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Company Introduction Ferroxcube Soft Ferrites (MnZn - NiZn)

Ferroxcube Soft Ferrites (MnZn - NiZn)Ferroxcube Soft Ferrites (MnZn - NiZn) Founder of Ferrite Cores 1941 E Core E I Core ETD Core ER Core PQ Core RM Core U core 5.3 to 100 Most common

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  • Company Introduction

    Ferroxcube Soft Ferrites (MnZn - NiZn)

  • Founder of Ferrite Cores1941

  • E Core

    E I Core

    ETD Core

    ER Core

    PQ Core

    RM Core

    U core

    5.3 to 100

    Most common

    Very cheap

    16 to 40

    Cheap

    28 to 59

    Easy winding

    Cheap

    20 to 50

    Best power/volume

    Very popular

    10 to 35 mm

    (size 4 to 14)

    Popular

    10 to 126

    Good for thick winding

    Toroid 2.5 to 140

    Best material properties

    Specialized winding

    Planar E 14 to 64

    Winding on PCB

    Planar ER 9.5 to 64

    Winding on PCB

    Planar EQ 13 to 38

    Optimal winding layout

    EFD core 10 to 30

    Low pro"le component

    EP Core 5 to 20

    Good EMI shielding

  • Toroid core

    Cable shield

    splitted

    SMD bead

    Wide band

    choke

    SMD wide

    band choke

    2.5 to 140

    Best material properties

    Specialized winding

    Common mode choke

    Clamp on connected cable

    Flat and round cord

    Ready component

    Di"erential or common

    mode noise

    Ready component

    Di"erential or common

    mode noise

    Through hole, ready

    Very popular

    Di"erential noise

    SMD

    Ready component

    Rods

    Multilayer

    Inductor

    Drum cores

    Cable shield

    tube

    High current EMI

    Suppression

    Di"erential noise

    suppression

    Di"erential low freq

    suppression

    Common mode

    suppression

    Mount before connect

  • 3C92, 3C95, 3C96, 3C97

    3F36, 3F4, 3F46

  • 3C92 High saturation low loss material3C92 is the best material for output chokes in buck converters and

    inverter reactors, where the main property is High Flux density,

    Property Conditions 3C92 3C94 Unit

    µi 25°C 10 kHz 0.25 mT1500

    ±20%

    2300

    ±20%

    µa 100°C 25 kHz 200 mT ≈ 5000 ≈ 5500

    Bsat25°C

    10 kHz 1.2 kA/m≈ 540 ≈ 470

    mT100°C ≈ 460 ≈ 380

    Pv 100°C100 100 ≈ 50 ≈ 50

    kw/m3100 200 ≈ 350 ≈ 350

    ρ 25°C DC ≈ 5 ≈ 5 m

    Tc ≥ 280 ≥ 220 °C

    Density ≈ 4800 ≈ 4800 kg/m3

    Standard range: E16-E100, planar E14-E64, planar ER11- ER64

  • • Optimized for 300 – 1000 kHz

    • Flat power loss

    • Flat permeability

    • High Bsat

    CONDITIONS UNIT 3F36 3F35 3F3

    µi 25ºC; 10kHz; 0.25mT 1600 ± 20%1400 ±

    20%

    2000 ±

    20%

    µa 100ºC; 25kHz; 200mT ≈ 2400 ≈ 2400 ≈ 4000

    B 25ºC; 10kHz; 1200A/m mT ≈ 520 ≈ 500 ≈ 440

    100ºC; 10kHz; 200A/m ≈ 420 ≈ 420 ≈ 370

    Pv 100ºC; 400kHz; 50mT kW/m3 ≈ 50 ≈ 60 ≈ 140

    100ºC; 500kHz; 50mT ≈ 90 ≈ 90 ≈ 220

    100ºC; 500kHz; 100mT ≈ 700 ≈ 700 ≈ 1200

    ρDC 25ºC Ωm ≈ 12 ≈ 10 ≈ 2

    Tc ºC ≥ 230 ≥ 240 ≥ 200

    density kg/m3 ≈ 4750 ≈ 4750 ≈ 4700

    Table and chart refers to typical values for ring T25/15/10

    3F36 - Flat MnZn material for power conversion

    Standard range: E13-E55, EFD, EP, EQ, ETD, P, planar E, planar ER, PQ, RM

  • • Optimized for 1 - 3 MHz, small core size

    • Outstanding power loss

    • Flat µi

    • High Bsat

    CONDITIONS UNIT 3F46 3F46 3F45 3F4

    MEASURED ON T14/9/5 T25/15/10

    µi25ºC; 10kHz;

    0.25mT

    750 ±

    20%

    750 ±

    20%

    900 ±

    20%

    900 ±

    20%

    µa100ºC; 25kHz;

    200mT≈ 1500 ≈ 1500 ≈ 1700 ≈ 1700

    B25ºC; 10kHz;

