Equipment Sales Brochure

/ Equipment Sales

www.exprogroup.com

2

99%65

50

More than

clean burn technology

years of combinedEquipment Sales experience

customers worldwide

More than

More than

Quality oilfield equipment and services

Cover photo courtesy of Cameron Sense AS.

Photographer Anders Martinsen

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What we do

Expro Equipment Sales (EQS) offers clients quality products thatmeets and/or exceeds industry standards, on-time delivery andvalue driven prices for the upsteam oil and gas markets. It’s ourability to offer a unique combination of superior quality andtechnological innovation that improves our customers’performance that sets us apart.

EQS has an established customer relationships that we value; we continue to reach out to newcustomers, driven by an excellent portfolio of products resulting year on year sustained growth of 54%over the last few years. We strive to exceed client expectations through solid project management,high standards of compliance, on-time deliveries and the all-important after-sales service.

EQS offers two product lines; well test package sales and burner boom sales. Each product lineoffers wide range of products that will meet most project specific applications. The products meet thehighest industry standards including compliance to DNV, BV or ABS.

■ Burner Booms

■ Sea Emerald Burner technology

■ Super Green Burner technology

■ Horizontal / vertical boom designs

■ Well test separators

■ Steam heater

■ Multi sensor relief valve

■ Data acquisition services

■ Gas analyzer skid

■ Emergency shutdown panel

■ Diverter manifolds (oil and gas)

■ Surge tank

■ Flowback packages

■ Desander

Expro sale equipment: Well testing packages:

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The Burner Boom product line is highlighted by our high performance,offshore crude oil ‘clean burner technology’. The Sea Emerald Burnerand Super Green Burner achieve some of the highest clean burntesting result, over a wide range of viscosities that have beenindependently tested and documented. They offer clients an excellentchoice for compliance and commitment to the environment, whichreflects the forward thinking stewardship with client’s image andintangible goodwill value.

The Well Test product line offers industry accepted well testingprocesses that Expro has engineered to meet high, internationalindustry compliance standards with:

■ Reliability and dependability

■ Operational efficiency

■ Safety forefront in our designs

The products include three phase test separators, steam heaters, Multi Sensor Relief Valve (MSRV), dataacquisition for real time monitoring, on-line gas analyzer system, emergency shutdown panel, divertermanifolds and pressurized surge tanks. In addition, we offer frac flowback equipment utilizing the marketleader Expro Power Chokes - this includes brand severe duty, flow back choke and control consoles inmanifolds and frac desanders.

The flowback equipment can be utilized in combination with the Well Test products.

Products and services

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The Expro Burner Boom reflects innovated technology for durability andreliability. The Expro booms are offered in vertical and horizontal rackingcapabilities, along with advanced operational criteria.

A typical boom package consists of the boom, mast, burnerplatform, and rigging. We also offer Hull integration engineering tomeet Hull classification authorities.

Booms are mounted on an offshore rig and used to extend thecrude oil burner and gas flare a set distance from the Hull, to allowthe produced hydrocarbons to be flared safely and to minimize theradiated heat away from the Hull.

The boom has been extensively analyzed / modeled to provideimproved operational capabilities over typical traditional booms.Expro boom support masts come in two engineered configurations:

■ Horizontal support type mast and racking of the boom structure from operation mode horizontally to stowed mode horizontally back against the hull, or

■ Vertical support type mast for racking and deploying the boom from vertical to horizontal operation position.

Vertical support type mast reduces the footprint on the hull when the boom is stowed vertically. The unique designallows the boom to be deployed and stowed very efficiently through and integrated hoisting system. Expro also offersindustry compliant ladder and platform system for inspection and maintenance of the masts and rigging.

The boom is a modular / scalable u-shaped truss assembly that is easily transported. A stronger mast is attached tothe rig structure and braced with tie-back struts. Suspension cables and wind stays support the boom duringoperational conditions so a rig crane is not necessary.

