DPR Bridges

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    FEASIBILITY STUDY ANDPREPARATION OF DPR

    FOR BRIDGE PROJECTS

    FEASIBILITY STUDY ANDPREPARATION OF DPR

    FOR BRIDGE PROJECTS

    1

    Ashok Kumar

    Chief EngineerMinistry of Road Transport & HighwaysGovt. of India

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    2. STAGES IN PROJECT PREPARATION

    • Pre-feasibility report – Possible locations

     – Nature of crossing

     – Traffic scenario

    • Feasibility report (FR)

     – Preliminar surve and data collection

    2

     

     – Preliminary investigations of alternative sites

     – Rough cost assessment for various alternatives

     – Economic viability (IRR)

     – Special design requirements, if any

     – Model study, if required

     – Schedule of pre-construction activities

     – Recommendations

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    • Detailed project report (DPR) – Detailed surveys and investigations on the approved

    site and alignment

     – Detailed design and drawings

     – Realistic cost estimate

     

    3

     – en er ocumen s nc u ng o uan es anspecifications

     – Work programme

     – Quality assurance system

     – Maintenance Manual

     – Any other special requirements

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    3. DATA COLLECTION

    • Index map, site plan and contour survey plan

    • Topographical and catchment area map• Geological map

    • Traffic data including pedestrian traffic likely to use the bridge•

    4

     

     – Longitudinal and cross-section of river – Catchment area characteristics - rainfall pattern and run-off

    physical characteristics (slope, soil) – River/channel characteristics - river flow pattern i.e.

    perennial/seasonal and river traffic, physical features – Flood data records and water levels i.e. HFL, OFL and LWL – High and low tide levels for tidal channels (HTL and LTL)

     – Requirement of navigational clearance both horizontal andvertical

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    • Subsoil data (IRC:78)

    Soil characteristics and erodibility of bed and bank

    Foundation investigation by boring to ascertain data on S.B.C. and

    settlement

    Surface and sub-surface soil investigation for immediate approaches

    Construction materials

    Sources and quality

    • Environmental data

    5

    Quality of air, water and ground soil Impact of bridge on marine life and other environmental conditions

    Severity of environment w.r.t corrosion (severe/moderate)

    Wind and seismic data

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    • Details of existing utility services and need for

    relocation, if any

    • Data on the existing bridges upstream and downstream

     – Len th and s an arran ement

    6

     

     – Vertical clearance

     – Substructure and superstructure

     – Foundations and protection works – Special features, if any

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    4. CRITERIA FOR SITE SELECTION

    • Generally dependent on road alignment up to say200m length. Beyond 200m length, bridge settingis to be decided first and road alignment will followthe same.

    • S uare or skew crossin with an le of skew

    7

     

    • Defined banks and spread of water at HFL/HTL

    • Proximity of existing bridge

    • Requirement of bank protection

    • Alignment and length of approaches

    • Access to site

    • Aesthetic consideration

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    5. ANALYSIS OF DATA AND

    FIXING DESIGN PARAMETERS• Determination of HFL/LWL

    • Design discharge and velocity of flow

    • Linear waterway and span arrangement

     

    8

     

    • Horizontal and vertical clearances and freeboard inthe approaches

    • Subsoil data in foundation• Floor protection works

    • Flyovers & Interchanges – proper traffic circulation

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    6. CONSIDERATIONS FOR SPAN

    ARRANGEMENT• Piers to be preferably in line with the existing bridge

    piers in case of proximity to avoid concentration of flowand turbulence

    • Span length depends on type of founding strata

    • Cost of superstructure vis-a-vis foundation and

    9

     

    substructure• Time of construction

    • Design efforts and time required

    • Ease of construction

    • Availability of suitable contractors

    • Easy repairs and replaceability of superstructure

    • Riding quality

    • Aesthetics

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    7. TYPE OF SUPERSTRUCTURE• Simply supported, continuous or balanced cantilever for

    conventional bridges

    • Cable stayed and suspension bridges for long spans

    • R.C.C. Solid slab for spans upto 10 metre• Voided R.C.C. slab for 10 to 20 metres span

    • Simply supported R.C.C. T-beam and slab for 10 to 25 metre

    10

    • Simply supported precast/cast-in-situ P.S.C. girders and

    R.C.C. deck slab for spans 25 to 40 metre

    • Simply supported P.S.C. box girders upto about 60 metre

    • Continuous P.S.C box girders or bow string girders upto 120to 150 metre span built with cantilever segmental construction

    method.

