Edrdesktop May2012 Final

7/28/2019 Edrdesktop May2012 Final

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2012 Aspen Technology, Inc. All rights reserved

Tom Ralston, Product Manager

May 23, 2012

Aspen Exchanger Design &Rating (EDR) Desktop

For Optimum Sizing and Performance


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2012 Aspen Technology, Inc. All rights reserved | 2

Ongoing Series of Technical WebinarsEngineering Desktop Webinars for the SMB Audience

UPCOMING WEBINARS OF INTEREST: June 10, 2012: Estimating Pipeline Projects with Aspen Economics

(R. Wesley)

June 27, 2012 (Asia/Pacific time): Aspen Plus integrated workflow

Summer/fall 2012: Additional topics on heat exchanger design

Summer/fall 2012: Using Aspen HYSYS for upstream design

Fall 2012: Topics in bio energy processes design

OTHER TOPICS TO BE ANNOUNCED

A library of additional recent webinars on many engineering topics isavailable on the AspenTech public website


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Agenda

Why Exchanger Design & Rating Desktop

Exchanger Design & Rating Best Practices

EDR Key Activities Business Challenge

Key Product Features

Demo Thermal Design Mechanical Design

Customer Case Study

Demo Aspen Simulation Workbook

Conclusions

Training Update


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Why Exchanger Design & Rating Desktop ?

Exchanger Design & RatingA new way of licensing

the whole Aspen EDR suite

Reduce heat exchanger capital and operating costs

HX constitute up to 30% of the equipment cost

Up to 90% of the energy cost associated with heat

exchangers and fired heaters

Reduce engineering man-hours

Improve reliability and process uptime


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AspenHTFS

ResearchNetwork

Aspen Exchanger Design & Rating Products

Aspen Air CooledExchanger

Aspen Plate ExchangerAspen Plate Fin Exchanger

Aspen Shell & Tube ExchangerAspen Shell & Tube Mechanical

Aspen Fired Heater

Aspen Simulation Workbook
http://images.google.com/imgres?imgurl=http://www.cencorefining.net/images/stories/dc-h-c.jpg&imgrefurl=http://www.cencorefining.net/home/units_for_sale/27_mmbtu_hr_natural_gas_fired_heaters.html&usg=__E2VSYqNN693ZacU9PpWTsfG3-jQ=&h=640&w=480&sz=90&hl=en&start=7&um=1&tbnid=ZePkH7pGVrhsAM:&tbnh=137&tbnw=103&prev=/images?q=fired+heaters&hl=en&sa=G&um=1http://images.google.com/imgres?imgurl=http://www.made-in-china.com/image/2f0j00sMFtVgjEHUcHM/Shell-Tube-Heat-Exchanger.jpg&imgrefurl=http://www.made-in-china.com/showroom/heatexchanger11/product-detailvMjxIYBEgtcg/China-Shell-Tube-Heat-Exchanger.html&usg=__SSESbkXsQOKJk_7hzApG6IDYPF4=&h=519&w=845&sz=73&hl=en&start=88&um=1&tbnid=n9_d9JrdlHtNjM:&tbnh=89&tbnw=145&prev=/images?q=shell+&+tube+heat+exchangers&ndsp=21&hl=en&sa=N&start=84&um=1http://images.google.com/imgres?imgurl=http://www.kfas.com.cn/english/image/jhq1.jpg&imgrefurl=http://www.kfas.com.cn/english/jhq.htm&usg=__czF7yjaURkWBDzqK7qeOhhqG25w=&h=365&w=500&sz=44&hl=en&start=25&um=1&tbnid=Ss0UEnIsmAy1_M:&tbnh=95&tbnw=130&prev=/images?q=plate-fin+exchangers&ndsp=21&hl=en&sa=N&start=21&um=1http://images.google.com/imgres?imgurl=http://www.indiamart.com/abletech/pcat-gifs/products-small/plate-and-frame-heat-exchan.jpg&imgrefurl=http://www.indiamart.com/abletech/heat-exchangers.html&usg=__ZSIUps6uPifEcCeMvpG92Mnl41o=&h=240&w=240&sz=19&hl=en&start=13&um=1&tbnid=FQ9i7It-uZBEDM:&tbnh=110&tbnw=110&prev=/images?q=plate+&+frame+exchangers&hl=en&sa=G&um=1http://images.google.com/imgres?imgurl=http://www.indiamart.com/globalrefrigeration/pcat-gifs/products-small/air-cooled-heat-exchanger.jpg&imgrefurl=http://www.indiamart.com/globalrefrigeration/industrial-refrigeration-equipment.html&usg=__s8-VHpRMY7XHqvYfMheO3280YXA=&h=240&w=240&sz=12&hl=en&start=2&um=1&tbnid=uyYFq_ffGJFQwM:&tbnh=110&tbnw=110&prev=/images?q=air+cooled+exchangers&hl=en&sa=G&um=1


