ENGINEERED SYSTEMS - Gorman-Rupp Company · GORMAN-RUPP PUMPS | ENGINEERED SYSTEMS GORMAN-RUPP has been manufactur-ing pumping systems and providing superior ﬂuids-handling solutions

ENGINEERED SYSTEMS

PRESSURE BOOSTER/WATER REUSE STATIONS

GRpumps.com

2

THE WORLDWIDE LEADERGORMAN-RUPP PUMPS | ENGINEERED SYSTEMS

GORMAN-RUPP has been manufactur-ing pumping systems and providing superior fluids-handling solutions since 1933. Many of the innovations introduced by Gorman-Rupp have become industry standards. We have

one of the largest selections of pumps in the world with over 2500 pump models, including self-priming centrifugal, standard centrifugal, submersible, rotary gear and diaphragm pumps.

Gorman-Rupp is a leading manufacturer of engineered pumping systems. These vital systems are relied upon for their dependability in water transmission and sewage-handling in communities and municipalities around the world. We offer an extensive line of above ground and below ground self-priming pumping systems as well as a full line of solids-handling submersible pumping systems. These include pumps, motors, controls, piping and accessories, housed in an optional corrosion-resistant fiberglass enclosure that can be installed easily at the job site.

Superior products require state-of-the-art manufacturing facilities, and Gorman-Rupp’s are among the most efficient and modern facilities in the world. We constantly update our plants and employ the latest technology to ensure that our products will be the most reliable in the industry. We realize that modern, efficient and state-of-the-art facilities are necessary for providing superior pumping products.

State-of-the-art, fully automated machining centers provide high-speed, high-quality machining of pump castings.

Rough castings are stored and ready for machining and assembly into finished products.

Assembly lines are designed to assemble pumps with very short lead times.

The barn where J.C. Gorman and H.E. Rupp made their first pumps on the outskirts of Mansfield, Ohio.

3

6' × 6' ABOVE GROUND PRESSURE BOOSTER AND WATER REUSE STATIONS are economical, compact, pre-engineered units shipped complete from the factory. Just add power and connect piping.Outside, the neat and trim low-silhouette fiberglass cover blends with the surroundings. The fiberglass enclosure resists corrosion and provides protection from weather. Hinged panels provide easy access to pumps and controls for maintenance and service. It includes vandal-resistant design for added security.

The fiberglass enclosure accommodates two pumps and motors sized to meet your requirements. The pumps are available up to 6" discharge, delivering flows to 750 GPM on single pump operation.

STANDARD FEATURESOptional features show on page 12

� UL Listed packaged pumping system� Fiberglass low-profile enclosure� Close-coupled end-suction centrifugal, vertical in-line, and vertical multi-stage pumps� Simplex and duplex designs available� Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers

R

� Steel piping with fusion-bonded epoxy� Suction and discharge transducers� Individual suction and discharge gauges on each pump� Flanged suction and discharge� Check valve(s)� Isolation valves on suction and discharge of each pump� Four hinged access panels on enclosure

� NEMA 1 steel control panel� NEMA rated full voltage starters� Voltage monitor� Panel strip heater� Transient voltage surge suppressor� 3 KVA transformer� Duplex receptacle� Pressure relief valve� Exhaust fan

6' × 6' ABOVE GROUND STATION

ADVANTAGES Flows to 750 GPM per pump Wide range of discharge

pressures Compact, low-silhouette design Enclosure cover can be easily

removed for maintenance Unit shipped complete so

owner, or contractor, needs only to connect power and the piping

Single source responsibility

4

GORMAN-RUPP’S 7' × 10' ABOVE GROUND PRESSURE BOOSTER AND WATER REUSE STATIONS are complete systems, ready for immediate installation and hookup to power and piping.The low silhouette and color of the Quonset-type fiberglass enclosure blend in with surrounding landscaping. The fiberglass enclosure resists corrosion, mildew, fungus and mold. Two-way sliding cover provides easy access to all equipment for maintenance or service. Vandal-resistant door hardware and padlockable sliding cover are available for added security. The 7' × 10' stations include up to three (depending on horsepower) pumps with up to 8" discharge, and capacities to 1000 GPM on single operation.