    • Continuous arch bridges in R.C.C./P.S.C.

    • Steel girders with composite R.C.C. deck slab.

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    8. TYPE OF SUBSTRUCTURE• Solid wall type pier

    • Circular column type pier (specially

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    • Solid wall type abutment

    • Spill through column type abutment

    • Straight/splayed return walls

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    9. TYPE OF FOUNDATION

    • Circular well• Dumbell/Double-D shape well

    12

    • Pile foundation - bored pilescommonly used

    • Shallow isolated open foundation

    • Raft foundation

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    10. DECK CONFIGURATION• Two lane bridges• Multi-lane bridge with median verge and divided

    carriageway• Width between outer most faces of railing kerb to

    be same as the formation width in the immediate

    13

    • Footpath width minimum 1.50 m

    • Width of median verge should preferably be kept

    same as in the immediate approach• Railing in combination with crash barrier for major

    bridges, flyovers, R.O.Bs

    • Cross slope in deck and footpath

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    11. MISCELLANEOUS ITEMS• Wearing coat on bridge deck

     – Concrete wearing coat not recommended due

    to problem of cracking and replacement

     

    14

     – um nous concre e usua y mm cover 10 to 15 mm thick mastic asphalt water

    proofing layer

     – Mastic asphalt layer (25 mm thickness ormore) over 40 mm thick bituminous concrete

    layer for heavy traffic condition.

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    • Expansion Joints - MOST Interim

    Specifications & IRC: SP: 69 – 2005Guidelines and Specifications – Copper strip with polysulphide filling for small

    gaps – Slab seal joint

     – Stri seal oint u to 70 to 80mm a

    15

     

     – Modular joint for larger gaps – Compression seal

     – Asphaltic plug joint (suitable for rehabilitation

    projects) – Finger type joints for large movement

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    • Bearings

     – Sliding plate bearings for spans around 15 metre

     – Metallic rocker and rocker-cum-roller bearings (IRC 83-

    Part I)

     

    16

     – as omer c ear ngs - ar

     – POT cum PTFE bearings suitable for larger spans and

    multi-directional rotation (IRC 83 – Part 3)

     – Knuckle and pin bearings

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    • Utilities & Access for Inspection

     – No water pipe line should be in contact with the bridge

    components

     – P&T and electric cables to be taken in duct supported by

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     – Maintenance platform around pier

     – Continuous cantilever walkway at soffit level on either

    side of box girder

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    12. DETAILED DESIGN AND DRAWINGS

    • General arrangement drawing (GAD)

    • Detailed design and drawings to be based on

    18

    relevant I.R.C./I.S. Codes

    • Review of design based on site conditions

    during execution particularly for foundations

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    13. TENDER DOCUMENTS

    • General and special conditions of contract

    • Technical specifications for various itemsbased on M.O.S.T. S ecifications

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    • Bill of Quantities (BOQ)

    • Final drawings

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    14. SOME IMPORTANT ASPECTS OF

    PROJECT PREPARATION FOR BRIDGES

    • Subsoil investigation - Importance of different soilparameters in each location of bore holes for designand construction of well & pile foundation - At leastone bore hole in each foundation location for major

    20

    • Design of well foundation & pile foundation - loadtests

    • Conceptualization to implementation - Step by step

    approach

    • Availability of land for storage of materials, labouraccommodation etc. for major projects

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    • Drainage, ventilation and lighting for sub-ways andunderpasses

    • Safety of adjoining structures and pedestrainmovement during construction of urban flyoversetc.

