Fermilab FY07 ILC R&D

Fermilab FY07 ILC R&D

Robert KephartFermilab

Fermilab Apr 4-6, 2006 ILC ART Review 2

ILCAmericas

Introduction

• Fermilab will play a special role in the ILC– In the ILC era it will be the only remaining U.S. laboratory

dedicated to High Energy Physics– It is also the designated host site for the ILC if it is hosted

in the United States

• EPP2010: Strongly endorsed the ILC– Recommended a “strong and vital Fermilab”– And said “ Fermilab must play a major role in advancing

the priorities identified in this report” – Pier Oddone: ILC is our # 1 long term priority

• The vast majority of the proposed FY07 R&D effort at FNAL is focused on crucial R1, R2 R&D issues (namely cavities & cryomodules)

• In FY06 FNAL engaged in the ILC in a major way.


ILCAmericas

Introduction

• FNAL’s FY06 effort:– ILC (funded via the GDE) is ~ $ 12.0 M. – SCRF infrastructure ~ $ 9.1 M– ILC detector ~ $ 1.9 M – 3.9 GHz effort ~ $ 3.9 M $ 26.9 M

• The support to build SCRF infrastructure, for 3.9 GHz, and for ILC detector R&D was from laboratory core funds. ( OK but we are not allowed to do things that are explicitly ILC with these funds… wrong B&R category )

• The Presidents budget is such that FNAL cannot supply these funds in FY07. ( in fact the Tevatron running schedule will be cut back to save $$$)


ILCAmericas

Introduction

• The GDE funded only 30 FTE ( ~ $ 4.5 M SWF) in FY06 at FNAL only a small fraction of the effort in progress

• The overall effort has grown to over 120 FTE ( April) • A “bottoms up” request from task leaders resulted in FY07

requests for > 230 FTE. • This was reduced to 186 FTE (limit personnel to existing

staff or approved openings, focus on highest priority work)• 186 FTE represents 8% of the FNAL staff. (eg SLAC has 5%)• Not unreasonable in FY07 if FNAL is to be the host site• M&S was cut back

– No purchase of an EB welder

– No start of a big refrigerator for ILCTA_NM

• Working towards a fully resource loaded schedule for the FNAL work… As you will see we have names for nearly all the people assumed in FY07, most are already working


ILCAmericas

Summary of FY07 FNAL Request

FNAL’s request is focused on developing cavities & cryomodules and on the RDR,TDR, and cost estimate effort Details follow:

Detector & TB are not in this talk


ILCAmericas

Program Management (WBS 1.2)

• Scope: Organize & direct the ILC Program @ Fermilab

• FY06 Status:– Manage Fermilab ILC effort => direct technical efforts, organize work

packages, set up and track expenditures

– Task Leaders for work packages are in place

– Cost tracking and reports to ART are operational

– M&S is largely travel and small amount of computing

– Travel: $200K budget but RDR expect larger actuals ~$365K

– Paid for WebEx licenses for this year

• FY06 Resources


ILCAmericas

Program Management (WBS 1.2)

• Scope: Organize & direct the ILC Program @ Fermilab FY07 goals:– Continue to manage Fermilab ILC effort

– Hire Webmaster to develop and maintain the FNAL ILC web site

– Increase travel expenditures as overall FNAL effort grows and international collaboration effort increases ($501K budgeted)

– Emphasis shifts from RDR to TDR

– Software license fees for cost and schedule software

• FY07 Resources


ILCAmericas

FY07 Personnel (WBS 1.2)

• Personnel: – Bob Kephart 1.0 FTE– Shekhar Mishra 1.0 FTE– Sergei Nagaitsev 1.0 FTE– Rich Stanek 1.0 FTE– John Konc 0.5 FTE– Monica Sasse 0.5 FTE– Webmaster (new hire) 1.0 FTE

Total 6.0 FTE


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Public Relations (WBS 1.4)

• Scope: Communication at local, state, national, and international FY06 Status:

– Hired consultant (Perspectives Group)• Identified community stakeholders

• Drafted ILC Community Communication Plan

• Received input from Community Task Force on criteria for ILC site and on community outreach

– Begun ILC brochure design – Scheduled Congressional briefing May 9 (R&D Caucus)– Scheduled launch of “Discovering the Quantum Universe” (May 9)– Organized ILC speakers’ bureau, envoy program, with LCSCA– Formed ILC2 (First meeting June 1)

• FY06 Resources


ILCAmericas

Public Relations (WBS 1.4)

• Scope: ILC communication activities• FY07 Goals: • Strengthen ILC communication at local, state, and national level

– Produce print and electronic materials– Communication at many levels

• Envoys to policy makers and opinion leaders• Media campaign (national and international)

– Use symmetry magazine, Fermilab Web site, press releases and other media to communicate to a national and international audience

• FY07 Resources


ILCAmericas

Public Outreach (WBS 7.3.1.4)

• Scope: Build support for bid-to host @ Fermilab• FY07 Goals:Communication at local, state, national level

– ILC Community Advisory Board• Consultant (Perspectives Group)

• Engage Local Community Task Force on criteria for ILC site

• Build local support for ILC at FNAL

– Produce print and electronic materials– Community outreach at many levels including use of envoys,

speakers bureau, community organizations and media campaign

• FY07 Resources


ILCAmericas

FY07 Personnel (WBS 1.4 and 7.3.1.4)

• Personnel: – Judy Jackson 0.5 FTE– Public Affairs Staff* 1.5 FTE

Total 2.0 FTE

* Matched to specific task


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RDR & TDR ( WBS 2.1.2)

• Scope: Develop the Reference Design Report• FY06 Status:

– Baseline configuration document finishes Dec 05– Fermilab is working on the following sections of RDR

• Main Linac– Accelerator Physics– Cavity and Cryomodule– Cryogenics– Magnet

• Cost and Schedule

• Conventional Facility

• Damping Ring, BDS, Instrumentation and Controls

• FY06 Resources


ILCAmericas

RDR and TDR ( WBS 2.1.2)

• FY07 Scope: – Develop the Reference and Technical Design Reports

• FY07 goals:– This is continuation of FY06 goals for RDR– The Reference Design Report will be the key document

defining the scope of the ILC project, the R&D program, and the project cost and schedule.

– Fermilab scientific and engineering staff will work with the ILC GDE for the next 12 months in development of the Reference Design Report and subsequently on TDR.

– The portion of the TDR design and cost estimate which is U.S. site specific should be funded as part of the U.S. bid-to-host (WBS 7.X)


ILCAmericas

FY07 Request ( WBS 2.1.2)

• Personnel: – P. Garbincius 1.0 FTE– H. Carter 0.5 FTE– T. Peterson 0.5 FTE– J. Tompkins 0.5 FTE– Request from P. Garbincius

(Primavera expert, WBS person, data entry) 3.0 FTE

Total 5.5 FTE


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DRing physics ( WBS 2.5.2 and WBS 7.3.2.1)

• Scope: Provide modeling infrastructure (hardware & software) ; perform simulations including 3D multi-particle effects.

• FY06 Status:– Order 20 dual CPU boxes to utilize existing parallel

switch for dedicated DR multi-particle simulations– Begun study of baseline lattice with 3D space-charge

• FY06 Resources


ILCAmericas

DRing physics (WBS 2.5.2 and WBS 7.3.2.1)

• Scope: DR accelerator physics studies, including multi-particle effects.