� Fiberglass modular enclosure� Hinged access door on enclosure� UL Listed packaged pumping system� Close-coupled end-suction centrifugal, vertical in-line, and vertical multi-stage pumps� Simplex, duplex, and triplex designs available� Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers

� NEMA 1 steel control panel� NEMA rated full voltage starters� Voltage monitor� Panel strip heater� Transient voltage surge suppressor� 3 KVA transformer� Duplex receptacle� Pressure relief valve� Exhaust fan� Roll-off cowl to allow service of pumps and motors

� Steel piping with fusion-bonded epoxy� Suction and discharge transducers� Individual suction and discharge gauges on each pump� Flanged suction and discharge� Check valve(s)� Isolation valves on suction and discharge of each pump

R

7' × 10' ABOVE GROUND STATION

Flows to 1000 GPM per pump Wide range of discharge pressures Enclosure cover can be easily slid

either direction or removed for maintenance

Unit shipped complete so owner, or contractor, needs only to connect power and the piping


ADVANTAGES

5

SKID-MOUNTED PRESSURE BOOSTER AND WATER REUSE PUMP STATIONS are pre-engineered units with an extensive selection of pumps, motors, controls, piping and accessories. Gorman-Rupp has many standard designs for new installations, or we can custom design for existing installations with minimum hookup time.Skid-Mounted Pump Stations are available with a variety of pumps to match the system requirements, including vertical in-line, horizontal end-suction or horizontal split-case. Flows from low to heavy require that any number of pumps may be used in conjunction with multiple size pumps. Pumps are available with a large range of flows and heads.


� UL Listed packaged pumping system� Close-coupled end-suction centrifugal, vertical multi-stage, and horizontal split-case pumps� Simplex, duplex, and triplex or more designs available� Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers

R

� Steel piping with fusion-bonded epoxy� Suction and discharge transducers� Individual suction and discharge gauges on each pump� Flanged suction and discharge� Check valve(s)� Isolation valves on suction and discharge of each pump

� NEMA 1 steel control panel� NEMA rated full voltage starters� Voltage monitor� Panel strip heater� Transient voltage surge suppressor� 3 KVA transformer� Duplex receptacle� Pressure relief valve

SKID-MOUNTED STATION

R

ADVANTAGES Pumps are available in a

large range of flows Wide range of discharge

pressures Unit shipped complete so



6

OUR PRE-ENGINEERED MODULAR ENCLOSURES are convenient, affordable and durable. The modular enclosures can be expanded in increments of 2 feet. They range in size from 8' × 8' to 24' × 40'. Because they are pre-engineered, these units avoid the costs of designing and engineering a custom station housing.These enclosures are made from corrosion- and mildew-resistant fiberglass which is impervious to caustic or acidic atmosphere and is UV resistant. White gelcoat covers the interior for easy maintenance and maximum light reflectability.Strong and dependable, the enclosure will withstand winds up to 150 mph and has a

snowload rating of 40 lbs. per square foot. R factors are 20+ (R10 is standard).Lighting, heating and ventilation are installed, pre-wired and ready for immediate operation. Durable, 3-point stainless steel door lock is standard for added security.Enclosures are available in green, gray, tan, white and blue (solid or pebble finish).


� Fiberglass modular enclosure� UL Listed packaged pumping system� Close-coupled end-suction centrifugal, vertical in-line, vertical multi-stage, and horizontal split-case pumps� Simplex, duplex, and triplex designs available� Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers

� NEMA 1 steel control panel� NEMA rated full voltage starters� Voltage monitor� Panel strip heater� Transient voltage surge suppressor� 3 KVA transformer� Duplex receptacle� Pressure relief valve� 3'0" × 6'8" access door� Station light

� Steel piping with fusion-bonded epoxy� Suction and discharge transducers� Individual suction and discharge gauges on each pump� Flanged suction and discharge� Check valve(s)� Isolation valves on suction and discharge of each pump� Unit shipped complete so owner, or contractor, needs only to connect power and the piping

R

SKID-MOUNTED STATION with

MODULAR ENCLOSURE

ADVANTAGES Pumps are available in large

range of flows Wide range of discharge

pressures Single source responsibility

7

GORMAN-RUPP’S BASE-MOUNTED AUTO-START PRESSURE BOOSTER AND WATER REUSE STATIONS use a pressure control which automatically converts to 12 volt DC and drives the pump with a standby engine, providing normal pumping service during power failure. It meets all standby requirements and fuels are primarily LPG or natural gas.The Auto-Start unit is a space-saving, modular combination of pump, electric motor and engine, all coupled to the same drive, eliminating the need for an expensive engine/generator set.The Pressure Booster Auto-Start unit can be used to maintain constant grid pressure or for filling aboveground storage tanks.

