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Festo Didactic: LabVolt Series Training Systems A whole new range of possibilities

Festo Didactic: LabVolt Series Training Systems€¦ ·  · 2016-08-30Festo Didactic: LabVolt Series Training Systems ... • Complementary training lab equipment and programs for

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Page 1: Festo Didactic: LabVolt Series Training Systems€¦ ·  · 2016-08-30Festo Didactic: LabVolt Series Training Systems ... • Complementary training lab equipment and programs for

Festo Didactic: LabVolt Series Training SystemsA whole new range of possibilities

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2

Sharing Your Commitment to Technical Education

Origins of the LabVolt Series by Festo Didactic

For the last 50 years, Festo Didactic has been recognized worldwide for the development of high-quality, intuitive learning systems for technical education.

Festo Didactic further strengthened its leadership position as a world-wide supplier of technical education solutions through the acquisition of the US-Canadian manufacturer, Lab-Volt Systems, in June 2014. Lab-Volt’s portfolio of products is now part of the global offering of Festo Didactic and is referred to as the “LabVolt Series.”

Select among the largest product offering in the industry

This merger gives technical instructors from around the world access to the widest range of technical training products and services under one roof. Our expanded team of specialists can help you select the right combination of training equipment, curriculum, software, and

programs.

Our equipment integrates industrial and commercial components to provide for a realistic experience. Systems are modular, allowing for

no dead-ends. Training options are also available.

Get expert support to improve technical training outcomes

Tens of thousands of organizations throughout the world trust Festo Didactic to support their technical training efforts in a wide variety of contexts: high schools, colleges, vocational schools, universities, military, unions, industrial companies, etc.

tailored to your requirements and objectives. Whether you need more information or simply advice, we are just a phone call or an email away!

Festo Didactic Quick Facts

• Founded in 1965• More than 900 employees•

• Acquisition of Lab-Volt Systems in June 2014 and integration of the “LabVolt Series” products

• Solutions provided in 40 languages to over 42,000 clients around the world

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3See www.labvolt.com for more information.

• LabVolt Series products: www.labvolt.com. Other products from Festo Didactic can be found at www.festo-didactic.com.

• As a result of continuous development and research

pictures, and illustrations are subject to change. They

product description and is no guarantee in a legal sense. Please contact our sales department before placing an order.

• Part numbers shown are for reference only as they might be incomplete, depending on the country voltage. Before ordering, please refer to the complete product ordering information on our website.

Technical Topics Covered

E-Learning and Technology .........................................................................4

Electronics ...................................................................................................8

Electricity and New Energy ........................................................................10

Fluid Power ................................................................................................27

Process Control..........................................................................................47

Telecommunications ..................................................................................54

Heating, Ventilation, Air Conditioning, and Refrigeration .........................28

Industrial Maintenance ............................................................................. 32

Mechatronics .............................................................................................36

Support Services .......................................................................................58

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See also:• eSeries E-Learning courses • Industrial Training Zone • FACET Electronics Training System

#583625

#583640

Contact your sales representative to get a quote tailored to your needs.

4

MindSight™ Learning Content Management SystemTurn training into a stimulating E-Learning program

learning content management

necessary tools to focus on

building and delivering engaging lessons, while monitoring student progress to ensure success.

A complete systemMindSight LCMS is a seamless integration of course delivery and classroom management.

An E-Learning platform designed for technical education

MindSight allows instructors to manage enrollment, schedule learning activities, communicate with users, customize

report individual achievement as

modules.

E-Learning for electronicsAll components of MindSight’s

with the FACET Base Unit to enable and disable circuit

enhancing the learning experience. No other LCMS or LMS can do this.

Main features• Carefully selected tools that

optimize the learning environment

• Extensive science and technology E-Learning course

• • Adapted to high school,

vocational, college, or university students

• Customizable and scalable to suit evolving needs

• Complementary training lab equipment and programs for hands-on learning

E-Learning and Technology

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5See www.labvolt.com for more information.

Multimedia courses

MindSight, instructors can choose from a collection of E-Learning courses, called eSeries. eSeries courses are optimized when bundled and integrated directly into

from its unique features. Each eSeries course is to be purchased separately.

High level of customizationMindSight does more than just run content; it allows for content annotation, reorganization, and manipulation as well. You can

lessons to your students, or customize curriculum by combining some or all of the content of two or more courses. The Test Editor also allows instructors to create custom exercises, quizzes, and tests.

Import of external contentMindSight will convert image

PDFs, documents, spreadsheets,

personalization of content

industry and educational programs to be effortlessly included in the curriculum.

Purchasing optionsWeb-Based Hosted Version• Users can access MindSight

connected to the Internet.• If necessary, more users can

have access by purchasing additional seats.

• No need to worry about computer compatibility or IT maintenance issues.

• Annual subscription fees include automatic system and course updates, as well as unlimited data storage on our secure servers.

• Traditional, server-based delivery allowing up to 30 concurrent users.

• address to the different

lab.• No Internet connection is

• Optional extended warranty to protect the hardware and receive updates.

E-Learning and Technology

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See also:• MindSight LCMS • FACET Electronics Training System • Industrial Training Zone

#585644

6

eSeries CoursesAn extensive library of technical E-Learning courses

Extensive coverageThe eSeries library of

advantage of technology to accommodate different types of

the learning process. Courses mainly cover Electricity and Electronics, Manufacturing, Telecommunications, Industrial

Energy. Interactive content presents theory, exercises and/or procedural job sheets, videos, tests and quizzes, etc., with enhanced graphics and/or animations to improve comprehension.

Several delivery formatseSeries courses are implemented through the MindSight Learning Content

an optimized learning environment. Instructors can also customize content and assess the progression of each student. Courses also come as

designed to be hosted by a

compliant management system. eSeries courses are also

browser without requiring any management system.

Courses currently available• • Nacelle Operation and

Maintenance• Solar Thermal Energy Training

System •

Simulator • Solar/Wind Energy Training

System •

Simulator • Mechanical Training System • Pumps Training System • Piping Fundamentals • Industrial Wiring Training

System • Preparatory Electricity &

Electronics Training System • Industrial Controls Training

System • Industrial Controls Training

System and Simulation Software

• Electromechanical Training System

• DC and AC Power Circuits Training System

• • Programmable Logic

Controller Basic Programming • • Advanced Hydraulics • Hydraulics Fundamentals • Advanced Pneumatics • Pneumatics Fundamentals • Temperature Processes • Pressure, Flow, and Level

Processes

E-Learning and Technology

A computer-based approach

many LabVolt Series training systems is also available in E-Learning format. Each course is intended to be used with its corresponding training system. Student manuals and instructor guides are incorporated into menu trees and are accessible based on user rights. In most courses, the presentation of technical content is accompanied by voice-over narration to minimize the amount of on-screen reading.

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#585640 See also:• MindSight LCMS • eSeries courses

See www.labvolt.com for more information.

Industrial Training Zone eSeries Courses

E-Learning for industry: self-paced, modular, web-based

eSeries Courses deliver a broad range of fundamental and specialty industrial training courses designed to help build a

The ITZ eSeries Courses provide a powerful training tool that can be used directly where training is required, e.g., in the classroom, at the plant, or in the

content in the appropriate context, comprehensive assessments, and the latest tools to evaluate performance.

With seamless integration into MindSight, the ITZ eSeries Courses provide a multitude of

needs.

Topic coverage• Electricity • Mechanics • Fluid Power • Manufacturing• Programmable Logic

Controllers • Welding • Safety • Engines

Main features• Broad range of fundamental

and specialty industrial training courses

• Used by top-tier manufactur-ing, industrial, and technical associations

• Comprehensive assessments• eSeries courses format for a

seamless integration within the MindSight learning and content management system

• Multimedia content promotes learning retention and use on the job

• Courses are also available for third-party LCMS or in

Courses currently available• Industrial Hydraulics• Industrial Pneumatics• Industrial Electrical• Industrial Mechanical• Electrical Theory• Mobile Hydraulics• Mobile Electrical• AC/DC Motors and Drives• Pneumatic Specialist• PLC Fundamentals• Weld Academy• Industrial Safety• Diesel Engines• Marine Diesel Engines• • Advanced Hydraulics• Brushless DC Motors

E-Learning and Technology

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#580866

8

Electronics

FACET Electronics Training SystemFault-Assisted Circuit Electronics Training

Complete, modular training The FACET Electronics Training System is based on a program consisting of courses carefully designed to foster recognition, understanding, experimentation, troubleshooting, application, design, and evaluation of analog and digital electronics circuitry.

