8
EXPLANATION OF MAJOR FUNCTIONS AND FEATURES Tuning can be done remotely from a connected device. Tuning automatically sets the switch to the optimal sensitivity. Sample use: Substrate detection with a rail width change When there is a change in the rail width or type of substrate, using remote tuning reduces the setup time required. Remote tuning models (HPX-AG01 & HPX-AG03) This switch warns if the scanning conditions are unsuitable by means of a second output (light-level drop alarm output). Sample use: Surface detection of liquids such as slurry An alarm signal indicating a drop in the light level is output if the inside wall of the pipe becomes dirty, avert- ing potential problems. Alarm output model (HPX-AG02) Unaffected by gradual light-level changes or stain buildup, this model provides stable detection.In addition, as the light level differentiation signal is transmitted as a second output, this model provides advance notice of sensitivity limitations. Sample use: Detection of small components moving through pipe The passage of small components can be detected reliably without concern for errors arising as a result of stain buildup in the pipe. Differential setting model (HPX-AG08) AG06 OUT1 OUT2 ON ON OFF OFF OFF ON AG07 Dual output model (HPX-AG06) Active zone model (HPX-AG07) Initial state After time passes Model-specific features Models with special features are available for a wide variety of applications. Data bank model (HPX-AG09) This model accepts the output of another switch or PLC and uses it together with the sensing data to determine switch output. Sample use: Top/bottom differentiation for parts With the output of a target-object detection switch as a trigger, the switch differentiates the top and bottom of a part. This reduces the number of wires that must be connected to the controlling device. Synchronous external input model (HPX-AG11) Type 1 data bank 3 Type 2 Synchronous external input model Output Switch output To synchronous external input Type 3 Type 4 data bank 2 data bank 1 data bank 0 Up to 8 sets (data banks) of settings (preset value, sensing mode, timer and so on) can be swapped either by external input or manually. Sample use: Differentiation of target objects after a type change When the sensing setup changes, switches can be reconfigured by an external device, with considerable savings in tuning man-hours. Sample use: Sheet position deviation detection Dual output model With upper and lower devia- tion limits set for a sheet's po- sition, two outputs enable the user to detect any deviation in the position of the sheet. Active zone model After positional reference points are set, a single output enables the user to determine whether devia- tion in the sheet's position is within the allowable range. Standard model Digital Fiber-Optic Switches Easy operation and high performance for a variety of applications * For product details, contact one of our sales representatives or an Azbil dealer. Dual display shows incoming light level and preset value side by side. High sensitivity and ultra long distance (1,200 mm with the standard HPF-T003 thru scan fiber in high power mode) Three types of auto-tuning: 2-point, BGS and % HPX-AG Series 1

Digital Fiber-Optic Switches - Azbil North America · 2016. 3. 8. · HPX-AG07-˜˜HPX-AG04- HPX-AG08-˜˜ HPX-AG03-˜˜ HPX-AG11-˜˜HPX-AG05-HPX-AG˜˜-3S NPN open collector 8–26.4

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  • EXPLANATION OF MAJOR FUNCTIONS AND FEATURES

    Tuning can be done remotely from a connected device.Tuning automatically sets the switch to the optimal sensitivity.

    Sample use:Substrate detection with a rail width change

    When there is a change in the rail width or type of substrate, using remote tuning reduces the setup time required.

    Remote tuning models (HPX-AG01 & HPX-AG03)This switch warns if the scanning conditions are unsuitable bymeans of a second output (light-level drop alarm output).

    Sample use:Surface detection of liquids such as slurry

    An alarm signal indicating a drop in the light level is output if the inside wall of the pipe becomes dirty, avert-ing potential problems.

    Alarm output model (HPX-AG02)

    Unaffected by gradual light-level changes or stain buildup, this model provides stable detection.In addition, as the light level differentiation signal is transmitted as a second output, this model provides advance notice of sensitivity limitations.

