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1 DENSO Products Environmental Requirements DENSO Products Environmental Requirements DENSO Products Environmental Requirements DENSO Products Environmental Requirements (About raw materials (About raw materials (About raw materials (About raw materials, indirect indirect indirect indirect material material material materials, s, s, s, parts, parts, parts, parts, and products) and products) and products) and products) Version 1.0 Version 1.0 Version 1.0 Version 1.0 DENSO (China) Investment Co., Ltd. DENSO (China) Investment Co., Ltd. DENSO (China) Investment Co., Ltd. DENSO (China) Investment Co., Ltd.

DENSO Products Environmental Requirements DENSO … · 1 DENSO Products Environmental Requirements DENSO Products Environmental Requirements (About raw materials,(About raw materials,,,

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Page 1: DENSO Products Environmental Requirements DENSO … · 1 DENSO Products Environmental Requirements DENSO Products Environmental Requirements (About raw materials,(About raw materials,,,

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DENSO Products Environmental Requirements DENSO Products Environmental Requirements DENSO Products Environmental Requirements DENSO Products Environmental Requirements

(About raw materials(About raw materials(About raw materials(About raw materials,,,, indirectindirectindirectindirect materialmaterialmaterialmaterials,s,s,s, parts,parts,parts,parts, and products)and products)and products)and products)

Version 1.0Version 1.0Version 1.0Version 1.0

DENSO (China) Investment Co., Ltd.DENSO (China) Investment Co., Ltd.DENSO (China) Investment Co., Ltd.DENSO (China) Investment Co., Ltd.

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1. 1. 1. 1. PrefacePrefacePrefacePreface

Recently, with the increasing concern of emerging environment issues, many countries

and districts have formulated environmental regulations aiming to promote

environment protection. Among them, there are “The end life of vehicle of EU” and “The

Technical Policy for Recovery and Utilization of Automobile Products of China”, which

require automotive industry to comply with law. DENSO, as a leading automotive parts

manufacturer, to fulfill its corporate social responsibility, has committed to strengthen

its products environmental management actively.

In this document, DENSO has summarized its group companies’ requirements

regarding DENSO’s products environmental management. As a supplier of DENSO, we

expect you can join us to realize full compliance with pertinent environmental

regulations jointly based on profound comprehension of DENSO’s products

environmental principles.

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2222....RRRRequirements to suppiersequirements to suppiersequirements to suppiersequirements to suppiers

The following table shows you DENSO’s requirements to its suppliers regarding how to

deal with SoC issues when products are delivered to DENSO. Thank you for your

cooperation.

2.1 2.1 2.1 2.1 RequirementRequirementRequirementRequirement Please refer to the following table regarding DENSO’s requirements, relevant materials,

and submission timing.

Requirements Relevant materials Submission timing

(a)Complying with DDS2004

「Restrictions on the use of

substances of environmental

concern as materials

or product components」

DDS2004 -

(a)-1 Submitting

DDS2004 agreement

DDS2004 agreement ・Start a new trade

・Required individually

(b) Displaying note of

“DDS2004 Compliance” on

material specifications

- ・ Conclude a material

specification

(c)Providing material and

SoC information

JAMA Standard

Material Datasheet

(Hereinafter referred

to as JAMA SHEET)

・Required individually

DIS2320 - (d) Submitting ‘List of no SoC

containing evidence data’

and filing ‘no SoC containing

evidence : analytic result’

regarding substances of

EU ELV directive

List of no SoC

containing evidence

data

・Products delivered

・Required individually

(e) Establishing SoC-free

management system

SoC management

system check sheet

・Required individually

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2.2 2.2 2.2 2.2 Applicable suppliersApplicable suppliersApplicable suppliersApplicable suppliers Suppliers of raw materials, indirect materials, parts, and products

2.3 2.3 2.3 2.3 RRRRequirements in detailequirements in detailequirements in detailequirements in detail (a) (a) (a) (a) Complying with DDS2004Complying with DDS2004Complying with DDS2004Complying with DDS2004「「「「Restrictions on the use of substances of environmentalRestrictions on the use of substances of environmentalRestrictions on the use of substances of environmentalRestrictions on the use of substances of environmental

concern asconcern asconcern asconcern as materials or product components materials or product components materials or product components materials or product components」」」」

DDS(DENSO Design Standard)2004 has specified the target SoC restricted by DENSO

and detailed countermeasures so as to realize full compliance with environmental

regulations and satisfy the majority of automotive manufacturers’ standards. We expect

you can cooperate with us by complying with DDS2004.

DENSO expects all products received from suppliers can satisfy DDS2004. If delivered

products contain the substances restricted by DENSO, please take adequate measures

as soon as possible according to DDS2004. Regarding the target substances restricted

by DDS2004, they refer to GADSL. Please note that target substances restricted by

DENSO will also be revised in accordance with GADSL.

In addition, we will keep you be informed by relevant DENSO manufacturing site

(herein after referred to as DMS) when DDS2004 revised.

(a) (a) (a) (a)----1 1 1 1 Submitting DDS2004 agreementSubmitting DDS2004 agreementSubmitting DDS2004 agreementSubmitting DDS2004 agreement

Submitting DDS2004 agreement is to indicate that you have confirmed the content of

DDS2004, and agree to satisfy it. If there are any products or materials cannot satisfy

provisions of DDS2004, please get in touch with relevant DMS after listing target

products or materials as well as the possible date for switching.