Expro equipment salesBurner Boom system

■ Modular design scalable boom sections available in 60ft, 90ft and 120ft. A burnerplatform is additional to boom length

■ A cradle on mast makes for easy attachment of boom for installation

■ Process pipe work available in different sizes and configurations

■ Water shielding options are scalable to meet customer heat mitigation requirements

■ Vertical racking option provides small footprint for storage

■ Mast meets OSHA, Norsok type approved ladder and platform compliance

■ Both mast designs provide easy deployment and storage

Features & benefits:

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Expro equipment salesBurner Boom specifications

OPERATIONAL CRITERIAVertical acceleration 1.00 gLateral acceleration 0.50 gWind velocity 50 M/S 110 mphIce allowance 2000 kg 4400 lbsPiping, wiring, liquids allowance 3000 kg 6600 lbsburner assembly allowance 1100 kg 2400 lbs

ROTATING CRITERIA (Horizontal)Vertical acceleration 0.40 gLateral acceleration 0.20 gWind velocity 20 M/S 39 kntsIce allowance 2000 kg 4400 lbsPiping, wiring, liquids allowance 2000 kg 2200 lbsBurner assembly allowance 1100 kg 2400 lbs

STOWING CRITERIA (Vertical)Vertical acceleration 1.00 gLateral acceleration 0.50 gWind velocity 50 M/S 110 mphIce allowance 2000 kg 4400 lbsPiping, wiring, liquids allowance 2000 kg 4400 lbsBurner assembly allowance 1100 kg 2400 lbs

STOWED CRITERIAVertical acceleration 1.00 gLateral acceleration 0.50 gWind velocity 50 M/S 110 mphIce allowance 2000 kg 4400 lbsPiping, wiring, liquids allowance 2000 kg 4400 lbsBurner assembly allowance 1100 kg 2400 lbs

DIMENSIONS (approx.)Length x Width x Height Length is 60 and 90, plus 10ft platform mast height is

approximately 60ft (varies depending on vertical or horizontal operations.) Width of boom is 4ft and platform is 7ft wide.

Weight (Boom) 9600 kg (6800kg-60ft) 21,000 lbs (15,000lbs-60ft)

Vertical (Mast + rigging) 7800 kg 17,000 lbs

Standards ABS guide for certification of lifting appliances, AWSD1.1, APIRP2A, ASME E30.26, OSHA 19.10, AISCmanual steel construction, Expro specification 4100

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Expro equipment salesSea Emerald Burner technology

The Sea Emerald™ well test burner provides a clean, efficient disposal ofproduced oil/ well affluent during well test operations / cleanup work.

The Sea Emerald™ well test burner provides a clean, efficientdisposal of produced oil / well affluent during well testoperations/ cleanup work.

An independent environmental laboratory test found that theSea Emerald Burner operates at 99.993% efficiency under awide range of conditions.

The burners have a unique nozzle design that usescompressed air to atomize the oil in a mixing chamber. Internalair mix atomizers produce much smaller hydrocarbon dropletsthan conventional burners. Smaller droplets burn faster,eliminating the potential for raw hydrocarbons to fall out of theflame.

Carefully positioned multiple burner tips create maximum flameturbulence and air ingestion. Multiple tips discharge the wellaffluent in a unique array. The combination of atomized dropletsand maximum air ingestion makes the burn very clean.

An efficient pilot system with remote igniters provides theignition source for the finely atomized spray.

■ Onshore and offshore oil and gas well testing and clean-up operations

■ Highly efficient, environmentally friendly; third-party rated at 99.993% efficient

■ Modular design can be used in multiples configurations to match the anticipated flow rates

■ Stable pilot assembly provide reliable ignition source Low oil pressure reduces pump capacity

requirements and air pressure

■ Clean start up, wide turndown ratio, simple operation

Benefits:

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Expro equipment salesSea Emerald Burner - specifications

OIL:

■ Flow rate (3 heads) 12,000 BOPD 636 -1907 m3/d

■ Maximum working pressure 1440 PSI 9928 kPa

■ Test pressure 2160 PSI 14892 kPa

AIR:

■ Nominal flow rate 4,500 scf/min 127 m3/min

■ Maximum working pressure 750 PSI 5171 kPa

■ Test pressure 1125 PSI 7756 kPa

Temperature rating -20°F to 300° F (-29°C to 149°C)

DIMENSIONS (approx.):

■ Length x Width x Height 5.45 x 6.56 x 5.51 (ft)

1660 x 2000 x 1680 (mm)

■ Weight (estimate with 2640 lbs 1200 kg

transportation frame)

■ Standards NACE MR01-75, ASME B31.3

& DNV 2.7.1

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Expro equipment salesSuper Green Burner

Expro’s award winning Super Green Burners offer the latest technologyfor clean burning produced crude oil. The Super Green Burner head ismodular in design. Each head can burn up to 4,000 barrels of crude oil.

