate, twhich

was contaminated with HCI, was washed with aqueous sodium

bicarbonate, separated and dried over magnesium sulphate.

The liquid was then distilled through a 10" Vigreux

column at ,ordinary pressure giving approximately 50 ml of

material distilling at 168-1731C, and. redistilled a number of

times to give progressively purer cyclic tetramer (bopo 170-

174 0 C).

3. kl•erization of octameylcvelotetrasiloxaneo A typi-

cal polymerization of the cyclic tetramer was carried out as

follows. Octamethylcyclotetrasiloxane (30 ml) in an RoBo

flask was heated to 115-1160 C in an oil bath, Several drops

of a 25% aqueous solution of tetramethylammonium hydroxide were

ng, itl -ri-uit' -s IidS r-s s fn"aaa•. w'±• ....... g Aft1er 25 ' "^i .

obviously more viscous. Heating was continued for a further

20 minutes and. the mixture allowed to cool to a tacky gum.

Benzene and anhydrous toluene are suitable solvents for

the pOolyme vith iethanol ti suitable precipita-ing agent.

- 64-

4. Poler La a leso The material des-

cilibed above has been. designated polymer I1 Further sampoles

have been prepared at different temperatures using pure cata-

lyst rather than an aqueous solution (polynmers 2, 3 and 4)

and, a large sample has been prepared from tetramer of very

high purity (confirmed by goi°co) obtained by five successive

fractional distillations (polymer M)0 Full details are given

in table 10o

The catalyst decomposes to trimethylamine and methanol

at 1300 and. briefly heating to this temperature after reaction

is complete has been used to destroy residual catalyst ivlhich

can influence the stability of the polý7mero Gilbert and

Kantor 2 0 have reported that the amine has no effect on polymer

stability. The residual amine may be easily removed by

methanol.

All these polymerizations have been carried to high con-

version and probably, in most cases, to equilibrium. Poly-

merizations have been in air. The molecular weight is

obviously an inverse function of polymerization temperature

but there is insufficient data to indicate possible effects of

impurities and catalyst concentration on molecular weight.

5o L _.eal,-,t-ion of End-Blocked Ioleia:o An attempt has

been made to block the active end groups of a sample of polymrer

It j05 by ref-luxing w-iluh excess 31 1 3,3hxanty-

disilazane (1.2 ml) in toluene (20 ml) for 24 hours. The poly-

mer was reprecipitated from methanol. No characterisation

of this material has been carried out but its thermal degrada-

tion characteristics have been observed using TGA (see below)

- 65 -

Table 10

Preparations of Pol-dimethylsiloxanes)

Polymer Tetramer Temp(OC) Catalyst I Subsequent

n Treatment

impure 115 few drops of25% aqueous 258,000 Nonesolution

2 impure 110-130 dry, 0.02% 94,500 INone

3 impure 108-110 dry, 0o01% 141,000 Heated to 13000

4 im-pure 97-98 dry. 0.02% 183,000 (a-None(b-heated to 130 0C

M pure 100 dryý 0o015 269,000 (a-None(b--heated to 1300Cand reprecipitated

- 66 -

Bo Measurement of MoleculJarPj- PiLht

Molecular weights were measured in toluene solution

using a Hewlett-Packard 501 High Speed. Membrane Osmometer

with cellophane 300 membrane. The osmotic plot for polyTmer1, which is juite ty-pical, is illustrated in figure 17 from which

a molecular weight of 258,000 was deduced. This measurement

was perfectly normal and straight-forward and. it is clear that

polymers can be prepared with molecular weights in a range

ideally suitable for the use of molecular weight as a tool for

the investigation of degradation reactions.