• FY07 goals:– Dynamic aperture/acceptance studies, employing multi-

physics simulation• Include higher-order optics, field errors & misalignment

– Incorporate e-cloud module from QuickPIC in simulations (SciDAC leveraged)

– Incorporate wakefield effects– Support FNAL site-specific simulation studies


ILCAmericas

FY07 Personnel (WBS 2.5.2 and WBS 7.3.2.1)

• Personnel: – Jim Amundson 0.30 FTE– Francois Ostiguy 0.30 FTE– Mike Church 0.25 FTE– John Johnston 0.25 FTE– Bill Ng 0.25 FTE– Panagiotis Spentzouris 0.30 FTE– Eric Stern 0.20 FTE– Valentin Ivanov 0.20 FTE– Leo Michelotti 0.45 FTE

Total 2.50 FTE


ILCAmericas

FY07 Request (WBS 2.5.2 and WBS 7.3.2.1)

7.3.2 is place holder. Need to make a better guess of how much DR work is site specific… Actually really should be RTML…


ILCAmericas

ML Accel. Physics ( WBS 2.7.3 & WBS 7.3.2)

• Scope: Simulations to support RDR• FY06 Status:

– Designed of realistic Lattice– Failure models and analysis started– Static tuning studies started– Upgraded computing capabilities

• FY06 GDE Resources (+ ~ 3 FTE paid from core funds)


ILCAmericas

FY07 Personnel WBS 2.7.3 and WBS 7.3.2

• Personnel: – M. Church 0.7 FTE– F. Ostiguy 0.65 FTE– J. Johnstone 0.5 FTE– A.Valishev 0.8 FTE– V.Lebedev 0.15 FTE– K.Ranjan 1.0 FTE– N.Solyak 0.5 FTE– P.Lebrune 0.9 FTE– L.Michelotti 0.5 FTE– V.Ivanov 0.8 FTE– P.McBride 0.55 FTE– P.Spentzouris 0.15 FTE– 1 posted opening 1.0 FTE

Total 8.2 FTE


ILCAmericas

• Scope: RDR and site-specific ML design• FY07 goals:

– Continue Developing computing capabilities– Continue Dynamic tuning studies– Integrated Simulation– MPS design and studies– Study dark current in ML (generation and dynamics)– Beam instrumentation issues– Cold BPM design (0.3 um resolution, clean technology)

ML Accel. Physics ( WBS 2.7.3 & WBS 7.3.2)


ILCAmericas

Alignment and Vibration ( WBS 2.7.4)

• Scope: Develop alignment procedures and study vibration of RF cavities at all frequencies

• FY06 Status:– Slow ground motion studies in MINOS hall and Conco

Western Mine in Aurora (100 meter depth)– Start vibration studies on capture cavity in Meson lab

• FY06 Resources


ILCAmericas

Alignment and Vibration ( WBS 2.7.4)

• Scope: Alignment and Vibration• FY07 goals:

– Continue monitoring of slow ground motion in MINOS hall and Conco Western mine North Aurora

– Understand sources of slow ground motion– Develop fiducialization process for RF cavities and

quadrupole magnets– Develop network for test areas in Meson lab and New

Muon– Develop fast motion monitoring of RF cavities – Understand sources and causes of vibration in RF

cavities


ILCAmericas

FY07 Personnel ( WBS 2.7.4)

• Personnel: – Jim Volk 0.2 FTE– Shavkat Singatulin 0.2 FTE– Summer student 0.1 FTE

Total 0.5 FTE


ILCAmericas

FY07 Request (WBS 2.7.4)


ILCAmericas

Conventional Facilities (WBS 2.11.2)

• Scope: Prepare Conventional Facilities scope, criteria and cost estimating documents in support of RDR

• FY06 Status:– Developed requirements for each of the machine areas– Conceptual drawings of machine and facility layout to form

the basis of estimates– Developing unit prices for various elements of work– Placed various contracts with A&E consultants

• FY06 Resources


ILCAmericas

Conventional Facilities (WBS 2.11.2)

• Scope: Refine details of the conceptual requirements • FY07 Goals:

– Perform options studies in conjunction with Value Management– Continue to develop drawings of machine and facility layouts– Refine & optimize cost estimate in conjunction with A&E firms– FES Labor appears as M&S because of charge back system

except for 0.6 FTE of Vic Kuchler (FES management)

• FY07 Resources


ILCAmericas

Controls (WBS 3.2.9,4.7.2, 5.9.11)

• Scope: Global Controls Design, Develop control system(s) for test facilities(ILCTA)

• FY06 Status:– Controls systems for Horizontal/Vertical test stands under

development

– Developed baseline conceptual design for ILC controls in context of the “Global” ILC Controls Collaboration

– Work on BCD complete; working on RDR/Costing

– Investigate hardware for High Availability implementation

• FY06 Resources (FNAL Core funds)– 1 FTE on Global Design; $75k M&S for HA studies and

software licenses, etc.

– 3.5 FTE (personnel from 4 divisions) Test stand controls infrastructure and software


ILCAmericas

Controls (WBS 3.2.9, 4.7.2, 5.9.11)

• Scope: Control system design, Controls R&D and Controls System Support for ILC test stands

• FY07 goals:– R&D (3.2.9)

• High Stability RF Phase Distribution Modulator development; prototypes to be installed at ILCTA in FY08.

• Control System Framework: Identify and evaluate candidate systems.

• R&D on High Availability Hardware/software (de-scoped)• Collaboration Tools and Remote operations (de-scoped)]

– Global Control system design (4.7.2)• Requirements document for Global Controls System

– ILCTA Control System(s) Design, implementation and support (5.9.11)

• Support for test stands and test facilities. Concentrate on ILCTA_NML.


ILCAmericas

FY07 Personnel (WBS 3.2.9, 4.7.2, 5.9.11)

• Controls R&D (3.2.9)– Vince Pavlicek 0.25

– Bill Haynes 0.25

– Margaret Votava

– Jim Patrick

– Other Resources• Charlie Briegel• Erik Gottschalk

• Control System Design (4.7.2)– Erik Gottschalk

– Patricia McBride

– Jim Patrick

– Vince Pavlicek

– Margaret Votava

– Steve Wolbers

– Rob Kutschke

– Manfred Wendt (Instr)

– Brian Chase (LLRF)

– others

• ILCTA Support (5.9.11)– Paul Joireman 0.1– Mike Kucera

0.5– Paul Kasley

0.5– Sharon Lackey 0.5– Dan MacArthur 0.5– Rich Neswold 0.5– Dennis Nicklaus 0.5– Jerzy Nogiec 0.5– Luciano Piccoli 0.5– Ron Rechenmacher 1.0– Geoff Savage 0.25– Dennis Shpakov 0.5– Vladimir Sirotenko 0.25– Margaret Votava 0.5– Other Available Resources

• AD Controls 2.25• CD AMR (New) 1.0• AD Sysadmin 0.5


ILCAmericas

FY07 Request (WBS 3.2.9,4.7.2,5.9.11)

Description:

Controls System

FTE years

Labor K$

M&S K$

Indirect Cost

Total Cost

HA Control System 0 $0 $0 $0 $0

HA Std Instruments 0 $0 $0 $0 $0

High Precision RF Phase Distribution

0.5 $58 $40 $24 $121

Controls Framework 0.25 $29 $10 $10 $49

Collaboration Tools/Remote Operations

0 $0 $0 $0 $0

Control System Design 1.25 $144 $80 $56 $280

Control System for ILCTA

8.4 $966 $340 $348 $1,654

Grand total 10.4 $1,196 $470 $438 $2,104


ILCAmericas

Instrumentation R&D ( WBS 3.2.10)

• Scope: Collaborating R&D activities• FY06 Status:

– Collaboration started with SLAC and DESY– Funded with FNAL core funds

• FY06 Resources– No resources in FY06

• FY07 Scope: – Continue R&D activities

• FY07 goals:– KEK ATF BPM digital signal processing system R&D– SLAC ESA cavity-BPM R&D– DESY TTF HOM coupler signal processing R&D


ILCAmericas


• Personnel: – Jim Crisp 0.1 FTE– Nathan Eddy 0.1 FTE– Peter Prieto 0.1 FTE– Manfed Wendt 0.1 FTE– Duane Voy 0.1 FTE

Total 0.5 FTE


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Magnet R&D (3.2.11)

• Scope: Design/prototype magnets for various ILC applications

• FY07 Goals:– Main Linac Low Gradient Quadrupole ($40K)