Multiple heads can be packaged inone burner assembly depending onmaximum crude oil burn rates.Typical configurations are one headedburner assembly (4,000 barrels perday), two headed burner assembly(8,000 barrels per day), three headedburner assembly (12,000 barrels perday). Electronic ignitor systems areincluded with the burner assembly.

For safety and to minimize heatradiation, the operator will alwaysattempt to maintain a burn in adownwind direction from the facility.However, consideration should begiven to the application. If theburner(s) and boom(s) assembly areto be fitted to a barge or drillship, it islikely that the vessel will face into ‘theweather’. On most modern drillships and barges, the boom and burner is installedtoward the aft section of the vessel so if the burner and boom are far enough aft itmay be possible to employ a single boom and burner assembly. Typically forplatforms, boom and burner systems are required on opposite sides of theplatform to allow diverting well effluent flow to the downwind burner assembly forminimizing heat radiation on to the rig.

Gas is not flared through the crude oil burner. The gas should be flared from aseparate flare line installed within the boom structure and not included with theSuper Green Burner.

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Expro equipment salesSuper Green Burner – specifications

Service: Sour (H2S)

Working Pressure: 1440 Psig

Number of Heads: Three Head (3)

Oil Capacity: 4,000 BPD/Each Head

Emulsion Capacity: Tested @ 50% Oil/Water Suspension

Air Capacity: 3,000 ft3/min. @ 300 Psig

Check Valve Air Line: 4 inch wafer type 1,440 Psig

Check Valve Oil Line: 3 inch wafer type 1,440 Psig

Oil Line Connection: Flange or Hub

Air Connection: Flange or Hub

Atomizing Air Requirements: 500 SCFT/BBL Oil @ 300 Psig

Ignition System: Butane with electric ignitors (remote operated)

Electrical Requirement: 230V 50HZ

Weight: 1,100 Kg

Design Codes: ANSI B31.3, NACE (MR. 01.75)

Cooling Water: Water Ring

Rotation: Super Green Burner does not require rotation for optimal operation

Certification BV Inspection & Certification

Three-headed burner

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Well testing packagesSurface well test equipment

As a major supplier of well testing equipment, Expro provides a range ofsystems suited to specific testing environments and has a proven trackrecord. Expro well testing equipment allows easy expansion of modules tohandle future increasing and changing process conditions.

The pressure control is handled through an upstream test tree, ESD valve, data headers, choke manifold and HPpipework. Inlet and outlet data headers allow the safe monitoring of high pressure process conditions.

The process stream, once choked down through the choke manifold, passes through a heat exchange designed toraise the temperature of the process fluids for better downstream separation. The test process stream continues on tothe test separator, allowing the individual testing of wells for monitoring production rates.

Safety systems consist of a closed loop ESD system providing manual and automatic safety shut-down. This is inaddition to the relief valve and rupture disks integrated into the process equipment. Real-time monitoring of processconditions is handled by the Expro Edge X data acquisition system which monitors separated process streams andprocess temperature at critical points.

■ Dual fisher oil level control valve

■ Special internals with highefficiency 99% for 8 micron and larger

■ Proven design usedInternationally for many years

■ Drip pans under major equipmentwith drain connections

■ Offshore paint specification for durable life

■ BV and Lloyds third party certification

■ Easy operator access to instrumentation on equipment

■ High and low level switches on separator to work with ESD System

■ High pressure switch on steam heater shell to work with ESD System

Equipment benefits:GAS LINE

OIL LINE

WATER LINE

AIR LINE

BURNER HEADS

BURNER BOOMS

TRANSFER PUMP

SURGE TANK

OILDIVERTER MANIFOLD

REMOTEESD STATIONS

RELIEF VALVECHOKE MANIFOLD

REMOTEESD STATIONS

3 PHASE TEST SEPARATOR

HEAT EXCHANGER

STEAM GENERATOR

REMOTEESD STATIONS

AIR COMPRESSORS

SURFACEHYD CONTROL PANEL

SUBSEA HYD CONTROL PANEL

SAFE HUB SEA TEST TREE

SAFE RETAINER VALVE

SURFACESAFETY VALVE

TWIN POT SANDFILTER ASSEMBLY

SURFACE TEST TREEHYD CONTROL PANEL

DATA HEADER

SAFELUBRICATORVALVE

SAFETUBINGSAFETY VALVE

SAFESWIVEL ASSEMBLY

SURFACETEST TREE

CHECK VALVE

FILL LINEFROM RIG PUMP

PROPANE RACKS

BURNER BOOMS

BURNER HEADS

AIR COMPRESSORS

PROPANE RACKS

GAS DIVERTER MANIFOLD

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Well testing packagesWell test separator