C. Gas-LiauidChromatL22rh

Gas-liquid chromatography has been vital in two phases

of this work. First in checking the purity of the cyclic

tetramer formed in the first stage of the preparation of poly-

mer. Second in the analysis of degradation products. In

both cases the principal constituent of the mixture to be

analysed is the cyclic tetramer and the minor constituents are

expected to be principally smaller and larger cyclic analogues

and closely related compounds o Thus the problems associated

with the application of goo.c. to the two phases of the work

are almost identical and are most conveniently considered to-

gether.

All g.l.co data have been obtained using a Microtek

G.Co 2000P instrument with flame ionization detector. Two

columns have proved suitable, namely, 1% S.E. 30 and 20% DOC.560

on gas chrom Q and- their separation cbgracteristics have been

established. Typical chromatograms, shown in figures 18-20,

demonstrate the high quality of separation attainable. The

- 67 -

o17

A TIPICAL OSMOTIC PLOT.

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assignment of tet-ramer peaks presents no difficulty since it

is the major product of hydrolysis of dichliorod.imethylsiiane

in the first stage of the preparation of polymer. The other

peaks were preliminarily assigned according to the order of

molecular weights of the species which are known to be present

in the tetramer as impurities, namely trimer (0.55,), pentamer

(6.7%) and hexamer (1.6%). The 1% S.E. 30 column is generally

the more useful and convenient but the D.C. 560 column is

better for the separation of trimer.

In order to calibrate the instrument for the quantitative

estimation of degradation products pure samples of as many of

the potential volatile degradation products as possible will

be necessary. Thus a pure sample of the dimer, hexamethyl-

disiloxane,

(H 3H ) 3-s i-°-si- (C c3 ) 3

has been prepared by hydrolysis of trimethylchlorosilaneo The

chromatogram in figure 21 illustrates its high purit±y and a

retention time of 2.4 minin on a standard column.

Cyclic trimer has been prepared by pyrolysis, at tempera-

tures in excess of 4001C, of the residues from the preparation

of cyclic tetramer, Figure 22 demonstrates a retention time

of 9.2 min. on a standard column.

Pure tetramer is available as the intermediate in the

prepa.-.0ionn of polyrner nnd pure pentamer and hexamer are

*• - ,T I r.

the residues remaining after fractional distillation of impure

tetramer. Progress towards pure pentamer and hexamer are

illustrated in figure 20 which represents some of the residual

products after two d.istililations.

- 72 -

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Vi-41 I,

Do Thermal Analysis of PolIerso

1. Introduction. Thermal analysis can be used to provide

a rapid preliminary picture of the principal characteristics

and products of the thermal degradation of polymers. Thermal

Gravimetric Analysis (TGA) and Thermal Volatilsation Analysl 2 1

have been applied in the present instance.

TGA demonstrates the progressive weight loss as the

sample is heated through a linear temperature programmeo The

Du Pont 950 instrument has been used for this purpose, degrada-

tions being carried out, unless otherwise mentioned, in a

nitrogen atmosphere (80 ml/min.) at a heating rate of 10ý1o/miný

to 4850C.

TVA demonstrates the evolution of volatile products

as the sample is heated through a linear temperature programme.

In the apparatus, as devised by McNoeill2 2 the stream of volatile

products is divided into four, each passing through a trap at

a different temperature (normally 00C, -451C, 750C and 1lO00C)

A Pirani gauge measures the pressure of products passing through

each trap. Finally the gas streams are recombined and passed

through a trap at -1961C which is also associated with a Pirani

gauge° The Pirani gauge responses are fed into a pen recorder sc

that the thermogram displays a qualitative picture ,of the products

volatile at each of these temperatures. A further trace provides

a check of the linearity of the temperature programme.