    • Design life of bridges 50-100 years depending

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    • Dynamic analysis and wind tunnel testing for cablestayed or suspension bridges

    • Computer aided designs for speedy and accurateanalysis

    • Realistic construction programme

    • Special consideration for bridges in hilly areas

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    15. DURABILITY MEASURES IN

    DESIGN AND CONSTRUCTION• Use of not too slender sections

    • Increased cover to steel/cables• Control of cracking and crack width by good detailing

    • Reduction in number of expansion joints and use of leak

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    proo o n s

    • Water proofing of deck

    • Anti-corrosive treatment to all steel reinforcement

    • Good dense concrete

    • Provision for future prestressing

    • Fatigue testing of anchorages

    • Fenders against barge impact on substructure

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    16. NEW MATERIALS &

    CONSTRUCTION TECHNIQUESHigh performance concrete (HPC)

    • Super-politicizes and retardars

    • Corrosion resistant steel

    • Low relaxation prestressing strands

    • High capacity strands and multi-strand pulling jack and

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    anc orages

    • HDPE sheathing and synthetic grout for cables

    • Precast pretensioned girders suitable for urban flyovers

    • Unbonded prestressing cables for girders

    • Large diameter (upto 2.5 m) bored cast-in-situ piles infoundation

    • Incremental launching

    • Slip form shuttering

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    17. CONCLUSIONA. FEASIBILITY REPORT

    • Preliminary survey and data collection

    • Selection of bridge site• Detailed survey and investigation and analysis of data and test results

    • Proposal of span arrangements

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      ,

    • Select appropriate types of appurtenances

    • Finalise GAD

    B. DETAILED PROJECT REPORT

    • Prepare detailed design and drawings incorporating durability measures

    and review of design

    • Prepare tender documents including BOQ and technical specifications

    • Prepare quality assurance plan and maintenance manual

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    DESIGN OF SUBSTRUCTURE &

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    Bridge Components1) Superstructure

    2) Substructure

    3) Foundations

    4) Appurtances

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    Superstructure and Substructure, No uncertainties

    Foundation: Full of uncertainties: Variation to the

    contract

    Hence Planning, Investigation Analysis and Design

    plays a major role in deciding type of foundation

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    Study required for design of a Bridge• Hydraulic Analysis• Subsoil Investigation• Structural Analysis

    Hydraulic Analysis:-• Sitting of Bridge• Fixing of Design discharge

     

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    • Scour Depth• Depth of Foundation

    Subsoil Investigation:-• Bearing capacities of founding level• Soil properties of embankment material

    • Soil properties of bed material

    Structural Analysis:-• Stress in each component should be less than the permisseb value

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    HYDRAULIC PARAMETRE• DESIGN DISCHARGE

    BY EMPERICAL FORMULAE

    By Area Velocity MethodBy Unit Hydrograph Method

    Emperical Formulae

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    • DICKENS’S FORMULAQ=CM3/4Where Q = the peak run-off in cu.m/sec. And M is the catchment area in

    sq.km.

    C = 11-14 where the annual rainfall is 60-120 cm;= 14-19 in Madhya Pradesh32 in Western Ghats.

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    • Ryve’s Formula

    Q = CM2/3 The formula was devised forchennai.

    Where Q is run-off in cu.m./sec., andM is the catchment area in sq. km.

     

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    = . or areas w n m o e coas8.5 for areas between 25 and 160 km of

    the coast and10.0 for limited areas near

    hills.

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    By Area Velocity Method• V=1/nR2/3 S1/2

    Where V= the velocity in m per sec.,

    R = Hydraulic mean depth= A/P

     

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    S = slope of the bedn = the regosity coefficient

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    Effective Linear Waterway• W = C√Q

    Where

    W = Linear Waterway

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    Q = Design maximum dischargeC = 4.8

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    Afflux• Afflux is the height by which the natural flood level of the

    river rises at any point due to constriction and/or

    obstruction which may be calculated as belowh = (V2 /17.88 + 0.015) {(A/a)2 – 1}

    Where

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    h = Afflux in meteresV = average velocity of the water in the river prior toconstriction in m/sec.

    A = Unobstructed sectional area of the river at proposed

    site in sq.m.a = Constricted area of the river at the bridge in sq.m.