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Challenge

Challenge Challenge

Impact

Design Heat Exchangers

Difficult to minimizeCAPEX for heatexchangers

Significant engineeringman-hours in the design

process Inability to recognize

design conflicts at anearly stage (betweenthermal and mechanical)

Increase in heatexchanger CAPEX

Increased cost ofengineering

Project delays

IncreasedCosts

Solution

Recognize thermal andmechanical designconflicts early in the

design process

Use less engineeringeffort and resources

Optimal design with 30% less CAPEX

30% fewer man-hours; on-time delivery


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Aspen Exchanger Design & Rating (EDR)Key Product Features

ProcessEngineer

ThermalSpecialist

Optimization based onrigorous cost model

Reports guide the user to the

best solution

Integration automatesoptimization for both thermal& mechanical designs
http://images.google.com/imgres?imgurl=http://www.indiamart.com/globalrefrigeration/pcat-gifs/products-small/air-cooled-heat-exchanger.jpg&imgrefurl=http://www.indiamart.com/globalrefrigeration/industrial-refrigeration-equipment.html&usg=__s8-VHpRMY7XHqvYfMheO3280YXA=&h=240&w=240&sz=12&hl=en&start=2&um=1&tbnid=uyYFq_ffGJFQwM:&tbnh=110&tbnw=110&prev=/images?q=air+cooled+exchangers&hl=en&sa=G&um=1http://images.google.com/imgres?imgurl=http://www.kfas.com.cn/english/image/jhq1.jpg&imgrefurl=http://www.kfas.com.cn/english/jhq.htm&usg=__czF7yjaURkWBDzqK7qeOhhqG25w=&h=365&w=500&sz=44&hl=en&start=25&um=1&tbnid=Ss0UEnIsmAy1_M:&tbnh=95&tbnw=130&prev=/images?q=plate-fin+exchangers&ndsp=21&hl=en&sa=N&start=21&um=1http://images.google.com/imgres?imgurl=http://www.made-in-china.com/image/2f0j00sMFtVgjEHUcHM/Shell-Tube-Heat-Exchanger.jpg&imgrefurl=http://www.made-in-china.com/showroom/heatexchanger11/product-detailvMjxIYBEgtcg/China-Shell-Tube-Heat-Exchanger.html&usg=__SSESbkXsQOKJk_7hzApG6IDYPF4=&h=519&w=845&sz=73&hl=en&start=88&um=1&tbnid=n9_d9JrdlHtNjM:&tbnh=89&tbnw=145&prev=/images?q=shell+&+tube+heat+exchangers&ndsp=21&hl=en&sa=N&start=84&um=1http://images.google.com/imgres?imgurl=http://www.indiamart.com/abletech/pcat-gifs/products-small/plate-and-frame-heat-exchan.jpg&imgrefurl=http://www.indiamart.com/abletech/heat-exchangers.html&usg=__ZSIUps6uPifEcCeMvpG92Mnl41o=&h=240&w=240&sz=19&hl=en&start=13&um=1&tbnid=FQ9i7It-uZBEDM:&tbnh=110&tbnw=110&prev=/images?q=plate+&+frame+exchangers&hl=en&sa=G&um=1