2 heza "ra11i01tric A naIyvS is Tcogam _rc, present

in figures 23-31 and additional details in table l. It 1is

clear from these thermogram. that neither heatingto 1300C to

destroy the catalyst nor the molecular -weight of the starting

polymer have any significant influence on the threshold degra, datic:_

- 75

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K- .__ ____ <%.

| E.•

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Table 11

Details of TGA Thermograms-Figures 23-31

Fig. No. Polymer Pretreatment Threshold Degrad.Atmoshere

__Ter perature Atmosphere

23 1 reprecipitated 342 nitrogen

24 2 reprecipitated 335 nitrogen

25 3 reprecipitated 342 nitrogen

and heated to 1301C

26 4 reprecipitated 325 nitrogen

27 4 reprecipitated 345 nitrogenand heated to 1300

28 4 reprecipitated 335 static air

29 M reprecipitated 320 nitrogen

30 M reprecipitated 342 nitrogen

and heated to 1300

31 4 End-blocked 270 nitrogen

-- 83 --

temperature or the general characteristics of the thermal

degradation reaction* It is surprising thatthe end-

blocked polymer appears to have a lower degradation threshold

although the subsequent build up in' degradation rate is slower.

3. Thermal Volatilisation Analysis. it is known that

polymers, as prepared, are in equilibrium with the starting

material, cyclic tetramer. This shows up as a peAk in the

TVA thermogram around 175-190'C as shown in figure 32 for

polymer M -but is eliminated by reprecipitation as shown in

figure 33. However, the reprecipitated polymer is very much

less thermally stable, beginning to degrade at 343 0 C compared

with 3980C for the polymer as prepared.

A further sample of polymer M was heated to 150*C, to

destroy residual catalyst, and cooled. The thermogram in

figure 34 demonstrates that degradation once again occurs at

the lower temperature. Further experiments will be required

to clarify these observations.

E. Infra-Red Spectra of Products of Degradation

Further preliminary information about the products of

degradation have been obtained by comparing the infra-red spectra

of polymer M (figure 35), cyclic trimer (figure 36) and cyclic

tetramer (figure 37) with those of the TVA condensibles obtained

from polymer M preheated to 1500C (figure 38), reprecipitated

(figure 39) and as prepared (figure 40) and the "cold ring" or

chain fragment fraction from polymer M as prepared (figure 41)

All the spectra are similar. The information available

is not sufficient for a detailed analysis but it is clear that

the main products are cyclic trimer and tetramer or closely

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-, ý. ý - - --------- ý - ---.- I -- . - - _---- -!-;-*-. ;. . : :ý t,.''!

ý

I

._j I .

,ý,

vt- , . .. -,--,;*:-- -- ,-;-. ---:-I-ýý ,-,- -l --ý 2 .I ---*-, -, - F-,-, -

L I -- ---- - --- ý-,-ý- -- :--Lz-ý-t. i-jr- : ;! ;..-.-ý ý -- :-.-l--- .

. i I -- ý ý-7-7-----":,.:ý-- .1 .I ! -, ., -1 d, ; -: -: ;.- -- ý.!-i-;.-,--: ! -.'.'- ! i -L i

I-E .- I- I I . . , I . !-ý . . ; 'i . I .- , - .; -- -:-L-,.;- -, I i ý , , . . ý-. I . ; , ,-

- , ---.-.

- -

,

- ' ' '- - ý-ý'71-----.---

----,..

--- , : ;ý , - I :ý -- , - . : ---

,-- I -- i - .-----.- ý-'ý;---lLL:-ý-, -dj I . - 1! ;: - -- -. , , I - i - : - -.

!! I - -ýý , . - - . ; .- I , :-.--. _;_ --- !- -: ý ; - ý 1* ---- ý--. , ý ! _ -- __-.L, :-..---t ---- --

ý

ý

-I.,------ -- ,----. I - -I- -:.ý-!-!- i-i- . . , - ---.- - - - ý- ý2 , . -- I--

--- . 1..---. ---.. - , - , . i. I. .-- ---

.1 1: I . - - . -1.!.".. -J-!j.LI --.-.-. .. -- ::::. ': . y .

I..: --- - I ý ; .,- ; : -1 -ý , - . !;,. .,i i -.- - --. , -- ---- Vý-- ------.- -- -,----:--- -- - -- ,.--.--

.-

--

:J

-.