When filling an above ground storage tank, the control will receive a level signal from the tank that will start and stop the pump(s).


� UL Listed packaged pumping system� End-suction centrifugal, and horizontal split-case pumps� Simplex, duplex, and triplex designs available� Micro EPS digital pressure control for up to three pumps with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers

R

� Steel piping with fusion-bonded epoxy� Suction and discharge transducers� Individual suction and discharge gauges on each pump� Flanged suction and discharge� Check valve(s)� Isolation valves on suction and discharge of each pump� One pump includes a standby engine

� NEMA 1 steel control panel� NEMA rated full voltage starters� Voltage monitor� Panel strip heater� Transient voltage surge suppressor� 3 KVA transformer� Duplex receptacle� Pressure relief valve� Includes AC and DC controls

AUTO-START STATION

ADVANTAGES No generator required During power outages, the

controls switch from AC to DC power and run only during demand, shutting down once the system pressure has been met.

Saves money in fuel costs, small foot print

Pumps are available in large range of flows

Wide range of discharge pressures

Unit shipped complete so owner, or contractor, needs only to connect power and the piping


8

GORMAN-RUPP’S 7'6" DIAMETER BELOW GROUND PRESSURE BOOSTER AND WATER REUSE PUMP STATION features an inconspicuous, low silhouette entrance tube and is widely used in residential areas. The fiberglass enclosure accommodates an extensive selection of pumps, motors and accessories to meet your pumping needs. Pumps are available up to 6" sizes with flows up to 1300 GPM on single pump operation.Gorman-Rupp also offers a 10' Diameter Below Ground Pump

Station with identical features. This station accommodates up to 4 pumps (depending on size) with flows up to 1300 GPM on single pump operation.Units are delivered right to the job site, ready to install and operate once simple piping and power connections are made.


� Fiberglass enclosure available in 7'6" diameter and 10' diameter� UL listed packaged pumping system� Close-coupled end-suction centrifugal, vertical in-line, and vertical multi-stage pumps� Simplex, duplex, and triplex designs available� Micro EPS digital pressure control with built-in: – Alternation – Minimum-run timers – Low suction alarm – Pump on/off delay timers� NEMA 1 control panel� NEMA rated full voltage starters

� Voltage monitor� Panel strip heater� Transient voltage surge suppressor� Sump pump� Dry well flood alarm� 3 KVA transformer� Duplex receptacle� Pressure relief valve� Station light� Steel piping with fusion-bonded epoxy� Suction and discharge transducers

� Individual suction and discharge gauges on each pump� Flanged suction and discharge� Check valve(s)� Isolation valves on suction and discharge of each pump� Unit shipped complete so owner, or contractor, needs only to connect power and the piping � Dehumidifier� Ventilator fan� 2' entrance tube� Entrance tube cover

R

ATION

up n.

BELOW GROUND STATION

ADVANTAGES Flows to 1300 GPM

per pump Wide range of discharge

pressures Low silhouette design Single source responsibility

9


� Individual suction and discharge gauges on each pump� Flanged suction and discharge� Check valve

� Isolation valves on suction and discharge of each pump� Ductile iron pipe

GORMAN-RUPP’S VALVE VAULTS are compact, weather- and vandal-resistant custom engineered systems ready to perform a variety of valve functions. These above or below ground units can house pressure reducing, surge control or altitude valves, or flow meters.The above ground enclosures are made of corrosion-, mildew-, fungus-, and mold-resistant fiberglass and have access doors on both sides to ease inspection and maintenance duties.

The below ground units are constructed from durable precast concrete, and like the above ground systems, are impervious to the elements.

