DKR- Deutsche Gesellschaft für Kreislaufwirtschaft und Rohstoffe mbH

Ihr Partner für nachhaltigen Ressourceneinsatz, Rohstoffhandel und Logistik.

2011, Q 1

2

DKR-Firmenprofil

• Gegründet: 30. März 1992

• Geschäftssitz: Köln-Porz

• Gesellschafter: Der Grüne Punkt – Duales

System Deutschland GmbH

• Eigenkapital: 4 Mio. €

• Personal: 40 MitarbeiterInnen

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DKR Company Profile

• Founded: March 30, 1992

• Headquarters: Cologne-Porz

• Shareholders: Der Grüne Punkt – Duales

System Deutschland GmbH

• Equity: 5.3 million euros

• Personnel: 34 employees

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1.000.000

740.000

250.000170.000

75.000 65.000

Glas Kunststoff EBS Papier FKN Weißblech

DKR- Stoffstrommanagement

Angaben pro Material in t/a

Gesamtmenge: 2,3 Mio. t/a

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DKR Material Flow Management

Glass Plastics RDF Paper BeverageCarton

Tin Plate

Information for each material in tons per year

Total amount: 2.3 million tons per year

1,000,000

740,000

250,000170,000

75,000 65,000

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Source: DSD

Contract agreements Financed by Green Dot licence fees

Duales SystemDeutschland

Retail trade

Waste Management CompanyCollection and sorting

Recycling

Secondary feedstocksOther products

Packagingmanufacturer

Filler/bottler

Packed product

Consumer

•Sale of products

•Consumption of product and disposal of packaging in DSD collection

•Manufacturer purchases license

for disposal

•Transfer of raw materials into production

General Business Model DSD

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Glass

Paper, cardboard

Tinplate

Aluminium

Composites

Plastics

Material

70%

1996 - 1998

60%

70%

50%

50%

50%

Since January 1, 1999

75%

70%

70%

60%

60%

60%(of this 60 %

material recycling!)

Minimum recovery targets in percent by mass

15% (60%)

15% (60%)

15% (50%)

15% (50%)

15% (22,5%)

EuropeanDirective94/62 (2004/12)

Source: Duales System Deutschland GmbH

Germany’s Packaging Ordinance - Targets

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Infrastructure for Waste Collection in Germany

Who pays for what?

Yellow bag/bin

(Plastics/Metals etc.)

Householdwaste

BiowasteContainer/bin

(paper/cardboard)Bottle bank

(Glass)

Dual Systems

Dual Systems

Dual Systems

Up to 25 %

Localauthorities

75 %

Source: Duales System Deutschland GmbH

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Technik heute: Automatische Sortierung nach Kunststoffarten

FKN

PE

PS

PET

PP

Mischkunststoffe

Sammlung dualeSysteme

Trommelsieb

Magnet-scheider

Wirbelstrom-scheider

NIR-Sortierung

Weißblech

Aluminium

NIR-Trenner für Kunststoffarten

Windsichter

Kunststofffolien

1010

Technology Today: Automatic Sorting according to Type of Plastic

Beverage Cartons

PE

PS

PET

PP

Mixed Plastics

Dual System Collections

Trommel Screen

Magnetic Separator

Eddy Current Separator

NIR Sorting

Tinplate

Aluminum

NIR Separator for Types of Plastic

Wind Sifter

Plastic Films

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Verwertung auf drei Wegen

• Werkstoffliches Recycling

– Altkunststoffe werden zu neuen Produkten umgeschmolzen (alle Nedvang Kunststoffe: PE, PP, Folie, PET, MK)

• Rohstoffliche Verwertung

– Einsatz von aufbereiteten Kunststoffabfällen als Reduktions-mittel in der Roheisenerzeugung (nicht für Nedvang-Material)

• Energetische Verwertung

– Nutzung des Energiegehalts der Kunststoffe zur Substitution von Primärenergieträgern (nur Sortierreste)

1212

Recovery in Three Ways

• Material Recycling– Old plastic materials are melted

down into new products

• Raw Material Recovery– Use of processed plastic waste as

a reduction agent in crude iron production

• Energy Recovery– Use of the energy content from

plastics as a substitute for primary energy sources

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Range of Services for Transparency

• Specialized waste management company: dealer & broker

• ISO Certificate 9001:2008

• Determining the annual mass flow for sales packaging from waste producers to the final recipients

• Examining sorting plants by certified experts to ensure quality

• Guaranteed legally-compliant and professional recycling and

disposal

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Quality Management

sorting secondary

raw material10 qualities:

PET, PE, PP, Films, Mixed Plastics, Tinplate, Alu, Beverage carton, Paper/Cardboard, Residuesheterogeneous plastic

waste from the Dutch collection

market for recycling material

requirements

intake quality controll by mobile teams

tested dispositions

evaluated by stastical methods

definition of quality standards

(DSD/DKR specifications)

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Recycling Requirements Nedvang

• Acceptance and adaptation of DSD/DKR material specifications for the sorting output