The complete learning solution encompasses four areas of study:• Basic Principles of Electricity

and Electronics• Digital and Microprocessor

Electronics• Industrial Electronics• Communications Systems

Hands-on learningFACET incorporates built-in

insertion training capabilities. Students perform experiments on a wide range of analog and digital electronics and electricity training modules that combine theory and application with

techniques.

Each module connects with a base unit that distributes power and controls the circuits on the board. A complete training station consists of training

modules, plus a base unit and

student manual or MindSight Learning Content Management System with the eSeries courseware.

Several delivery modesFACET is delivered in a standard, paper-based curriculum. It is also offered as an E-Learning courseware through the LCMS MindSight. When combined with the LCMS MindSight® and eSeries courses, FACET becomes a totally connected learning system for electronics, with all the computer- based learning advantages.

FACET is suitable for a multitude of training purposes in educa-tional, industrial, and military training laboratories.

Total program duration is approximately 400 hours.

Main features• Durable construction where

components are capable of thousands of cycles of operation

• All circuits and components capable of withstanding any combination of voltage or connections from the base unit

• Voltage regulation and protection against over-volt-age and short circuit conditions

technology•

• Minimal wiring required; saves lab time

• Variety of industrial-grade components provide broad, hands-on, real-world training experience

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#580851

#580856

#585695

9See www.labvolt.com for more information.

Electronics

Modules currently available• DC Fundamentals• • AC 1 Fundamentals• AC 2 Fundamentals• Semiconductor Devices• • • •

Circuits• FET Fundamentals• Thyristors and Power Control

Circuits•

Fundamentals•

Applications• Digital Logic Fundamentals• Digital Circuit Fundamentals 1• Digital Circuit Fundamentals 2• 32-Bit Microprocessor

• Analog Communications• Transducer Fundamentals• Magnetism and

Electromagnetism• • Digital Communications 1• Digital Communications 2•

Controls• Fiber Optic Communications•

Thyristors• Communications Transmission

Lines• • Microcontroller System

Development• Digital Signal Processor• Breadboard• Microprocessor Application

Board

Digital Multimeter/ Virtual Instrument

FACET Boards

Dual-Trace Digital Storage Oscilloscope

Compact, general-purpose instru-mentation module that provides the necessary test equipment

-form the courses in the FACET program. The module consists of a sine/square/triangle waveform function generator and an auto- ranging digital multimeter. All instruments share a common power input and are housed in a portable enclosure.

The Dual-Trace Digital Storage Oscilloscope is a cost-effective oscilloscope that is ideally suited for general purpose use in any classroom laboratory. Two low-capacitance probes are included with the unit.

-

-

space-saving, virtual instru-

students state-of-the-art tools to measure, analyze, observe, and report the results of electronic circuit tests. It encompasses a multimeter, a spectrum analyzer, an arbitrary

and an oscilloscope.

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#580181

#580195

#580189

#580192

Several add-ons are available at www.labvolt.com.

10

Electricity and New Energy

The Solar/Wind Energy Training

System forms a complete hybrid

energy training system. This modular

program covers the history,

fundamentals, installation,

operation, maintenance, and

servicing of alternative energy

school and college students.

The Solar/Wind Energy Training

System includes everything required

to function as a stand-alone,

training modules with fault insertion,

and power- generating equipment.

The trainer is made with real-world

components that are used in

industry; the same components that

students will see in their own homes,

Topic coverage

• Energy Fundamentals

• Trainer Familiarization and Safety

• Solar Module

• Wind Turbine

• Solar/Wind Systems

Main features

• Made with high-quality

components currently used in

residential, commercial, and

industrial applications

• Easy and safe to use, durable, and

manufactured to the highest

quality standards

Solar/Wind Energy Training System

eSeries #583452

#583455

#583456

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#8046646

11See www.labvolt.com for more information.

Electricity and New Energy

The Solar Thermal Training System

forms a complete hybrid energy

training system that demonstrates

how solar radiant energy can be

harnessed from the sun and

converted to solar thermal energy in

order to elevate air, water, and

surface temperatures within a

residential home or commercial

business. Students learn how to

install the system components,

operate the system, and measure

different parameters, such as

The training system enables

students to set up various realistic

heating systems, such as radiant

solar water heaters, space heaters,

and hot water heat exchangers. This

realistic system provides a safe,

small-scale hot water supply,

exchange and store thermal energy.

The trainer permits experimenting

with open- and closed-loop heating

can collect thermal energy and a

secondary loop can distribute and

apply heat to a gas, liquid, or solid in

order to dissipate the thermal energy

Topic coverage

• Introduction to Solar Thermal

Energy

• Solar Thermal Energy Systems

• Multi-Loop Systems

Main features

• High-quality components currently

used in residential, commercial,

and industrial applications

• Includes power supply, differential

controller, thermostat controller,

• Easy to use, durable, and

manufactured to the highest

quality standards

Solar Thermal Energy Training System

safe, complete hands-on training

tool designed to train students for

installers. The system, which uses

high-quality UL-listed components,

reproduces a residential environment

where students can develop their

a grid tie system, in compliance with

the National Electrical Code®

integrates industrial-grade

components, such as an AC

Distribution Panel, a Combiner Box, a

DC Cut-Offs, and a String Inverter

Simulator. The system provides topic

coverage of a typical system

curriculum is divided into two parts:

components installation and wiring,

and commissioning.

Topic coverage

• Trainer Familiarization and Wiring

• Safety Practices

• Installing the Components

• Commissioning the Trainer

Main features

• Includes everything required to

operate as a stand-alone,

• Wide range of industrial-grade

components

• Easy to use, durable, and

manufactured to the highest

quality standards

• Utility-interactive software

• Compliant with the NEC

*Only available in North America

#583450

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#8046642

#588248

#588252

12

Electricity and New Energy

Main features

• Comprehensive demonstrator

shows how a wind turbine nacelle,

electrical hub, and hydraulic hub

operate

• Teaches maintenance,

performance, design, and

troubleshooting, all in one unit

• All behaviors of a nacelle have

been programmed into the unit

panel

• Industrial computer with touch-

screen interface, using a software

programmable logic controller and

remote inputs and outputs, which

control the whole system

• Electrical panel with frequency

supplies

• Weather sensors to monitor wind

speed and direction

• Full industry-standard electrical

and hydraulic schematics are

provided

Pitch hubs expand learning

To expand study, an optional Electric

Pitch Hub or Hydraulic Pitch Hub

the Nacelle for conjoined operation.

They both feature a representation of

the blade and all the components

typically found in the hub.

Each hub training system addresses

blade pitch control and emergency

appropriate technologies typical to

their respective electrical or

hydraulic pitch control systems. A

Siemens PLC controls the different

functions of the hubs and is located

in a transparent electrical enclosure,

with all the other electrical

components.

The Wind Turbine Nacelle Training

System is a complete scaled-down

version of a commercial wind turbine

effective training solution. This

comprehensive demonstrator is an

excellent substitute for expensive,

real equipment.

unique. Users can fully interact with

the machine, thus enhancing the

learning experience. The course

covers fundamentals of wind energy,

and the nacelle offers training for

real-world operation and

maintenance situations, preparing

for jobs as wind turbine technicians.

The system can also be offered with

consists of a complete drive train

including the main shaft, a gearbox

with a transparent side cover, speed

asynchronous generator.

The yaw system is fully operational.

A manual hydraulic pump and an

accumulator, as found in real-world

wind turbines, are also included.

A Siemens PLC controls the different

functions of the Nacelle and is

located in a transparent electrical

enclosure for easy observation, with

all the other electrical components.

Topic coverage

• Nacelle Familiarization, Safety, and

Control System

• User Interface and Wind

Simulation

• Hub and Low-Speed Shaft

• Basic Hydraulic Circuit

• Electrical Circuit and Panel

• Troubleshooting

Wind Turbine Nacelle Training System

#583451

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#582383

#582385

13See www.labvolt.com for more information.