Expro’s horizontal well testing separator is designed to separate3-phases of well effluent; measuring accurately the gas, oil, andwater produced from the well. A 4th phase of separation can beintegrated to the design for potential sand / solid removal.

The 4th phase process will help optimize the 3-phase capability by removing accumulated sands that willreduce the oil water retention time and reduce possible damage to the liquid flow meters anddownstream equipment. The sand/solids removal is by a sparging line for lifting, agitating sand/solid andthen flushing out via a drain line. The well test separator can be used in conventional well testing andintegrated into an Expro flowback/clean-up package for new completions or stimulated wells.

Expro well test separator has automated fisher type controls on gas pressure, gas/oil and oil/waterinterfaces, mounted on an oilfield structural steel skid with drip pan, crash frame and three-coat, offshoretype paint system, rated for sour (H2S) service.

The unit is fully manifolded for complete flexibility of operation, including bypassing and/or co-minglingoil, gas or water. The internals of the vessel include a highly effective wave and foam breakers.

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Well testing packagesWell test separator

Adjustable weir and a highly efficient gas mist extractor rated at 99.8%efficient for 8 micons and larger at 106MMSCF/D. The removable vanepack is manufactured out of durable/corrosion resistant 316SS.

Liquid metering is by the EZ-IN type turbine meters and gas measurement by a Daniel’s type senior orifice fittingand a Barton 3-pen type chart recorder. The gas and liquid phase measurements can be equipment with dataacquisition outputs.

Expro Horizontal Separators

42” O.D. x 10’ Tan/Tan

Service &WorkingPressurepsi

TempRating

°F

CapacityLiquid & Gasbpd &MMscfd

Metering Gas, Oil, Water Safety Devices Connections Dimensions(h x l x w)& Weightft & lbs

Design Code

Sour,1,440

Sour,1,440

Sour,1,440

Sour,1,440

20 to 212

20 to 212

20 to 212

20 to 212

6,969 & 56

2 min retentiontime

10,025 & 72

2 min retentiontime

8,250 & 72

2 min retentiontime

14,000 & 105

2 min retentiontime

Gas:Daniel senior orifice, line bore 5.761” 3-penrecorder 0-1,500psig,0-400” WG, 0-250°FOil: 1” Turbine Meter (170 to 1,700 BBL/D) 2”Turbine Meter (1,300 to 13,000 BBL/D)Water: 1” Turbine Meter (170 to 1,700 BBL/D)

Gas:Daniel senior orifice, line bore 5.761” 3-penrecorder 0-1,500psig, 0-400” WG, 0-250°FOil: 1” Turbine Meter (170 to 1,700 BBL/D) 2”Turbine Meter (1,300 to 13,000 BBL/D)Water: 1” Turbine Meter (515 to 6,000 BBL/D)

Gas:Daniel senior orifice, line bore 5.761” 3-penrecorder 0-1,500psig, 0-400” WG, 0-250°FOil: 2” Turbine Meter (1,300 to 13,000 BBL/D)3” Turbine Meter (2,750 to 27,000 BBL/D)Water: 2” Turbine Meter (1,300 to 13,000BBL/D)

Gas: Daniel senior orifice, line bore 7.981” 3-penrecorder 0-1,500psig, 0-400” WG, 0-250°FOil: 1” Turbine Meter (170 to 1,700 BBL/D) 2”Turbine Meter (1,300 to 13,000 BBL/D) 3”Turbine Meter (2,750 to 27,000 BBL/D)Water: 1” Turbine Meter (170 to 1,700 BBL/D)2” Turbine Meter (1,300 to 13,000 BBL/D)