– Main Linac Dipole Corrector ($25K)

– Superconductor Material ($40K)

– Iron Dominated Quadrupole ($25K)

– Stretch wire test stand ($20K)

– Low Fringe Field measurement test stand ($10K)

– M&S support for contract designer ($60K)

• FY07 Resources


ILCAmericas

FY07 Personnel (WBS 4.3.1 & 3.2.11)

• Personnel: – John Tompkins 0.5 FTE– Vladimir Kashikhin 0.5 FTE– Vadim Kashikhin 0.25 FTE– Mike Tertullian 0.35 FTE– Joe Dim Arco 0.4 FTE– Tom Woks 0.5 FTE– Tom Nicola 0.2 FTE– Kerry Weald 0.8 FTE– Guest Engineer 0.85 FTE– Mechanical Tech (tbd) 0.75 FTE– HFM Group* 0.65 FTE– Test & Inst Group* 0.65 FTE– Process Engineering Group* 0.35 FTE

Total 6.75 FTE

* Assignments depend on tasks (usually small % of a few people)


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Cryogenic System Design ( WBS 3.2.12)

• Scope: Design of overall ILC cryogenic system• FY06 Status:

– Layout & cost information in progress for RDR

• FY06 Resources– Only 2.0 FTE funded by GDE for all FY06 RDR work– Exception: Magnet work was funded late in the year

• FY07 Goals– Finish RDR cryogenic design and begin TDR design

• Personnel: - Tom Peterson 0.25 FTE


ILCAmericas

LLRF Controls ( WBS 3.8.3)

• Scope: Work towards an ILC LLRF system• FY06 Status:

– Transferred DESY’s Simcon 2.1 and Simcon 3.1 LLRF technology to FNAL

– Adapted an SNS LLRF system to 1.3 GHz operation– Used both systems to operate 1.3 GHz Capture Cavity 1

at A0 and 1.3 GHz Capture Cavity 2 at Meson Area– Established an MOU with University of Pennsylvania for

the development of an ILC RF unit simulator

• FY06 Resources (shared with WBS 5.8.4)Description

FTE years

Labor K$

M&S K$

Indirect Cost

Total Cost

LLRF ILCTA_MDB, LLRF ILCTA_IB1_VTS, and LLRF Controls 2 230 150 94 474


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• Scope: Develop LLRF systems for FNAL ILCTA• FY07 goals:

– Short-term (< 18 months): Improvements to Simcon 3.1 system• Board hardware modifications to improve noise performance• Develop FNAL capability to manufacture Simcon 3.1 boards• Board firmware modifications to improve functionality• Board control interface to EPICS• Develop high intermediate frequency (IF) capability (better

performance)• Design and fabricate high quality downconverter to high IF• Start work on automation, exception handling, fast tuner

integration, etc• Evaluation of commercial alternatives (e.g., Lyrtech board)

– Long-term (> 18 months): development of a new generation 24-Ch LLRF board for an ILC RF unit

• In collaboration with DESY, SNS, LBNL, UPenn, and industry


ILCAmericas


• FY07 Personnel: – Accelerator Division: 1 FTE

• (B. Chase, J. Branlard, E. Cullerton, T. Koeth, M. Kucera, D. Nicklaus)

– Computing Division: 2 FTE• (G. Cancelo, K. Treptow, R. Kwarcyany, B. Haynes, T.

Zmuda, S. Rapisarda, G. Duerling, Other (Tech))– Technical Division: 1 FTE

• (R. Carcagno, D. Orris, A. Makulski, R. Nehring, Y. Pischalnikov, J. Nogiec, D. Shpakov, Other (Tech))

FY07 resources Total 4 FTE

DescriptionFTE years

Labor K$

M&S K$

Indirect Cost

Total Cost

Development Software 2 230 62 80 372

Development Hardware 2 230 73 82 385

Grand total 4 460 135 161 756


ILCAmericas

Cavity EM simulation ( WBS 3.9.2.1)

• Scope: cavity simulations• FY06 Status:

– Developed computing capabilities for AP Studies (M&S)– 20 new nodes of Grid computer farm in CD

• Goal: Acc.Phys, Omega3P/Tau3P(SLAC) for wakefield simulation

• FY06 Resources– None: this is a new task for FY07

• FY07 Scope: Cavity HOM trapped modes and wakefields study

• FY07 goals:– Simulate HOM trapped modes– Study wakefield effects


ILCAmericas

FY07 Personnel ( WBS 3.9.2.1)

• Personnel: – G. Romanov 0.25 FTE– A. Lunin 0.30 FTE– T.Khabibulin 0.25 FTE

Total 0.8 FTE


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Cavity Fabrication ( WBS 3.9.2)

• Scope: Fabricate ILC Cavities • FY06 Status:

– Type III+: 4 at AES, 2 at TJNL + (4 ACCEL are done)– 2 R&D cavities at TJNL (Large Grain, Type IV, new HOM) – Developed tooling for the cavity fabrication at TJNL with a

plan to share them with US industry and train them – Bid package under preparation for 8-10 Type IV Cavities

• FY06 Resources


ILCAmericas


• FY07 Scope: Fabricate ~20 Type IV ILC Cavities• FY07 goals:

– Build enough cavities to establish the processing technology to reliably achieve an accelerating gradient of 35 MV/m in US.

– Develop 2nd US vendor for cavity fabrication– TTC/SMTF technical board recommends we divide these

cavities 50/50 fine grain & large/single crystal Niobium. – It is expected that the fine grain material will go through

the Electro-polishing while the large/single crystal would be processed by BCP only.

– Successful cavities from this and FY06 production will be incorporated into the 1st Type IV cryomodule built at FNAL in FY08


ILCAmericas


• Personnel: – Mike Foley 1.0 FTE– Scott Reeves 1.0 FTE – AD Engineer* 1.0 FTE– AD Technician* 1.0 FTE

Total 4.0 FTE

* Agreement to assign these people after shutdown


ILCAmericas

SRF Cavity Cost Reduction R&D

( WBS 3.9.2.2)• FY06 Scope: FNAL is sending $ 40 K to MSU to investigate TIG welding of

single cell Nb cavities, MSU funded hydroforming studies with NSF funds• FY07 Scope: Study Hydro-forming and high purity TIG welding as methods

for cavity cost reduction• FY07 goals:

– Hydro-forming• Work with commercial bellows manufacturers• Fabricate niobium and copper clad niobium tubes via

extrusion, welding and/or flow forming• Form multi-cell prototypes using swaging and hydroforming

techniques• Process and test prototype cavities• Work with DESY hydro form experts (now@FNAL)

– High purity TIG Welding• Design single-cell cavity with TIG welds• Fabricate prototype niobium single-cell cavities• Process and test prototype cavities


ILCAmericas

Cost Reduction ( WBS 3.9.2.2)

• FY07 MSU Personnel: – Terry Grimm 0.1 FTE– Jon Bierwagen 0.1 FTE– Steve Bricker 0.1 FTE– Chris Compton 0.2 FTE– Walter Hartung 0.1 FTE– Dan Pendell 0.2 FTE– John Popielarski 0.1 FTE– Laura Saxton 0.1 FTE

Total 1.0 FTEFY07 Resources

MSU labor

is in M&S


ILCAmericas

• Scope: Develop BCP Facility and Testing at Cornell and ANL/FNAL ( Move ANL BCP effort to WBS 3.9.3.4 ?)

• FY06 Status:– Cornell upgraded BCP, HPR, and vertical test for 9-cell ILC

cavities.

– Cornell has two 9-cell ACCEL cavities from Fermilab. One of was processed & first RF test is done ( 17 MV/m… will re-etch)

– The BCP Facility was installed at ANL

– Commissioned with water and awaits safety approval.

– Upgrades in progress to handle and transport ILC Cavities.

