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GreenFastenPRODUCT GUIDE

EcoFasten SolarCommitted to the Support of Renewable Energy

GreenFasten GF-1 Contents

Exploded Product View Sec. 1

Installation Instructions Sec. 2

Bill of Materials Sec. 3Cutsheets Sec. 4

Specications Sec. 5

Lag Bolt Pull-Out Values Sec. 6

Leak Test Sec. 7

ST

EEP-SLO

PEAPP

LICATI

ONS

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Exploded Product View

Sec.1-1

1

2

4

3

*Note: Numbers correspond with B.O.M, Sec. 3-1

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Installation Instructions

Instructions

* For detailed product illustration see previous page, for required tools see next page.

1. Locate the rafters and snap horizontal and vertical lines to markthe installation position for each GreenFasten Flashing.

2. Drill a pilot hole (1/4 diameter) for the lag bolt. Backll with sealant.*

3. Insert the ashing so the top part is under the next row of

shingles and pushed far enough up slope to prevent water inltration

through vertical joint in shingles.

4. Line up pilot hole with GreenFasten hole.

5. Insert the lag bolt through the EPDM washer, the top compression

component (L-Bracket pictured) and the gasketed holein the ashing and into the rafter.

6. Torque to 140 inch-pounds

Consult an engineer or go to www.ecofastensolar.com for engineering data.

*EcoFasten recommends Geocel 2300

1

5

2

6

3 4

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#3

Sec.3-1

Bill of Materials

Base Components Needed

Materials Needed for Assembly (see gure 1, Sec. 1-1) Required Tools

Item No. Description of Material/Part Quantity

1 Lag Bolt 5/16 By Others

2 L-102-3 Bracket * (other options available) 1

3 5/16 EPDM Bonded 18.8 SS Washer 1

4 GF-1 1

#4

#2#1

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GF1- L

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GF1- L 812

Finish Options

BLK = Matte BlackBRZ = Medium Bronze

MLL = Mill Finish

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Bracket Options - CP Round

.875.010 X 82

.377-.002

+.006THRU ALL

1.75

.31

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Bracket Options - CP-SQ

Compression Plate 2 X 2 Mill Aluminum

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Bracket Options - F-111

.38

.881.00

1.00

2.04

2.25

2X R .06

Unless Otherwise Noted all R .02

1.00

1.13

2.00

2.25

.875.010 X 82, NEAR SIDE

.377-.002

+.006THRU ALL

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Bracket Options - L-101-3"

3.00

.31

.25

R.13

R.19

R.06

1.88

.875.010 X 82, NEAR SIDE

.377-.002

+.006THRU ALL

.75

1.88

1.65

2.25

.41

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Bracket Options - L-102-3"

1.88

2X .94

1.1

3

2

.25

2

X.

50

2X .38

1.13

.94

.38 THRU

.88 X 82

NEAR SIDE

.

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Bracket Options - L-102-6"

6.00

3.00

.38

1.50

1.00.875.010 X 82, NEAR SIDE

.377 -.002

+.006

THRU ALL

1.49

3.09

3.65

5.25

.41

2.00

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Bracket Options - Z-101

.31

1.50

.19

1.25

.19

2.75

4X R.10

1.50

.75

.75

.875.010 X 82, NEAR SIDE

.377-.002

+.006THRU ALL

.63

.38

.41

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Specications

Sec.5-1

PART 1 GENERAL

1.1 SUMMARYA. WORK INCLUDES

1. GreenFasten solar attachment bracket thatattaches directly to the roof deck.2. Provide appropriate bracket and fasteners

for the roof system.