Electricity and New Energy

maximizes learning capabilities by

regrouping every subsystem that is

found in a real geothermal home

teaches the fundamentals of heat

transfer, refrigeration, and air

conditioning applied to geothermal

energy HVAC projects. It is suitable

for varied educational requirements:

future system designers and

builders, maintenance technicians,

or students learning energy

observation of the interior of the

system.

Topic coverage

• Heat Pump Connections and

Interior Piping

• Heat Pump Control and Safety

• Psychrometrics

• Heat Exchangers

• Heat Pump Control and Safety

Devices

• System Characterization

• Maintenance and Troubleshooting

Main features

• Ability to add a ground

temperature control option

• Contains a set of measuring

instruments

• All components are real-world

commercial components

• Several test points

• Varying length ground loops

• Electrical faults for

troubleshooting

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14

Electric Power Technology Training SystemsBased on an unrivaled training program

Modular design approach

allows a multitude of different

customized training solutions.

Modular hardware equipment and

curriculum can be easily expanded to

teach other subjects within the

program. Instructors build their

electrical-energy laboratory with a

equipment. New courses and

equipment can then be added over

time without needless duplication.

Sturdy and safe

components are very sturdy,

ensuring a prolonged service life in

the demanding training laboratory

environment.

The systems are designed to ensure

connections to electric power

circuits. Inputs and outputs are

protected against improper

connections and overvoltage/

overcurrent conditions.

Computer-based tools

Computerized measuring

instruments and control functions

are available with selected hardware

modules and software. Students can

measure, observe, analyze, and

control electrical and mechanical

parameters more easily. These

better understanding, monitoring,

and control in comparison to

conventional tools. They also lower

the cost of acquisition and

replacement of accessories.

Flexible, complete training

The Electric Power Technology

Training Program answers the

energy. The program is a

combination of hardware, software,

and curriculum content aimed at

maximizing learning and

experimentation.

This highly customizable, modular

program covers several different

energy, such as rotating machines,

electrical power transmission, power

electronics, home energy production

production from hydropower and

wind power, smart-grid technologies

batteries, and drive systems for

small electric vehicles and cars.

Extensive program

The program allows instructors to

select among the courses to build a

training solution that matches

student manuals and instructor

guides with all the theory required to

perform the hands-on experiments.

The program starts with a variety of

courses providing in-depth topic

coverage of the fundamentals related

by the student through these basic

courses to provide training in more

advanced subjects.

Electricity and New Energy

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15See www.labvolt.com for more information.

Pre-set training systems

The system and the program are

needs. However, pre-set learning

equipment, some of the courses

shown above, and often the

and can be expanded to answer

evolving needs.

• DC and AC Power Circuits

• Solar Power

• Small-Scale Wind Power

• Lead-Acid Battery

• DC Power Electronics

• Home Energy Production

• Hydrogen Fuel Cell

• Electromechanical Systems

• Power Electronics

• AC Power Transmission

• Power Transmission

Electricity and New Energy

Electric Power Technology Programs

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LabVolt Series 8010-1 LabVolt Series 8010-2 LabVolt Series 8010-3 LabVolt Series 8010-4

Lead-Acid Batteries Training System

16

The DC and AC Power Circuits

Training System combines a modular

design approach with computer-

based data acquisition and control to

introduce students to the

fundamentals of electricity, such as

Ohm’s Law. The training system is

designed to operate at a low voltage

to ensure the safety of students

beginning their training in electric

power technology.

Topic coverage

• DC Power Circuits

• Single-Phase AC Power Circuits

Main equipment

• Inductive Load

• Capacitive Load

Power Supply

• Data Acquisition and Control

Interface

The Solar Power Training System

introduces students to the

production of electrical energy from

solar power, with emphasis on the

use and operation of photovoltaic

panels, as well as storage of

electrical energy in batteries. The

system consists of a solar panel test

bench and a monocrystalline silicon

solar panel. Students can conduct

indoor or outdoor experiments on

solar panel operation and

performance.

Topic coverage

• DC Power Circuits

Main equipment

• Lead-Acid Batteries

• Solar Panel Test Bench

• Monocrystalline Silicon Solar

Panel

Power Supply

The Small-Scale Wind Power

System enables students to study

the complete process of wind power

electricity generation directly in the

classroom. Wind speed and air

density are simulated using a user-

emulator. The learning system also

covers the storage of electrical

energy in batteries to ensure that it

is available when there is no wind or

during low wind periods.

Topic coverage

• DC Power Circuits

• Lead-Acid Batteries

• Introduction to Wind Power

Main equipment

• Lead-Acid Batteries

Power Supply

The Lead-Acid Batteries Training

System teaches the principles of

lead-acid battery operation during

both charge and discharge. It

introduces students to the operation

of lead-acid batteries and covers

voltage regulation, internal

resistance, capacity, depth of

discharge, and cycle life of lead-acid

batteries. Hands-on experiments

cover the discharge characteristics

and the most popular charging

methods of lead-acid batteries.

Topic coverage

• DC Power Circuits

• Lead-Acid Batteries

Main equipment

• Lead-Acid Batteries

Power Supply

DC and AC Power Circuits Training System

Solar Power Training System Small-Scale Wind Power Electricity Generation Power System

Electricity and New Energy

Electric Power Technology Pre-Set Training Programs

eSeries DC and AC Power Circuits Training System

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LabVolt Series 8010-5 LabVolt Series 8010-6 LabVolt Series 8010-8

See www.labvolt.com for more information.

Electricity and New Energy

System provides in-depth coverage

of foundational renewable energy

systems. It provides an introduction

to DC power circuits, and covers in

detail the principles behind the

production of electrical energy from

both solar power and wind power.

The students are then introduced to

the storage of electrical energy

produced from renewable resources

into lead-acid batteries for future

consumption.

Topic coverage

• DC Power Circuits

• Lead-Acid Batteries

• Introduction to Wind Power

Main equipment

Controller

• Lead-Acid Batteries

• Solar Panel Test Bench

• Monocrystalline Silicon Solar

Panel

Power Supply

The DC Power Electronics Training

System provides a comprehensive

study of the diode and switching

transistor, two semiconductor

components that are widely used in

power electronics circuits. The

training system also provides

in-depth coverage of various types of

choppers, a power electronics device

used in many DC power circuits. The

operation of these modules is

controlled via the LVDAC-EMS

software, which also provides the

instrumentation required to measure

and record the experimental data.

Topic coverage

• DC Power Circuits

• DC Power Electronics

Main equipment

• Filtering Inductors/Capacitors

Power Supply

• Data Acquisition and Control

Interface

The Hydrogen Fuel Cell Training

System realistically demonstrates

the basic functions of a 50 W

hydrogen fuel cell system and is

ideal for teaching the basic

engineering principles of fuel cell

systems. The modular design of the

experiments for teaching basic

principles to complex experiments

for experienced students. The course

covers the structure and functioning

principles of thermodynamics theory,

and characteristics of a real fuel cell

system.

Topic coverage

• Basic Functions of the Fuel Cell

System

• Characteristic Curve of a Fuel Cell

Characteristic Curve

• Determination of the Hydrogen

Current Curve

• Set-up of a Fuel Cell Power Supply

Supply

• Application II: Fuel Cell Car

Main equipment

• Electronic Load

• Hydrogen Fuel Cell

Basic Renewable Energy Training System

DC Power Electronics Training System

Hydrogen Fuel Cell Training System

Electric Power Technology Pre-Set Training Programs

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LabVolt Series 8010-9

18

The Home Energy Production

Training System is a comprehensive

energy production systems including

all the prerequisites in renewable

energies and power electronics.

Topic coverage

• DC Power Circuits

• Lead-Acid Batteries

• Introduction to Wind Power

• Single-Phase AC Power Circuits

• Single-Phase Power Transformers

• DC Power Electronics

• Single-Phase AC Power Electronics

• High-Frequency Power

Transformers

Main equipment

Capacitive Loads

• Filtering Inductors/Capacitors

• Transformer

• Lead-Acid Batteries

• Solar Panel

• Insulated DC-to-DC Converter

Power Supply

• Data Acquisition and Control

Interface

Home Energy Production Training System

Electricity and New Energy

The Electromechanical Training

System combines a modular design

approach with computer-based data

acquisition to provide unrivaled

training in basic electric power

technology. Training is oriented

toward today’s competency

requirements.