• FY06 Resources

BCP ( WBS 3.9.3.1 & 5.9.X)


ILCAmericas

BCP ( WBS 3.9.3.1 & 5.9.X)

• FY07 Scope: BCP Facility & Test at Cornell and ANL/FNAL

• FY07 goals:– Develop BCP in US to achieve 25 MV/m– Ramp up U.S. capacity– Cornell will BCP more Fermilab provided ILC cavities to

populate the first US-built ILC cryomodule. – Activities at Cornell will be a good training ground for

Fermilab personnel to learn BCP, HPR and cavity testing. Industrial personnel can also join in.

– Finish Commissioning of BCP facility at ANL and process 1.3 GHz ILC Cavities.

– We believe additional AD people will be assigned to help operate the ANL facility. Asked ANL to help also.


ILCAmericas

BCP ( WBS 3.9.3.1 & 5.9.X)

• FY07 Personnel: – Allan Rowe, Mike Frett, Debbie Bonifas, Mike Heinz,

Ryan Montiel, Wade Muranya, Michael Rauchmiller, Brad Tennis, Dan Assel, Todd Thode, Cristian Boffo, Luciano Elementi, Jamie Blowers, Jan Szal,

7.4 FTE – Need to hire Contract techs 2.0 FTE– Need to identify Engineer (AD) 2.0 FTE– Need to identify Drafter (AD) 1.0 FTE

Total 11.4 FTEFY07 Resources


ILCAmericas

• Scope: Develop R&D EP Facility and Testing infrastructure at Cornell, Jlab and ANL/FNAL

• FY06 Status:– Jlab EP, HPR and Vertical testing Facilities were upgraded to

handle 1.3 GHz ILC cavities– Jlab has exercised the system with cavities from DESY and is

waiting for US ILC Cavities.– The TTC, SMTF and STF collaboration has been discussing

the ILC EP Facility design specification. A documents has been prepared and being discussed.

– Fermilab has hired Tsuyoshi Tajima (LANL) and Antoine Claier (SACLAY) as guest scientist to work on EP.

– Preliminary design of an EP R&D facility to be build at ANL/FNAL facility has been developed. Engineering design and schedule needed.

– Cornell has successfully used the vertical EP set up to etch single cell 1.3 GHz cavities. Gradients between 35 - 47 MV/m have been reached in several single cells.

EP ( WBS 3.9.3.2 & 5.9.x)


ILCAmericas

FY06 Resources ( WBS 3.9.3.2 & 5.9.x)

• FY06 Resources

• NSF Funds were used to develop Vertical EP at Cornell


ILCAmericas

EP ( WBS 3.9.3.2 & 5.9.x)

• Scope: Develop R&D EP Facility and Testing infrastructure at Cornell, Jlab and ANL/FNAL

• FY07 goals:– Extend the Vertical EP to ILC 9-cell cavities, and carry

out the procedure for 1 -2 cavities.– Assemble and commission EP system at ANL/FNAL– Small sample, tumbling and single cell EP R&D at FNAL– Simulation of 9 Cell Cavity EP process– Design study of an ILC pre-production EP Facility with

industrial vendors


ILCAmericas

FY07 Personnel ( WBS 3.9.3.2 & 5.9.x)

• Personnel: – EP R&D at Fermilab

• C. Boffo 0.25 FTE• D. Hicks 0.25 FTE• Designer 0.5 FTE• C. Antoine 0.25 FTE• Associate Scientist opening 0.25 FTE• C. Cooper 0.25 FTE• Tech 0.5 FTE

– ANL EP: • L. Elementi 0.25 FTE• K. Ewald 0.5 FTE • Engineering opening 0.5 FTE• Tech 1.5 FTE• ANL Staff 3.0 FTE count as M&S

– Pre-Production EP Facility Design• L Elementi 0.25 FTE• K. Ewald 0.5 FTE • T. Tajima 1.0 FTE • C. Antone 0.5 FTE• Engineering opening 0.5 FTE• Unidentified TD Staff 1.0 FTE

Total 8.8 FTE


ILCAmericas

EP (WBS 3.9.3.2 & 5.9.x)

FY07 Request:


ILCAmericas

Type IV Cryomodule Design ( WBS 3.9.4)

• FY06 Scope: FNAL part of the international effort to design the Type IV Cryomodule for ILC

• FY06 Status:– DESY type III+ drawings imported to FNAL– 3D model created in IDEAS using this information– Dimensions “Americanized”– Developed Specifications

• including cavity-to-cavity dimensions so they can be ordered

– Working on cavity to cavity interconnects ( proto-types)

• FY06 Resources


ILCAmericas


FY07 goals:• Create a complete documentation package for type IV module

fabrication (so parts can be ordered)– 3-D model

– 2-D drawings for fabrication of parts and assembly

– Include real magnet and BPM design

• Start with module without magnet – We have no magnet design yet

– We need module design without a magnet, anyway

– Nevertheless, the quad/corrector/BPM design is at the heart of the module and is needed soon

• Resources– Labor is FNAL engineers and designers

– M&S includes funds for Contract Designers and for prototypes of cavity interconnects and other parts


ILCAmericas


• Personnel: Total is 9 FTE’s• FNAL Staff:

– Don Mitchell 0.75 FTE– Youri Orlov 1.00 FTE– Mike McGee 1.00 FTE – Harry Carter 0.25 FTE– Tom Peterson 0.25 FTE– Salman Tariq 0.25 FTE– Chuck Grimm 0.50 FTE

Total 4.00 FTE

• Plus Five Full time designers ( 5.0 FTE)– Contract designers are all on board. Show up as M&S– Also M&S for prototypes of cavity interconnects & other parts

• International Effort– Participants: CERN, DESY, Fermilab, INFN, KEK, SLAC – Some specific plans for dividing the work are in place

Engineers


ILCAmericas


M&S Details: $ 600 K for 5 contract designers @ 125 K/yr$ 100 K for prototype parts


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SCRF Materials Research ( WBS 3.9.14)

• Develop an intellectual understanding that relates SCRF cavity performance to materials characteristics measurable in the lab… Goals include: – a) reliable & predictable cavity performance – b) significant cost reduction

• FY06 Program:– Develop Facilities:

• IB3 SCRF Lab (Nb Eddy current scanning, RRR measurements, IB3 chemistry hood, upgrade Instron stress-strain measurement machine )

• TD MDL (small scale BCP and EP chemistry)• TD conventional and electron microscope

– Activities:• Materials Characterization in Support of Cavity Fabrication ( 250 sheets Nb)• Eddy Current Scans, RRR, mechanical & thermal analysis at MSU, chemical

analysis at FNAL Materials Development Lab• University Program (Northwestern 3D Atomic Probe, UW - Vortex Penetration)• Studies include role of grain boundaries in SCRF surface performance, role of

impurities, theoretical work at U. Wisconsin Applied Superconductivity Center• Bauer: Coordinates a world wide materials effort (Cornell, TJNL, DESY, etc.)


ILCAmericas


• FY06 Resources

• This entire effort, including characterizing material (eddy current scans of Nb) for cavity fabrication was supported in FY06 by FNAL core funds. We can not do this in FY07.

FY07 goals:– All FY06 activities continue, efforts need to increase

– Ramp up program on cavity cost reduction with MSU

– Cavity TIG welding, hydro-forming, mechanical material removal


ILCAmericas


• Desire to grow this program: Request was 8 FTE • We limited the request to: existing staff + posted openings

– P Bauer 1.00 FTE– Scientist opening 1.00 FTE– C Antoine 0.35 FTE– C Boffo 0.30 FTE– C Cooper 0.25 FTE– F McConologue 1.00 FTE– Dave Burke 0.10 FTE– TD tech 1.00 FTE– Laurea Student 1.00 FTE

Total 6.00 FTE

• M&S request was $ 700K, but only $ 525 K request to GDE– $100 K for materials characterization for cavity fabrication– $200 K of this is for the university program at NU,UW,& MSU– $200 K SCRF materials infrastructure– $200K Single cell program fund $ 175 K from FNAL core funds

Engineer

Scientists

Chemist

Designer


ILCAmericas


* Not included in these totals: We hope to attract an “out standing” engineer (FNAL Bardeen Fellow) to SCRF single cell program as part of the “tight loop” effort at FNAL. They get SWF and M&S support from lab core funds. Will request $ 175 K M&S. Reuse the A0 3.9 GHz cryostat.