    Sample use:Detection of small componentsmoving through pipe

    The passage of small components can be detected reliably without concern for errors arising as a result of stain buildup in the pipe.

    Differential setting model (HPX-AG08)

    AG06 OUT1OUT2

    ON

    ONOFF

    OFF

    OFF

    ON

    AG07

    Dual output model (HPX-AG06)Active zone model (HPX-AG07)

    Initial state After time passes

    Model-specific featuresModels with special features are available for a wide variety of applications.

    Data bank model (HPX-AG09)This model accepts the output of another switch or PLC and uses it together with the sensing data to determine switch output.

    Sample use: Top/bottom differentiation for parts

    With the output of a target-object detection switch as a trigger, the switch differentiates the top and bottom of a part. This reduces the number of wires that must be connected to the controlling device.

    Synchronous external input model (HPX-AG11)

    Type 1data bank

    3

    Type 2Synchronous external

    input model

    Output

    Switch output

    To synchronous external input

    Type 3Type 4

    data bank2 data bank

    1data bank

    0

    Up to 8 sets (data banks) of settings (preset value, sensing mode, timer and so on) can be swapped either by external input or manually.

    Sample use:Differentiation of targetobjects after a type change

    When the sensing setup changes, switches can be reconfigured by an external device, with considerable savings in tuning man-hours.

    Sample use:Sheet position deviation detection

    � Dual output modelWith upper and lower devia-tion limits set for a sheet's po-sition, two outputs enable the user to detect any deviation in the position of the sheet.

    � Active zone modelAfter positional reference points are set, a single output enables the user to determine whether devia-tion in the sheet's position is within the allowable range.

    Standard model

    Digital Fiber-Optic SwitchesEasy operation and high performance for a variety of applications* For product details, contact one of our sales representatives or an Azbil dealer.

    �Dual display shows incoming light level and preset value side by side.

    �High sensitivity and ultra long distance(1,200 mm with the standard HPF-T003 thru scan fiber in high power mode)

    �Three types of auto-tuning: 2-point, BGS and %

    HPX-AG Series

    1

  • With 4-element LED and APC,light emission is twice as stable

    Superior timer functions

    Five sensing modes allow you to choose the response speed and sensitivity that is best for your application.

    Five selectable sensing modesNote: Numerical values assume optimum conditions

    High-accuracy detection

    Highspeed

    *APC output is produced when the auto power control’s compensation function nears its limit.

    HPX-AG Function Table

    Full auto-tuning

    Remote tuning

    Tuning error output

    Dual output setting

    Zone setting

    Differential setting + light-level differentiation setting

    Heartbeat output

    Control output latch

    APC output*

    Light level drop/stability margin alarm output

    Latch cancellation input

    Light emission LED control input

    Data bank switch input

    Synchronous external input

    � �

    Auto-tuning

    AG00

    AG01

    AG02

    AG03

    AG04

    AG05

    AG06

    AG07

    AG08

    AG09

    AG10

    AG11

    Remote tuning

    Specialdetection

    Advancedfunctiontimer

    Alarm output

    Special input

    Repeatability±5 µm or less (4б)

    With 1 mm core dia.HPF-T003 standard

    �ber unit

    Smallestdetectable object:

    5 µm dia.

    With 1 mm core dia.HPF-T003 standard

    �ber unit

    Detectabledisplacement:

    20 µm

    With HPF-D034coaxial �ber unit

    Highsensitivity Sensing mode Response speed Display maximum

    HP (high power)

    nL (normal)

    SF (semi-fast)

    FT (fast)

    HS (high speed)

    5 ms

    1 ms

    500 µs

    250 µs

    50 µs(NPN)58 µs(PNP)

    Performance

    Light emission level

    Timer setting range

    � Timer setting time

    Setting unit

    Note: APC controls the light emission level of the LED, but does not compensate for a drop in the received light level arising from other factors.