1, 3” x 4” PSV set@ 1,440psig

1, 2” rupture disc.set @ 1,584psig

1, 3” x 4” PSV set@ 1,440psig


1, 3” x 4” PSV set@ 1,440psig


1, 3” x 4” PSV set@ 1,440psig


Inlet: 3” 602 H.U. (F) Gas Outlet: 3” 602 H.U. (M)Oil Outlet: 3” 602 H.U. (M)Water Outlet: 3” 602 H.U. (M)

Inlet: 3” 602 H.U. (F)Gas Outlet: 3” 602 H.U. (M)Oil Outlet: 3” 602 H.U. (M)Water Outlet: 3” 602 H.U. (M)



9.0 x 19.0 x 8.0

Weight:32,100

9.0 x 28.00 x 8.0

Weight:37,400

9.5 x 19.0 x 8.0

Weight:38,840

9.5 x 25.00 x 5.0

Weight:37,480

ASME VIII Div. 1,ANSI B31.3,NACE MR-01-75







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Well testing packagesSteam heater

The Expro steam heater offers a high-efficiency heat transfer with a smallfoot print. The steam heater is mounted on a sturdy, oilfield-type skid witha lifting/crash frame enclosure designed to DNV 2.7-3 and API-RP2A.

Heat transfer is accomplished by applying superheatedsteam directly to the high-pressure upstream pre-heatprocess tube bundle with a full opening two-inchadjustable choke separating the low-pressuredownstream post-heat process tube bundle. The tubesare sealed in an American Society of MechanicalEngineers (ASME) vessel set with automated steamprocess controls for both temperature and pressurecontrol. Steam condensate is directed to a steam trap forrecycling back to the steam generator.

The steam heater comes with a high-pressure diverter(by-pass) manifold on the inlet to the outlet for bypassing the tube bundles. Safety systems in this type of heaterinclude a relief-valve and rupture-disc located on the heater vessel, and a fail-safe temperature control device. A high-pressure pilot monitoring the vessel pressure is available for interfacing with an Expro ESD system. The steam heateris built in accordance with Expro Equipment Sales ‘Engineering Standards and Practices’, which meets or exceedsmost International standards and codes and is offered with third party Independent Design Review Certification andfabrication Certificate of Conformance.

Expro Steam Heat Exchanger Variations

Direct Steam

NominalDiameter

inches

Max.WorkingPressurepsi

SteamCapacity

Btu/hr

Inlet - outlet connections

Weight

lbs

Dimensions(h x l x w)

ft

Chokes Special features

3”

3”

4”

4”

5,000Up2,000Down

10,000Up5,000Down

5,000Up2,000Down

10,000Up5,000Down

4 MM.Requires5,340 lbs/ hr@ 80% efficiency

4 MMRequires5,932 lbs/hr@ 80% efficiency



3” fig 602,steam 2” fig 206

3” fig 1502,steam 2” fig206 unions



20,000

20,500

20,500

20,500

8 x 20 x 6

8 x 20 x 6

8 x 20 x 6

8 x 20 x 6

singleadjust

singleadjust

singleadjust

singleadjust

14 passes upstream and 10 passesdownstream of choke. Vessel is insulated,rated at 150 psi, 42” dia. x 14.5’ fitted withrelief valve and rupture disc assembly

14 passes upstream and 10 passesdownstream of choke. Vessel is insulated,rated at 230 psi, 42” dia. x 14.5’ fitted withrelief valve and rupture disc assembly

8 passes upstream and 8 passesdownstream of choke. Vessel is insulated,rated at 150 psi, 42” dia. x 14.5’ fitted withrelief valve and rupture disc assembly.

8 passes upstream and 8 passesdownstream of choke. Vessel is insulated,rated at 230 psi, 42” dia. x 14.5’ fitted withrelief valve and rupture disc assembly.

Design Code

and Service





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Well testing packagesMSRV

The MSRV is a rapid acting relief valve without the limitations ofexisting safety valves, allowing a greater flexibility in safety systemdesign. In an over-pressure situation the MSRV will respond throughutilization of its safety logic and protect the whole system.

Its ball valve design is hydraulically actuated by well pressure from primary sensor points. These points constantlymonitor the process pressure, and when it exceeds a pre-determined value, the rupture disc inside the sensorpoint ruptures and the respective impulse line is energized thus opening the valve. Once actuated, the MSRV willremain open until pressure is applied to the respective closure.

The MSRV is typically installed between the choke manifold and the heater. The purpose is to protect the heatertube bundle from over pressure if the upstream choke cuts out due to sand erosion etc.

