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Engine Information & Engine Components and Systems

Engine Information & Engine Components and Systems

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Page 1: Engine Information & Engine Components and Systems

Engine Information

& Engine Components and Systems

Page 2: Engine Information & Engine Components and Systems

Basic Engine Info

Shaft Horsepower - 340 shp W/Turbo Four Stroke Eight Cylinders Right Hand Rotation Starboard Shaft Rotation - Clockwise Port Shaft Rotation - Counter Clockwise

Page 3: Engine Information & Engine Components and Systems

Engine Model

VT-903M

V - Block Configuration T - Turbo Charged 903 - Cubic-inch displacement M - Marine Version

Page 4: Engine Information & Engine Components and Systems
Page 5: Engine Information & Engine Components and Systems

Fluids 1. Engine Oil -

15w40 2. Jacket Water - Antifreeze / Green stuff 3. Raw Water / Cooling Water-

- Salt water / Fresh water {Lakes} 4. Fuel - #2 Diesel

– Fuel Capacity at 100% - 486.8 gallons– Fuel Capacity at 95% - 463.0 gallons

Page 6: Engine Information & Engine Components and Systems

Temps & PSI’s

Tachometer: 700 - 725 rpm at idle

2300 rpm at cruising Engine Oil PSI: 10 - 30 at idle

45 - 65 at cruising Marine Gear PSI: 25 - 75 not engaged

190 - 220 engaged Water Temp: 165 - 195 degrees Cruising

Page 7: Engine Information & Engine Components and Systems

MARINE GEAR OIL PRESSURE

190-220 psi

ENGINE LUBE OILPRESSURE

40-65

JACKET WATERTEMPERATURE165-195 Degrees

RPM GAUGES2575 - 2700

Page 8: Engine Information & Engine Components and Systems

Marine Gear MG-509 2:1 ratio Come Home Device {Starboard Engine Only} Fluid: 9250 = {40wt oil} M/G Oil Capacity: 10 qts in M/G / 11 qts total

Page 9: Engine Information & Engine Components and Systems

Marine Gear

INDICATING SIGNS– Cruising PSI?

WHEN YOU GO TO USE IT, ITS NOT THERE.

- Low Oil Pressure

Page 10: Engine Information & Engine Components and Systems

Main Propulsion Cooling System

1} Sea Chest 2} Sea Chest Vent 3} Duplex Strainer 4} Raw Water Pump 5} Heat Exchanger 6} M/G Oil Cooler 7} Deicing Valves and Lines

Page 11: Engine Information & Engine Components and Systems

Main Propulsion Cooling System

8} Exhaust Riser 9} Exhaust Flexible Flange 10} Exhaust Pipe 11} Muffler 12} Exhaust Pipe End

Page 12: Engine Information & Engine Components and Systems

Sea Chest Vent Valve

Sea Chest

STBD Eng.R/W Supply valve

Port Engine Raw Water Supply Valve

Bilge Pump

De-Icing ValveSea chest Vent Ck Vlv

Page 13: Engine Information & Engine Components and Systems

Duplex Strainer

Page 14: Engine Information & Engine Components and Systems

Port Engine

Raw Water Flow

Page 15: Engine Information & Engine Components and Systems

Raw Water Flow

Flowto

Marine GearCooler

R/W Pump

Heat Exchanger

Page 16: Engine Information & Engine Components and Systems

Marine Gear Oil Cooler

Raw Water Flow

Hot Start

Page 17: Engine Information & Engine Components and Systems

Port Exhaust Riser

STBD Exhaust Riser

From M/G Cooler

Page 18: Engine Information & Engine Components and Systems

Port Exhaust Riser

STBD Exhau

st Rise

r

Page 19: Engine Information & Engine Components and Systems

Exhaust

Raw Water Flow

Page 20: Engine Information & Engine Components and Systems

Raw Water flow

Exhaust gases

Muffler

Lazarette

Page 21: Engine Information & Engine Components and Systems
Page 22: Engine Information & Engine Components and Systems

Jacket Water Cooling and Heating System

1} Jacket Water Pump 2} Heat Exchanger 3} Pilothouse Defroster Supply Line 4} Pilothouse Defroster Return Line 5} Passenger Compartment Heater Supply Line 6} Passenger Compartment Heater Return Line

Page 23: Engine Information & Engine Components and Systems

J/W Cooling and Heating System Cont.