Aspen EDR Research-based MethodsAssurance of operation at reduced cost

ProcessEngineer

ThermalSpecialist

AspenTech continues to growbody of science in Aspen HTFSResearch Network

Research targets customerrequirements for improved design

Example: New Flooded Evaporator

540

I/D

10

6266 Overall

414 276 870 1675 1675

276 1020 3060

th 4440

T1

T2 S1 S2

S3 S4

S5

S6

98.43mm

204.59mm

Shellid= 539.75mmBXM: 284tubes

Old Method

V2006.5 Recirc

Model

Shell size mm 702 539.75

Tube length - actual mm 5550 5100

Tube length - required mm 5499.8 4993.2

Pressure drop, SS bar 0.00999 0.05088

Pressure drop, TS bar 0.06939 0.15538

Baffle spacing mm

Number of baffles 0 0Tube passes 2 2

Tube number 499 284

Number of units in series 1 1

Number of units in parallel 1 1

Total price Dollar(US) 28272 19261

Program mode Design Design

Film coef overall, SS W/(m K) 1367.4 3016.2

Film coef overall, TS W/(m K) 2591.6 4066.5

Overall coef. - dirty W/(m K) 868 1633Capital cost reduced by 30%

Old Method New Method



Design Optimization Demo

Start with basicprocessrequirement

Design Exchanger

Adjust foradditional processrequirement

OptimizeMechanical Design

Aspen Shell & Tube Exchanger

Aspen Shell & Tube Mechanical



Integrated Thermal & Mechanical DesignHelps avoid costly design conflicts

MechanicalDesigner

Mechanical design ensures:

Optimized wall thicknesses

Thermal expansion considerations

Welding and support requirements

Compliance with design codes

Mechanical design identifies baffle/nozzle conflict

The design conflict is resolvedwith no additional cost

The thermal and mechanicalspecialist share the same file.

Thermal

Specialist

Optimum Cost

R t H t E P t Lt



Ra ant Heat Exc anger Pvt LtBest Practice for Thermal Design of Shell & TubeExchangers, a Manufacturer's Perspective

Challenge Solution ResultChallenge

Ref: Rohan Rajapurkar, Radiant Heat Exchanger Pvt Ltd, 2011Global Conference, Washington D.C., May 2011

Reduce time to quote

tool

Provide highly competitiveoptimized designs

Provide highly accurate, reliable thermaldesigns

R t H t E P t Lt



Preliminary design optimizedusing Aspen Shell&TubeExchanger

Aspen Properties used forproperty generation

Aspen Shell&Tube rating modeused to resolve operationalproblems and fine tuneoptimization

Spec sheet, setting plan, budgetcost estimate used for bidpackage

Aspen Shell & Tube Mechanicalfor mechanical design

Challenge Solution Result



Ra ant Heat E c anger P t Lt



Challenge Solution Result

AspenTech programs successfullyused for 10 years

Engineering man-hours reduced75% through design optimization

and integration between thermal& mechanical designs

Thermal guarantee extended wellbeyond warranty period

AspenTech major reason forgrowth from $200k to $4M in 10years time




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Interfaced to Aspen Simulation WorkbookScenario management and custom reporting

ProcessEngineer

ThermalSpecialist

Checking multiple off-design cases

Improved productivity

and quality

Process flow; fouled/clean; ProcessTemperature; Stream composition


15/28


Aspen Simulation Workbook Demo

Specify a FanCurve

Vary the Fan speed

What duty can we

achieve ? Use ASW to

manage Scenarios

Aspen Simulation Workbook

Aspen Air Cooled Exchanger


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ChallengeChallenge ChallengeImpact

Design Conceptual Processes

Engineering man-hour intensive limitsability to explorealternatives

Done in silos causing

errors in manual datatransfer

Inefficient to optimizedesigns

Missed opportunities

Costly mistakes

Project delays

Higher CostsSolution

Integrate processsimulation, heat exchangerdesign, and cost estimationto deliver optimal designs

Optimal designs

at a lower cost, higher quality and on-time


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Design Conceptual Processes with Aspen EDR