1 ... !-;--!-.:--

-I-,-

-1--

.ý,:---.----:

::

;

.:

ý

-, !

1

;

,

-

----

ý-t-ýýý-.,-....,.----,-------------,.;---.--:-----!

.---- ---- :.I -- . - . , . .: 1. - - i.;.., , i - ; - ,- : -: , . . -----.ýiI,.. h. ,?--., . ý-. I 1. . . ! . . i - - -,d i i- - ý- ... %] ý .--! "-: _..-ý -, - - -,.- . , - : : : I -, I -. ..

. - " --- - --- - .---- ý--- ---- '

I-j ) -a . I . - -. ý- .: ,

I-- .- . ,--, : .- -- -- - - . =--A --

-"--:-,-- -,-------. - -.- - 1, -7-= --ý- -.- ---- ____ ---- I-

l-!---:--- i - - -!-I! Ll , - ý..; - !-

Cý ýý 1 *- -, -1 .- - - - -.. - - ; :! '' * - - -:.-:4-,-!-'---,-!- ,:I- -.- -. , I- .. , I ,

related compounds and. that the chain fragments are closely

related to the initial polymer. It seems also that the

Si-C bond is remaining intact since there is no indication

of the production of methane.

F. The "Sealed Tube" Degradation Technique,

Having completed all the preliminary investigations

described in earlier sections of this chapter it is now

appropriate to make a'more systematic and detailed study of

the thermal degradation of poly(dimcthyl siloxane)° It is

proposed to use the "sealed tube" technique which has been

successfully applied in the past to similar investigations. 2 2 ' 2 3

The equipment necessary is being constructed and assembled.

The "sealed tube" is represented in figure 42.

A sample of polymer (=--50-00 mg) is placed in an

aluminiumboat, inserted at B and pushed along to point A. The

apparatus is then evacuated and sealed off at Bo Tube A is

inserted into a thermostatted furnace and C immersed in liquid

nitrogen* After a predetermined reaction time the volatile

degradation products may be exafmined by attaching D to a vacuum

system, breaking the break seal and collecting the products

in a manner consistent with the method of analysis contemplated,

i.r., g.l.c., etc.

Less volatile large chain fragments (the "cold ring"

r a aCioY, accumiulaut in A just outside the furnace an" m1ay be

recovered by breaking the tube at an appropriate point and

washing out with solvent. Residual polymer is also available

for inspection.

-97-

Figo 42.

THE "SEALED TUBE".

.c.

- 98 -

G. Conclusions.

Progress in studying the thermal degradation of poly

(dimethyl siloxane) may thus be summarised as follows:

a* Satisfactory methods for the preparation of suitable

samples have been established and samples prepared.

b. Suitable methods and conditions for the measurement of

molecular weight have been determined.

c° The main features of the degradation process as revealed

by two thermal analysis methods, namely TVA and TGA, have been

established*

d. Thus the reaction starts around 3501Co Tetramer and

trimer are the main products of degradation in vacuum.

Oxygen has a profound effect on the reaction.

eo Gas-liquid chromatographic methods have been devised for

the separation and analysis of products.

fo It has been established that neither residual catalyst

nor the molecular weight of the starting polymer have a sig-

nificant influence on the threshold degradation temperature or

the general characteristics of the thermal degradation reaction.

End blocking by 1,1,1,3,3,3-hexamethyldisilazane surprisingly

leads to a lower degradation temperature threshold although the

subsequent build up in degradation rate is slower.

Using the "sealed tube" technique described in section.F

of this chapter ania. ap.ropr•a•t analv]ical miethods• a sytrH

now be undertaken with a view to establishing the detailed mec-

hanism of degradation and the structural features upon which

-99 -

stability depends. The following topics seem to be relevant.

a. Further studies of thermal analysis using TGA and TVA.

b. Molecular weight changes during degradation.

c. Detailed analysis of volatile products.

d. Changes in the involatile residue.

e. Influence of molecular weight of the starting material.

f. Effect of end-stopping stabilisers.

g. Effect of polymer preparation - temperature, initiator,

etc.