Topic coverage

• DC Power Circuits

• Permanent Magnet DC Motor

• Single-Phase and Three-Phase AC

Power Circuits

• Single-Phase Transformers

• Power Factor Correction

Main equipment

• Permanent Magnet DC Motor

• Four-Pole Squirrel-Cage Induction

Motor

Capacitive Loads

• Transformer

• Synchronizing Module/Three-

Phase Contactor

Power Supply

• Data Acquisition and Control

Interface

Electromechanical Training System

Electric Power Technology Pre-Set Training Programs

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LabVolt Series 8010-A LabVolt Series 8010-B

19See www.labvolt.com for more information.

Electricity and New Energy

The Power Electronics Training

System is a comprehensive

introduction to the most common

power electronic components and

devices used in numerous industrial

applications today. It provides

unrivaled training in power

electronics to students already

electric power technology.

Topic coverage

• DC Power Electronics

• Single-Phase and Three-Phase AC

Power Electronics

• Thyristor Power Electronics

• DC Motor Drives

• Three-Phase Motor Drives

• Three-Phase Induction Motor

Starters

Main equipment

• Permanent Magnet DC Motor

• Four-Pole Squirrel-Cage Induction

Motor

• Filtering Inductors/Capacitors

• Three-Phase Filter

• Synchronizing Module/Three-

Phase Contactor

• Power Thyristors

Power Supply

• Data Acquisition and Control

Interface

Power Electronics Training System

The AC Power Transmission Training

System is a comprehensive

introduction to the basic principles

of AC power transmission lines.

Computerized controls provide

better understanding, monitoring,

and control compared to

conventional measuring instruments.

Optional courses may be added to

provide students with the basic

technology required to study AC

power transmission systems.

Topic coverage

• DC Power Circuits

• Single-Phase AC Power Circuits

• Single-Phase Power Transformers

• Three-Phase Power Transformers

Main equipment

Capacitive Loads

• Three-Phase Transmission Line

Autotransformer

• Data Acquisition and Control

Interface

AC Power Transmission Training System

Electric Power Technology Pre-Set Training Programs

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LabVolt Series 8010-C LabVolt Series 8010-D

20

dealing with smart grid technologies.

normally found in large power

stations, can now be recreated within

this training platform. Computerized

controls provide better monitoring

and control compared to

conventional measuring instruments.

Topic coverage

• Home Energy Production

• Static Synchronous Compensator

• High-Voltage DC Transmission

Systems

Main equipment

Capacitive Loads

• Filtering Inductors/Capacitors

• Three-Phase Filter

• Line Inductors

• Three-Phase Transmission Line

Capacitors

transformer

• Transformer

• Power Thyristors

• Insulated DC-to-DC Converter

Power Supply

• Data Acquisition and Control

Interface

Smart Grid Technologies Training System

unique, modular design approach

with computer-based data

acquisition and control to provide

unrivaled training in the basic

principles of the doubly-fed

students that already have a sound

circuits, rotating machines, and

motor drives.

Topic coverage

Induction Machine

• Principles of Doubly-Fed Induction

Main equipment

Induction Machine

Power Supply

• Data Acquisition and Control

Interface

DFIG Principles Training System

Electricity and New Energy

Electric Power Technology Pre-Set Training Programs

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LabVolt Series 8010-E

#586914

Function sets are detailed on www.labvolt.com.

21See www.labvolt.com for more information.

Electricity and New Energy

Technologies Training System

to power transmission of smart grids.

Students learn that SVCs and

STATCOMs can be used in

conjunction with HVDC transmission

systems to greatly enhance the

controllability and power transfer

are thus essential tools to the

implementation of a smart grid.

Topic coverage

• AC Transmission Line

• Static Synchronous Compensator

• High-Voltage DC Transmission

Systems

Main equipment

Loads

• Three-Phase Filter

• Line Inductors

• Three-Phase Transmission Line

Capacitors

transformer

• Three-Phase Transformer

• Power Thyristors

Power Supply

• Data Acquisition and Control

Interface

Power Transmission Smart Grid Technologies Training System

Electric Power Technology Pre-Set Training Programs

Power Supply is a highly versatile

USB peripheral designed to be used

in the Electric Power Technology

Training Systems.

Two operating modes are available:

Dynamometer and Power Supply. A

wide variety of user-selectable

functions is available in each

operating mode. In the

Dynamometer mode, the unit

becomes a four-quadrant

dynamometer that can act as either a

Power Supply mode, the unit

becomes a four-quadrant power

supply.

parameters related to the selected

function are displayed and can be

monitored using the computer-based

instruments in the software

LVDAC-EMS.

Main features

• Multipurpose device combining

power supply, prime mover,

dynamometer, metering, and

emulator properties

• Manual or computer-based control

mode

• Optional functions can be added

to the standard functions to

further enhance the training

possibilities

Available control function sets

• Turbine emulator

• Lead-acid battery charger

• Ni-MH battery chargers

• Solar panel emulator

based control

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Function sets are detailed on www.labvolt.com.

#586920

Other license options are detailed on www.labvolt.com

22

Electricity and New Energy

The Data Acquisition and Control

peripheral used for measuring,

observing, analyzing, and controlling

electrical and mechanical parame-

ters in electric power systems and

power electronics circuits. The DACI

performs data acquisition to feed

raw signal data to the LVDAC-EMS

computer- based instruments, and it

performs various types of control

functions. To activate data acquisi-

for this function must be ordered.

Together, the DACI and LVDAC-EMS

are the cornerstone of the Electric

Power Technology training program

and allow training in a wide range of

electric power topics.

Main features

• Flexible computer-based measure-

ment and instrumentation tools

and control functions

• Virtual tools lower the cost of

acquisition and replacement of

accessories

• In-depth theory prior to performing

the manipulations

• Pre-built SCADA interfaces

facilitate an understanding of the

• Several control functions available

Available function sets

• All control function sets for the LV

Series 9063

• Computer-based instrumentation

• Chopper/inverter control

• Thyristor control

• Home energy production

• inverter control

• BLDC motor/PMSM control

mission system control

control

• for LV Series 9063

• Synchronous generator control

• Static synchronous compensator

• Synchroscope function

LVSIM-EMS is a powerful electro-

mechanical systems simulation

software, covering the same

courseware as the Computer-

and the AC Power Transmission

Sophisticated mathematical models

fully simulate the electrical and

mechanical characteristics of most of

the actual EMS modules, enabling

students to perform actual

experiments using virtual

equipment. A set of virtual

conventional and specialized

instruments can be used for

measuring, observing, and analyzing

electrical and mechanical parameters

in electric power systems and power

electronic circuits. Software is

available in a local version, a

be used as a complement to the

actual EMS laboratory equipment or

as a stand-alone product.

Topic coverage

• Fundamentals of Electric Power

Technology

• Capacitors in AC Circuits

• Inductors in AC Circuits

• Power, Phasors, and Impedance in

AC Circuits

• Three-Phase Circuits

• Special Transformer Connections

• Single and Three-Phase

Transformers

• Special Characteristics of DC

Motors

• AC Induction and Synchronous

Motors

• Three-Phase Synchronous

• AC Power Transmission

Main features

• Students can practice with EMS

equipment operation and

connection on a home PC

• Mix of real and simulated

hardware lowers the cost of a

full lab

Simulation Software

eSeries Electromechanical #586998

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See website for more options

23See www.labvolt.com for more information.

-

sion Training System uses hands-on

exercises to teach the principles of

transmission of electric power. This

-

mizes hands-on involvement with the

subject matter. The instructor can

satisfy the objectives of technical

courses or university programs. The

system provides laboratory results

that are easy to understand, with

data values that are easily observed.

The data, when applied to formulas,

provide results that verify electrical

laws rather than deny them because

of large operational tolerance errors.

Topic coverage

• Power Measurements

• Transmission Capability of a

Transmission Line

• Shunt Capacitors and Phase Angle

• Parameters Affecting Active and

• Power-Handling Capability and

Parallel Lines

• Effects of Series Compensation on

Factor

• The Alternator

• The Synchronous Motor

• The Synchronous Compensator

and Long High Voltage Lines

• -

transformer

• Hunting and System Oscillation

• Power System Transients

Main features

• Inductive, resistive, and capacitive

load components are included

• Electrical component symbols and

on the front panel of each module.

