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Drilling Rig

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Table Of Contents

AC VF Drilling Rigs 02

Mechanical Drilling Rigs 04

DC Drilling Rigs 08

Electromechanical Drilling Rigs 10

Trailer- Mounted Drilling Rigs 12

Workover Rigs 16

Contact Us 18 

AC VFD Drilling Rigs

Drilling Rigs

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Features of AC VFD Drilling Rig: • Drill floor equipment installs at ground level and rigs up integrally with the mast

• Single shaft AC VFD gear drives drawworks; Drawworks main brake is hydraulic disc brake, assistant brake is dynamic brake, meanwhile drawworks is equipped with motor auto-bit-feeding device

• Traveling block position automatic control system prevents “collide up and impact down” accidents. Position control is achieved by real-time detection of traveling block position and PLC calculation and analysis. When traveling block reaches alarming position, “soft-stop” control procedure of “alarming-slowdown-stop” is triggered automatically. Accurate real-time position indication of traveling block makes driller’s operation easy.

• Integrated design of mechanical, electrical, digital control and communication, adopting up-to-state vector control, VFD, digital control and field bus communication technology

• Performance and technical parameters comply with SY/T5609—1999 standard.

• Main parts conform to API spec and marked with API monogram.

Drilling Rigs

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AC VF Drilling Rigs Main Technical Parameters ZJ30/1700DB ZJ40/2250DB ZJ50/3150DB ZJ70/4500DB

Drilling Depth

114mm (4 ½”) DP

3000m (10000ft)

4000m (13000ft)

5000m (16400ft)

7000m (23000ft)

127mm (5”) DP

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

6000m (19700ft)

Max. Hook Load 1700Kn (38kips) 2250Kn (496kips) 3150Kn (695kips) 4500Kn (992kips)

Dw Rated Power 550Kw (750hp) 735kw(1000hp) 1100kw(1500hp) 1470kw(2000hp)

Shifting Number of DW

Stepless change Stepless change Stepless change Stepless change

Wire Rope System of Traveling System

5×6 5×6

6×7 6×7

Diameter of Drilling Wire Rope

29 mm (1 1/8”)

32 mm (1 1/4") 35 mm (1 3/8") 38 mm (1 1/2")

RT Opening Diameter 520.7mm (20 1/2") 698.5 mm( 27 1/2") 698.5 mm (27 1/2") 952.5 mm ( 371/2")

Shifting number of RT

1 Stepless change 1 Stepless change 1 Stepless change 1 Stepless change

Quantity and Power of Drilling Pumps

2 x 735kw (1000hp) 2 x 956 kw (1300hp) 2 x 1180kw (1600hp) 3 x 1180kw (1600 hp)

Mast Type and Effective Height

41m(134ft)

43 m (142 ft) 45 m(147 ft ) 47 m(152 ft )

Drill floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)

Drill Floor Clearance 6.26m(20.5ft) 6.26m(20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)

Transmission Mode - - - -

Quantity and power of Main Generator

Sets 3x1200kw(1632hp) 3x 1200kw(1632hp) 3x1200 kw(1632hp) 4x1200kw(1632hp)

HP Mud Manifold - - - -

Effective Mud Volume of Solid Control System

260 m3(1710 BB)

260 m3(1710 BB)

320 m3(2100 BB)

380 m3(2500 BB)

Drilling Rigs

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Mechanical Drilling Rigs

Features of Belt Drive Drilling Rig

• Designed and manufactured in compliance with SY/T5609-1999 standard. The rig as a

whole can operate in temperatures ranging from+50℃-35℃, satisfying HSE regulations.

• Powered by 3 sets of 2000 Series diesel engines with gear box transmission

• The drawworks drum is grooved. Main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Drawworks is equipped with assistant lifting device. Main drawworks adopts pneumatic tube clutch for remote control, thus operating easily and quickly. Cathead drawworks is equipped with sand drum and bank brake, of one-piece structure.

• Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. “Bevel gear box + cardan shaft” are installed on the drill floor. Drill floor is box-on-box type structure, compact, easy to rig up. K-type mast without pulling rope is fit for assembly at ground level and rigs up as one unit

• Belt compound for transmission. Equipped with heavy-duty, triplex single-action mud pump with cardan shaft transmission

Drilling Rigs

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Belt Drive Rigs Main Technical Parameters: ZJ30/1700DZ ZJ40/2250DZ ZJ50/3150DZ

Drilling Depth

114mm (4 ½”) DP

3000m(10000ft)

4000m(1300ft)

5000m(16400ft)

127mm (5”) DP

2500m(8000ft)

3200m(10500ft)

4500m(14800ft)

Max. Hook Load 1700KN(38kips) 2250KN(496kips) 3150KN(695kips)

Dw Rated Power 550Kw(750hp) 735 kw(1000 hp) 1100 kw(1500 hp)

DW Gear

3Forward+1 Reverse

4Forward+2 Reverse 4Forward+2 Reverse

Wire Rope System of Traveling System

5x6

5x6

5x6

Diameter of Drilling Wire Rope

32mm(1 1/8")

32mm(1 1/4")

35 mm (1 3/8")

RT Opening Diameter 520.7mm(20 1/2") 698.5 mm(27 1/2") 698.5 mm(27 1/2")

RT Gear 3Forward+1Reverse 4Forward+2 Reverse 4Forward+2 Reverse

Quantity and Power of Drilling Pumps

2*735kw(1000hp) 2*956kw (1300hp) 2*1180kw (1600hp)

Mast Type and Effective Height

31.5 m(134ft)

43 m (142 ft) 45 m(147 ft )

Drill Floor Height 4.5m (15ft) 6m (20ft) 7.5m (25 ft)

Drill Floor Clearance 3.44m (11.3ft) 4.76m (15.6ft) 6.26m (20 ft)

Transmission Mode - - -

Quantity and Power of Auxiliary Generator sets

2x1200kw(1632hp)

3x 1100kw(1500hp)

3x1200 kw(1632hp)

HP Mud Manifold - - -

Effective Mud Volume of Solid Control system

260 m3(1710 BB)

260 m3(1710 BB)

320 m3(2100 BB)

Drilling Rigs

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Chain Drive Drilling Rigs

Features of Chain Drive Drilling Rigs • Key mechanical parts conform to API spec and marked with API monogram Adopts either “2000 (or 3000) series diesel engine + coupling gear box” drive

• Drawworks drum is grooved. The main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Main drawworks adopts pneumatic tube clutch for remote control, thus operating easily and quickly. Cathead drawworks is equipped with sand drum and bank brake, as a one-piece structure

• Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. Drill floor is box-on-box type structure, compact, easy to rig up. K-type mast without pulling rope is fit for assembly at ground level and rigs up as one unit

• Integral chain box compound. Equipped with heavy-duty triplex single action mud pump with cardan shaft transmission

Drilling Rigs

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Chain Drive Drilling Rigs Main Technical Parameters: ZJ30/1700L ZJ40/2250L ZJ50/3150L ZJ70/4500L

Drilling Depth

114mm (4 ½”) DP

3000m (10000ft)

4000m (1300ft)

5000m (16400ft)

7000m (2300ft)

127mm (5”) DP

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

6000m (19700ft)

Max. Hook Load 1700KN (382kips) 2250KN (496kips) 3150KN (695kips) 4500Kn (992kips)

DW Rated Power 550Kw (750hp) 735kw(1000 hp) 1100kw(1500 hp) 1470kw(2000hp)

DW Gear

4 forward+2 reserve

4 forward+2 reserve

4 forward+2 reserve

4 forward+2 reserve

Wire Rope System of Traveling System

5x6 5x6 6×7 6×7

Diameter of Drilling Wire Rope

29mm (1 1/8") 32mm (1 1/4") 35 mm (1 3/8") 38mm (1 1/2")

RT Opening Diameter 520.7mm (20 1/2") 698.5 mm (27 1/2") 698.5 mm (37 1/2") 952.5 mm ( 371/2")

RT Gear 4 forward+2 reserve 4 forward+2 reserve 4 forward+2 reserve 4 forward+2 reserve

Quantity and Power of Drilling Pumps

2x735kw (1000hp) 2x956kw (1300hp) 2x1180kw (1600hp) 2x1180 kw (1600 hp)

Mast Type and Effective Height

41m(134ft)

41m(142ft)

45m(147ft)

45m(147ft)

Drill Floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)

Drill Floor Clearance 6.26m(20.5ft) 6.26m (20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)

Transmission Mode - - - -

Quantity and Power of Auxiliary Generator Sets

3 x 810kw(1632hp)