Above Ground Unit Below Ground Unit

R R

VALVE VAULTS

ADVANTAGES Wide range of valve sizes Compact, low-silhouette design Enclosure cover can be easily

removed for maintenance Unit shipped complete so



10

DEPENDABLE STATION CONTROLLERS are engineered to meet your requirements and have a variety of adjustable pressure controls, H-O-A selectors for each pump, overload reset buttons and circuit breakers for station accessories.Automatic controls operate pump functions and warning systems. All field connections are clearly identified for fast and efficient electrical hookup.

All standard NEMA rated enclosures are available to meet even the most rigid specifications. Custom enclosures can be provided for unique applications.


� NEMA 1 steel enclosure� Micro EPS digital pressure control with built-in: – Lead pump/lag pump alternation – Minimum-run timers – Low suction pressure shut-down/alarm – Pump on/off delay timers� Heavy duty branch circuit breakers� Full voltage NEMA rated magnetic starters

� Overload protection on all phases� Main entrance terminal block� Panel corrosion inhibitor� Alarm silence circuit� Voltage monitor� Panel strip heater� 3 KVA transformer� Transient voltage surge suppressor

� Duplex GFI receptacle� Hand-off-auto selector switch� Suction and discharge transducers� Pump run lights� Elapsed time indicators� Pump sequence selectors� 120 volt control circuit w/breaker� All internal wiring factory installed

CONTROL PANELS

BOOSTER PUMPS used in our packaged stations are designed for long lasting and trouble-free use. Whether your engineered system requires vertical in-line, end-suction, horizontal split-case or vertical multi-stage pumps, you can depend on our durable design.Simplicity, precision balancing and accurate machining ensure long, efficient unit life, reduced maintenance costs and minimum power consumption. Pumps are available with a large range of flow and heads. All pumps are performance and reliability assured through factory testing to meet your specifications.

PUMPS

11

End-Suction

Horizontal Split-Case

Vertical In-Line Close-Coupled End-Suction

SELF-PRIMING CENTRIFUGAL PUMPS are reliable and efficient pumps ideal for Water Reuse stations. Gorman-Rupp’s 80 Series® and Super U Series® line of pumps are among the most reliable pumps available in the marketplace today. The 80 Series straight-in suction design, high efficiency impeller and multiple drive variation options make it a great option in a water reuse station.The Super U Series line not only delivers efficiencies up to 75%, but it also performs efficiently across a very broad operating range. The external shimless cover plate allows for easy adjustment of the clearance between the impeller and the wearplate. Adjustments can be made quickly and easily which keeps the pump operating at maximum efficiency.Both pump lines are available in a variety of sizes, and offer a large range of flow and heads.

80 Series®

U Series® and Super U Series®

An efficient and reliable pumping system is dependent on the precise matching of the pumps, motors and controls. The available options listed below help to ensure your pumping system performs reliably year after year. We have manufactured over 12,000 pump stations in the last 40 years, so if you have any questions regarding optional equipment for your system, you can rely on our expertise and experience from start to finish.