Keeps processengineer involved indecision making

Automatic transfer of

data betweendepartments

Integration allowsefficient means forevaluating alternatives

Virtual identification ofproblems before theyoccur

Integration of heat exchangers in conceptual design


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Preliminary Design in Simulator Aspen HYSYS

ProcessEngineer

Rapid preliminary designinside simulation

Rapid evaluation ofoverall process concept

Better process cost

estimate

Number 1in Oil & Gas


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Preliminary Design in Simulator Aspen Plus

Process

Engineer

Rapid preliminary designinside simulation

Rapid evaluation ofoverall process concept

Better process cost

estimate

Number 1in Chemicals


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Optimization for the Process Industries

Energy Chemicals

Engineering andConstruction

Pharmaceuticals

With the EDR Desktop

smaller companies can also

benefit whole EDR suite
http://images.google.com/imgres?imgurl=http://www.beltox.be/system/files/images/TOTALCOUL.JPG&imgrefurl=http://www.beltox.be/node/116&usg=__cSvEiXfVFViRFkWkeS9FyRvVO9Q=&h=514&w=421&sz=39&hl=en&start=1&um=1&tbnid=vChHFC_pEqLHdM:&tbnh=131&tbnw=107&prev=/images?q=total+petrochemicals+logo&hl=en&rlz=1G1GGLQ_ENUS358&sa=N&um=1http://images.google.com/imgres?imgurl=http://www.beltox.be/system/files/images/TOTALCOUL.JPG&imgrefurl=http://www.beltox.be/node/116&usg=__cSvEiXfVFViRFkWkeS9FyRvVO9Q=&h=514&w=421&sz=39&hl=en&start=1&um=1&tbnid=vChHFC_pEqLHdM:&tbnh=131&tbnw=107&prev=/images?q=total+petrochemicals+logo&hl=en&rlz=1G1GGLQ_ENUS358&sa=N&um=1http://www.google.com/imgres?imgurl=http://www.nyu.edu/fas/dept/chemistry/wardgroup/index_files/Logo_EliLilly.jpg&imgrefurl=http://www.nyu.edu/fas/dept/chemistry/wardgroup/&h=315&w=500&sz=26&tbnid=R6U1mmlHW0hBMM::&tbnh=82&tbnw=130&prev=/images?q=eli+lilly+logo&hl=en&usg=__lJEsHghqwi7c3qFZedCkL0TomdI=&ei=hosdSraKH4OmNdzH1ccF&sa=X&oi=image_result&resnum=1&ct=imagehttp://www.google.com/imgres?imgurl=http://amco.ws/images/ineos_logo_179x50.gif&imgrefurl=http://amco.ws/plastics/ineos/polystyrene.asp&h=50&w=179&sz=2&tbnid=Ks9NGhJHvv3KbM::&tbnh=28&tbnw=101&prev=/images?q=ineos+logo&usg=__YMvp56OakJtuO3PD8SOd1DacIAk=&ei=HIkdSunxJZe-MtnrpMwF&sa=X&oi=image_result&resnum=1&ct=imagehttp://www.google.com/imgres?imgurl=http://www.morrisononline.com/Websites/morrisongroup/Images/Valero%20Logo.gif&imgrefurl=http://www.morrisononline.com/valero&h=202&w=303&sz=5&tbnid=e-0P3u_QeP7iHM::&tbnh=77&tbnw=116&prev=/images?q=valero+logo&hl=en&usg=__n1ITwCB26tGG2XM8gY3e4mRexCo=&ei=8IYdSqmdGYW2NM3P7PMF&sa=X&oi=image_result&resnum=3&ct=imagehttp://www.google.com/imgres?imgurl=http://www.theallseeingeye.tv/chevron_logo.jpg&imgrefurl=http://www.theallseeingeye.tv/Masonic_Symbolism_In_Corporate_Logos.html&h=368&w=342&sz=24&tbnid=vm-1L5PiIee4RM::&tbnh=122&tbnw=113&prev=/images?q=chevron+logo&usg=__4m4VQVSq84_mAgX2gq2XIiI-qk4=&ei=04UdSteSDqa-NOzpycYF&sa=X&oi=image_result&resnum=1&ct=imagehttp://www.google.com/imgres?imgurl=http://www.rebuildingtogether.org/images/image/ConocoPhillips%20logo.JPG&imgrefurl=http://www.rebuildingtogether.org/section/about/sponsors&h=832&w=2129&sz=56&tbnid=aFbkFXqChxBw0M::&tbnh=59&tbnw=150&prev=/images?q=conoco+phillips+logo&usg=__0qk9FCEuYSzAorLHdu0Zs0USvLA=&ei=rYQdSpX1OoTEM6fN2c0F&sa=X&oi=image_result&resnum=3&ct=image