3 x 810kw(1632hp)

3 x 1110kw(1500hp)

3 x 1110kw(1500hp)

HP Mud Manifold - - - -

Effective Mud Volume of Solid Control System

260 m3(1710 BB)

260 m3(1710 BB)

320 m3(2100 BB)

380 m3(2500 BB)

Drilling Rigs

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DC Drilling Rigs

Features of DC Drilling Rig: • Key mechanical parts conform to API spec and marked with API monogram

• K-type derrick (mast) and swing-up substructure, the derrick, substructure and drill floor equipment is installed at low place and lifted integrally with drawworks

• Adopts to AC-SCR-DC drive mode, using DC motors to drive drawworks, rotary table and mud pump, can realize stepless speed regulating to satisfy preferable drilling technology requirements

• Hydraulic disk brake or band brake is used as main brake of drawworks, the assistant brake is electromagnetic eddy current brake with air cooling or water cooling, may be equipped with EATON pneumatic disk brake with water cooling upon customer request

• Driven by rotary table independently. Equipped with high power triplex single action mud pump and driven by narrow V band

DC Drilling Rigs Main Technical Parameters:

Drilling Rigs

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ZJ30/1700DZ ZJ40/2250DZ ZJ50/3150DZ ZJ70/4500DZ

Drilling Depth

114mm (4 ½”) DP

3000m (10000ft)

4000m (1300ft)

5000m (16400ft)

7000m (2300ft)

127mm (5”) DP

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

6000m (19700ft)

Max. Hook Load 1700Kn(382kips) 2250Kn (496kips) 3150Kn (695kips) 4500Kn (992kips)

Dw Rated Power 550Kw (750hp) 735kw(1000hp) 1100 kw(1500 hp) 1470kw(2000hp)

Shifting Number Of DW

4 Stepless Change

4 Stepless Change

4 Stepless Change

4 Stepless Change

Wire Rope System of Traveling System

5x6 5x6 6×7 6×7

Diameter of Drilling Wire Rope

29mm (1 1/8") 32mm (1 1/4") 35mm (1 3/8") 38mm (1 1/2")

RT Opening Diameter 520.7mm (20 1/2") 698.5mm (27 1/2") 698.5mm (37 1/2") 952.5mm ( 371/2")

Shifting Number Of RT

2 Stepless Change 2 Stepless Change 2 Stepless Change 2 Stepless Change

Quantity and Power of Drilling Pumps

2 x735kw (1000hp) 2 x 956kw (1300hp) 2 x 1180kw (1600hp) 2 x 1180kw (1600 hp)

Mast Type and Effective Height

41m(134ft)

41m(142ft)

45m(147ft)

45m(147ft)

Drill Floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)

Drill Floor Clearance 6.26m(20.5ft) 6.26m(20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)

Transmission Mode - - - -

Quantity and Power of Auxiliary Generator Sets

3 x1200kw(1632hp)

3 x1200kw(1632hp)

3 x1200kw(1500hp)

3 x1200kw(1500hp)

HP Mud Manifold - - - -

Effective Mud Volume of Solid Control System

260 m3(1710 BB)

260 m3(1710 BB)

320 m3(2100 BB)

380 m3(2500 BB)

Drilling Rigs

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Electromechanical Drilling Rigs

Features of Electromechanical Drilling Rig:

• Key mechanical parts conform to API spec and marked with API monogram

• Powered by 4 parallel 2000 (3000) series diesel engines + hydraulic torque converter (coupling) + chain box drive

• Drawworks drum is grooved. The main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Drawworks adopt pneumatic tube clutch for remote control, operating easily and quickly.

• Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. Drill floor is box-on-box type structure, compact, easy to rig up.

• Rotary table is independently driven by AC VF motors for 0-240 r/min stepless speed regulation thus eliminating rotary table and mud pump power conflicts which occur in uniform driving system of mechanical rig, thus satisfying quick drilling. AC is provided by auxiliary generator set.