• Safe: all electrical components can

be interconnected without electric

Training System

System is a unique modular program

in electric power technology

consisting of several modules, which

can be grouped to form four

subsystems dealing with the

different techniques associated with

the generation and use of electrical

energy. The system simulates large

power machines, yet is very safe for

student experimentation. It

incorporates heavy-duty components

and machines that can be combined

tailored to technical or university

interested in further experimentation

with the doubly-fed induction

generators used in wind turbines.

Topic coverage

• Power Circuits

• DC Machines

• Transformers and AC Machines

Main features

the symbols and diagrams and

provide easy access to all windings

• Shatter-proof shields for safe

observation of machine interior

• Wide range of heavy-duty

components

inertia to simulate large-power

machines

• Machines may be joined with a

hard rubber coupling device and

designed to eliminate vibrations

• Metering modules cover the

complete range of measurements

required with a minimum number

of meters

• System allows several

combinations of machines that can

be studied simultaneously

Electricity and New Energy

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24

instructional program representing a

comprehensive approach to teaching

electric power technology through

laboratory observations.

Through careful attention to

engineering detail, the EMS System

meets this objective, and in so doing,

provides laboratory results that are

easy to understand, with data values

that are easily observed. The data,

when applied to formulas, provides

results that verify electrical laws

rather than deny them because of

large operational tolerance errors.

The program deals with the different

techniques associated with the

generation and use of electrical

energy. Four subsystems cover the

common electrical machines, and are

of the equipment necessary to

perform the laboratory exercises.

Topic coverage

• Electric Power Technology

• Power Circuits

• DC Machines

• Single-Phase Transformers and AC

Machines

• Three-Phase Transformers and AC

Machines

Main features

• Clear plastic faceplates can be

lowered for access to the machine

• Cutaway bell housings permit

visual inspection/observation of

the internal construction during

operation

• Shaft of each machine has a

concave and slotted end to

facilitate the use of tachometers,

or inertia wheels

• Metering modules cover the

complete range of required

measurements

• System conception and load

components simplify calculations

Electricity and New Energy

The Digital Servo Training System is

designed to familiarize students with

the fundamentals of digital servo

motion control. The system features

a single-axis, belt-driven positioning

system, a digital servo controller,

and powerful software tools. Users

can create their own control

strategies by modifying the existing

ones or by developing new ones

and software controls. The 32-bit

microcontroller is coupled to a power

brush and DC brushless motor

control. Motor control can be

achieved in several ways: by using

the included hardware controller,

an optional analog controller. The

control algorithm can be performed

either by the microcontroller to

ensure fast response and smooth

closed-loop control, or by a

computer.

Topic coverage

• Equipment and Software

Familiarization

• Open Loop Servo Motor Static

Characteristics

• Open Loop Servo Motor Transient

Characteristics

• Servo Closed Loop Speed Control

• Motor Shaft Angular Position

Control

• Linear Position Sensing

• Linear Position Control

• Following Error in a Linear Position

Control System

Main features

• Safe, robust, and compact system

• 32-bit microcontroller coupled to a

• Many inputs and outputs for

monitoring and control

• Position and speed control, friction

transferable inertia load

• High-speed communication

through a USB connection

• Easy connection to mechanical

devices

• Observation and control can be

performed simultaneously

Digital Servo Training System

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25See www.labvolt.com for more information.

Electricity and New Energy

Training System is cost-effective

equipment that allows the study of

the protection of generators,

transformers, and induction motors.

It is an innovative program that

extends training in protective

relaying beyond the operation and

calibrations of individual relays into

broader circuit applications. The

program provides hands-on training

Protection, Transformer Protection,

and Induction Motor Protection.

A wide range of additional and

optional equipment allows

instructors to create elaborate

systems, hands-on exercises, and

utility users, it is possible to combine

external protective relays.

Topic coverage

• Common Electrical Modules

• Power System Modules

Main features

• Modular, industrial-grade system

approach allowing selection of

areas of interest for study and

training customization

• Wide range of protective relays:

undercurrent/overcurrent,

undervoltage/overvoltage,

underfrequency/over-frequency,

phase balance, phase sequence,

reverse power, and power factor

• Fault insertion capability for

troubleshooting at the system

level

• Ability of power utility customers

to combine their own protective

equipment setups that correspond

to existing one-line and three-line

diagrams

Dissectible Machines Training System

The Dissectible Machines electro-

mechanical trainer provides

hands-on instruction in the

construction and operation of

rotating machines. It can be

integrated in any training program

that includes industrial applications

of electric power technology.

Students construct two different

machines at the same time, which

once assembled, can be used to

demonstrate their electrical and

mechanical characteristics.

Topic coverage

Assembly of:

• Direct Current Machine

• Split-Phase Capacitor-Start Motor

• Two-Value Capacitor Motor

• Universal Motor

Induction Motor

• Three-Phase Squirrel Cage

Induction Motor

• Synchronous Machine

• Two-Speed Variable-Torque Motor

• Two-Speed Constant-Torque Motor

• Two-Speed Constant-HP Motor

Motor

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MagTran® #581481

26

MagTran® Training System

construction techniques for electrical

machines. Starting with such basic

components as laminations, motor

ends, and magnet wire, the Motor

of four machines: a squirrel-cage

induction motor, a wound-rotor

induction motor, a three-phase

synchronous machine, and a split-

can also be constructed.

Once the machine is mounted on the

support module, it can be inserted

into a standard LabVolt Series

expanding learning. This complete

times.

Topic coverage

• Equipment Familiarization

• Split-Phase Capacitor-Start Motor

• Three-Phase Squirrel Cage

Induction Motor

Induction Motor

• Synchronous Machine

The MagTran® Training System is

designed to teach magnetic circuit

principles and the application of

these principles to basic

transformers. It is a versatile system

suitable for a broad range of

schools to universities.

The system consists of a set of

laminated iron bars, a vise-type,

nonmagnetic base that holds the

bars in place, coils, and other related

components that can be assembled

in many ways. Correlated courseware

contains an extensive set of

laboratory experiments that illustrate

basic principles of magnetism and

electromagnetic induction.

The system is designed to operate at

all the equipment required to

perform the exercises contained in

the courseware, except for an

oscilloscope.

Topic coverage

• Magnetic Circuits and

Transformers

Main features

• Enables students to build single-

and three-phase transformers

• An incandescent lamp enables the

observation and study of magnetic

coupling

• Students can rearrange magnetic

circuits to learn about inductance

and transformer ratios

• Enables measurement of magnetic

saturation, and magnetic shunts

special built-in circuit enables the

observation of hysteresis loops on

• Exploration of the shaded-pole

permanent magnet properties.

• High-quality components designed

for hands-on training purposes

Electricity and New Energy

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See www.labvolt.com for more information.

Fluid Power

Our hydraulics and pneumatics train-

-

ture. For example, you could start

with the basic level of electrohydrau-

lics/electropneumatics and then

move on to the advanced level. Or

if you are more interested in high-

er level fluid power topics, you can

start there. The choices are yours. All

equipment set components can also

be ordered separately, so you can

create customized solutions.

oriented exercises of increasing com-

plexity. There are also positional

mations, and cross-sectional draw-

in the real world. For a complete and

expert treatment of fluid power top-

ics the training also covers basic

physics, technical calculations, safe-

ty, efficiency, analytical fault-finding,

and professional documentation.

Practical basic and continuing train-

ing using industrial components pro-

vides the confidence to apply the

-

place. The components are special-

ly selected for the exercises in the

Note: nearly all hydraulic/pneu-

matic and electrical connections are

located on the easily-accessible

upper side of the components.

Most equipment sets are delivered

in practical, Systainer-compatible

equipment trays which fit in the

large pictograms on the components,

designed in accordance with the lat-

est standards, provide clear instruc-

tions for connecting the components

and ensures short preparation and

follow-up times. When dismantling

locate where the component goes in

the equipment tray.

Main features: Hydraulics*

• ® mounting system

• On-board equipment/component

storage

• Tool-free connections with low-

• User-friendly training environ-

ments

• Modern measurement and diag-

nostic technology and cartridge

valves

• Compact, integrated design

• Low weight, easy to handle

• Easy-to-read symbol system.

Main features: Pneumatics*

• ® mounting system

• Safety connections

• On-board equipment/component

storage

• User-friendly training environ-

ments

• Advanced courses made easy

• Vacuum technology

• Low weight, easy to handle

• Easy-to-read symbol system.