(b) (b) (b) (b) Displaying note of Displaying note of Displaying note of Displaying note of ““““DDS2004 ComplianceDDS2004 ComplianceDDS2004 ComplianceDDS2004 Compliance”””” on material specifi on material specifi on material specifi on material specificationscationscationscations

To enhance suppliers’ awareness of DDS2004 compliance, please display the note of

“DDS2004 Compliance” on any written file specifying material’s properties (such as

material specifications). If material specifications are not used, you can display the

similar note on some written file (such as slip) related to the trades.

((((c) c) c) c) Providing information of materials as well as SProviding information of materials as well as SProviding information of materials as well as SProviding information of materials as well as SooooC C C C

In order to confirm regulation compliance of products, parts, and materials, and to

calculate recyclable rate, automotive manufacturers have to collect information

(especially SoC information) of products, parts, and materials. Parts manufacturers and

material manufacturers are often required to provide such data. Consequently, it

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becomes necessary for DENSO to collect these data from its suppliers. So, we expect you

can cooperate with us by providing these data.

In addition, we expect you can submit such data before due date after confirming

contents as follows.

1)Substances to be reported without fail

Substances restricted by DDS2004.(It is not applicable when content rate is below

the threshold specified.)Besides, 90 w% substances of each material should be

disclosed regardless of restriction by DDS2004 or not (such as main compositions).

2)Report sheet

Filling the data in JAMA SHEET, and sending it to requester after converting it to a

CSV file. During this process, please use error check function to make sure all errors

have been eliminated before sending.

(d(d(d(d) Submitting ) Submitting ) Submitting ) Submitting ‘‘‘‘List of List of List of List of nononono SSSSooooCCCC containingcontainingcontainingcontaining evidence evidence evidence evidence data’data’data’data’ and filing and filing and filing and filing ‘‘‘‘no no no no SSSSooooCCCC containingcontainingcontainingcontaining

evidenceevidenceevidenceevidence : analytic result : analytic result : analytic result : analytic result’’’’ regarding substances of EU ELV directive regarding substances of EU ELV directive regarding substances of EU ELV directive regarding substances of EU ELV directive

As you were previously notified, suppliers have to submit initial product inspection

reports before initial products are delivered to DENSO. Regarding specific SOC

restricted by EU ELV directive (it specifies 4 substances, they are Pb, Cd, Hg, and Cr6+),

please note that ‘list of content rate of 4 substances’ (to show they are SoC-free) should

be reported with initial product inspection reports.

Regarding the content rate, please conduct materials analysis according to DENSO

inspection standard (DIS) 2320, and file the analysis data (no SoC containing evidence)

in good conditions. DENSO expects you can submit it whenever required.

(e) Establishing SOC(e) Establishing SOC(e) Establishing SOC(e) Establishing SOC----free management systemfree management systemfree management systemfree management system

As a supplier of DENSO, to assure your products are SoC-free, DENSO expects you can

establish SoC-free management system.

Besides, in order to confirm the SoC free management system is established or not,

DENSO expects you can use the check sheet to conduct self-auditing, and improve the

deficiency existed.

Moreover, to confirm the real state of suppliers’ [SoC-free management system], please

allow DENSO to conduct adequate audit, when it is necessary.

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3. 3. 3. 3. Relevant termsRelevant termsRelevant termsRelevant terms

・・・・EU ELVEU ELVEU ELVEU ELV : It is commonly called ‘EU ELV(End of Life Vehicle) directive’, which became

effective from July, 2003. It is a directive regarding recyclable rates and substances of

environment concern. It has restricted the use of 4 substances of heavy metal (Pb, Cd ,

Hg, and Cr6+). It has stipulated that automotive manufacturers should declare the

recyclable rates to pass the vehicle type certification from December 2008.

・““““The Technical Policy for Recovery and Utilization of The Technical Policy for Recovery and Utilization of The Technical Policy for Recovery and Utilization of The Technical Policy for Recovery and Utilization of AAAAutomobile Products of Chinautomobile Products of Chinautomobile Products of Chinautomobile Products of China””””:

It is a regulation of disused vehicle released by China. It is similar to EU ELV and will

become effective from January 2010.

・・・・IndirectIndirectIndirectIndirect materials materials materials materials : Paint, adhesive, oil, coolant and so on, which are often mounted

in automotive vehicles. And solvent for cleaning, cutting oil and so on, which are often

used in DENSO’s manufacturing factory and it is possible for them to remain in

automotive vehicles finally.

・JAMAJAMAJAMAJAMA SHEET SHEET SHEET SHEET :Its official name is JAMA/JAPIA standard data sheet. It is jointly

developed by Japan Automobile Manufactures Association(JAMA)and Japan Auto

Parts Industries Association (JAPIA), which is generally used as a tool of substances

investigations.

・SOCSOCSOCSOC : Abbreviation of ‘Substances of environmental concern’.

・GADSLGADSLGADSLGADSL : Abbreviation of ‘Global Automotive Declarable Substance List’. This list is

created by the collaboration of automotive manufacturers, part manufacturers,

chemistry and resin industries. This is a list of dangerous substances often used in

automotive vehicle. It is widely used all over the world. As of March 2009, it has posted

about 2800 substances.

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4. 4. 4. 4. Contact usContact usContact usContact us

DENSO (China) Investment Co., Ltd.

Intellectual Property department(engineering management)

TEL: 86-21-5427-5533 Ext. 113

E-mail: [email protected]

[email protected]

Note: The content of this document and other relevant materials may be updated to

conform to the tightening of environmental regulations or to other changes of

conditions.