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Building Blocks for Commercialization
We intend to be the leading manufacturer of fuel cell products fWe intend to be the leading manufacturer of fuel cell products for or the global stationary power generation marketthe global stationary power generation market
Structured products to serve a variety of power generation applications
Market assessment to determine early markets for fuel cells utilization
Attaining customer valuation of product attributes
Assuring adequate production capacity to meet market demand
Developing distribution channels to connect products with targeted markets
“Current focus is execution”
FuelCell Energy Products
Introductory power plant ratings of 250 KW, 1.0 MW and 2.0 MW
MO25792901
DFC® 300
DFC® 1500
DFC® 3000
DFC/Turbine Combined Cycle
Finalize ‘proof-of-concept’ testing with 60kW turbine (30kW testing complete)
Complete concept design for 40 MW plant
“Right sizing” of initial application
DFC ComponentsDFC Components
Fuel Cell ConstructionFuel Cell Construction
ANODE
CATHODEBIPOLAR PLATE
ELECTROLYTE
FUELFLOW
OXIDANTFLOW
FuelCell Energy Products
Building block approach provides scalability and a standardized product to manufacture
Product Design is ScalableProduct Design is Scalable
MO2492a
Fuel CellStack
Module
The Power PlantModule
DFC Cogeneration OptionsDFC Cogeneration Options
Standard Production Equipment AvailableStandard Production Equipment Available
ELECTRIC
ABSORPTION CHILLING
STEAM / HOT WATER GENERATION
Courtesy: www.broadusa.comCourtesy: www.broadusa.com
Courtesy: www.turbosteam.comCourtesy: www.turbosteam.com
Courtesy: /www.jbchrsg.comCourtesy: /www.jbchrsg.com
Source: Energy Information Administration
Convergence of Power Demand, High Power Cost, GridConstraints & Environmental Factors Drive Early Adopters
Ozone Non-Attainment ClassificationsMarginalModerate
SeriousExtreme (LA) & Severe
Significant Grid Constraints
States with High Electricity Prices
Comparative Efficiencies of Electric Power Plants
Engines
Direct FuelCell®
Coal/Steam
SYSTEM SIZE (MW)0.1 1 10 100 1000
10
30
50
70 DFC®/Turbine
EFFI
CIE
NC
Y, %
(LH
V)
PA/PEM FCGas Turbines
CombinedCycle
0.01
Microturbines
Operating CharacteristicsOperating Characteristics
Base Load PlantServes as online backupUnattended operation
OutputReal power settingReactive power setting
TurndownTurndown is 50%w/o efficiency penalty
0
10
20
30
40
50
60
0 20 40 60 80 100 120
Power Plant Load,%
Electrical Conversion Efficiency, %
Unmatched Emissions Performance Facilitates DFC®
Siting (Natural Gas)
Microturbine State of the Art Conventional Direct Fuel Low Nox Recip Engine Cell
Recip Engine
0
5,000
10,000
15,000
20,000
0
25
50
75
100
125
NOx(ppm)
NOx**(lbs/MW-Yr)
17, 200 lb/MW-Yr78 ppm
4, 100 lb/MW-Yr9 ppm
4,000550,000
17 lb/MW-Yr< 0.1 ppm
** At 95% Capacity Factor, ISO Conditions,Natural Gas Fuel
NOx (ppm) NOx (lb/MW-Yr)
543,500 lb/MW-Yr
3,750 ppm
High Value Sites
Hospitals Office Buildings
Manufacturing Universities
Hotels
MO251273000
Waste Water Treatment Facilities – A Unique Opportunity
Uses anaerobic digester gas from industrial and municipal waste water treatment facilitiesUse of “bio” gas makes this a “renewable” application.King County (pictured here), Kirin Brewery
Net Cost to a “Grid Support” CustomerNet Cost to a “Grid Support” Customer
0
2
4
6
8
10
12
14
CurrentRaw Elec
Cost
Avoided/Deferred
T&D
EmissionsCredits
ReducedLine Losses
VARSupport
Net Elec Cost
cents/kwh
1¢-4¢
0¢-1¢
3¢ – 8¢
10¢0.5¢-1.0¢
Realized Cost Potentially 20Realized Cost Potentially 20--70 Percent Less70 Percent Less
3¢
0.5¢-1.0¢
Incentives Today, Volume Tomorrow
Net Cost to an “End Use” CustomerNet Cost to an “End Use” Customer
0
2
4
6
8
10
12
14
Current RawElec Cost
Heat Reliability/Security
EmissionsCredits
Net Elec Cost
cents/kwh 10¢
3¢
1¢ -2¢
0.5¢-1.5¢
0¢-1¢
5.5¢-8.5¢
Realized Cost Potentially 15Realized Cost Potentially 15--45 Percent Less45 Percent Less
Incentives Today, Volume Tomorrow
Market Opportunities – Incentives
Government Incentives Encouraging Clean, Efficient Fuel Cell PowGovernment Incentives Encouraging Clean, Efficient Fuel Cell Power Plantser Plants
InternationalGermany – 5 Eurocent/kWh credit, combined heat and power plantsJapan – 50 percent subsidy, wastewater treatment projects
U.S. Twelve states with fuel cell specific programsKey focus states include California, New Jersey, New York, Massachusetts, ConnecticutMichigan, Ohio, Texas legislation formulating
Assuring Adequate Manufacturing CapabilityAssuring Adequate Manufacturing Capability
Torrington CT Manufacturing Facility65,000 ft² facilityFabricate cell and assemble stacksExpandable to 400 MW’s / year
World-Class Partners
LADWPSouthern Co.
AMEADOEDODEPA
USN/CG
CMS Viron Energy ServicesChevron Energy Solutions
PPL Energy Plus
Emergent EnergyMWH Energy Solutions
General Dynamics
Strategic Development PartnersGlobal Original Equipment ManufacturersEnergy Solutions CompaniesSpecial Market Developers
Caterpillar DCX/MTUMarubeni
12 MW Backlog
250kW UnitsLADWP (2) Natural GasMarubeni – Kirin Anaerobic Digester GasMarubeni – Fukuoka Anaerobic Digester GasMarubeni (7) Natural GasPPL – U.S. Coast Guard – Natural Gas/CogenPPL – Starwood Hotels (2) – Natural Gas/CogenPPL (4) Natural Gas/CogenUCONN Natural Gas/CogenMTU – IZAR Natural Gas/CogenMTU – Deutsche Telecom Natural Gas/CogenMTU – EnBW/Michelin Natural Gas/CogenMTU – E-on/Degussa Natural Gas/CogenMTU – IPF KG Natural Gas/CogenMTU – VSE AG Natural Gas/Cogen
1 MW UnitKing County Anaerobic Digester Gas
625kW UnitU.S. Navy Logistic Fuels
2 MW UnitsDOE/Global Energy Coal Derived SyngasMarubeni Natural Gas
A Powerful Opportunity for Distributed Generation
First mover in stationary power fuel cell products
Direct FuelCell – clean, efficient, economical, sitable, generation or cogenerationFocus on commercial and industrial customersSeeding units into target customer groupsManufacturing, facilities establishedWorld-class distribution partnersStrong financial position