• FY07 Resources


ILCAmericas

• Scope: Cryomodule components (except Cavities) for the 2nd ILC Cryomodule for ILCTA_NM

• FY06 Status:– DESY Drawings were transferred to Fermilab– Fermilab converted these drawings for US vendors– These drawings are the base for the Type-IV cryomodule

design (WBS 3.9.4).– We are preparing bid package to purchase Helium Vessel,

Coupler, Tuners, Cold Mass etc. using TTC design from US and International Vendors in FY06

– The 2nd Cryomodule is expected to be assembled in late FY07

• FY06 Resources (Fermilab core funds)

•

ILC Cryomodule Type-IV Components ( WBS 3.9.15)


ILCAmericas

ILC Cryomodule Type-IV Components ( WBS 3.9.15)

• FY07 Scope: Cryomodule components (except Cavities) for the 3rd ILC Cryomodule for ILCTA_NM. This will be of Type-IV ILC design

• FY07 goals:– Finish the design of the ILC Type-IV Cryomodule as

described in WBS 3.9.4– Coupler, Tuners, Helium Vessel etc. are not expected to

change from Type-III+ to Type-IV.– Purchase long lead time items as the design of

components are finalized.


ILCAmericas


• Personnel: – Fabrication Specialist from Materials Control Group and

a small part of Tom Peterson (1.0)

Total 1.0 FTE

FY07 Resources

Additional SWF and M&S resources will be needed in FY08 to finish this Cryomodule.


ILCAmericas

3.9 GHz Cryomodule ( WBS 3.9.16)

• Scope: Fabricate One 3.9 GHz 3rd harmonic Cryomodule for DESY

• FY06 Status:– Cavities under fabrication:

• Half Cells for six 9-Cell Cavities formed at Fermilab, 1 has been e-beam Welded at Jlab

– Coupler design was finished and it is being fabricated at CPI– Design of other cryomodule components are in progress. It is

expected to finish June 06.– Design and fabrication of tooling for the cryomodule

fabrication at Fermilab Cryomodule Assembly Facility is in progress.

– 3.9 GHz cavity testing and dressing will share the 1.3 GHz infrastructure

• FY06 Resources (Fermilab core funds)


ILCAmericas

3.9 GHz Cryomodule ( WBS 3.9.16)

• Scope: finish 06 scope…

• FY07 goals:– Vertical testing of the 3.9 GHz cavity– 3.9 GHz Coupler conditioning– Horizontal test of the 3.9 GHz cavities at ILCTA_MDB– Complete assembly of 4 cavities in a cryomodule– Deliver to and assemble at DESY

• FY07 resources


ILCAmericas

3.9 GHz cryomodule ( WBS 3.9.16)

• FY07 Personnel: (This Project is expected to finish in the 2nd quarter of FY07)

– Don Mitchell, Dan Olis 0.25 FTE

– Mike Foley, Mark Steinke, John Zweibohmer 0.1 FTE

– Tug Arkan, Mike Heinz, Ryan Montiel, Wade Muranyi, Michael Rauchmiller, Allan Rowe, Brad Tennis, Timergali Khabibulline, Andy Hocker, Brian Smith, Glenn Smith 2.0 FTE

– Leo Bellantoni, Harry Carter, Helen Edwards, Elvin Harms, Phil Pfund 1.5 FTE

Total 3.85 FTE


ILCAmericas

3.9 GHz Crab Cavity ( WBS 3.9.17)

• FY06 Status:– ILC crab cavity is needed to achieve the design luminosity

– Fermilab has a design of a transverse mode 3.9 GHz cavity that it developed for the CKM experiment.

– Several single cell and four 3 cell prototypes exist

– Nb and half cells exist for 13 cell prototype

• FY06 Resources– No ILC resources allocated in FY06

• FY07 Scope: Fabricate and test a 13 cell 3.9 GHz Crab Cavity using existing FNAL design

• FY07 goals:– Fermilab is building 3.9 GHz 3rd harmonic cavities for DESY,

this is a modest incremental effort

– The crab cavity will be processed and tested at Fermilab using the existing 3.9 GHz facilities.


ILCAmericas


• Personnel: – Leo Bellontoni 1.0 FTE– Engineer * 0.5 FTE– Drafter * 0.5 FTE

Total 2.0 FTE

* Thought to be AD personnel but no agreement in place.


ILCAmericas

Beam Delivery System-Collimators ( WBS 3.10.6)

• Scope: Feasibility study of beam loss, energy deposition and radiation in beam delivery system (BDS) and extraction beam-lines, detector backgrounds and mitigation measures

• FY06 Status:– Front-end STRUCT-MARS15-GEANT4 model of BDS, IP

and extraction lines developed– BDS vs IP backgrounds done 6/06– Radiation loads in collimation region, IP and 20-mrad

extraction line and beam loss in 2 and 14-mrad extraction lines done 9/06

• FY06 Resources: 1.0 FTE, $50k M&S paid by GDE

0.5 FTE paid with core funds


ILCAmericas

BDS-Collimators ( WBS 3.10.6)

• Scope: Feasibility study of beam loss, energy deposition and radiation in beam delivery system (BDS) and extraction beam-lines, detector backgrounds and mitigation measures

• FY07 goals:– Refine front-end STRUCT-MARS15-GEANT4 model of BDS, IP

and extraction lines and extend to realistic detector, experimental halls and beam dumps

– Optimization studies of BDS apertures, collimators, synchrotron masks, muon spoilers, machine-detector interface (tunnel plugs, two-hall separation, masks, quads at IP, detector), extraction beam-lines with their collimators and beam dumps at the end for 2, 14 and 20-mrad crossings.

– Radiation loads, prompt and residual radiation levels in BDS, IP and extraction components; impact on environment and second experiment.


ILCAmericas

BDS-Collimators ( WBS 3.10.6)

• FY07 Personnel: – Nikolai Mokhov 0.5 FTE– Alexander Drozhdin 0.5 FTE– Sergei Striganov 0.5 FTE– Noriaki Nakao 1.0 FTE

Total 2.5 FTE

FY07 Resources


ILCAmericas

Magnets for RDR (WBS 4.3.1)

• Scope: Conceptual design and cost estimation of magnet systems in support of the RDR

• FY06 Status:– Effort was organized and funded half way through FY06– Gathered information from Area System leaders as to the

type and number of magnets required– Preparing parametric cost estimates for magnets

• FY06 Resources


ILCAmericas


• Scope: Conceptual design and cost estimation of magnet systems in support of the RDR

• FY07 Goals:– Continue to provide conceptual design and cost estimation

for magnets in support of the RDR– Work on detailed designs for magnets to better understand

parameter space and physical dimensions

• FY07 Resources


ILCAmericas


• FY07 Personnel: – John Tompkins 0.5 FTE– Vladimir Kashikhin 0.5 FTE– Vadim Kashikhin 0.25 FTE– Mike Tartaglia 0.25 FTE

Total 1.5 FTE


ILCAmericas

Cryomodule Cost Est. (WBS 4.4.1)

• Scope: Initial cryomodule cost estimate in support of RDR

• FY06 Status:– Working Group formed with TJNL and SLAC to estimate cost

of RF Unit production• Parallel effort to Industrial Cost Study

• Will include cost estimate of required infrastructure

– Follow through on order for Industrial Cost Study of RF Unit

• FY06 Resources


ILCAmericas

Cryomodule Cost Est. (WBS 4.4.1)