B. RELATED SECTIONS1. Section 07600: Flashing and Sheet Metal2. Section 07500: Roong3. Division 1: Administrative and procedural

requirements4. Division 7:Thermal and Moisture Protection

1.2 SYSTEM DESCRIPTIONA. COMPONENTS:

1. GreenFasten system consists of aluminumashing with integral EPDM bushing and one

bonded stainless steel and EPDM washer.2. Fasteners

A. To be of metal compatible with aluminumGreenFasten components.

B. Fasteners should be selected forcompatibility with the roof deck.

C. Fastener strength should exceed or be equalto that of the allowable load of the system.See test data at www.ecofastensolar.com

3. Sealant (if required by roof manufacturer):to be roof manufacturer approved.

4. Aluminum attachment bracket

B. DESIGN REQUIREMENTS:1. Bracket spacing to be recommended by

project engineer.2. Install a minimum of one fastener assembly.3. It is important to design new structures or

assess existing structures to make sure thatthey can withstand retained loads.

1.3 SUBMITTAL

A. Submit manufacturers written specications.

B. Submit standard product cut sheets.

C. Submit installation instructions.

D. Submit product specic load test data, showingultimate and allowable load values.

1.4 QUALITY ASSURANCEInstaller to be experienced in the installation ofspecied roong material and snowguards for no less

than 5 years in the area of the project.

1.5 DELIVERY / STORAGE / HANDLINGInspect material upon delivery. Notify manufacturerwithin 24 hours of any missing or defective items. Keepmaterial dry, covered, and off the ground until installed.

PART 2 - PRODUCTS

2.1 MANUFACTUREREcoFasten Solar

289 Harrel St. Morrisville, VT. 05661(877) 859-3947www.ecofastensolar.com.

2.2- MATERIALSA. Attachment Bracket

6000 Series Aluminum (choose one)

1. F-111

2. L-101-33. L-102-34. CP-R5. CP-SQ6. SL-102-67. Z-1018. Custom

B. Fasteners (may be supplied by others) to becompatible with chosen roof application andmeet specied pull out values as shown in load

test data.

C. Base ashing is .032 gauge aluminum embossedto accept EPDM bushing.

D. Bushing is EPDM.

E. Stainless steel bonded washer is 302 stainlessand EPDM.

2.3 FINISH Mill Finish

A. Bracket is mill nish aluminum

B. Base ashing (choose one)

1. Mill Finish

2. Black - kynar painted3. Dark Bronze - kynar painted

PART 3 - EXECUTION

3.1 EXAMINATIONA. Substrate: Inspect structure on which brackets

are to be installed and verify that it will withstandany additional loading that it may incurred. NotifyGeneral Contractor of any deciencies beforeinstalling EcoFasten Solar brackets.

B. Verify that roong material has been installed

correctly prior to installing solar attachment brackets.

3.2 INSTALLATIONA. Comply with architectural drawings and

project engineers recommendations for locationof system. Comply with Manufacturers writteninstallation instructions for installation and layout.

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Specic

Gravity

Lag screw specications

5/16 shaft*

per inch thread depth

Douglas Fir, Larch .50 266Douglas Fir, South .46 235

Engelmann Spruce, lodgepole Pine

(MSR 1650 f & higher)

.46235

Hem, Fir, Redwod (close grain) .43 212

Hem, Fir (North) .46 235

Southern Pine .55 307

Spruce, Pine, Fir .42 205

Spruce, Pine, Fir(E of 2 million PSI and higher

grades of MSR and MEL)

.50 266

American Wood Council Lag Bolt Pull-Out Values

Sec.6-1

Lag pull-out (withdrawal) capacities (lbs) in typical roof lumber (ASD)

ThreadDepth

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GreenFasten Leak Test

Sec.7-1

Woodblocking Leak Test

EcoFasten Solar tested the GreenFasten roof mount system so you can besure your roof penetrations wont leak, even when under standing water.

Our test apparatus encapsulates the entire bracket and seals against theashing which allows us to ood the bracket and pressurize the system.

After the apparatus is ooded its pressurized to 30psi and left to stand for

over 10 minutes. This is equivalent to nearly 70ft of standing water.

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GreenFasten Leak Test

Woodblocking Leak Test

If there were a leak, an oversized hole in the roof deck and notch in the rafter

would allow unrestricted ow to two paper towels that are stuffed around the

fastener. To make it clear if there was a leak, the water is dyed green.

Neither of the paper towels show any indication of leaking. The GreenFastensystem is 100% water tight.