Fluid Power Training PackagesTraining solutions that meet your needs

Quick-Fix® Mounting System Safety Connections User-Friendly Training Environment

http://www.festo-didactic.com/int-en/learning-systems/equipment-sets/

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#588465

28

HVAC-R Controls Training Systems Aligned to industry needs

solutions are used by students to

learn theory, hardware, and controls

well as to develop practical

systems use residential, industrial,

and commercial parts.

Comprehensive curriculum with

hands-on exercises accompanies

each system. The experiments

replicate

various typical and realistic

scenarios.

The learning material follows

organizations, such as HVAC

for a better alignment to industry

needs.

1 2

3 4

1. The Electricity Fundamentals

Training System is a complete

introduction to electricity and to

the electrical components used in

program, students learn how to

connect, perform measurements,

calculate, and troubleshoot

circuits.

2. The Electric Heating Training

System uses a modular design

approach to study the control of

an electric residential forced-air

system. The system features com-

ponents such as a thermostat, a

control transformer, sequencers,

and thermal limit switches among

others.

3. The Building Energy Management

Training System is a complete

introduction to direct digital con-

covers the main schemes of con-

trol used in building energy man-

agement. This includes single-

zone control, constant air volume

systems, and variable air volume

systems. The course material cov-

ers important topics such as heat-

detection, CO2 level detection,

humidity control, and human-

4. The Multi-Zone Wireless Control

Training System features a roof-

top unit controller that interacts

with zone controllers using a wire-

less communication protocol. The

analog control of a single-zone, as

well as multi-zone control. This

training system allows students to

acquire hands-on experience with

Heating, Ventilation, Air Conditioning, and Refrigeration

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#582190 #582195

29See www.labvolt.com for more information.

Heating, Ventilation, Air Conditioning, and Refrigeration

-

strator is an integrated training sys-

tem for instructor demonstration and

hands-on student experimentation in

the fundamental principles and com-

ponents of typical refrigeration sys-

tems and heat pumps. It is designed

to clearly show the different refriger-

ant stages within the cycles of the

most common refrigeration system

The training system is supported by

correlated courseware employing a

competency-based, individualized

approach to the study of refrigera-

tion fundamentals.

Topic coverage

• • • The Compressor

• The Evaporator and Condenser

• Metering Devices

• System Control Devices

• Introduction to Heat Pump

Systems

This integrated training system intro-

duces students to the principles and

components of a refrigeration sys-

tem using industrial and commercial

devices.

It clearly demonstrates the operation

of the most common refrigeration

fault-insertion switches allow

students to practice troubleshooting

either the schematic control panel or

at the suspect devices and compo-

nents.

Fully integrated courseware guides

students through alternative modes

of system set-up and control. The

training system includes all the

equipment required to perform the

exercises contained in the course-

ware.

Main features

• Clear tubing sections within the

evaporator and condenser coils to

allow students to view refrigerant

• Clear evaporator and condenser

coil enclosures

• Four manual valves enabling rever-

pump demonstrations

• Variable-speed fans and adjust-

able dampers to simulate

changing environmental

conditions

• Fault-insertion switches

• Instrumentation including

temperature meter, compound

gauges, pressure gauges, circuit

gauge manifold

• -

sure switch

Topic coverage

• Introduction to the System Trainer

• Setup

Separators

• Compressor

• Operation of Metering Devices

• System Control Services

• Evaporator and Condenser

Principles

• • Variations of System Loading

• System Troubleshooting

Main features

• Two forced-air evaporator coils

operating individually, in series, or

in parallel

• Variable-speed fans and adjust-

able damper to simulate changing

environmental conditions

• Schematic panel with multicolored

electrical and tubing schematics,

as well as indicator lamps and

functional duplication of test

points

• Fault-insertion switches

• Instrumentation includes tempera-

ture, watt, volt, and ampere

meters, as well as pressure gauges

• -

sure switch to protect the system

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#582202

30

Heating, Ventilation, Air Conditioning, and Refrigeration

The Heat Pump Training System pro-

vides the necessary hardware and

manuals to develop a solid under-

standing of typical domestic heat

pumps.

-

cuits connected through a four-way

reversing valve to demonstrate the

cooling and heating modes of opera-

tion. Timed automatic defrost as well

covered. Students will use manual

and programmable thermostats to

implement different scenarios in a

plenum chamber. The trainer also

includes indicator lights, test points,

pressure gauges, and troubleshoot-

ing instrumentation.

Topic coverage

• Trainer Familiarization

• Manual Thermostat Operation

• Electric Heating

• Defrosting

• Programmable Thermostat

Operation

• Troubleshooting

Main features

• Blowers and ducting simulate

distribution methods of heating

and cooling

• Several test points for trouble-

shooting exercises

• Electric heat for secondary heating

• Four-way reversing valve

• valves

• Controls that include manual and

programmable thermostats, fan/

limit temperature sensor,

high-pressure controller, low-pres-

sure controller, and defrost timer

• Control panel with multicolored

electrical and tubing schematics

and indicator lamps

• Control panel that includes ther-

mostat selection switch, manual

thermostat heating mode selec-

tion, defrost time termination, and

power switches

Heat Pump Training System

System is designed to teach refriger-

ation fundamentals. It demonstrates

the operation of typical refrigeration

circuits using industrial and commer-

cial devices. The compactness of the

training system allows its placement

on a table or a bench, reducing the

-

grates instrumentation and process

control components, as well as an

electrical control panel. Instructors

can insert faults to teach trouble-

shooting. The training system

features a powerful data acquisition

system whose tools enable students

to easily monitor operating condi-

information, simplifying system trou-

bleshooting and performance

analysis.

Topic coverage

• Components

• Enthalpy Diagram

• Systems

• Pressure and Temperature Control

• Thermostatic Expansion Valve

Adjustment

• Troubleshooting

Main features

• Cooling chamber enclosing a

forced-air evaporator

• Air-forced condenser with variable

speed fan

• Thermostatic expansion valve and

two capillary tubes of differing

lengths to compare the co-

with different metering devices

• Electronic pressure control with

LCD display

• Thermostatic control; pressure

control

• Heat load simulation

• Transducers used to acquire data

at the critical points of the system

• Conditioning of the compressor

voltage and current

• Integrates a powerful data acquisi-

for real-time monitoring

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31See www.labvolt.com for more information.

Heating, Ventilation, Air Conditioning, and Refrigeration

designed to teach future refrigera-

the trade.

Electrical wiring, piping, evacuating

and charging refrigerant, as well as

troubleshooting are covered.

Topic coverage

• assembly drawings

• Cutting, bending, and installing

tubing

• Connecting typical electrical refrig-

eration components

• Charging and operation of assem-

bled circuits

Available Skills Trainers

• Domestic Freezer: Provides a

basic understanding of the appli-

cations of a standard condensing

unit and a natural convection

evaporator.

• Heat Pump: Includes the basic

components of a typical heat

pump unit and can be operated in

two modes: the cooling mode or

the heating mode.

• Beverage Cooler: Includes the

basic components of a commer-

cial refrigerating system.

• Provides a basic understanding

of a two-stage cooling system,

such as that found in a typical

two-compartment refrigerator.

• understanding of the applications

of forced-air evaporators and

water cooled condensers.

• Air Conditioning: Includes the

basic components of a typical air

conditioning unit.

• hands-on training in the princi-

ples and components of universal

refrigeration units.

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#581502

#581509

#581511

#581516

32

The Industrial Controls Training Sys-

tems are designed to teach the the-

ory and techniques of electric motor

controllers. They allow students to

select and mount control devices to

form typical control circuits, and to

troubleshoot them once a fault is

inserted. The modular systems offer

unique controls training possibilities

and include insertable faults.

Four basic systems each cover a spe-

aspects of industrial controls equip-

ment operation:

• Basic Controls

• Programmable Logic Controller

• Motor Drives

• Sensors

Topic coverage

• Basic Controls

• Programmable Logic Controller

• Motor Drives

• Sensors

• Troubleshooting

Main features

• -

station

• Designed according to CSA stan-

dards

• AC Drive, PWM, DC Drive, Softs-

panel components

• Electrical connections between the

modules mirror real-life connec-

tions

• The motors in the training system

are actual industrial machines

The Industrial Controls Simulation

Software features true simulations of

the motor control circuits of the

Industrial Controls Training System.