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Want to see similar results?

http://training.aspentech.com

Consider a training class from AspenTech
http://training.aspentech.com/http://training.aspentech.com/http://training.aspentech.com/


22/28


Aspen Exchanger Design and Rating (EDR)Training

Design and Rate Shell and Tube Heat Exchangers(EHX1011)

June 6, 2012 Houston, TX

June 15, 2012 Tokyo, Japan

June 20, 2012 Calgary, AB, Canada

http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHX1011

Enhance understanding of thermal design of shell and tube heat exchangers

Benefit from practical experience using software in design and simulation

exercises to solve process industry problems Develop and apply basic design and modeling skills in heat transfer

Optimize work processes using Aspen Shell & Tube Exchanger software
http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHX1011http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHX1011


23/28



Heat Transfer Modeling Using Aspen HYSYS (EHY2611)

July 12, 2012 Reading, UK

July 19, 2012 Houston, TX

December 6, 2012 Houston, TX

http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHY2611

Achieve improved performance through the elimination of exchanger

bottlenecks

Link Aspen Shell and Tube or Air Cooled Exchanger software with Aspen

HYSYS Investigate the thermal calculations employed by both Aspen HYSYS and

the Aspen Exchanger Design and Rating programs

Progress from shortcut modeling of heat exchangers in Aspen HYSYS to

using rigorous Aspen EDR models
http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHY2611http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHY2611


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Heat Transfer Modeling Using Aspen Plus (EAP2611)

May 29, 2012 Virtual-Americas


August 2, 2012 Houston, TX

http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EAP2611

Achieve improved performance through the elimination of exchanger

bottlenecks

Link Aspen Shell and Tube or Air Cooled Exchanger software with Aspen

Plus Investigate the thermal calculations employed by both Aspen Plus and the

Aspen Exchanger Design and Rating programs

Progress from shortcut modeling of heat exchangers in Aspen Plus to using

rigorous Aspen EDR models
http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EAP2611http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EAP2611


25/28



Aspen Shell & Tube Mechanical: Heat ExchangerMechanical Design (Aspen Teams) (EHX131)

June 28, 2012 Reading, UK

July 15272012 Reading, UK

August 29, 2012 New Delhi, India

http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHX131

Learn the basic mechanical design of shell and tube heat exchangers.

Reduce design time and capital costs by utilizing powerful optimization

techniques.

Realize cost savings by reducing the project lifecycle Develop and apply

basic design and modeling skills in heat transfer

Utilize the integration of Aspen Shell & Tube Exchanger (Aspen Tasc+)

with Aspen Shell & Tube Mechanical
http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHX131http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EHX131


26/28


Simulation Workbook Training

Building MS Excel User Interfaces for Aspen PlusSimulations Using Aspen Simulation Workbook: (EAP121)

May 25, 2012 Houston, TX

June 8, 2012 Virtual-Americas


July 25, 2012 Virtual-Asia Pacific

http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EAP121

Learn how to embed and link an Aspen Plus Simulation case and variables

within MS Excel without using any programming languagesAdd capital and

operating cost evaluation to your existing designs.

User can hide complex interfaces & technical details and perform analysis in

Excel.

User can link models to online plant data for on-demand advisory.
http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EAP121http://support.aspentech.com/supportpublictrain/CourseInfo.asp?course=EAP121


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EDR Online Training From the Product


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Thank You

Documents

Edrdesktop May2012 Final