3
Edition 07 l 2013 C Assembly help with Frame PRK 1 Attach Frame PRK. Install frame in first bay. Then at least every second row. Frame PRK 200 1 Mount Filler Cross Panel GFC be- tween two longitudinal profiles of the Standard Panel GFP with 6 cm compensation widths. The protruding longitudinal pro- file (rectangular tube) of the Filler Cross Panel GFC must lie on the cross profile of the Standard Pan- el GFP on both sides. 2 Swivel up the Filler Panel Cross GFC with the Shuttering Aid GFA and then use this to support the free end. 3 Swivel in the recessed prop with prophead and mount in the support of the Filler Cross Panel GFC. 4 Secure Filler Cross Panel GFC against moving (e.g. Clamp GFK). max. 99 cm Lateral compensation Tips for ensuring smooth construction progress • Before assembly, secure the working area with safety- relevant equipment. • If possible, start the assembly in a rectangular corner with walls in both directions. • Preset the required prop length = height under the slab - approx. 20 cm. • Use Shuttering Aid GFA for shuttering and striking the elements. • Align the props along the wall so that the handles can be used without difficulty. • In order to mount the Wall Holder GFW, at first a tie rod with counter nut has to be inserted through the tie hole from the rear of the wall. Then the Wall Holder GFW can be mounted. • For providing a better understanding, detailed illustra- tions are partly incomplete. The safety installations which have possibly not been featured in these de- tailed drawings must nevertheless be available. This poster presents only part of the intended use of the GRIDFLEX system. More information is available in the assembly instructions. 5 Attach horizontal mounting. Install Wall Holder GFW laterally in at least every third bay. A Horizontal anchoring with wall holders 1 Insert tie rod with wingnut pivot plate through the available tie hole. 2 Bring Wall Holder GFW into position and secure at the wall by means of the nut. The wall holder should be installed in a way that subsequent levelling can take place. 3 Cover protruding tie rods with pro- tection caps. The system must be horizontally anchored. The first element must be held horizontally in both directions. The area to be formed may not be accessed before the formwork has been horizontally anchored. Persons are not to remain under non-anchored slab formwork. The system must be horizontally anchored. The first element must be held horizontally in both directions. The area to be formed may not be accessed before the formwork has been horizontally anchored. B Horizontal mounting with chain 1 Maintain spacings. 2 Bays must be braced longitudinally and horizontally. In a longitudinal direction with the Tension Sleeve GFO. In a transverse direction, wrap chain around the cross beam. Chain perm. force: 3 kN Turnbuckle M12, 3 kN End Plate RS Tension Sleeve GFO Prophead GFH ≤ 60° Start of dismantling Start of dismantling Element over- hang max. 50 cm Chain Start of dismantling Clamp GFK Secure all slab edges before accessing the formwork! Length compensation 1 Install Traverse GFT as an assembly aid at an appropriate distance in the overlap ping area on the Standard Panel GFP. 2 Mount Filler Panel Longitudinal GFL with the open end, swivel up and hold in position. Attach props with propheads and place in perpendicu- lar position. 3 Secure Filler Panel Longitudinal GFL against moving (e.g. Clamp GFK). Storage and transportation Stacking Pallet GF Permissible load-bearing capacity 175 kg per stacking device GF. Length of 4-sling lifting gear min. 3.0 m. Stack a maximum 10 GRIDFLEX elements when using the stacking pallet extension. The Stacking Pallet GF serves to accommodate GRIDFLEX elements GFP, GFC and GFL. In order to prevent damage during transportation, always stack an even number of elements; the tension strap is always used in combination with Tension Strap Rails GF 92, GF 125. For stacking the Filler Element Cross GFC, the crane lifting gear must be guided within the rectangular tube. For intermediate storage, two Stacking Devices GF can be inserted into one another. Top view max. 1.30 m Changing direction The direction of the standard panel can be changed 1 Install prop with prophead with a spacing of 1.00 m and secure with tripod. 