The precise simulations allow stu-

dents to complete all the exercises in

the training system courseware on a

computer without the need for any

actual equipment. This simulation

software is specially designed to per-

form the exercises found in the

courseware, and cannot be used to

perform customized exercises.

The software can be used as a stand-

alone product or in conjunction with

the different available eLearning

Topic coverage

• Basic Controls

• Programmable Logic Controller

• Motor Drives

• Sensors

• Troubleshooting

Main features

• Precise simulations allow comple-

tion of all exercises with or without

equipment

• Can be used in conjunction with a

Learning Content Management

System such as MindSight

• Includes a Site License

Industrial Controls Training Systems Industrial Controls Training System Simulation Software

#586013

eSeries Industrial Controls Training and Simulation Software #586019

Industrial Maintenance

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#580121

#580128

#580131

#580134

#580140

See www.labvolt.com for details about each subsystem.

#580143

#580145

#580148

33See www.labvolt.com for more information.

Industrial Maintenance

The Mechanical Training System

covers the installation, use,

maintenance, and troubleshooting of

mechanical drive components. It is

which deal with the components

encountered in industry. Engineered

for ease of use, the system comes

with a universal steel base unit on

which the students prepare the set-

ups using T-slotted extrusion bars,

-

larity of the system allows the devel-

opment of training programs that

integrated with other products in the

Industrial Maintenance program,

including rigging, pumps, piping,

electrical wiring, power distribution,

hydraulics, pneumatics, and electro-

Topic coverage

• Introduction to Mechanical Drive

Systems

• • Couplings and Shaft Alignment

• Bearings and Linear Bearings

• Laser Alignment, Lubrication, and

Vibration Analysis

Main features

• Heavy-duty equipment with indus-

trial components

• Fully-illustrated job sheets

• ensure student safety

• Several subsystems allow delving

• Provides hands-on, highly-safe

mechanical training

• Meets a variety of needs and

budgets

The Industrial Wiring Training Sys-

tems are hands-on systems designed

to train students for careers as elec-

tricians and electrical maintenance

technicians.

The systems, which use high-quality

UL-listed components, faithfully

reproduce an industrial environment

where students can develop their

industrial electrical equipment, in

compliance with US national stan-

dards.

Comprehensive curriculum consist-

ing of fully-illustrated student manu-

als containing job sheets and/or

Center for Construction Education

included when required.

Topic coverage

Level 1:

• Enclosures and Conduits

• Electrical Power Distribution

• Electrical Wiring

Level 2:

• Three-Phase Motor Starters

• AC Motor Drive

• DC Motor Drive

Main features

• Four equipment setups allow mul-

• Two or more setups can be

grouped together to form complex

industrial applications

• Power bus installed at the top of

• Provides hands-on industrial

wiring training in compliance with

the National Electrical Code®

• Wide-range of industrial-grade,

UL-listed components

Mechanical Training System Industrial Wiring Training System

#583461

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#580150

#580160

34

The Fire Alarm Training Systems are

hands-on training tools designed to

alarm technicians. The systems

-

tings, allowing students to develop

learning is based on practical,

-

cial-grade components. All necessary

-

els, alarm station, heat detector,

for a comprehensive, realistic train-

ing. Two systems are available:

The Conventional Fire Alarm System,

LV Series 46103-A, and the Address-

able Fire Alarm System, LV Series

46103-B. Each system mainly con-

auxiliary panel, initiating devices

appliances including horns, and

accessories.

The Piping Training Systems form a

hands-on program designed to train

and piping maintenance technicians.

The main learning objectives are the

reading of piping schematics, calcu-

lation of pipe lengths, fabrication,

installation, and testing of piping

circuits made of galvanized steel

pipes, hoses, PVC pipes, and copper

tubes. The systems can also be used

to teach students how to enforce the

-

needs. Also offered is the LabVolt

Training System, which features the

preventers used in typical residential

and commercial installations.

Topic coverage

• Motor Operators

• Pipes and Pipe Fittings

• Valve Types and Operation

• Safety Valves

• Steam Traps

Topic coverage

• Wiring and Schematics

• Component Location and Wiring

• • • Pull Stations/Connections

• Control Panels

• Horn Strobes

• Junction Boxes

• Layout Diagrams

Main features

• Commercial-grade equipment

• -

• • Fire alarm shielded cables running

in EMT conduits

• Sound levels of the alarms can be

adjusted

• Wide variety of components for

realistic training

• based learning

• Valve Maintenance

• Fabrication, Assembly, and

Installation

• Measurement and Layout

• System Testing

Main features

• -

grates components that meet

industrial safety standards

• Wide-range of industrial-grade

components

• allowing up to two students

• Modular approach allows the sys-

different training needs

• Two or more equipment setups

can be grouped together to form

complex industrial applications

• for supplying water to the system

Fire Alarm Training Systems Piping Training System

Industrial Maintenance

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#580162

#580168

35See www.labvolt.com for more information.

Industrial Maintenance

The Pumps Training System familiar-

izes students with pump operation

principles and associated mainte-

-

tion, lubrication, shaft alignment,

inspection, and component replace-

ment. Through hands-on activities,

students also learn how to start up,

operate, and troubleshoot industrial

They discover the impact of valve

restriction, air injection, and Net

valve, a load valve, and two different

water reservoirs. System modularity

allows the selection of models

required to meet customized training

objectives. A wide variety of pumps

is also offered as individual options

and correspond to the most common

types found in industry.

Topic coverage

• Pump installation

• Lubrication

• Shaft alignment

• Inspection

• Component replacement

• Valve restriction

• Air injection

• Pump wiring

• Fluid mechanics

• Pump maintenance

• Laser alignment

• Vibration analysis

Main features

• 13 different types of dismountable

industrial pumps

• Transparent pump cover allows

cavitation observation

• using local panels or software

• Fault-insertion by the instructors

• Latest three-phase AC drive

included to vary the speed of

motor-driven pumps

• Easy electrical connections

between the drive and motor can

Moving machines is a basic require-

ment for any industrial plant.

Machines that need to be moved in

industrial settings are all different,

since they are usually built for spe-

-

ent shapes and are often asymmetri-

cal. Their weight, which is not evenly

balanced on the machine supports,

Therefore, riggers need to be high-

the fundamentals of rigging prac-

tices, including techniques to help

students move and install machines

safely. The heavy-duty, steel crane

has polyurethane swivel casters with

roller bearings, and pivoting support

legs for easy maneuvering in tight

places.

Topic coverage

• • • • • Machine Installation

• Machine Movement

• Lifting Objects and Unbalanced

Loads

Main features

• Mobile, beam-style gantry is

designed to conform to OSHA and

CMAA standards

• Heavy-duty, steel crane has poly-

urethane swivel casters with roller

bearings, and pivoting support

legs for easy maneuvering in tight

places

• Storage for all material on the

crane

• Wide variety of components

enhances realistic training

Pumps Training System

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PLC Allen-Bradley MicroLogix 1100 PLC Siemens ET200s #588460

36

Programmable Logic Controllers

enable trainees to develop

competence in operating,

programming, and troubleshooting

modern PLC-controlled systems.

Once the training program is

completed, trainees should be able

to use their freshly acquired

achieve PLC control of various

industrial applications. The PLC

trainers can be used independently

or connected to other PLC

applications. The program is highly

different customized training

solutions.

Main features

• 24 VDC built-in power supply

• PID capability

• Fault switches to develop

• Most PLCs include full curriculum

covering all the basics of PLC

programming

• Some PLCs come in a rugged

suitcase for easy transportation

and storage

Programmable Logic Controllers (PLC) PLC Allen-Bradley MicroLogix 1100

PLC Siemens ET200S IM-151-8

• Used by DeVry University for their

PLC course

• Built-in 10/100 Mbps Ethernet/IP

port for peer-to-peer messaging

• Embedded Web server and LCD

screen

switches

• Online editing functionality

two inputs

• Compatibility with MicroLogix and

SLC instruction set

required

• Digital I/Os: eight 24 VDC inputs

and 12x 24 VDC outputs

• Based on SIEMENS®

• Four push-buttons and four toggle

switches

Mechatronics

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PLC Siemens ET200s IM151-8 with Case

PLC Allen-Bradley MicroLogix 1100 with Case

#588462 PLC Allen-Bradley MicroLogix 1200 with Case

PLC Allen-Bradley Micro- Logix 1500

See www.labvolt.com for more information.