• Scope: Develop cryomodule cost estimate

• FY07 Goals:– Continue effort to estimate cryomodule cost including cost

of required infrastructure – Develop simulation model for fabrication process to allow

optimization and what-if scenarios

• FY07 Resources


ILCAmericas

Cryomodule Cost Est (WBS 4.41)

• FY07 Personnel: – Rich Stanek– Harry Carter 0.1 FTE– Tom Peterson 0.1 FTE– Phil Pfund 0.15 FTE– Gregg Kobliska 0.1 FTE – Tom Nicol 0.15 FTE– Tug Arkan 0.1 FTE– Bob Bernstein 0.1 FTE– Bill Borowski 0.1 FTE– Don Mitchell 0.1 FTE

Total 1.1 FTE


ILCAmericas

Instrumentation RDR ( WBS 4.7.1)

• Scope: System layout, RDR cost estimation, technical details for the TDR

• FY06 Status:– Specifications of most subsystems completed– Main Linac layout almost complete

• FY06 Resources: No GDE support for this task

• FY07 Scope: Same• FY07 goals:

– System layout for Injector, DR, RTM & BDS instrumentation (in collaboration)

– Completing the cost estimation of all instrumentation subsystems (in collaboration)

– Detailed technical description of all major instrumentation subsystems (in collaboration)

– Details on related systems (timing & trigger, clock distribution, DAQ, control system, etc.)


ILCAmericas

Instrumentation RDR ( WBS 4.7.1)

• Personnel: – Jim Crisp 0.15 FTE– Peter Prieto 0.15 FTE– Alexei Semenov 0.10 FTE– Manfed Wendt 0.35 FTE

Total 0.75 FTE


ILCAmericas

RF Power ( WBS 5.8.3)

• Scope: Provide RF power to FNAL test stands• FY06 Status:

– Two large modulators under construction– PD (4.5 ms) done 6/06, ILC ( 1.5 ms) complete 12/06

• FY06 Resources


ILCAmericas


• Scope: Provide RF power to FNAL test stands• FY07 goals:

– Complete ILC modulator for ILCTA_NM ($20 K, .5 FTE)– Modulator will be used to supply RF to 1st Type III

cryomodule in Fall of 07– Build a new 10 MW modulator for FNPL RF gun ( $ 400k,

1.5 FTE)– Buy a set of spare parts for 10MW modulator ($150k)– Build two 200 KW RF systems for HTS systems – Order a 10-MW klystron ($1000k)– Procure rf distribution for 1st cryomodule– Procure 1.3Ghz driver


ILCAmericas


• FY07 Personnel: – J. Reid 0.50 FTE– 1 new eng (accepted) 1.00 FTE– C. Jensen 0.50 FTE– D. Sun 1.00 FTE– R. Pasquinelli 0.25 FTE– 2 AD RF techs 2.00 FTE

Total 5.25 FTE


ILCAmericas

Test Facility LLRF ( WBS 5.8.4)

• Scope: Develop LLRF systems for FNAL ILCTA• FY06 Status:

– ILCTA_MDB_HTS• 1.3 GHz system based on DESY’s Simcon 3.1 LLRF system

is available (tested at both A0 CC1 and MDB CC2)

• A 3.9 GHz up/down converter box is being fabricated to support 3.9 GHz coupler conditioning and 3.9 GHz cavity testing at ILCTA_MDB

– ILCTA_IB1_VTS• Design based on Jlab VTS LLRF system, buy in FY06

• FY06 Resources (shared with WBS 3.8.3)Description

FTE years

Labor K$

M&S K$

Indirect Cost

Total Cost

LLRF ILCTA_MDB, LLRF ILCTA_IB1_VTS, and LLRF Controls 2 230 150 94 474


ILCAmericas


• Scope: Develop LLRF systems for FNAL ILCTA• FY07 goals:

– ILCTA_NML• Photoinjector: LLRF upgrade of A0 photoinjector based on

improved Simcon 3.1 system (RF Gun, CC1, CC2)

• First ILC cryomodule: LLRF system based on improved 8-Ch Simcon 3.1 system

• Beyond FY07: ILC RF unit (three cryomodules): LLRF system based on a new generation 24-Ch LLRF module

– ILCTA_IB1_HTS• LLRF system for a two-cavity HTS facility based on

improved Simcon 3.1 system


ILCAmericas


• Personnel: – Accelerator Division: 2 FTE

• (B. Chase, J. Branlard, E. Cullerton, T. Koeth, M. Kucera, D. Nicklaus)

– Computing Division: 2 FTE• (G. Cancelo, K. Treptow, R. Kwarcyany, B. Haynes, T.

Zmuda, S. Rapisarda, G. Duerling, Other (Tech))

– Technical Division: 2 FTE• (R. Carcagno, D. Orris, J. Ozelis, A. Makulski, R. Nehring,

Y. Pischalnikov, J. Nogiec, D. Shpakov, F. Lewis, D. Eddy, S. Helis, New Engineer)

Total 6 FTE


ILCAmericas

Test Facility LLRF (WBS 5.8.4)

DescriptionFTE years

Labor K$

M&S K$

Indirect Cost

Total Cost

ILCTA_MDBUpgrades 0.5 58 30 22 110

ILCTA_NMLLLRF Photoinjector 2 230 90 84 404

LLRF ILC Cryomodule 1 115 30 40 185

Tuner Controllers 1 115 50 43 208

RF Phase Ref. Line 0.5 58 30 22 110

ILCTA_IB1LLRF HTS 0.5 58 30 22 110

Tuner Controllers 0.5 58 5 18 81

RF Test Equipment 100 16 116

Grand total 6 690 365 268 1323


ILCAmericas

Horizontal Test Stand (WBS 5.9.1)

• Scope:

ILCTA_MDB HTS• Cryostat:

– Accepts single “dressed” cavities, 1.3 GHz or 3.9 GHz– Similar to the DESY HTS but has access at both ends.

• Cryogenics:– MDB has an existing 1800 W @ 4 K cryogenic system– New distribution system built to supply cavity test areas– Large vacuum pump has been added to achieve 60 W at 1.8 K– Cryogenic costs for this are in WBS 5.9.3

• RF System: – 300 KW klystron & modulator provides pulsed RF power– Costs associated with RF system are in 5.8.3

ILCTA_IB1 HTS• A second HTS will be built for IB1

– Improved throughput (HTS is bottleneck @ DESY)– Design improvements – Accepts two 1.3GHz cavities simultaneously.


ILCAmericas


• FY06 Status:

ILCTA_MDB HTS– Cryostat delivery: mid May-2006

– Cryo lines to cave installed, feed can under construction

– Working 1.3 GHz RF system in MDB ( tested with CC II)

ILCTA_IB1 HTS– Working on ( two cavity) cryostat design

• FY06 Resources


ILCAmericas

• FY07 Goals:– Operate ILCTA_MDB for 3.9 Ghz

– Convert ILCTA_MDB to 1.3 GHz and begin operation ( $ 50 K M&S)

– Cryo ops:2 FTE, testing/analysis:2 FTE, mechanical/RF tech:2 FTE

– ILCTA_IB1 HTS: Eng/Design:2FTE, cryo & electrical techs:2 FTE

RF Eng:0.5 FTE, instrumentation:0.5 FTE

– M&S: IB1 cryostat $ 250 K, electrical & infra 85 K

– M&S: build mezzanine, shielding cave & interlocks $ 200 K

• FY07 Resources



ILCAmericas

Horizontal Test Stand ( WBS 5.9.1)

• FY07 Personnel: – Andy Hocker 1.00 FTE– TD IB1 tech grp 1.75 FTE– Valeriy Poloubotko 0.25 FTE– Clark Reid 0.25 FTE– New Physicist 1.00 FTE

Total 4.25 FTE


ILCAmericas

• FY07 Goals:– Complete Cryogenics construction at ILCTA_MDB for HTS

– MDB Refrigerator and vacuum pump improvements

– Additional instrumentation

• FY07 Resources

– O.25 engineer, 0.75 tech assigned from AD cryo group

ILCTA_MDB Cryogenics (WBS 5.9.3)


ILCAmericas

Vertical Test Stand (WBS 5.9.2)

• Our goal is to rapidly advance the intellectual understanding of SCRF surface physics and establish process controls to reliably achieve high gradient ( 35 MV/M) SCRF cavity operation

• Approach: Establish a “tight loop” processing and test infrastructure in the U.S.