6' × 6' Above Ground Station

7' × 10' Above Ground Station

Skid-MountedStation

Skid-Mounted w/ Modular Enclosure

Auto-StartStation

Below GroundStation Valve Vaults Control Panels

End-suction centrifugal pumps �

Close-coupled end-suction centrifugal pumps � � � � �

Vertical in-line pumps � � � � �

Vertical multistage pumps � � � � �

Horizontal split-case pumps � � �

NEMA steel or stainless steel control panel enclosure � � � � � �

Alarm light � � � � � � �

Alarm horn � � � � � � �

Reduced voltage solid state starters � � � � � � �

Allen-Bradley PLC � � � � � � �

Variable frequency drives (VFDs) � � � � � � �

Bolt-on access doors on FRP enclosure �

Enclosure insulation � � � �

Heater � � � � � �

Up to 6" headers �

Up to 8" headers � �

Header sizes as specified � � �

Header materials � � � � � �

Flow meter � � � �

Pump control valves � � � � �

HVAC system � � � � �

Hydro pneumatic tanks � � � � �

Motor control centers � � �

Shipped in modular sections � � �

Wall mounted receptacles � �

Entrance tube extensions �

Deep bury shell �

Watertight hatch �

Man down alarm �

Entrance tube open notification �

High system pressure shutdown alarm �

Low system pressure alarm �

Pump failure alarm �

High pump temperature shut down alarm �

UL listed � � � � � � �

Steel station enclosure �

6' × 6'8" double door �

Pressure reducing valve �

Altitude valve �

Surge control valve �

3' × 7' FRP enclosure �



Concrete mounting foundation �

Below ground valve vault �

OPTIONAL EQUIPMENT

12

EDUCATION SEMINAR

The Gorman-Rupp airplane is often used to provide transportation to and from the Gorman-Rupp Pump Education Seminar. The Gorman-Rupp hangar is located minutes from the factory.

Sales and service application seminars are routinely held in our state-of-the-art pump education center in Mansfield.

At the Gorman-Rupp pump demonstration center, full-scale working pump displays simulate your pumping requirements to demonstrate pump hydraulics, performance and electrical control operation.

THE GORMAN-RUPP FACTORY PUMP EDUCATION SEMINAR lets you view pump system fabrications and examine complete pump stations in the most advanced pump training center in the industry.To make the best use of your time, Gorman-Rupp often uses its private airplane to provide transportation to the Gorman-Rupp plant. Once there, you will tour the plant, view the manufacturing facilities and visit the Gorman-Rupp pump demonstration center. Gorman-Rupp representatives will discuss system design and any specific application requirements you may have. Your visit continues the following day, including a complete tour of Gorman-Rupp’s state-of-the-art machine shop.

THE MOST COMPLETE PUMP EDUCATION CENTER IN THE INDUSTRY

13

the GORMAN-RUPP FACTORY PUMP

The Gorman-Rupp Engineered Systems showroom features complete pump stations, including pumps, motors, controls, piping and valves. Station design and operation are explained in detail, and performance characteristics of various stations are reviewed.

ENGINEERED SYSTEMS

Manufacturing FacilitiesDistribution Centers

The Gorman-Rupp CompanyMansfield, Ohio, USA

Mansfield DivisionMansfield, Ohio, USA

Gorman-Rupp InternationalMansfield, Ohio, USA

Gorman-Rupp Industries Bellville, Ohio, USA

Patterson Pump Company Toccoa, Georgia, USA

American Machine and ToolCo., Inc. of PennsylvaniaRoyersford, Pennsylvania, USA

Gorman-Rupp EuropeLeeuwarden, Netherlands

Patterson Pump Ireland Limited County Westmeath, Ireland

Gorman-Rupp of Canada LimitedSt. Thomas, Ontario, Canada

Distribution CentersSparks, Nevada, USASand Springs, Oklahoma, USALeeuwarden, NetherlandsBangkok, Thailand

SOLD AND SERVICED THROUGHOUT THE WORLDGorman-Rupp has nearly 1,000 distributors worldwide who are qualified to give expert advice on pump selection and application. If you have a service problem, a factory-trained distributor is only a phone call away. Our distributors are backed by the fastest parts service in the industry so your parts will be there when you need them.

THE GORMAN-RUPP COMPANY, MANSFIELD DIVISION | P.O. Box 1217, Mansfield, Ohio 44901-1217, USA Tel: 419-755-1011 Fax: 419-755-1208 E-mail: [email protected] INTERNATIONAL | P.O. Box 1217, Mansfield, Ohio 44901-1217, USA Tel: 419-755-1011 Fax: 419-755-1266 E-mail: [email protected] OF CANADA, LTD. | 70 Burwell Road, St. Thomas, Ontario N5P 3R7, Canada Tel: 519-631-2870 Fax: 519-631-4624 E-mail: [email protected]

©2007–2009 The Gorman-Rupp Company. All rights reserved. Printed in the USA. Product information is subject to change; consult factory for details.GRpumps.comAV-06292

Documents

ENGINEERED SYSTEMS - Gorman-Rupp Company · GORMAN-RUPP PUMPS | ENGINEERED SYSTEMS GORMAN-RUPP has been manufactur-ing pumping systems and providing superior ﬂuids-handling solutions