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    Vertical Clearance above HFLDischarge in cumecs

    Upto 0.3

    Minimum verticalClearances in mm

    150

    34

    Above 0.3 and upto 3Above 3 and upto 30

    Above 30 and upto

    300Above 300 and upto3000

    Above 3000

    450600

    900

    1200

    1500

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    Fixing of Deck Level1) HFL + Afflux + clearance above HFL

    +Depth of Super structure

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    x ng o oun at on eve• From Hydraulic consideration – Minimum

    grip below Scour level = 1/3rd Maximum

    Scour depth• From Bearing Capacity Point of view

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    Mean Depth of Scourdsm = 1.34{Db

    2 /Ksf}1/3

    Where

    Db = The design discharge forfoundation per metre with at

    effective linear waterway.K = Silt factor for a re resentative

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    sample of bed material obtainedupto the level of anticipated deepest

    scour.Ksf = 1.76(dm)

    1/2

    Where dm is the mean diameter of bed materialMaximum Scour for pier = 2 dsmMaximum Scour for abutment = 1.27 dsm

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    Type of Foundations

    • Shallow Foundation(open foundation)

     

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    Type of Foundation• Shallow Foundation transfers the loads

    and moments from Superstructure directlyto the foundation base, without any

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      .

    • Deep Foundation, the passive relief isprovided by the soil grip below the scour

    level.

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    Open Foundation• Suited where hard / rock strata is available

    at shallow depth

    39

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    Open foundations can be adopted:

    1) Best suited where rock is available closer to the bed level

    span range 20m. Made continuous by deck continuity is

    economical

    2) Where scour is not appreciable. Good founding dataavailable is at 3m to 4m below ground level.

     

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    scour level means scour shall not be more than 2m.

    4) Alternatively bed can be protected.

    5) Cellular open foundation suitable for rocky strata.

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    Pile Foundations:

    Traditionally adopted for flyover and creek bridges where no

    scour was expected.

    Why pile foundations were not adopted for river bridgesbecause:

    1 ulnerable a ainst concentration of flow

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    2) At deep scour locations unsupported length turns out to be

    high

    3) Can be damaged by floating debris and rolling boulders

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    1) Precast driven piles

    2) Precast bored piles

    3 Cast in-situ driven iles

    TYPE OF PILE FOUNDATION

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    4) Cast in-situ bored piles

    5) Steel Piles

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    Classification of Piles:

    1) Friction Piles

     

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    3) Friction and End Bearing Piles

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    Suitable Locations:1) Span range not more than 50m

    2) Scour between 10m and 15m

    3) Discharge per m length low – For river

    bridges

     

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    4) For flyovers and creeks

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    Well Foundations

    1) Suitable for location where heavy scour occurs

    2) Discharge per meter length is high

    3) Velocity flow is high

     

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      ,

    5) If well foundations are adopted go for larger spans

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    Sinking of Well Foundation

    1) Sinking by grabbing

    2) Using grabbing and Kent ledge

    3) Blasting

     

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    5) Jackdown Method

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    Analysis of Open Foundation

    1) Design combination of actions has to be chosen

    2) Load to be considerer for Design• Dead load

    • Live load• Snow load• Wind load

    • Water current 

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    • ong tu na orces cause y tract ve e ort o ve c es or y ra ng

    ofvehicles and/or those caused by restraint of movement of free bearings byfriction or deformation• Buoyancy

    • Earth Pressure including live load surcharge, if any

    3) Live load for two lane bridge• Class A – Double lane• 70R - Wheel

    • 70R – Track• Footpath live load

    4) Earth Pressure

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    4) Earth Pressure• Active Earth Pressure• Passive Earth Pressure

    - Rankine’s TheoryKa= 1-sinφ /1-sinφKp = 1/ka

    - Coulomb’s TheroyKa = cos2φ /[1+√sin(φ+α )sinφ /cosφ]2

    Kp = cos2φ /[1-√sin(φ+ α)sinφ /cos?]2

    5) Water Current Force

     

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    settlements shall be within allowable limits.