    Four-element LEDs shine brightly for longer than conventional ones, and LED brightness is moni-

    tored by Auto Power Control (APC), which regulates the current to maintain light emission at a constant level.

    Time

    A combination timer is provided together with the standard on-delay/off-delay and one-shot timer functions

    250 µs/500 µs

    1 ms to 5 ms

    6 ms to 99 ms

    100 ms to 900 ms

    1 s to 90 s

    500 µs

    1 ms

    100 ms

    1 s

    On-delayOff-delay

    One-shot

    � Time chartLO (light ON)

    Light

    ONDark

    OFF

    On-delay/off-delayOn-delay/one-shot

    Stability Shared feature (all models)

    Without APC

    1 2

  • MODEL NUMBER SELECTION

    00

    01

    02

    03

    04

    05

    06

    07

    08

    09

    10

    11

    00 –1S –L05 (typical model number example)

    NPN–1S

    –3S

    –5S

    PNP–2S

    –4S

    –6S

    ModelBasic model No.

    HPX-AG

    Output FeaturesCode

    Standard

    Remote tuning

    Alarm output

    Tuning error

    Advanced function timer

    LED light emission control (remote power control)

    Dual output, dual preset values

    Active zone setting

    Differential setting

    Data bank (4 sets of settings)

    Data bank (8 sets of settings)

    Synchronous external input

    Code lead-out *1

    Reduced wiring (main unit) *1

    Reduced wiring (expansion unit) *1

    2 m code (standard)

    5 m code

    Dedicatedmounting bracket1 pc

    End plates 2 pcs

    This dedicated bracket can be used instead of a DIN rail to mount a single ampli�er. It is not included with the ampli�er.

    End plates used when mounting on a DIN rail. They are not included with the ampli�er.

    HPX-PA04

    HPX-PA03

    Ampli�er unit accessories

    Model

    Main unitReduced wiring

    Code lead-outModel

    Features / ApplicationsAppearanceProduct name

    AG00AG01AG02AG03AG04AG05AG06AG07AG08AG09AG10AG11

    ����

    ��

    ������

    Expansion unit

    ��

    �����

    ��

    (Blank)

    –L05

    Note: Please refer to the compatibility list for compatible cables.Note: For models that comply with UL and S-mark standards, please contact Azbil Corporation.

    HPX-AG

    For the detection distance, refer to page A-043.

    *1

    3

  • SPECIFICATIONS

    AG00, AG01, AG04, AG09, AG10

    Preset value Received light level FUNC/CANCEL button

    – button+ buttonOutput indicator

    AUTO/OK button

    AG02, AG03, AG05, AG11

    Preset value Received light level FUNC/CANCEL button

    – button+ buttonOutput indicator

    Alarm output indicator (AG02, AG05)

    Tuning error output indicator (AG03)

    Output enable indicator (AG11)

    AUTO/OK button

    AG06, AG07, AG08

    Preset value Received light level FUNC/CANCEL button

    – button+ buttonOutput indicator

    52 Differential/light level differentiation display switch button (AG08)

    Preset value 1/2 switch button (AG07)

    CH1/CH2 display switch button (AG06)

    Auxiliary output indicator (AG07)

    AUTO/OK button

    *1. The operating temperature varies depending on the number of gang-mounted switch units as follows. 1 or 2 units: –20 to +55˚C; 3 units: –20 to +50˚C; 4 or 5 units: –20 to +45˚C; 6 units: –20 to +40˚C

    *2. The HPX-AG06 and HPX-AG07 do not have Fast or High Speed settings for the response time. After Semi Fast, the next fastest speed is Semi-High Speed (140 µs). For details on the response time for the HPX-AG08 (differential setting model), please contact Azbil Corporation. PNP High Speed output is 58 µs.