7} Lube Oil Cooler 8} Hot Start

Antifreeze Capacity 12 Gallons

Page 24: Engine Information & Engine Components and Systems

High Water Temp Gauge

Page 25: Engine Information & Engine Components and Systems

Heat Exchanger

Page 26: Engine Information & Engine Components and Systems

Jacket Water Pump

Page 27: Engine Information & Engine Components and Systems

Defroster Htr Supply

Defroster Htr Return

Page 28: Engine Information & Engine Components and Systems

Defroster HeaterSupply

DefrosterHeaterReturn

Page 29: Engine Information & Engine Components and Systems

Fwd Compt. Pass Htr Supply

Fwd Compt. Pass. Htr. Return

J/W lines from Port Engine

Page 30: Engine Information & Engine Components and Systems

Fwd Compt. Heater

Page 31: Engine Information & Engine Components and Systems

Hot Start

Page 32: Engine Information & Engine Components and Systems

Hot Start

Page 33: Engine Information & Engine Components and Systems

HIGH WATER TEMPERATURE

INDICATING SIGNS

AMBER LIGHT

ALARM BELL

SOUNDS

GAUGE READS

ABOVE 205

--CRUSING J/W TEMP?

Page 34: Engine Information & Engine Components and Systems

Lubrication Oil System

1} Lube Oil Pump 2} Lube Oil Cooler 3} Lube Oil Filter

Lube Oil Capacity 5 gallons in sump / Total of 6 gallons due to

filter and lines

Page 35: Engine Information & Engine Components and Systems

LUBRICATING SYSTEM

INDICATING SIGNS

RED LIGHT

BELL RINGING

Pressure Gauge

{0 – 30 Disabling

Casualty}

- CRUSING PSI?

Page 36: Engine Information & Engine Components and Systems

Lube Oil Psi Gauge

Page 37: Engine Information & Engine Components and Systems
Page 38: Engine Information & Engine Components and Systems

Lube Oil supply to filter

Lube Oil Return to Engine

L/O Filter

Page 39: Engine Information & Engine Components and Systems

Lube Oil CoolerLube Oil Dipstick

Page 40: Engine Information & Engine Components and Systems

Marine Gear(Reduction Gear)

1} Dipstick 2} Linkage 3} M/G Oil Pump 4} “Come-home” Access Plugs 5} Oil Strainer 6} Selector Valve 7} Shaft 8} Oil Breather Cap 9} Sump Drain Plug

Page 41: Engine Information & Engine Components and Systems

Marine Gear Oil Psi Gauge

Rpm Gauges

Page 42: Engine Information & Engine Components and Systems

Spider Gear

Page 43: Engine Information & Engine Components and Systems

Rear of Engine “Flywheel”

Page 44: Engine Information & Engine Components and Systems

Larry Curly Moe

The Three Marine Gears

Page 45: Engine Information & Engine Components and Systems

M/G Lube Oil pump

Selector Valve

M/G Lube Oil Strainer

M/G Oil Breather Cap

Dipstick

Page 46: Engine Information & Engine Components and Systems

Selector Valve

M/G Oil Strainer

M/G Oil Pump

Page 47: Engine Information & Engine Components and Systems

Come - Home Access P

lug

Come - Home Access P

lug

Page 48: Engine Information & Engine Components and Systems

Steering System 1} Steering Wheel 2} Helm Pump 3} Quick release Push pins 4} Tie Rod Bar 5} Rudder Arms 6} Rudder Post 7} Rudder Blade 8} Rudder Stop 9} Emergency Tiller

Page 49: Engine Information & Engine Components and Systems

Helm pump

Page 50: Engine Information & Engine Components and Systems

Hydraulic Hose

Bkhd 6

Page 51: Engine Information & Engine Components and Systems

Hydraulic Hose

Bkhd 10

STBD side

Page 52: Engine Information & Engine Components and Systems

Hydraulic Ram

Page 53: Engine Information & Engine Components and Systems

Tie Rod Bar

Page 54: Engine Information & Engine Components and Systems

Rudder Stop

Rudder StopRudder Arm

Rudder Post

Quick Release pin

Page 55: Engine Information & Engine Components and Systems
Page 56: Engine Information & Engine Components and Systems
Page 57: Engine Information & Engine Components and Systems
Page 58: Engine Information & Engine Components and Systems