The MSRV has the following advantages over a conventional relief valve.

■ High relief capacity

■ Insensitive to system back pressure

■ Positive acting with no simmering or chattering

■ Accurate set point pressure

■ Extreme high pressure integrity

■ Four impulse port multi sensor facility

■ Multi operable capability

■ ESD control logic

Expro Multi Sensor Relief Valve

Service Max.WorkingPressurepsi

TemperatureRating

ºF

EffectiveFlow Area

in2

Outer &InternalConnectionsins

Dimensions& Weight

ins

Design Code

Sour,CO2

10,000 -25° - 300° Orifice: 3.14 O.D:7.7Internal Ball:2.0

Length:24.0”Weight:220

SI 289, API 6A,NACE MR-01-75

Inlet & OutletConnections

Both inlet &outlet torequiredspecification

Sour,CO2

5,000 -25° - 300° Orifice: 3.14 O.D:7.7Internal Ball:2.0

Length:24.0”Weight:220

SI 289, API 6A,NACE MR-01-75

Both inlet &outlet torequiredspecification

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Well testing packagesData acquisition services

Expro’s EdgeX is a Windows based acquisition and managementsystem. It provides total data solution for a wide range of applicationsincluding well testing, extended production tests and platform processplant monitoring.

The extensive multitasking capabilities of EdgeX allow it to incorporate data from a multitude of sources usingvarious communication protocols. This includes surface instrumentation, other Expro services (WWS, DST,Subsea, etc), and 3rd party equipment. Essentially EdgeX is the total data solution which combined with ‘Datato Desk’ provides clients with data, whenever and wherever they need it.

This service provides the client with the full suite of tools necessary to view real-time data through a webbrowser anywhere in the world.

The web browser allows the client access to all data logs and sequence of events obtained in the field. To viewthis information standard graphical user interfaces are available for trending and live monitoring.

■ Real-time data monitoring, processing and logging

■ Graphical user interface for live data and trending

■ Visual and audible alarm monitoring

■ Industry standard communications

■ Data export and reporting

Features:

■ Real time engine

■ Full 32-bit operation under Windows NT Real time

data acquisition

■ Signal monitor with multiple data interface (MDI)

■ 32 Independent loggers

■ Period/event loggers

■ Pre- and post- event loggers

■ Shift loggers

■ 16 groups of channels per logger

■ Each group up to 1,000 channels

Features:

■ Field data acquisition

■ Secure single click data transfer

■ Secure data server space

■ Client web browser

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Well testing packagesH2S and CO2 gas analyzer skid interface (EDGE)

Expro’s compact and reliable H2S and CO2 gas analyzer skidutilizing tunable diode laser absorption spectroscopy technology forreal-time produced gas monitoring gathered from test separator.

This unit is designed for explosion proof – Class 1, Division 1 Group C&D area classification. It is housed ina heated, NEMA 4 stainless steel cabinet enclosure completed with transporting apparatus. It also includesself-limiting heated sample and vent line jumpers to and from separator after the pressure reduction at thesample point. The measured output signal can be transmitted and interfaced with Expro EDGE-X system forreal-time recording, displaying and alarming of H2S and CO2 levels.

■ Direct chemical analysis by absorption spectroscopy

■ Real-time, in-line or on-line measurement

■ Non-contact measurement which offers low maintenance

■ All digital signal processing

■ Auto zero

■ Self-diagnostics

■ High and low alarms

■ 50 meters electrical power cable

■ Interface with Expro EDGE-X system for real time monitoring

■ Graphical user interface program to configure and control theanalyzer

■ Pressure reduction at the sample point that lowers the waterdew point and decreases the sample lag time

■ The sample & vent lines use a self-limiting, Class I, Div. 2heating element

■ Parts-per-million to percent level measurement

■ Accuracy: 1% of reading or +/-500 ppm

■ Repeatability: 1% of reading or +/- 500 ppm

■ Outputs: isolated 4-20 mA loop-powered analogue output

Features:

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Well testing packagesESD and control panel

The FAST ESD is an enhanced ESD control system that providesfast response with the reliability of pneumatic systems.