    Code lead-out typeType

    PNP open collector

    Reduced wiring type

    Main unit

    HPX-AG��-1S

    HPX-AG00-�� HPX-AG01-�� HPX-AG09-�� HPX-AG10-�� HPX-AG06-�� HPX-AG02-��HPX-AG07-�� HPX-AG04-�� HPX-AG08-�� HPX-AG03-��

    HPX-AG11-�� HPX-AG05-��

    HPX-AG��-3S

    NPN open collector

    8–26.4 Vdc (short-circuit current approx. 0.1 mA)Open or connection to positive side of power supply

    0–1 Vdc (short-circuit current approx. 0.1 mA)Open or connection to + side of power supply

    3V or less2V or less

    100 mA or lessCode lead-out typeType

    50 mA or less

    50 mA or lessReduced wiring type

    30 mA or less

    Single output model

    Dual output model

    Single output model

    Dual output model

    Red four-element LED (650 nm)

    12–24 Vdc ±10 % (ripple: 10 % max.)

    8 units

    Up to 15 expansion units can be connected.

    Output indicator (Turn on with output on)

    750 mW or less (30 mA consumption current with power supply voltage of 24V)

    HPX-AG��-2SHPX-AG��-4S

    HPX-AG��-5S HPX-AG��-6SExpansion unit

    Switching current

    26.4V

    Residual voltage

    Output withstand voltage

    Control output

    ON

    OFF

    External input

    Response time

    Mutual interference prevention

    Light emitter

    Power

    Output type

    Current consumption

    Model

    Control output

    External output

    Expansion unit addition

    Indicator

    Ambient light immunity

    Operating temperature

    Operating humidity

    Vibration resistance

    Shock resistance

    Protection circuits

    Case material

    Weight

    Input/output

    Specifications

    50 µs(High Speed)/250 μs(Fast)/500 μs(Semi Fast)/1 ms(Normal)/5 ms(High Power)*2

    Incandescent light: 5,000 lux max. Sunlight: 20,000 lux max.

    –20 to + 55*1

    35–85 % RH (without condensation)

    10–55 Hz, 1.5 mm peak-to-peak amplitude, 2 hours each in X, Y and Z directions

    500 m/s2, 3 times each in X, Y and Z directions

    Code lead-out typeType: Approx. 75 gReduced wiring type (main unit): Approx. 75 g

    Reduced wiring type (Expansion unit): Approx. 40 g

    Body: PC resin. Cover: PC resin

    Short-circuit protection circuit for power, malfunction prevention circuitat power ON (approx. 300 ms), power reverse connection protection circuit

    1 output 1 output

    1 input

    1 output 1 output 2 outputs 2 outputs

    2 inputs 3 inputs 1 input— —

    DETAILED VIEW OF THE OPERATING PANEL

    3 4

  • EXTERNAL DIMENSIONS (unit: mm)

    HPX-AG

    *1. Mounting bracket sold separately(catalog listing: HPX-PA04).

    *2. HPX-AG00-5S/6S and HPX-AG07-5SHPX-EG00-5S/6SOuter diameter: 2.6;insulator diameter: 1.2;nominal cross-section: 0.2 mm2

    Models other than the aboveOuter diameter: 4.2;insulator diameter: 1.2;nominal cross-section: 0.2 mm2

    *3. The reduced-wiring type expansion unit has a connector structure (male) for attaching additional units.

    10

    2.8 dia. holes × 2

    1

    15.9

    140˚

    105˚

    70.2 1(35.2)

    (3.3 dia. hole)

    (25.2) (16)

    (3×2.2)

    (3×

    3.3)

    Cable*2

    Mounting bracket*1

    Connector*3

    3.4

    (4.2

    )

    113.