• Tight loop elements:– Cavity fabrication improvements ( e.g. single crystal)– BCP & Electro-polish facilities– High purity water and High pressure rinse– Vertical test facilities – SCRF experts & materials program to interpret results

• Vertical test facilities exist at Cornell and TJNL (bare cavities)• These are being modified for near-term use by ILC R&D • On a longer term ( 2007) new Vertical Test Stand (designed for

35 MV/M) cavity testing is being built at FNAL


ILCAmericas ILCTA_VTS

• A Vertical Test Stand VTS is sited in IB1 because this building currently houses the Magnet Test Facility large refrigerator capable of 60 W at 1.8 K

• Bare 1.3 GHz 9-cell Tesla-style cavities Measure Q vs. T and Q vs. Eacc

• 250 W (CW) RF power required at maximum gradient (Q=5x109, Eacc=35 MV/m)

• Installed in a vertical pit in the Floor• Shielding against X-rays and Neutrons is an

important issue for 35 MV/M cavities• Maintain “Controlled Area” status in IB1

<5 mrem/hr immediately outside shielding <0.25 mrem/hr in normal working areas

Industrial Building 1

LHe & vacuum lines

Cornell


ILCAmericas

• FY06 Status– Civil Design done, Radiation review ~done

– Civil work done in ~ 2 months

– Dewar design is advanced order soon

– Instrumentation, rack layout, etc. has begun

– Refrigerator modifications in the fall

– Input coupler design will start soon

– RF Power, LLRF, controls are elsewhere

• FY06 Resources



ILCAmericas

FY07 PersonnelEstimated Effort (%) for ILCTA_IB1_VTS

Name Primary Task FY07 Q1 FY07 Q2 FY07 Q3 FY07 Q4Camille Ginsburg Project Physicist 70 70 70 70Cosmore Sylvester Project Engineer 70 70 50 50Ruben Carcagno LLRF 10 10 10 10Joe Ozelis RF and test instrumentation, operation 70 70 70 70Andrei Lounine RF coupler design 40 40 40 40Oleg Prokofiev test instrumentation and operation 10 40 40 40Tom Peterson cryogenic infrastructure mods, cryostat installation, reviews 20 10 0 0Valeri Poloubotko cryogenic infrastructure mods, cryostat installation 50 10 0 0Clark Reid cryogenics infrastructure mods, cryostat installation, drawings 30 30 30 30Charlie Hess top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 0William Mumper top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 0Dean Validis top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 0Danny Massengill top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 0George Kirschbaum top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 0Mark Thompson test instrumentation installation and operation 20 20 30 40Craig Lerette test instrumentation installation and operation 20 20 30 40Fred Wilson top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 20Randy Ward top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 20Fred Lewis top plate assembly, installation: shielding (rad+mag), instrum, cavities 20 20 20 20Steve Helis test instrumentation and operation 20 20 20 20Dan Eddy test instrumentation installation 20 20 20 20Yuri Pischalnikov test instrumentation and operation 20 40 20 20Darryl Orris test instrumentation and operation 20 40 20 20Mike Herr safety reviews 40 20 0 0RF engineer ILCTA RF liaison 30 30 0 0Chuck Worel Design and install safety interlocks 10 0 0 0AD/ES&H tech Design and install safety interlocks 10 0 0 0

sum (%) 740.00 720.00 610.00 530.00sum (FTE's) 7.4 7.2 6.1 5.3


6.5 FTE on average


ILCAmericas

• FY07 Goals:– Detailed plan exists

– Design and fabricate Dewar top

– Develop and build coupler

– Modify IB1 cryogenics

– Install RF, controls, instrumentation, etc

– Put all together

– Make it all work

• FY07 Resources



ILCAmericas

• Scope: Build a CAF to– Dress a single cavity for Horizontal Testing – Prepare a 8 cavities string– Build a Cryomodule

• FY06 Status:– The MP9 building was improved to house the CAF .– Clean Room has been constructed– Equipment & Components for the clean room – All the fixture for string assembly and cryomodule fabrication

purchased– Ready to Assemble Cryomodule June 2006– Training of Fermilab staff and Procedure development at DESY

• FY06 Resources (Fermilab core Funds)

Cryomodule Assembly Facility (CAF)

( WBS 5.9.5)


ILCAmericas

CAF ( WBS 5.9.5)

• Scope: Dress cavities for Horizontal testing and Assemble ILC Cryomodule.

• FY07 goals:– Build and commission a High Pressure Rinse system for

ILC Cavities ( may ship these M&S funds to MSU)– Upgrade Ultra Pure Water System– Dress ILC Cavities for Horizontal testing at ILCTA-MDB– Assemble 1st ILC Cryomodule using Kit provided by

DESY and INFN.

• FY07 Resources: M&S includes 4 contract techs


ILCAmericas

CAF ( WBS 5.9.5)

• FY07 Personnel: – Tug Arkan 0.6 FTE – Brian Smith 1.0 – Marco Battistoni 1.0– Jeff Eliott 1.0 (Contract)– Glen Smith 1.0 – Jeff Wittenkeller 1.0 – Mark Clebek 1.0 (Contract) – Euvgene Borissov 0.4 – Mark Steinke 0.5 – John Zweibohmer 0.2 – QC 0.2 – Process Eng 1.0 – Technician 3.0 (2 Contract)

Total 8.0 FTE

Note: Move the contract Techs to M&S and do not count them as FTE.


ILCAmericas

• Scope: Infrastructure to install and operate one ILC RF unit with beam in New Muon Lab at FNAL

• FY06 Status:– Cleaned the NML Building, Removing the CCM– General infrastructure improvement including

computing, network, electrical and water.– Funded with FNAL core funds in FY06

• FY06 Resources

ILCTA_NM Facility Infrastructure ( WBS 5.9.6)


ILCAmericas

ILCTA_NM ( WBS 5.9.6)

• Scope: Improve infrastructure to install and commission Photo-injector and one Cryomodule

• FY07 goals:– Build cave for the test of ILC RF unit with photo-injector– Interlocks and electrical infrastructure– Move loading dock and build a beam dump– Temporary Beam-line extension from the end of the

Cryomodule to Beam Dump

• FY07 Resources:


ILCAmericas

ILCTA_NM ( WBS 5.9.6)

• FY07 Personnel: – Paul Czarapata 0.5 FTE– Tom Sperry 0.5 FTE– Margaret Crayton 0.7 FTE– John Bell 0.5 FTE– Bocean Virgil 0.3 FTE– James Catalanello 0.4 FTE– James Kilmer 0.25 FTE– Misc AD & PPD Eng/Techs 2.05 FTE

Total 5.0 FTE

This crew exists and is working in FY06


ILCAmericas

ILCTA_NM Cryo Construction (WBS 5.9.7)

• Scope: Construction of ILCTA_NML cryogenic system

• FY07 Goals:– Engineering and technical support for cryogenic system

construction– FY06 SWF + M&S support to start on the NML cryogenics was

provided by AD cryo using Fermilab core funds ($1050K)– Effort moving from cryo in MDB to ILCTA_NM– M&S Support includes

• Compressor and vacuum pump installation ($207K)• Gas storage components ($30K)• Coldbox installation ($100K)• Cryogenic storage and distribution system ($467K)• Controls and spares ($250K)• Cryomodule interface equipment (end cans) ($1120K)• M&S support for 5 contract engineers, designers, and techs (as

required - $600K)


ILCAmericas

ILCTA_NM cryo construction ( WBS 5.9.7)

• FY07 Resources

• FY07 Personnel:– Crew worked in FY06 on MDB cryogenics NM cryo – 15 FTE are a combination of AD Cryogenic Department

and PPD Mechanical Department personnel (presently working on the project) and represents the baseline of support that can be counted on in FY07. Additional support will be required (using either contract or temporary help) in order to maintain the schedule.