• Alignment and harmonisation of marketable material fractions according to the market standards

• Nedvang (DSD) spezifications numbers:• PET 328-1• Polyethylen 329• Polypropylen 324• Films 310• Mixed Plastics 350-1• Tinplate 410• Aluminium 420• Beverage cartons 510• Paper/cardboard 550• Residues • valid specifications available at Nedvang and DKR homepages

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Certification of Recyclers

• Recyclers for all material streams have to be certified

• Certificates were checked of independent experts licensed by the German Chamber of Commerce (IHK)

• Requirement on behalf of Nedvang of certified final reprocessing in Europe

• Requirement from the German authorities for the notification process – international shippment of waste

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Werkstoffliches Recycling: Neue Produkte

Folien Zerkleinern Waschen / Trennen nach Dichte Trocknen

Flaschen

Verfahren Verfahren Verfahren

Schwimm-Sink- Hydrozyklon- Zentrifugen-

Aufbereitungsschritte

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Material recycling (1)

crushing

washing / separation by

density

e.g. fims

e.g. bottles

sink-float process

centrifuge

drying

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Umschmelzen im Extruder

Regranulat zur Weiterverarbeitung

Kunststoffverarbeitung z.B.Blumenkästen, Rohre, Folien

Werkstoffliches Recycling: Neue Produkte

Regranulierung und Fertigprodukte

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Material recycling (2)

remelting convertingregranulating new productsextrusion

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Folie in Ballen (PE-LD)

22

Ballen Polypropylen (PP)

23

Ballen Polyethylen (PE)

24

Ballen Mischkunststoff

25

Ballen Polyethylenterephthalat (PET)

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Einsatzmöglichkeiten von Sekundärrohstoffen

Sekundärrohstoff Produkt

Kunststoff Folien, Rohre, Automobilteile, Verpackungen, Landschafts- und Gartenbaumaterialien

Glas Behälterglas

Papier alle Arten von Recyclingpapieren und -kartonagen

PPK aus den dualen Systemen

Recyclingpapiere

FKN Recyclingpapiere

Weißblech Neustahl

2727

Possibilities of Use for Secondary Raw Materials

Secondary Raw Material Product

PlasticsFilm, pipes, automotive components, packaging, gardening and landscaping materials

Glass Container glass

Paper All types of recycled paper and cardboard

PPK from dual systems Recycled paper

Beverage Cartons Recycled paper

Tinplate New steel

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Praxisbeispiele werkstofflicher Stoffströme

Ballenware Aufbereitung Märkte (Beispiele)

Folie PE-LD-Regranulat Rohre, Profile, Platten

PP PP-Regranulat Automobilindustrie

PE PE-HD-Regranulat Rohre, Profile, Eimer, Paletten,

Rasengitter

MK PO-Regranulat

PO + andere Kunststoffe

Profile, Rohre, Paletten

Formteile, Palisaden, Gartenbau

PET PET-Mahlgut dünne Fasern für Textilien

dicke Fasern für Möbel

2929

Practical Examples of Material Flows

Baled Goods Processing Markets (Examples)

Film PE-LD regranulate pipes, profiles, sheets

PP PP regranulate automotive industry

PE PE-HD regranulate pipes, profiles, buckets, palettes,

lawn grids

MK PO regranulate

PO + other plastics

profiles, pipes, palettes,

fittings, palisades, landscaping

PET PET ground material thin fibers for textiles,

thick fibers for furniture

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Produkte für industrielle & gewerbliche Kunden

Pflanzgefäßeaus PO

Weg aus PO-4-Kantprofilen

Ecorasteraus PO

Wartungsschacht aus PE-LD / PO

Kontrollschächteaus PO

Verlegeplatte aus PO

Palisaden aus PO &PE-LD

3131

Products for Industrial & Commercial Customers

Plant container made of PO

Walkways made ofPO- 4-edge profiles

Ecorastermade of PO

Maintenance shaft made of PE-LD / PO

Control shaftmade of PO

Installation plate made of PO

Palisade made ofPO & PE-LD

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Produktbeispiele für Endverbraucher

Eimer aus PE-HD

Schraubenbox aus Styropor/PS- Regranulat

Abfalleimer aus PP

Pflanzschalenaus PP oder PS

Komposter aus PE-LD, Eimer aus PE-HD

Schaukelpferd aus PE-HD & PE-LD

Stuhl aus PP

3333

Product Examples for End Users

Buckets made of PE-HD

Screw box made of Styrofoam/PS- regranulate

Waste bins made of PP

Planting containers made of PP or PS

Compost container made of PE-LD, bucket made of PE-HD

Rocking horse made of PE-HD & PE-LD

Chair made of PP

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Ihr KontaktName: Gisela JörnFunktion: Leiterin internationaler Kunststoff -HandelTel.: +49 2203 93 17 – 424E-Mail: gisela.joern@dkr.de

www.dkr.de

Danke für Ihre Aufmerksamkeit, Fragen?Thank you for your attention, questions?