    7

    (4.4

    )33

    .9

    8.9

    6.2

    5

  • WIRING DIAGRAM FOR AMPLIFIER

    � HPX-AG00/AG07

    NPN open collector output PNP open collector output

    Output

    Output

    Output 1

    Output 1

    Output

    Output

    Data bank switch input 1

    Data bank switch input 2

    Data bank switch input 3

    Data bank switch input 1

    Data bank switch input 2

    Data bank switch input 3

    Output 1

    Output 1Output 2

    Output 2

    Output 2

    Output 2

    Output

    Output

    12 to 24 Vdc

    Main circuit

    Load

    Brown

    Black

    Blue

    Brown

    Input signal

    Input signal Input signal

    Input signal

    Black

    Blue

    Pink

    Brown

    Black

    Orange

    Blue

    Brown

    Black

    Brown

    Black

    Blue

    Pink

    White

    Gray

    Brown

    Black

    Blue

    Pink

    White

    Gray

    Orange

    Blue

    Brown

    Black

    Orange

    Blue

    Pink

    Brown

    Black

    Orange

    Blue

    Pink

    Brown

    Black

    Blue

    Pink

    Brown

    Black

    Blue

    12 to 24 Vdc

    12 to 24 Vdc

    12 to 24 Vdc

    12 to 24 Vdc

    12 to 24 Vdc 12 to 24 Vdc

    12 to 24 Vdc

    12 to 24 Vdc

    12 to 24 Vdc

    � HPX-AG01/AG04/AG11

    � HPX-AG02/AG03/AG05

    � HPX-AG06/AG08

    � HPX-AG09/AG10

    Note: The HPX-AG09-* does not have data bank switch input 3.

    The output switching device is FET.Reduced wiring type expansion units are not equipped with a power wires (brown and blue) since power is supplied through the main unit.

    Load

    NPN open collector output PNP open collector output

    NPN open collector output PNP open collector output

    NPN open collector output PNP open collector output

    NPN open collector output PNP open collector output

    Model Input signal (pink)Remote tuning inputLatch cancellation inputSynchronous external input

    Main circuit

    Main circuit

    Main circuit

    Load

    Load

    Main circuit

    Main circuit

    Main circuit

    Main circuit

    Main circuit

    Main circuit

    Load Load

    Load Load

    Load Load

    Load Load

    Load

    Load

    AG01AG04

    AG11

    Model Input signal (pink)Remote tuning inputRemote tuning inputLight emission LED control input

    AG02AG03

    AG05

    5 6

  • OPERATION

    HPX-AG

    Press

    Press

    5 ms

    1 ms

    500 µs

    250 µs

    Sensingtypes

    Responsetime

    Maximumdisplay value

    High Power

    Normal

    Semi Fast

    Fast

    SemiHigh Speed 140 µs

    +

    Press

    Press

    FUNCCANCEL

    AUTOOK

    FUNCCANCEL

    AUTOOK

    High Speed

    NPN: 50 µsPNP: 58 µs

    Timer types

    No timer

    On-delay

    Off-delay

    One-shot

    On-delay · One-shot

    On-delay · Off-delay

    PressPress

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    +

    Heartbeat

    Output latch

    +AUTO

    OK

    Press

    Press

    Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK Normal

    display

    Percent

    Peaklightlevel

    Bottomlightlevel

    Peak andbottomlight levels

    Preset value

    Preset value

    Peak value

    Bottom value

    Incominglight level

    Relativevalue *

    Peak value

    Bottom value

    Incominglight level

    Incominglight level

    MenuDisplay(green)

    Display(red)