Emergency Tiller

Page 59: Engine Information & Engine Components and Systems

Fuel System

1} Fuel Tanks 2} Suction Valves 3} Fuel Filters 4} Fuel Return Check Valves 5} Stripping Valve 6} Priming and Stripping Pump 7} Hand Pump check valves 8} Fuel Sightglass 9} Fuel Pump

Page 60: Engine Information & Engine Components and Systems

Fuel Tanks

Page 61: Engine Information & Engine Components and Systems

Fuel Oil Hand priming and Stripping Pump

Check Valve Check Valve

Stripping Valve

Page 62: Engine Information & Engine Components and Systems

Racor Fuel Oil Filter Housing

Page 63: Engine Information & Engine Components and Systems
Page 64: Engine Information & Engine Components and Systems

Fuel Sightglass

Fuel Pump

Page 65: Engine Information & Engine Components and Systems

Throttle Cable to Fuel Pump

Page 66: Engine Information & Engine Components and Systems

Fuel Oil Return Ck ValveRestricted orphus

Page 67: Engine Information & Engine Components and Systems

Fuel Oil Cooler

Page 68: Engine Information & Engine Components and Systems

Fire Main System 1} Sea Chest 2} Simplex Strainer 3} Power Take-off {PTO} 4} Fire Pump 5} Power Take-off Handle 6} Fire Main Riser 7} Tri-Gate 8} Fire Main Pressure Gauge

Page 69: Engine Information & Engine Components and Systems

Fire Main System

The pump is rated to deliver 250 gallons per minute at 80 - 100 psi {produced by 1000 main engine RPM.}

Page 70: Engine Information & Engine Components and Systems

Sea Chest

Fire Pump RawWater Supply Valve

Page 71: Engine Information & Engine Components and Systems

Fire Pump

Fire Main Strainer

Page 72: Engine Information & Engine Components and Systems

Suction

Discharge

To Tri-

gate

Page 73: Engine Information & Engine Components and Systems
Page 74: Engine Information & Engine Components and Systems

PTO Handle

Page 75: Engine Information & Engine Components and Systems

PTO

PTO Handle

Page 76: Engine Information & Engine Components and Systems
Page 77: Engine Information & Engine Components and Systems

Fire MainPressure

Gauge

Page 78: Engine Information & Engine Components and Systems

Fixed Fire Extinguishing System

1} Halon 1301 Bottle 2} Thermal Sensors 3} Discharge Nozzle 4} Fuel Shut-off Cylinder

Page 79: Engine Information & Engine Components and Systems

Halon Bottle

Halon Piping to E.R.

Page 80: Engine Information & Engine Components and Systems

Thermal Sensor

Page 81: Engine Information & Engine Components and Systems

Thermal Sensor

Page 82: Engine Information & Engine Components and Systems

Halon Discharge Nozzle

Halon Piping

Page 83: Engine Information & Engine Components and Systems

Halon Shut-down Cylinder

Page 84: Engine Information & Engine Components and Systems

Halon Shutdown Cylinder

Fuel Sightglass

Page 85: Engine Information & Engine Components and Systems

Review

What is the capacity of oil, in gallons, in the sump of a VT903M?

5 gallons

{6 gallons total oil is in the lines and Filter}

Page 86: Engine Information & Engine Components and Systems

Review

What color lights are on the console?

Red / Amber {Yellow}

What is the Lube Oil Pressure at Cruising?

40-65 psi

Page 87: Engine Information & Engine Components and Systems

Review

What is the capacity of the engine Jacket water system?

12 gallons

What cools the Jacket Water?

Raw Water

What is the fuel capacity of the 41’ UTB at 95%?

463.0 gallons

Page 88: Engine Information & Engine Components and Systems

Review At what temperature will the engine room

thermal sensors activate the alarm?

190 degrees

What is the Jacket Water temperature at Cruising?

165-195 degrees