Drilling Rigs

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Electromechanical Drilling Rigs Main Technical Parameters: ZJ30/1700LDB ZJ40/2250LDB ZJ50/3150LDB ZJ70/4500LDB

Drilling Depth

114mm (4 ½”) DP

3000m (10000ft)

4000m (1300ft)

5000m (16400ft)

7000m (2300ft)

127mm (5”) DP

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

6000m (19700ft)

Max. Hook Load 1700Kn (382kips) 2250Kn (496kips) 3150Kn (695kips) 4500Kn (992kips)

Dw Rated Power 550Kw (750hp) 735kw(1000hp) 1100kw(1500hp) 1470kw(2000hp)

DW Gear

4 forward+2 reserve

4 forward+2 reserve

6 forward+2 reserve

6 forward+2 reserve

Wire Rope System of Traveling System

5x6 5x6 6×7 6×7

Diameter of Drilling Wire Rope

29mm (1 1/8") 32mm (1 1/4") 35mm (1 3/8") 38mm (1 1/2")

RT Opening Diameter 520.7mm (20 1/2") 698.5 mm (27 1/2") 698.5 mm (37 1/2") 952.5 mm ( 371/2")

RT Gear Stepless Change Stepless Change Stepless Change Stepless Change

Quantity and Power of Drilling Pumps

2 x 735kw(1000hp) 2 x 956kw (1300hp) 2 x 1180kw (1600hp) 2 x 1180 kw (1600 hp)

Mast Type and Effective Height

41m(134ft)

41m(142ft)

45m(147ft)

45m(147ft)

Drill Floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)

Drill Floor Clearance 6.26m(20.5ft) 6.26m(20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)

Transmission Mode - - - -

Quantity and power of auxiliary generator sets

3 x 810kw(1100hp)

3 x 810kw(1100hp)

3 x 110kw(1500hp)

3 x 110kw(1500hp)

HP Mud Manifold - - - -

Effective mud Volume of Solid Control System

260 m3(1710 BB)

260 m3(1710 BB)

320 m3(2100 BB)

380 m3(2500 BB)

Drilling Rigs

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Trailer - Mounted Drilling Rigs

The Main Technical Parameters For Trailer- Mounted Drilling Rigs

Model ZJ20/1580CT ZJ30/1700CT ZJ30/1700DBT ZJ40/2250CT ZJ40/2250DBT

Drilling Depth (ft) 6600 (4 ½” DP) 10000 (4 ½” DP) 12000 (3 ½” DP) 13000 (4 ½” DP) 13000 (4 ½” DP)

5900 (5” DP) 6600 (5” DP) 10000 (4 ½” DP) 10000 (5” DP) 10000 (5” DP)

Max Hook Load (lbs)

35000 40000 40000 50000 50000

Hook Speed (ff/s) 0.67 ̴ 4.92

Mast Height (ft) 118 / 125

Derrick type Mast type or erective sections

Height of Drill Floor (ft)

14.76 19.69 18.06 19.69 19.69 ̴21.98

Engine Model CAT3412 DITA Or C-16 ATAAC

2x CAT3408DITA or

2xC-15ATAAC

350B + SR4B diesel generator set

CAT34112DITA Or C-16ATAAC

350BB + SR4B diesel generator set

Engine Power (No x hp)

650 Or 660 2x 475 2x 1341 + 805 2x 650 Or 2x660 2x 1676 + 805

Transmission Mode

Hydraulic + Mechanical

Hydraulic + Mechanical

VFD Hydraulic + Mechanical

VFD

Model of The Transmission Box

4x5 5x6 4x5 5x6 5x6

Model of The Drawworks

JC20CT JC30CT JC20DBT JC40DBT JC40DBT

Main Brake Disc Disc Disc Disc Disc

Auxiliary Brake WCB224 WCB324 DWS40 WCB236 DWS40

Main Wireline Diameter (in)

1 ½ 1 ¼

Model of The YG160 YG180 YG180 YG225 YG225

Drilling Rigs

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Hook Block

Model of Rotary Table

SL160 XSL225 XSL225 XSL225 XSL225

Power for Mud Pump (hp/set)

791 791/2 1000/2 1287/2 1287/2

Working Pressure of The Hydraulic

System (psi) 2002

Working Pressure of The Air System

(psi) 143

Drilling Rigs

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The Electrical- Drive Trailer – Mounted Drilling Rig

These drilling rigs are designed and manufactured in accordance with API soec q1, 4F, 7k, 8C and RP500, GB3826.1, GB3836.2, GB7258, SY6584 stabdards as well as “3C” compulsory standard.

These the drilling rigs consist of trailer- mounted main unit, drive system, drill floor, DP slide way, control system and auxiliary system, etc.