    Indicationtype

    Disable display shift

    Enable display shift

    Enable display shift

    Disable display shift

    Shift amount, shifted value

    Press

    Press

    Press

    Press

    Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK

    AUTOOK

    AUTOOK

    +

    +

    Disable monitor sleep

    Enable monitor sleep

    Press

    Press

    Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK –

    +

    Hold time 2 s

    Hold time 10 s

    Permanent hold–

    +

    Press

    Press

    Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK

    Lock all keys

    Block all key operations except for tuning

    Press

    Press

    Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK –

    +

    Do not invert

    Invert

    +

    Press

    Press

    Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK

    No selection

    Light level drop alarm output

    Stability safety margin alarm output–

    +

    Press Press

    PressPress

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK

    Designation of data bank number by external input

    Data bank 7 selection

    Data bank 6 selection

    Data bank 0 selection

    Press Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    +

    Off-enable

    On-enable

    Press

    Press

    Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK –

    +

    Do not initialize

    Initialize

    Press Press

    Press

    FUNCCANCEL

    FUNCCANCEL

    AUTOOK

    AUTOOK

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    *1

    *1

    *1

    *1

    Sensing type

    Key lock type

    Display inversion

    Alarm output*1

    Data bank*1

    Synchronous extemal input*1

    Initialization

    Timer type

    Indication type

    Displayed value shift function

    Monitor sleep modetype

    Display hold time

    *1. This function is indicated only on certain models.For more details on the operation of the HPX-AG08, refer to the user’s manual.

    Initialize

    Do not initialize

    Return to normal operation after initialization

    Press

    Nor

    mal

    ope

    ratio

    nN

    orm

    al o

    pera

    tion

    Nor

    mal

    ope

    ratio

    nN

    orm

    al o

    pera

    tion

    Nor

    mal

    ope

    ratio

    n

    Nor

    mal

    ope

    ratio

    nN

    orm

    al o

    pera

    tion

    Nor

    mal

    ope

    ratio

    nN

    orm

    al o

    pera

    tion

    Nor

    mal

    ope

    ratio

    nN

    orm

    al o

    pera

    tion

    Nor

    mal

    ope

    ratio

    n

    7

  • HANDLING

    If it is necessary to extend the cable, use wire with a cross-

    sectional area of 0.3 mm2 or more that is no longer than 100 m.

    If the wiring for the photoelectric switch is run through the same

    conduit as high-voltage or power lines, induction may cause

    malfunction or damage. Route the wiring in a different conduit or

    in its own conduit.

    When using an off-the-shelf switching regulator, ground the

    frame ground and the ground terminal. Otherwise, switching

    noise may cause malfunction.

    When a load such as a capacitive load or an incandescent lamp

    is connected which results in an inrush current that exceeds the

    switching capacity, connect a current-limiting resistor between

    the l oad and the ou tpu t te rm ina l . (O ther w ise, t he ou tpu t

    short-circuit protection may be activated.)

    About 200 ms is required for switch operation to stabilize after

    power is supplied.

    When the switch is used in a dusty environment, take measures

    to prevent dust from accumulating on the sensing surface, such

    as putting the fiber unit in a sealed case and using an air purge.

    If the switch is used where there is strong ambient light, block

    the light with a hood, etc., or change the orientation of the switch

    and then check to be sure that the switch does not malfunction.

    Although oil-resistant cables are used, do not use the switch

    w h e r e t h e c a b l e i s a l w ay s ex p o s e d t o o r c o u l d b e c o m e

    immersed in water or oil. Also, prevent the ends of the cable

    from coming into contact with water or oil.

    I f water or o i l gets on the sensing sur face, the swi tch may

    malfunction. Install a shielding plate or the like to protect it.

    Do not use the switch where it may be af fected by chemical

    fumes (organic solvents, acids, alkalis, etc.).

    When the sensing surface of the fiber becomes dir ty, lightly

    wipe the dirt off with a soft clean cloth. Do not to use an organic

    solvent such as benzene or thinner.

    Pu l l i ng t he c ab le w i t h exc es s i ve fo r c e may c ause a d i s -

    connection. Force should be less than 50 N.

    The bending radius of the cable where it exits the amplifier unit

    must be 30 mm or more. Also, do not use the cable in a manner

    that repeatedly subjects it to bending stress.

    The detection distance or indicated value may differ from case

    to case due to variations between individual units, installation

    conditions, and the type of fiber unit.

    1. Precautions for wiring 2. Precautions for handling�

    Before use, thoroughly read the “Precautions for use” and “Precautions for handling” in the Technical Guide on pages A-141 to A-156 as well as the instruction manual and product specification for this switch.

    7 8