2 Hook in the element vertically, swiv- el up using the Shuttering Aid GFA and then support the free end with the shuttering aid. 3 After this replace shuttering aid by installing prop with prop head. 4 Secure element against lifting. Shuttering of columns The filler panels facilitate easy and simple shuttering of columns. Installing the formlining Install the formlining sheets after mounting all elements along with the safety equipment and carrying out levelling. Lay sheets at right angles to the ele- ments (in order to facilitate striking). With increased requirements, fix the formlining in the corners with nails. PERI recommends fixing the form- lining sheets with twisted nails, size 2.0/2.2 x 33. Safety at the slab edge Preparing the guardrails 1 Pull out the tube on the guardrail. 2 Position guardrail on the element. With the Filler Panel Longitudinal GFL on the open side 3 Push in tube and secure guardrail by turning the tube at the handle. Nail guardrail to the element. 4 Measure distance of the props to the slab edge and mount Traverse GFT accordingly. 5 Brace the cantilevers with chains; See B Horizontal mounting with chain. Guardrail GF Assembling the guardrails 1 Install base plate with appropriate fixing materials. The permissible chain tensile force is 3 kN. 2 Attach rope to the inner cross-pro- file of the element in the centre (for securing the element). 3 Mount element on the propheads. 4 Pass the rope through the outer cross-profile of the last Standard Panel GFP and secure the unit. 5 Centrally mount the Tension Sleeve GFO on the inner cross-profile of the element. 6 Attach anchor chain and secure with turnbuckle. 7 Swivel up the guardrail unit on the Traverse GFT by means of the Shut- tering Aid GFA and then support the free end with the shuttering aid. 8 Support traverse with props without propheads. 9 Remove rope. GRIDFLEX Fast, efficient and safe The drawings shown refer to slabs with a thickness of ≤ 33 cm (with L/300). Slide the Prophead GFH onto the end plate of the prop until it clicks into place. Assembling the first element 1 Set up two props with propheads in a corner and secure with the help of tripods (spacing: 1.00 m) Assembling the first row First row - always install elements across the complete width before starting with the next row. 1 Position the prop together with the prophead. 2 Mount Standard Element GFP. Assembly of the following rows Second row 1 Hook in Standard Panel GFP. 2 Swivel up the first Standard Panel GFP by means of the Shuttering Aid GFA and then support the free end with the shuttering aid. Assembly of the prophead 3 Swivel up the element by means of the Shuttering Aid GFA and then support the free end with the shut- tering aid. 3 Swivel up the element by means of the Shuttering Aid GFA and then support the free end with the shut- tering aid. 3 Attach prop together with prophead in a diagonal position to the end of the element, and then bring into a vertical position. Spacing 2.0 m. After this, remove the Shuttering Aid GFA. 5 Screw in prop with prophead into the end pieces of both Standard Panels GFP and bring into a vertical position. Proceed in the same way with the remaining Standard Panels GFP. Mount Wall Holder GFW longitudi- nally in at least every second row. Start of assembly Traverse GFT Wall Holder GFW GFK GF 92 GF 125 GFT GFT GFK GFC 2.0 m 1.0 m 2.0 m 1.0 m 4 Attach a third prop together with prophead in a diagonal position to the end of the element, and then bring it into a vertical position; spacing 2.0 m. Shuttering Aid GFA is subsequently removed. 2 Hook in Panel GFP (white) at one end. 4 Screw in prop with prophead into the end pieces of both Standard Panels GFP and bring into a vertical position. The tripods can be re-used. 4 Swivel up the second Standard Pan- el GFP and then support the free end with the shuttering aid. Striking 1 Filler Panels Cross GFC (red) 2 Standard Panels GFP (white) 3 Filler Panels Longitudinal GFL (yellow) 4 Remove formlining sheets one after the other, then clean and store. Follow instructions

