EcoFasten ProductGuide

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    GreenFastenPRODUCT GUIDE

    EcoFasten SolarCommitted to the Support of Renewable Energy

    GreenFasten GF-1 Contents

    Exploded Product View Sec. 1

    Installation Instructions Sec. 2

    Bill of Materials Sec. 3Cutsheets Sec. 4

    Specications Sec. 5

    Lag Bolt Pull-Out Values Sec. 6

    Leak Test Sec. 7

    ST

    EEP-SLO

    PEAPP

    LICATI

    ONS

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    GREENFASTEN PRODUCT GUIDE GF-1

    EcoFastenSolar

    877-

    859-

    3947

    Com

    mittedtotheSupportofRenewableEn

    ergy

    EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Exploded Product View

    Sec.1-1

    1

    2

    4

    3

    *Note: Numbers correspond with B.O.M, Sec. 3-1

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    GREENFASTEN PRODUCT GUIDE GF-1

    EcoFastenSolar

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    ergy

    EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11 Sec.2-1

    Installation Instructions

    Instructions

    * For detailed product illustration see previous page, for required tools see next page.

    1. Locate the rafters and snap horizontal and vertical lines to markthe installation position for each GreenFasten Flashing.

    2. Drill a pilot hole (1/4 diameter) for the lag bolt. Backll with sealant.*

    3. Insert the ashing so the top part is under the next row of

    shingles and pushed far enough up slope to prevent water inltration

    through vertical joint in shingles.

    4. Line up pilot hole with GreenFasten hole.

    5. Insert the lag bolt through the EPDM washer, the top compression

    component (L-Bracket pictured) and the gasketed holein the ashing and into the rafter.

    6. Torque to 140 inch-pounds

    Consult an engineer or go to www.ecofastensolar.com for engineering data.

    *EcoFasten recommends Geocel 2300

    1

    5

    2

    6

    3 4

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    GREENFASTEN PRODUCT GUIDE GF-1

    EcoFastenSolar

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    ergy

    EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    #3

    Sec.3-1

    Bill of Materials

    Base Components Needed

    Materials Needed for Assembly (see gure 1, Sec. 1-1) Required Tools

    Item No. Description of Material/Part Quantity

    1 Lag Bolt 5/16 By Others

    2 L-102-3 Bracket * (other options available) 1

    3 5/16 EPDM Bonded 18.8 SS Washer 1

    4 GF-1 1

    #4

    #2#1

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    GREENFASTEN PRODUCT GUIDE GF-1

    EcoFastenSolar

    877-

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    ergy

    EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11 Sec.4-1

    GF1- L

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    ergy

    EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11 Sec.4-2

    GF1- L 812

    Finish Options

    BLK = Matte BlackBRZ = Medium Bronze

    MLL = Mill Finish

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    ergy

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    Bracket Options - CP Round

    .875.010 X 82

    .377-.002

    +.006THRU ALL

    1.75

    .31

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    Sec.4-4 EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Bracket Options - CP-SQ

    Compression Plate 2 X 2 Mill Aluminum

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    Sec.4-5 EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Bracket Options - F-111

    .38

    .881.00

    1.00

    2.04

    2.25

    2X R .06

    Unless Otherwise Noted all R .02

    1.00

    1.13

    2.00

    2.25

    .875.010 X 82, NEAR SIDE

    .377-.002

    +.006THRU ALL

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    ergy

    Sec.4-6 EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Bracket Options - L-101-3"

    3.00

    .31

    .25

    R.13

    R.19

    R.06

    1.88

    .875.010 X 82, NEAR SIDE

    .377-.002

    +.006THRU ALL

    .75

    1.88

    1.65

    2.25

    .41

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    Sec.4-7 EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Bracket Options - L-102-3"

    1.88

    2X .94

    1.1

    3

    2

    .25

    2

    X.

    50

    2X .38

    1.13

    .94

    .38 THRU

    .88 X 82

    NEAR SIDE

    .

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    ergy

    Sec.4-8 EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Bracket Options - L-102-6"

    6.00

    3.00

    .38

    1.50

    1.00.875.010 X 82, NEAR SIDE

    .377 -.002

    +.006

    THRU ALL

    1.49

    3.09

    3.65

    5.25

    .41

    2.00

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    ergy

    Sec.4-9 EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Bracket Options - Z-101

    .31

    1.50

    .19

    1.25

    .19

    2.75

    4X R.10

    1.50

    .75

    .75

    .875.010 X 82, NEAR SIDE

    .377-.002

    +.006THRU ALL

    .63

    .38

    .41

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    EcoFastenSolar

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    ergy

    EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    Specications

    Sec.5-1

    PART 1 GENERAL

    1.1 SUMMARYA. WORK INCLUDES

    1. GreenFasten solar attachment bracket thatattaches directly to the roof deck.2. Provide appropriate bracket and fasteners

    for the roof system.