It is anticipated that these studies could later be

extended to other polysiloxanes, for example, poly(diphenyl-

siloxane) and appropriate copolymers.

- 100 -

"^REFERENTCES

1. N. Grassie and JXD. Fortune, Makromol. Chem. 162, 93

(1972); 168, 1, 13 (1973); 169, 117 (1973).

2. N. Grassie, A. Scotney, R. Jenkins and T°I. Davis,

Chem. Zvesti, 26, 208 (1972).

3. P°RoEoJo Cowley and H.Vo Melville, Proc. Roy. Soc., A,

210, 461 (1952); 211, 320 (1952).

4. N. Grassie and E. Farish, European Polymer Jo, , 627

(1967).

5. N. Grassie, B.J.D. Torrance and J.B. Colford, J. Polymer

Sci., A-l, 7, 1425 (1969).

6. N. Grassie and I.G. Meldrum, European Polymer J., 4,

571 (1968).

7. N. Grassie and I°G. Meldrum, European Polymer J., 5,

195 (1969); 6, 499, 513 (1970); 7, 17, 613, 629, 645,

1253 (1971).

81 N. Grassie, JoB. Colford and I.G. Meldrum, J. Polymer Sci.,

A-i, 29 2817, 2835 (1971)..

9. N. Grassie, B.J.D. Torrance, JoD, Fortune and J.Do Gemmel,

Polymer, 6., 653 (1965).

10. J. Ditchburn, Proc. Roy. Soc., 236, 217 (1956).

E. Massey and F. Potter, RoI.C. Monograph, I, 2 (1961).

11. A.A. Noyes and P.A. Leighton, Photochemistry of Gases,

S(l .*j ... lA.2 ... ..

4 -, 1-~J -1t 11LA A~

12. N. Grassie and E.M, Grant, European Polymer J. 2, 255 (1906).

13. N. Grassie and B.JoD° Torrance, J. Polymer Sci°, Al, 6, 3303,

3315 (1,968).

14. R.Bo Fox, Progr. Polymf. Sci., 1, 45 (1967)o

15. LoG. Isaacs and R.B. FOx, U.S. Naval Research Lab. Report

No. 6339 (1965).

16. C.J.Mo Stirling, "Radicals in Organic Chemistry",

Oldbourne, London, 1965.

17. N. Grassie, JoG. Speakman and T.I.Davis, J. Polymer Sci.,A-i, 2 931 (1971).

18. L.N. Phillips, Trans. Plastics Inst., 3-2, 298 (1964).

19. 11. Patnode and D. Wilcock, J. Amer. Chem. Soc., H, 358

(1946).

20. A.R, Gilbert and S.N: Kantor, J. Polymer Sci., 40, 35

(1959)0

21c I.C. McNeill, European Polymer J. 6, 373 (1970).

22, N. Grassie and J.D° Fortune, Makromol. Chem., 168,

i (1973).

23. N. Grassie and D.Ro Bain, J. Polymer Sci., A-1, s,

2653, 2665, 2679 (1970).

""02 -

Unclassifiedoecuritv Classification

DOCUMENT CONTROL DATA- R & D(Security classification of title, body of abstract and indcxin- •nnototicn must be entered when the overall report is le~ssified)

I. ORIGINATING ACTIVITY (Corporate author) 2a. REPORT SECURITY CLASSIFICATION

Department of Chemistry _fUniversity of Glasgow, 2b. GROUP

G1 aSJ3G1 2 8 0Q0 Snn, and..3. REPORT TITLE E

Degradation Reactions in Polymers

4. DESCRIPTIVE NOTES (Type of report and inclusive dates)

Final Scientific 70 Feb 01 - 73 Jun 305. AUTHOR(S) (First name, middle initial, last name)