The drawworks and rotary table are drive by DC brushless- excitation motors, and the driving control is realized by digital AC-SCR-DC system.

The hydraulic disc brake is for main brake and FDWS is for auxiliary brake.

The derrick which is front- open type and two- section structure with an inclination angle or erective sections can be raised up or lain down and telescoped.

The substructure with the height of 5.5 m has a parallelogram integral structure with two sections supported by 6 setbacks, which can be raised spirally.

The Structure is simple, but easy for installation, movement and the transmission is reliable.

Safety and insprection measures are strengthened under the guidance of the desung concept of “Humanism above all” to meet the requirements of HSE.

Drilling Rigs

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3000M Truck- Mounted Drilling Rig

4000M Truck- Mounted Drilling Rig

Drilling Rigs

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Workover Rigs

Drilling Rigs

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Model XJ90(XJ350) XJ110(X450) XJ135(XJ550) XJ160(XJ650) XJ180(XJ750 XJ225(XJ850) Nominal Service Depth

(2 7/8”OP) ft

13000

18000

23000

26000

--------

--------

Nominal Workover

Depth (2 7/8” DP) ft

10000

15000

19000

23000

26000

--------

Max Hook Load (Lbs)

3300

5000

6600

8200

10000

13000

Engine Model

CAT 3406 C-9ANAAC

CAT3408DITAC-15ATAAC

CAT3408DITAC-15ATAAC

CAT3412DITAC-16ATAAC

2xCAT3408DITA

2x-15ATAAC

2xCAT3408DITA

2x-15ATAAC

Engine Power (No x

Hp)

361

or 350

475

531

or 526

650

or 660

2x475

2x 531

or 2x526

S5610HR S5610HR S5610HR S5610HR 2xS5610HR 2xS5610HR

Transmission Mode

Hydraulic + Mechanical

Hydraulic + Mechanical

Hydraulic + Mechanical

Hydraulic + Mechanical

Hydraulic + Mechanical

Hydraulic + Mechanical

Mast Height ft

95 105 108 115 118/125 118/125

Travel System

4 x 3 5 x 4 5 x 4 5 x 4/ 6 x 5 5 x 4/ 6 x 5 6 x 5

Main Wireline

Diameter (in)

1

1

1

1

1 / 1/4

1 / 1/4

Hook Speed (ft/s)

0.66 ̴ 5.74

0.66 ̴ 3.94

0.66 ̴ 4.59

0.66 ̴ 4.27 / 0.66 ̴ 4.59

0.66 ̴ 4.27 / 0.66 ̴ 3.94

0.66 ̴ 4.27

Substructure Model/

Transmission Way

XD40/8x6

XD50/10x8

XD50/10x8

XD60/12x8

XD70/14x8

XD70/14x8

Approaching Angle/

Leaving Angle

23° / 16°

23° / 17°

23° / 17°

23° / 18°

26° / 18°

26° / 18°

Min. Ground Clearance

(in)

13/ 3/8

12 1/4

12 1/4

12 1/4

12 1/4

12 1/4

Max Gradeability

30%

26%

26%

26%

26%

26%

Min Turning

Drilling Rigs

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Radius ft 92 108 108 38 41 41

Rotary Table Model

ZP90

ZP135

ZP135

ZP175

ZP205/P275

ZP205/ZP275

Hook Block Model

YG90

YG110

YG135

YG160

YG180

YG225

Swivel Model SL110 SL110 SL135 SL160 SL225 SL225

Overall Dimension ft

55x9x13.5

61x9x14

62x9x14

67x9x15

74x10x15

74x10x15

Weight for Main

Unit(Lbs)

92600

110000

120000

143000

168000

172000

Weight for accessories

(Lbs) (Approx)

33000

44000

44000

44000

66000

66000

Drilling Rigs

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Contact Us

United States:

Sapwells Global Corp

10777 Westheimer Suite 1100 Houston, Texas 77042 – USA P: +1-281-571-3694 +1-713-364-3348 F: +1-713-893-6938 E-mail: [email protected] website: http://www.sapwellsglobal.com

Colombia:

Sapwells Global Corp

Calle 94A No. 11A-66 Primer Piso Bogota D.C – Colombia Tlf: +57-1-381-9606 E-mail: [email protected] Website: http://www.sapwellsglobal.com

E-mail: [email protected]

Drilling Rigs

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