The system is designed to isolate the upstream pressure source (at either the surface test tree hydraulicallyactuated valve, or a hydraulic surface safety valve) before the well pressure rises above the set points ofsystem relief valves. In a line rupture situation, the FAST system will isolate the well stream before anysignificant hydrocarbon releases have occurred thus reducing the possible injury to personnel in the testarea, along with reducing the risk of fire or explosion and environmental hazards

Expro Emergency Shut - Down Panel

Service &OutputPressurepsi

Supply &PilotPressurepsi

Pump Type& Ratio

Valves ReservoirCapacity

U.S. Galls

Dimensionsh x l x w

ins

Weight

lbs

Standard& 6,000

150 ManualHand, leveroperated

Auto1 x HaskelM-110

Ratioair : hydraulic1 : 110

Relay:Low press’ manual& auto.

Hydraulic control:High press’ 3 - way

Relief H.P:6,000 psi stn stl

Relief L.P:1.0 psiCheck:6,000 psi stn stl

8 18.12 x 22.25 x 18.25 120

CabinetMaterial

316 stn stl

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Expro Oil Diverter Manifold Variations

NominalDiameter

inches

Max.Workingpressurepsi

TemperatureRating

ºF

Inlet - outletconnection

Weight

lbs

Valves Special Features

2”

3”

1440

1440

-20/100

-20/100

2” fig 602 union

3” fig 602 union

800

1700

Ball

Ball

5 valve design

5 valve design

Design Codeand Service

ANSI B31.3,NACE MR-01-75


Dimensionsh x l x w

ft

1.3 x 4.7 x 5.2

1.3 x 4.7 x 5.2

Oil Diverter

Expro Gas Diverter Manifold Variations

NominalDiameter

inches

Max.Workingpressurepsi

TemperatureRating

ºF

Inlet - outletconnection

Weight

lbs

Valves Special Features

3”

4”

1440

1440

-20/100

-20/100

3” fig 602 union

4” fig 602 union

600

1400

Ball

Ball

2 valve design

2 valve design




Dimensionsh x l x w

ft

1.7 x 1.1 x 8.9

1.7 x 2.8 x 7.8

Gas Diverter

Well testing packagesDiverter manifolds

Oil diverter manifolds

The oil diverter manifold is designed to enable separated oil from separator to be safely diverted(manually) with full operator flexibility to either flare boom (when two booms are being utilized)depending on wind direction, to pump, tosurge tank or other area.

They can also be used to divert flow toboth booms to reduce back pressure in theflow lines downstream of the separator.

Gas Diverter Manifolds

The gas diverter manifold is designed to allow the separated gasfrom test separator or well effluent from choke clean up manifoldto be safely diverted (manually) to one of the two burners or pitsdepending on wind direction.

They can also be used to divert flow to both booms to reduceback pressure in the flowlines downstream of the separator.

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22

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Well testing packagesSurge tank

The pressurized test tank is used to store produced liquids before theyare disposed. It can also be used as an additional stage of separation.

The dual compartment surge tank allows for a hard piped vent to be run to a safe area. The tank operates with aback pressure controller in the gas line which allows the vessel to be used minimizing the danger of H2Scontaminated gas venting off locally in the test area.

Surge tank normally operates up to 50 PSIG pressure (available in higher pressure ranges) and is protected fromgas blow-by from the separator oil line with a relief valve to prevent overpressure and possible rupture. The gasrelieving capacity of a standard surge tank (fitted with pressure relief valve vent) is in the order of +/- 13 MMscf/d.

The unit offers complete flexibility of operation, including bypassing and/or co- mingling oil, gas or water with inletand outlet hammer union connections.

■ Relief Valve

■ Rupture Disc

■ Fisher Back Pressure Controller

■ Steam Heat Trace

■ Calibrated Sight Glasses

■ Manifold Hand Control Valve

■ Sample Points

■ High-liquid level alarms

■ Automatic pressure controller

■ Grounding device

■ Crash and Lifting frame for horizontaland vertical positions

Features:

Expro Surge Tank Variations

Service &WorkingPressure psi

TempRating ºF

Capacitybbl

ConnectionsSafety DevicesPiping Gas, Oil, Water

Sour,50

Sour,150

Sour,250

-20 to250

-20 to250

-20 to250

100

100

100

3” Fig 602 TH: 3” Fig 602TH completesw/check valve3” Fig 602 WH4” Fig 206 WH3” Fig 602 WH4” Fig 206 WH2” Fig 602WH