EN GRIDFLEX P13 - PERI Suomi · • This poster presents only part of the intended use of the GRIDFLEX system. More information is available in the assembly ... PERI GmbH Formwork

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Page 1: EN GRIDFLEX P13 - PERI Suomi · • This poster presents only part of the intended use of the GRIDFLEX system. More information is available in the assembly ... PERI GmbH Formwork

Edition 07 l 2013

C Assembly help with Frame PRK1 Attach Frame PRK.

Install frame in fi rst bay.Then at least every second row.

Frame PRK 200

1 Mount Filler Cross Panel GFC be -tween two longitudinal profi les of the Standard Panel GFP with 6 cm compensation widths.

The protruding longitudinal pro-fi le (rectangular tube) of the Filler Cross Panel GFC must lie on the cross profi le of the Standard Pan-el GFP on both sides.

2 Swivel up the Filler Panel Cross GFC with the Shuttering Aid GFA and then use this to support the free end.

3 Swivel in the recessed prop with prophead and mount in the support of the Filler Cross Panel GFC.

4 Secure Filler Cross Panel GFC against moving (e.g. Clamp GFK).

max. 99 cm

Lateral compensation

Tips for ensuring smooth construction progress

• Before assembly, secure the working area with safety-relevant equipment.

• If possible, start the assembly in a rectangular corner with walls in both directions.

• Preset the required prop length = height under the slab - approx. 20 cm.

• Use Shuttering Aid GFA for shuttering and striking the elements.

• Align the props along the wall so that the handles can be used without diffi culty.

• In order to mount the Wall Holder GFW, at fi rst a tie rod with counter nut has to be inserted through the tie hole from the rear of the wall. Then the Wall Holder GFW can be mounted.

• For providing a better understanding, detailed illustra-tions are partly incomplete. The safety installations which have possibly not been featured in these de-tailed drawings must nevertheless be available.

• This poster presents only part of the intended use of the GRIDFLEX system.More information is available in the assembly instructions.

5 Attach horizontal mounting. Install Wall Holder GFW laterally in at least every third bay.

A Horizontal anchoring with wall holders1 Insert tie rod with wingnut pivot

plate through the available tie hole.

2 Bring Wall Holder GFW into position and secure at the wall by means of the nut. The wall holder should be installed in a way that subsequent levelling can take place.

3 Cover protruding tie rods with pro-tection caps.

The system must be horizontally anchored.The fi rst element must be held horizontally in both directions.The area to be formed may not be accessed before the formwork has been horizontally anchored.Persons are not to remain under non-anchored slab formwork.

The system must be horizontally anchored.The fi rst element must be held horizontally in both directions.The area to be formed may not be accessed before the formwork has been horizontally anchored.

B Horizontal mounting with chain1 Maintain spacings.

2 Bays must be braced longitudinally and horizontally.

In a longitudinal direction with the Tension Sleeve GFO.In a transverse direction, wrap chain around the cross beam.

Chain perm. force: 3 kN

Turnbuckle M12, 3 kN

End Plate RS

Tension Sleeve GFO Prophead GFH

≤ 60°

Start

of dism

antli

ng

Start

of dism

antli

ng

Element over-hang max. 50 cm

Chain

Start

of dism

antli

ng

Clamp GFK

Secure all slab edges before accessing the formwork!

Length compensation1 Install Traverse GFT as an assembly

aid at an appropriate distance in the overlap ping area on the Standard Panel GFP.

2 Mount Filler Panel Longitudinal GFL with the open end, swivel up and hold in position. Attach props with propheads and place in perpendicu-lar position.

3 Secure Filler Panel Longitudinal GFL against moving (e.g. Clamp GFK).

Storage and transportationStacking Pallet GFPermissible load-bearing capacity 175 kg per stacking device GF.Length of 4-sling lifting gear min. 3.0 m. Stack a maximum 10 GRIDFLEX elements when using the stacking pallet extension.

The Stacking Pallet GF serves to accommodate GRIDFLEX elements GFP, GFC and GFL.

In order to prevent damage during transportation, always stack an even number of elements; the tension strap is always used in combination with Tension Strap Rails GF 92, GF 125.

For stacking the Filler Element Cross GFC, the crane lifting gear must be guided within the rectangular tube.

For intermediate storage, two Stacking Devices GF can be inserted into one another.

Top view

max. 1.30 m

Changing directionThe direction of the standard panel can be changed1 Install prop with prophead with a

spacing of 1.00 m and secure with tripod.

2 Hook in the element vertically, swiv-el up using the Shuttering Aid GFA and then support the free end with the shuttering aid.

3 After this replace shuttering aid by installing prop with prop head.

4 Secure element against lifting.

Shuttering of columnsThe fi ller panels facilitate easy and simple shuttering of columns.