    1200A/mmT ≈ 520 ≈ 520 ≈ 410 ≈ 410

    100ºC; 10kHz;

    200A/m≈ 430 ≈ 430 ≈ 370 ≈ 350

    Pv100ºC; 1MHz;

    50mTkW/m3 ≈ 150 ≈ 300 ≈ 300 ≈ 600

    100ºC; 3MHz;

    10mT≈ 50 ≈ 120 ≈ 150 ≈ 220

    ρDC 25ºC Ωm ≈ 5 ≈ 5 ≈ 10 ≈ 10

    Tc ºC ≥ 280 ≥ 280 ≥ 300 ≥ 220

    density kg/m3 ≈ 4750 ≈ 4750 ≈ 4800 ≈ 4700 Chart refers to typical values for ring T25/15/10

    3F46 - Flat MnZn material for power conversion

    Standard range: EFD, EP, EQ, P, planar E, planar ER, PQ, RM

  • • Optimized for 1 - 3 MHz, for medium and large core size

    • Much less size sensitive than 3F46

    3F4 - MnZn material for power conversion

    0

    100

    200

    300

    400

    500

    600

    0 20 40 60 80 100

    Pv [

    mW

    /cm

    3]

    t [°C]

    E64/15/20 Pv vs temp 3M, 10mT

    E64-3F4 E64-3F5 E64-3F46

    Standard range: planar E >32, planar ER >32, PQ>40, RM10-14, EQ>30

  • 200

    250

    300

    350

    400

    450

    500

    550

    600

    650

    700

    20 40 60 80 100 120 140 160 180

    Pv

    [k

    W/m

    3]

    temperature [°C]

    Materials comparision

    100kHz 200mT

    3C91

    3C92

    3C93

    3C94

    3C95

    3C96

    3C97

    Power loss vs temperature 3C9.

    3C95 and 3C97 - Flat losses materials

    3C91, 3C92, 3C93, 3C94, 3C96, Not flat losses materials

  • Product performance comparison

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    500

    20 40 60 80 100 120 140

    Pv

    [k

    W/m

    3]

    temperature [°C]

    ETD 59/31/22

    tested with 25kHz 300mT

    3C92

    3C93

    3C94

    3C96

    3C97

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    20 40 60 80 100 120 140

    Pv

    [k

    W/m

    3]

    temperature [°C]

    ETD 59/31/22

    tested with 25kHz 200mT

    3C92

    3C93

    3C94

    3C96

    3C97

  • Ferrite Mat. and Segment/Application for Power

    Low Loss Wide

    temperature

    High Bs High

    frequency

    Key Feature Lowest loss at

    100*C

    Low loss at wide

    temperature

    Inductors for DC

    handling requiring

    materials with

    highest Bs and low

    loss

    Low Loss at high

    frequency,

    miniaturization of

    SMPS

    Applications High end power

    supplies

    Power supplies

    with variation in

    power

    Power inductors

    and output chokes

    Power supplies for

    advanced, high

    frequency, high

    efficient application

    Material 3C96 3C95, 3C97 3C92 3F36, 3F46

  • Ferrite Mat. and Segment/Application for EMI

    High µi High Z High DC High

    frequency

    Key Feature Highest

    permeability with

    good frequency

    stability

    Highest

    permeability with

    very good

    frequency stability

    High permeability

    with high Bsat for

    EMI suppression

    with high idc

    Adjusted for high

    frequency noise

    dambing

    Applications EMI filters,

    common mode

    chokes

    EMI filters,

    common mode

    chokes

    EMI filter with high

    idc

    High frequency

    common mode

    chokes

    Material 3E10, 3E12 3C11, 3E27 3E27, 3E65 3S4, 4A11,

  • Application

    Microinverters Power conversion materials

    • Micro-inverters are installed in each panel to generate the

    maximum power from each of them.

    • AC can be generated in the micro-inverter, or in a high power

    system for the complete installation

    • Power handling is much less than in string inverters, in the

    range of 300 watts. This implies:

    • Higher switching frequencies

    are possible

    • Core size is smaller because of

    the lower power, but also

    because of the higher frequency

    • Mid size standard shapes are

    applicable, but also planar cores

  • Microinverters

    Magnetic functions

    DC/DC boost Galvanic

    Isolation

    DC/AC

    inverter

    Courtesy of ST Semiconductor

    STEVAL-ISV003V1

    Boost

    inductors:

    PQ-3C92

    anic

    tion

    DC/AC

    inverter

    Isolation

    transformer:

    RM-3C98

    Output choke:

    Gapped

    toroid 3C92

    Hall sensor:

    Gapped core

    3E27

    Common

    mode choke:

    TX-3E12

  • Leading edge customers:• Top ratings at high end customers:

    • Military, aviation, medical, automotive

    • Close partnership with preferred customers

    • Supplies the most demanding markets

    Our customers

  • ISO 9001

    TS16949