ILCAmericas

Electron Source ILCTA_NM ( WBS 5.9.8)

• Scope: N/A• FY06 Status: N/A• FY06 Resources

– Was not funded in FY06

• Scope: Provide a new rf photo-gun (DESY type)• FY07 goals:

– Laser upgrade 200K– Laser table upgrade 140K– new rf gun 760K– Miscellaneous 100K

• Collaboration with Budker INP on the gun design, production and testing


ILCAmericas

Electron Source ILCTA_NM ( WBS 5.9.8)

• FY07 Personnel: – R. Fliller 0.5 FTE– J. Santucci 0.25 FTE– New laser phys (offer accepted) 0.75 FTE– R. Andrews 0.5 FTE

Total 2.0 FTE


ILCAmericas

Test Facility Ops ( WBS 5.9.10)

• Scope: Operations support for all three ILCTA test areas (MDB HTS, IB1 VTS, NML cryomodules)

• FY07 Goals:– In FY07 each of the areas will need support for

operations. It is planned to share personnel between areas for cryo and RF operations and while we grow expertise in cavity handling

– Engineering and technical support:• Operation of cryogenic system• Handling of cavities and cryomodules• Operational support for RF power, LLRF and controls• Minor modifications and upgrades to existing systems• Repairs and maintenance

– M&S costs estimates are based on costs to operate other cryogenic and RF systems at FNAL


ILCAmericas

Test Facility Operations ( WBS 5.9.10)

• FY07 Resources

*M&S includes cost for cryogens and other operating expenses


ILCAmericas

Test Facility Operations ( WBS 5.9.10)

• FY07 Personnel: – ILCTA_NML

• Paul Czarapata (0.25), John Reid (0.25), AD Electrical Techs (0.5), AD Cryogenics Engineer (0.5), PPD Mechanical Techs (1)

– ILCTA_MDB• Paul Czarapata (0.25), John Reid (0.25), AD Electrical Techs (0.5),

AD Cryogenics Engineer (0.5), AD Mechanical Techs (2)

– ILCTA_IB1:• Joe Ozelis (0.6), Yuenian Huang (0.5), Cosmore Sylvester (0.3),

Darryl Orris (0.3), New Engineer II (0.3), Yuriy Pischalnikov (0.2), Ruben Carcagno (0.2), Dennis Shpakov (0.2), Andrzej Makulski (0.2), Roger Nehring (0.2), Electrical & Mechanical Tech Support (1)


ILCAmericas

Test Facility Instr. ( WBS 5.9.12)

• Scope: Beam Instrumentation for FNAL ILCTA• FY06 Status:

– RF interlock system design and prototyping completed– Cold cavity-BPM EM simulations and design underway

• FY06 Resources: None, new task for FY07• FY07 Scope: same• FY07 goals:

– Completion of the RF interlock system– Prototyping of a cold cavity-BPM for the cryostat– Establishment of a cavity-BPM test-stand– Development, prototyping and production of a general

purpose digitizer board (ATCA-based)– Design of an analog signal pre-processing interface for button

BPM’s of the photo-injector– Design of bunch phase monitor electronics– Design of a cavity-BPM signal down-converter


ILCAmericas

Test Facility Instr ( WBS 5.9.12)

• Personnel: – John Van Bogaert 0.25 FTE– Charlie Briegel 0.25 FTE– Jim Crisp 0.50 FTE– Bob Dysert 0.25 FTE– Nathan Eddy 0.50 FTE– Brian Fellenz 0.25 FTE– Jim Fitzgerald 0.25 FTE– Marv Olson 0.25 FTE– Peter Prieto 0.75 FTE– Andrea Saewert 0.25 FTE– John Seraphin 0.25 FTE– Randy Thurman-Keup 0.25 FTE– Manfred Wendt 0.25 FTE – Duane Voy 0.25 FTE

Total 4.50 FTE


ILCAmericas

Test Facility Instr (WBS 5.9.12)

FY07 Resources:


ILCAmericas

Bid to Host: Conventional Facilities (WBS 7.1.1)

• Scope: Fermilab ILC site planning • FY07 Goals:

– FNAL site specific technical drawings and machine layouts– Characterize local surface and geotechnical site – Optimize design and perform site specific cost estimate in

conjunction with A&E consultants

• FY07 ResourcesFESS labor on charge system so M&S


ILCAmericas

Industrial Cost Study and RF Unit Fabrication

(WBS 4.10.1, 7.2.1)

• Scope: Initiate the RF Unit Costs Study

• FY06 Status:– Provide necessary back up documentation and justifications

to move the RF Unit Cost Study contract through the signature authorization process

– Provide interface with industrial vendors to transmit required designs and specifications to allow accurate cost estimation and monitor progress of contract

– *Conventional Facilities Cost Study is also planned in FY06

• FY06 Resources


ILCAmericas

Industrial Cost Study and RF Unit Fabrication

(WBS 4.10.1, 7.2.1)

• Scope: Complete the RF Unit Cost Study and initiate industrial order to fabricate an RF Unit as part of bid-to-host

• FY07 Goals:– 4.10.1: Continue to provide interface with industrial vendors

to transmit required designs and specifications to allow accurate cost estimation and monitor progress of contract

– 7.2.1:Begin a multi-year bid-to-host effort to qualify U.S. industry for ILC components (first step: fabricate a complete RF Unit using U.S. industry and lab infrastructure)

• FY07 Resources


ILCAmericas

FY07 Personnel (WBS 4.10.1,

7.2.1)

• Personnel: – Phil Pfund 0.45 FTE– Gregg Kobliska 0.1 FTE– Mark Steinke 0.2 FTE

Total 0.75 FTE


ILCAmericas

U.S. Site Specific Prog Mgmt (WBS 7.3.1)

• Scope: U.S. Site Specific accelerator design effort

• FY07 Goals:– Lead effort on U.S. Site Specific accelerator design ( for TDR)

– Accelerator design optimized for FNAL site

– Central Damping Rings, cryogenic facilities, etc.

– Minimize impact on surrounding community, etc.

– Candidate chosen by international search but must reside @ FNAL

• FY07 Resources


ILCAmericas

Conclusions

• FNAL’s ILC effort is growing rapidly• Our request for FY07 is large $ 55 M (remove GDE, detector)

– 186 FTE

– $ 26 M M&S (direct) but several M of this goes to other labs

– Not included: $ 3.2 M for Detector R&D + $ 1.2 M for test beam

• The vast majority of this proposed effort is focused on R1, R2 R&D (cavities and cryomodules) and on the RDRTDR machine design effort

• More people wish to join… we should not have to send them away because the ILC B&R category won’t support them right now

• Most have their salaries paid with HEP funds now• However, there still needs to be enough overall funding in

the labs and universities to support the desired level of effort


ILCAmericas

END

• GDE common fund is below


ILCAmericas

GDE Common Fund (WBS 1.7)

• Scope: Support the GDE Office and Staff

• FY06 Status:– GDE Office was established with staff support person and

ILC Americas communicator– Coordinate activities associated with GDE meetings– Developed (in conjunction with all three regions) the “ILC

Newsline” web based communication tool

• FY06 Resources


ILCAmericas


• Scope: Support the GDE Office and Staff

• FY07 Goals:– Continue to support the GDE Office and coordinate

associated GDE meetings– Upkeep of the ILC web page and develop additional

communication tools (incl. brochure)– Implement EDMS solution for ILC

• FY07 Resources


ILCAmericas


• Personnel: – Max Hronek 1.0 FTE– Elizabeth Clements 1.0 FTE– Web Specialist* 1.0 FTE

Total 3.0 FTE

* Posted opening

Documents

Fermilab FY07 ILC R&D