    80% of contact area to be ensured in case of rock under normal condition

    67% of contact area to be ensured under seismic condition.

    The bearing pressure on rock shall be within allowable limits.

    7) Foundation has to be socketed in case of foundation resting on rock.

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    Analysis of Well Foundation

    1) The scour level and founding level shall be fixed,based on, waterway discharge and soilcharacteristics.

    2) Sizing of well shall be carried. The wells can beanalysed either following IRC 45 in case of sandy

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      .

    3) The forces and moments and foundation levelincluding the side resistance to be calculated afteraccounting for Buoyancy, Tilt and Shift.

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    4) a) The stability of the foundation againstoverturning and sliding shall be ensured.

    b) The contact area condition remains same as that ofopen foundation

    c) The base pressure and the settlement should bewithin allowable limits

     

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    5) Passive resistance shall be ignored where the wellsare seated on rock. Hence, the well becomesgravity well.

    D i f F d i

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    Design of Foundation

    A) Open Foundation

    1) Depth of Open Foundationa – In Soil - the minimum depth of open foundation shall be upto stratum

    Having safe bearing capacity but not less than 2.0m below the Scour levelor the protected bed level.

    b – In Rock – In hard rock, with an ultimate crushing strength of 10 MPQ –   - –

    51

    . .

    2) Thickness of footing – Thickness of footing shallnot be less than 300mm

    3) Shall be designed for the moment at the face of

    pier/abutment.

    4) Permissible stress

     –Increased by 33% for case when wind force is considered

    - Increased by 50% when seismic force is considered

    5) Area of tension Reinforcement should not be less than 0.15% of theX ti

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    X=section area.6) All faces of the footing shall be provided with a minimum steel Of 250

    mm2/m in each direction.7) Spacing of bars shall not be more than 300mm.8) Base pressure – should be less than allowable bearing capacities9) Permissible

    tension at base – No tension is permitted under

    any combinations of roads onsoil.

    - In case of rock if tension isfound at base, the base area

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    should be reduced to a size where no

    tension will occur and basepressure is recalculated.

    11) The shear shall be checked at effective distance away form to face ofpier.

    12) The punching shear shall be checked around pier and pile at adistance of d/2.13) The crack width if required shall be checked.

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    B) Pile Foundation

    1) Shall be designed for minimum vertical load andmaximum moment which will decide thereinforcement.

    2) The maximum loaded pile with associatedmoment shall also be checked for compressivestress in concrete.

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    3) Minimum reinforcement shall be ensured.

    C) Well Foundation

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    1) Component of well foundation

    a) Cutting Edge – Steel cutting edge shall be strong40 kg/m – to facilitate Sinking of Well

    b) Well Curb – Should offer the minimum resistancewhile sinking

    C) Well Foundation

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    - RCC – Minimum M25 concret- Minimum reinforcement – 72 kg/cu-m.

    - In case of blasting inner faces shall be protected

    with steel plates with minimum thickness not lessthan 10mm.

    c) Bottom Plug – Concrete shall have minimum

    cement content of 330 kg/m3

    & slump – 150mm

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    • d Well SteiningThickness h= Kd*l^1/2

    h - Minimum thicknessd - External Diameter of circular well

     

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    l- Depth of well in m below top of wellcap

    k- a constant = 0.3

    4)Shift – 150mm.

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    4)Shift 150mm.

    5)The zero shear section shall be arrived.6)The bending moment at vertical load shall

    be worked out.

    7)Steining of the well foundation shall bechecked for combined axial load & Bending

    56

    .

    8)Reinforcement may be provided accordingly.

    9)For rock wells, the well steining section shallbe examined at top of the kerb.

    Failure of Bridges

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    g

    Inadequate slope protection

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    Inadequate bed protection

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    Inadequate bed protection

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    59Inadequate bed protectionInadequate bed protection

    Inadequate opening size

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    Inadequate opening size

    60

    Inadequate opening size

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    Inadequate opening size

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    Inadequate

    study

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    Sliding of

    bearing

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    Sliding of

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     bearing

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