    B. RELATED SECTIONS1. Section 07600: Flashing and Sheet Metal2. Section 07500: Roong3. Division 1: Administrative and procedural

    requirements4. Division 7:Thermal and Moisture Protection

    1.2 SYSTEM DESCRIPTIONA. COMPONENTS:

    1. GreenFasten system consists of aluminumashing with integral EPDM bushing and one

    bonded stainless steel and EPDM washer.2. Fasteners

    A. To be of metal compatible with aluminumGreenFasten components.

    B. Fasteners should be selected forcompatibility with the roof deck.

    C. Fastener strength should exceed or be equalto that of the allowable load of the system.See test data at www.ecofastensolar.com

    3. Sealant (if required by roof manufacturer):to be roof manufacturer approved.

    4. Aluminum attachment bracket

    B. DESIGN REQUIREMENTS:1. Bracket spacing to be recommended by

    project engineer.2. Install a minimum of one fastener assembly.3. It is important to design new structures or

    assess existing structures to make sure thatthey can withstand retained loads.

    1.3 SUBMITTAL

    A. Submit manufacturers written specications.

    B. Submit standard product cut sheets.

    C. Submit installation instructions.

    D. Submit product specic load test data, showingultimate and allowable load values.

    1.4 QUALITY ASSURANCEInstaller to be experienced in the installation ofspecied roong material and snowguards for no less

    than 5 years in the area of the project.

    1.5 DELIVERY / STORAGE / HANDLINGInspect material upon delivery. Notify manufacturerwithin 24 hours of any missing or defective items. Keepmaterial dry, covered, and off the ground until installed.

    PART 2 - PRODUCTS

    2.1 MANUFACTUREREcoFasten Solar

    289 Harrel St. Morrisville, VT. 05661(877) 859-3947www.ecofastensolar.com.

    2.2- MATERIALSA. Attachment Bracket

    6000 Series Aluminum (choose one)

    1. F-111

    2. L-101-33. L-102-34. CP-R5. CP-SQ6. SL-102-67. Z-1018. Custom

    B. Fasteners (may be supplied by others) to becompatible with chosen roof application andmeet specied pull out values as shown in load

    test data.

    C. Base ashing is .032 gauge aluminum embossedto accept EPDM bushing.

    D. Bushing is EPDM.

    E. Stainless steel bonded washer is 302 stainlessand EPDM.

    2.3 FINISH Mill Finish

    A. Bracket is mill nish aluminum

    B. Base ashing (choose one)

    1. Mill Finish

    2. Black - kynar painted3. Dark Bronze - kynar painted

    PART 3 - EXECUTION

    3.1 EXAMINATIONA. Substrate: Inspect structure on which brackets

    are to be installed and verify that it will withstandany additional loading that it may incurred. NotifyGeneral Contractor of any deciencies beforeinstalling EcoFasten Solar brackets.

    B. Verify that roong material has been installed

    correctly prior to installing solar attachment brackets.

    3.2 INSTALLATIONA. Comply with architectural drawings and

    project engineers recommendations for locationof system. Comply with Manufacturers writteninstallation instructions for installation and layout.

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    Specic

    Gravity

    Lag screw specications

    5/16 shaft*

    per inch thread depth

    Douglas Fir, Larch .50 266Douglas Fir, South .46 235

    Engelmann Spruce, lodgepole Pine

    (MSR 1650 f & higher)

    .46235

    Hem, Fir, Redwod (close grain) .43 212

    Hem, Fir (North) .46 235

    Southern Pine .55 307

    Spruce, Pine, Fir .42 205

    Spruce, Pine, Fir(E of 2 million PSI and higher

    grades of MSR and MEL)

    .50 266

    American Wood Council Lag Bolt Pull-Out Values

    Sec.6-1

    Lag pull-out (withdrawal) capacities (lbs) in typical roof lumber (ASD)

    ThreadDepth

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    EcoFasten Solar All content protected under copyright. All rights reserved. 02/16/11

    GreenFasten Leak Test

    Sec.7-1

    Woodblocking Leak Test

    EcoFasten Solar tested the GreenFasten roof mount system so you can besure your roof penetrations wont leak, even when under standing water.

    Our test apparatus encapsulates the entire bracket and seals against theashing which allows us to ood the bracket and pressurize the system.

    After the apparatus is ooded its pressurized to 30psi and left to stand for

    over 10 minutes. This is equivalent to nearly 70ft of standing water.

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    GreenFasten Leak Test

    Woodblocking Leak Test

    If there were a leak, an oversized hole in the roof deck and notch in the rafter

    would allow unrestricted ow to two paper towels that are stuffed around the

    fastener. To make it clear if there was a leak, the water is dyed green.

    Neither of the paper towels show any indication of leaking. The GreenFastensystem is 100% water tight.