Norman Grassie, Roy Jenkins, John Cunningham and Ian G. MacFarlane

6. REPORT DATE 7a2. TOTAL NO. OF PAGES 7b. NO. OF REFS

73 Auguýs t 3 1 1123___ ____

Be. CONTRACT OR GRANT NO. 9a. ORIGINATOR'S REPORT NUMBER(S)

F61052-69-C-0026b. PROJECT NO. None

7342C. 9b. OTHER REPORT NO(S) (Any other numbers that may ba essigned

this report)

d. None10. DISTRIBUTION STATEMENT

11. SUPPLEMENTARY NIOTES 112. SPONSORING MILITARY ACTIVITY

Air Force Materials LaboratoryTech., Other I Wright-Patterson Air Force Base,

_ Ohio 4543313. ABSTRACT

This report is concerned with three distinct aspects of poly_5erdegradation and stability with the general aim of the production ofmaterials of improved stability through a more complete understandingof their degradation mechanism and its relationship to chemicalstructure.

The photothermal degradation of copolymers of methyl methacryla:and n-butyl acrylate covering the whole composition range has beenstudied at 1651C. The gaseous and liquid products, which consist ofhydrogen, carbon monoxide, methane, methyl methacrylate, n-butylacrylate, n-butanol.and n-butyraldehyde were analysed quantitativelyusing a gas chromatographic technique and the yields related tocopolymer composition. Zip lengths, ca.cu•at-ed. from molecular

-'1- and atii4t4'--on. . data. decrease with increasin- acrvlate

content of the copolymer but are higher than thoseobserved duringthermal degradation. Infra-red spectral changes in the residue areattributed to lactone formation and associated with the formationof butanolo The "cold-ring" or chain fragm.ent fraction of theproducts becomes increasingly more abundant as the acrylate contentof the copolymer is increased and. spectral differences - UOLO

original polymer have been accounted for. All the uroducts andprincipal features of the reaction are explained in terms of a radicaiprocess initiated by scission of pendantI acryae s and proragrLe:_

DD' No .1473

Security Classification

TISecurity Cl1assification

1 4. LINK A LINK B LKEY WORDS

ROLE WT ROLE WT ROLE T

Degradation of PolymersPhotothermal DegradationThermal Degradation

Stability of Polymers

Copolymers, Degradation of MethylMethacrylate -

n-Butyl Acrylate

Gas-Liquid Chromatography . -

T.G.Ao

ToV°A.

Products of Degradation of Polymers

Friedel-Crafts Polymers

Poly(Dimethyl Siloxanes)

Infra-Red Spectroscopy

Pyrolysis of Polymers .

Mechanism of Degradation of Polymers

Thermal Analysis

i C I

.Security Classification

Abstract (cont'd)

by a combination of depropagation, intra and intermolecular transferprocesses the relative importance of which depends upon copolymer

.composition. Differences from the thermal reaction and thecorresponding reaction in copolymers of methyl methacrylate and methylacrylate are discussed.

It is shown that a number of aromatic compounds, both carbo-cyclic and heterocyclic, may be copolymerized with dimethoxy-p-xylene-with stannic chloride as catalyst. Purification of materials andpreparations of copolymers are described.

The preparations of a number of poly(dimethyl siloxanes) aredescribed. Thermal analysis using TGA and TVA have shown thatthermal decomposition starts at approximately 360 0 C but this isdepressed somewhat by reprecipitation. Neither heating to 130'C todestroy residual catalyst nor the molecular weight of the startingpolymer have any significant influence on the threshold degradationtemperature or the general characteristics of the thermal degradationreaction. End-blocking lowers the degradation temperature thresholdalthough the subsequent build up in degradation rate is slower. Theprincipal products of degradation are cyclic trimer and tetramer andg.l.c. and infra-red methods are being devised for their analysis.