Installing the formliningInstall the formlining sheets after mounting all elements along with the safety equipment and carrying out levelling.

Lay sheets at right angles to the ele-ments (in order to facilitate striking).

With increased requirements, fi x the formlining in the corners with nails.

PERI recommends fi xing the form-lining sheets with twisted nails, size 2.0/2.2 x 33.

Safety at the slab edgePreparing the guardrails1 Pull out the tube on the guardrail.2 Position guardrail on the element. With the Filler Panel Longitudinal GFL

on the open side3 Push in tube and secure guardrail by

turning the tube at the handle. Nail guardrail to the element.

4 Measure distance of the props to the slab edge and mount Traverse GFT accordingly.

5 Brace the cantilevers with chains; See B Horizontal mounting with chain.

Guardrail GF

Assembling the guardrails 1 Install base plate with appropriate

fi xing materials. The permissible chain tensile force is 3 kN.

2 Attach rope to the inner cross-pro-fi le of the element in the centre (for securing the element).

3 Mount element on the propheads.4 Pass the rope through the outer

cross-profi le of the last Standard Panel GFP and secure the unit.

5 Centrally mount the Tension Sleeve GFO on the inner cross-profi le of the element.

6 Attach anchor chain and secure with turnbuckle.

7 Swivel up the guardrail unit on the Traverse GFT by means of the Shut-tering Aid GFA and then support the free end with the shuttering aid.

8 Support traverse with props without propheads.

9 Remove rope.

GRIDFLEXFast, effi cient and safe

The drawings shown refer to slabs with a thickness of ≤ 33 cm (with L/300).

Slide the Prophead GFH onto the end plate of the prop until it clicks into place.

Assembling the fi rst element

1 Set up two props with propheads in a corner and secure with the help of tripods (spacing: 1.00 m)

Assembling the fi rst row

First row - always install elements across the complete width before starting with the next row.

1 Position the prop together with the prophead.

2 Mount Standard Element GFP.

Assembly of the following rows

Second row

1 Hook in Standard Panel GFP.

2 Swivel up the fi rst Standard Panel GFP by means of the Shuttering Aid GFA and then support the free end with the shuttering aid.

Assembly of the prophead

3 Swivel up the element by means of the Shuttering Aid GFA and then support the free end with the shut-tering aid.

3 Swivel up the element by means of the Shuttering Aid GFA and then support the free end with the shut-tering aid.

3 Attach prop together with prophead in a diagonal position to the end of the element, and then bring into a vertical position. Spacing 2.0 m. After this, remove the Shuttering Aid GFA.

5 Screw in prop with prophead into the end pieces of both Standard Panels GFP and bring into a vertical position. Proceed in the same way with the remaining Standard Panels GFP.

Mount Wall Holder GFW longitudi-nally in at least every second row.

Start of assembly

Traverse GFTWall Holder GFW

GFK

GF 92

GF 125

GFT

GFT GFK

GFC

2.0 m

1.0 m2.0 m1.0 m

4 Attach a third prop together with prophead in a diagonal position to the end of the element, and then bring it into a vertical position; spacing 2.0 m. Shuttering Aid GFA is subsequently removed.

2 Hook in Panel GFP (white) at one end.

4 Screw in prop with prophead into the end pieces of both Standard Panels GFP and bring into a vertical position.

The tripods can be re-used.

4 Swivel up the second Standard Pan-el GFP and then support the free end with the shuttering aid.

Striking

1 Filler Panels Cross GFC (red)

2 Standard Panels GFP (white)

3 Filler Panels Longitudinal GFL (yellow)

4 Remove formlining sheets one after the other, then clean and store.

Follow instructions

Page 2: EN GRIDFLEX P13 - PERI Suomi · • This poster presents only part of the intended use of the GRIDFLEX system. More information is available in the assembly ... PERI GmbH Formwork

GRIDFLEXSlab Formwork

Poster

Edition 07 | 2013

Page 3: EN GRIDFLEX P13 - PERI Suomi · • This poster presents only part of the intended use of the GRIDFLEX system. More information is available in the assembly ... PERI GmbH Formwork

The optimal System for every Project and every Requirement

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