2" 150# x 2.5"150# PSV set@ 75 psig

1, 2” rupture disc.set @79 psig

2" 150# x 2.5"150# PSV set@ 150 psig

2” rupture disc.set @1,58psig

2” 150# x 2.5”150# PSV set @250 psig2” rupture discset @ 263 psig

Inlet from SeparatorInlet from Oil Transfer Pump

Outlet to Crude Oil BurnerOutlet to Transfer PumpOutlet to Gas LineVentOutlet to Drain Line






ASME VIII Div. 1,ANSI B31.3,NACE MR-01-75DNV 2.7-3



Dimensions(w x h x l)& Weight in & lbs

96 x 138 x 183

Weight:11,100

96 x 138 x 183

Weight:18,500

TBA

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Well testing packagesDesander system

The wellhead desander is an innovative product from Expro which enablesthe recovery of sand product from wellstreams during well testing, hydraulicfracturing well clean-up and coil tubing or Snubbing work over operations.

It can be utilized upstream of Expro choke manifold to reduce abrasive matter therefore optimizing the operability andprolonging the life of expro well testing equipment. It is well suited for high temperature and pressure conditions becauseof their rugged design and flexible components materials.

The well fluids from a predominately gas flow with GOR > 10,000 cf/bb are routed from wellhead to the desander. Thewell effluent enters the desander vessel tangentially and the resulting centrifugal force exerted on the spinning fluid pushesthe denser phase (sand) to the wall of the vessel. The clean well fluids at the core are forced up by pressure and out ofthe outlet pipework. The sand drops into the bottom of desander vessel due to gravity. The settled sand/solids can beperiodically dumped to the clearing / disposal outlet pipework via Expro severe service Power Choke without shutting inthe well at any period of the clean-up program.

Process Description

The modular, skid mounted desander comes complete with a process bypass line and a strong lifting and frame. The unitcomprises pressurized cylinder vessel, manual or optional hydraulic isolating gate valves and a hydraulic PowerChokealong with instrumentation manifold which enables pressure monitoring, equalisation and bleed off of the desander. Thehydraulic PowerChoke valve is operated by the control console provided with the system.

■ Eliminates solids erosion on chokes, piping, valves and process equipment

■ Provides solids removal prior to excessive oil contamination downstream eliminatingdifficult solids accumulation problems

■ No moving parts, low maintenance, and low downtime result in significant capitaland operating cost savings

■ Compact design is 10% the size and weight of conventional filter systems – easymobilization

Features and benefits:

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Well testing packagesDesander system – equipment specifications

Equipment specifications:

Service Sour Working Pressure 10,000 PSIG, 15,000 PSIG & 20,000 PSIGTemperature -20 to 250 ºF

Maximum Operating Flow Rate 100 MMSCFDEstimated Collection Efficiency 85 to 95% for 80 micron or bigger Operating Pressure Drop Range 15 to 60 psiIsolation Valve Type Manual and/or Hydraulic Gate Valves

Inlet Connection 31/16” API Flange BX 154Outlet Connection 31/16” API Flange BX 154

Safety Double Isolation Valves Expro Severe Service Choke on Desander Dump Line Earthing Point

Skid Handling 8 off Lifting Padeyes (4 for Vertical Lifting, 4 for Horizontal Lifting)

Dimension W x H x L= 8'-0” x 8'-6” x 20'-0”

Weight 13 US Tons

Standards API 6AASME VIII (Div 2)ANSI B31.3 NACE MR-01-75DNV 2.7-3

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Expro’s mission is well flow management. We provide servicesand products that measure, improve, control and process flowfrom high-value oil and gas wells, from exploration and appraisalthrough to mature field production optimisation and enhancement.

Our vision is to be the market leader in well flow management,using the industry’s best people, to deliver the highest standards ofsafety, quality and personalised customer service.

We provide a range of solutions across six areas of capability:

■ Exploration & Appraisal Testing

■ Subsea Safety Systems

■ Drilling & Completion

■ Flowback & Clean-up

■ Production

■ Well Integrity & Intervention

Expro’s 40 years of experience and innovation empowers thecompany to offer tailor-made solutions for customers across theenergy sector. With 5,000 employees across 50 countries, Exprooffers a truly global service solution.

Contact us:

John LoafmanVice President, Equipment Sales

[email protected]

Tel: (281) 977-2600

or visit www.exprogroup.com

Documents

Equipment Sales Brochure