Mechatronics

PLC Allen-Bradley MicroLogix 1100 with Case

PLC Allen-Bradley MicroLogix 1500

• Digital I/Os: eight 24 VDC inputs

and twelve 24 VDC outputs

• Four push-buttons and four toggle

switches

• Digital I/Os: 14 inputs and 10 relay

outputs, hard-wired to 24 VDC

• Three push-buttons and four

toggle switches

• Compatibility with MicroLogix and

SLC instruction set

required

• Built-in 10/100 Mbps Ethernet/IP

port for peer-to-peer messaging

• Embedded Web server and LCD

screen

• Online editing functionality

switches

two inputs

• Compatibility with MicroLogix and

SLC instruction set

required

• Digital I/Os: 12x 24 VDC inputs

and 12 relay outputs, hard-wired

to 24 VDC

• Six push-buttons and six toggle

switches

• Compatibility with MicroLogix and

SLC instruction set

required

PLC Siemens ET200S IM-151-8 with Case

PLC Allen-Bradley MicroLogix 1200 with Case

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#582832 #588682

38

aim to further develop student

understanding of PLC programming.

Basic principles are integrated with

more advanced concepts in order to

design small-scale systems typical of

what can be found in the industry.

The PLC Applications series is

divided into several systems, each

related to PLC controls. Through

practical examples, students gain a

studied applications.

Job sheets are provided with each

application. The training capabilities

of the systems are enhanced by their

modularity and by the ability to use

instructor-inserted faults.

Main features

• Tabletop systems

• Cost-effective applications

• • Can be interconnected with other

training systems

• Highly modular systems;

applications more complex

• Fault-insertion capabilities

• Comprehensive curriculum

included with each application

PLC ApplicationsBasic to advanced control systems that mimic real-world technological applications

The is a

classic PLC training system allowing

the implementation of vehicle and

intersection.

pedestrian crossing

• Another unit can be added to

light

• Flow management with proximity

The Electro-Pneumatic Training

System uses a modular design

approach to study the control of an

electric residential forced-air system.

• Two double-acting cylinders

• Two reed switches and one

mechanical limit switch for PLC

• Control valve station featuring

single- and double-solenoid valves

• Applications: stamping, hold and

Electro-Pneumatic Training System

Mechatronics

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#582534

#582538 #582542

39See www.labvolt.com for more information.

Mechatronics

The Electro-Mechanical Training

System enables diverse PLC-

controlled positioning and motion

processes. This system is available

with a DC or a stepper motor.

• Industrial 1800 r/min, 90 VDC

motor or high-torque stepper

motor

• Two magnetic limit switches for

• Perforated base to accommodate

optional sensors

• Optional 100 ppr optical encoder

The Wind Turbine Training System

uses a PLC to monitor the speed and

direction of the wind and control the

position of the wind turbine nacelle.

• System comprised of a nacelle

simulator and a wind generator

• Nacelle equipped with DC motor

and mechanical clutch

• Two limit switches with NO and NC

contacts

• Analog position sensor for

determining wind direction

• Variable-frequency pulse-train

signal for measuring wind speed

Electro-Mechanical Training System Wind Turbine Training System

PLC Applications

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#582544 #588684

40

The Bottling Process Training

System is a small-scale reproduction

of a widespread industrial process

combining pneumatics, motion

control, and PLC sequencing.

• Film canister capping process

• Two high-torque stepper motors

• Dual stepper motor drive

• Inductive proximity switch

• Mechanical switch

• Single solenoid directional valve

• Double-acting cylinder

The Level-Process Training System

introduces level control using a PLC,

control relays, a pump, and a set of

sensors.

• Submersible variable speed pump

• Level process column

• Float switch

• Capacitive and magnetic level

switches

• Solenoid and manual valves

• Optional analog level sensor

• Self-regulating process allows a

variety of PLC control schemes

Level Process Training System Bottling Process Training System

PLC Applications

Mechatronics

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#588969

41See www.labvolt.com for more information.

The AC/DC Training System is a

cost-effective solution that

introduces students to the basic

principles of electrical circuits, both

This highly-safe training equipment

allows for exploration and manipula-

tion of the most common electrical

components, such as power sources,

resistors, inductors, capacitors,

transformers, switches, relays, and

motors.

The training system comes in a

convenient, rugged carrying case

with sturdy wheels and a telescopic

handle for easy transportation.

The curriculum is divided into two

courses designed to progressively

introduce students to the important

concepts of AC and DC circuits, and

includes hands-on exercises, helping

-

The purpose of the Advanced PLC

Training System is to familiarize

programming environment and

learn PLC programming.

The system contains industrial

components of the latest technology:

and a Stratix 2000 industrial Ether-

net switch. Several inputs and out-

puts are accessible from the front

panel using 2-mm test leads. Eight

switches allow the addition of elec-

trical faults during troubleshooting

connection to Modular Production

the graphic terminal and correspond

to real PLC applications that can be

interfaced with the trainer.

Topic coverage

• Basic concepts of electrical cir-

cuits, both in DC and AC

• Ohm’s law

• laws

• Using measuring instruments

• Solving series and parallel circuits

• Electromagnetism

• Electrical distribution

• Troubleshooting electrical circuits

• Exploration of the most common

electrical components: power

sources, resistors, inductors,

capacitors, transformers, switches,

relays, motors

Main features

• the most common electrical com-

ponents and measuring instru-

• Easy transportation

• Fault switches to improve trouble-

Topic coverage

• Familiarization with Studio 5000

• Understanding PLC operation and

addressing

• PLC programming in four different

IEC 61131 languages: Ladder

Logic, Sequential Function Chart,

Text

• Designing human-machine

interfaces

• Troubleshooting

Main features

• Conveniently mounted in a suit-

case for protection, storage, and

transportation

• and hardware that are used in

actual factories

• Can be used alone or in conjunc-

tion with existing LabVolt Series

PLC applications or any other

applications

AC/DC Training System Advanced PLC Training System

Mechatronics

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42

CNC Training Systems

superior CNC training systems

to more sophisticated Computer

LabVolt Series lathes and mills.

Each machine has an on-board

microprocessor that stores

downloaded part programs, thereby

eliminating the need for a dedicated

computer for operation. The easy-to-

students to operate and control the

machine by simply pressing buttons

on the control panel.

Each machine connects directly to an

computer to provide simultaneous

programming and parts processing.

The CNC Lathes and Mills are

designed to support low-voltage

communications with robotic units

and accessories to create automated

computer integrated manufacturing

connectors for communication.

Control Panel Features

• Ability to restart programs from

stopping point after a safety

interruption

• 20-character by four-line LCD

display

• Stall light indicator/push-button

• Manual mode controls

Safety Features

push-button

• Sensor switches monitored by the

machine for safety cover open, and

protection from over-travel on all

axes

Each machine can be programmed

using the LabVolt CNC Lathe/Mill

software and CAD/CAM software.

Mechatronics

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#582511

43See www.labvolt.com for more information.

of soft materials, such as plastics

and waxes, as well as harder materi-

als, such as aluminum and brass.

Pieces can be turned into a variety of

cylindrical bumps, grooves, and

place.

Main features

• Software allowing the program-

ming of up to 20 tools

• Includes a three-jaw, self-

• Each axis driven by its own DC

stepper motor

• Programmable speeds of 0-36 cm/

• spindle motor

• Programmable spindle motor with

• Assortments of machining tools

sizes offered as options to

enhance and expand training

system capabilities

two ball screws, each driven by a

stepper motor, to move the cross

slide that carries the cutting tool

positional accuracy. The speed of

each stepper motor can be pro-

grammed separately for feed rates

-

mable up to 3400 r/min. To facilitate

maintenance, the Z-axis ball screw is

protected by a dust cover.

Main features

• An optional 10-tool automatic tool

changer is available

• Capable of threading using an

• Stand-alone manual mode

operation

• Batch mode for independent oper-

ation or operation in CIM cells

• Software allowing the program-

ming of up to 10 tools

• spindle motor

Mechatronics

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#582514

44

the spindle motor, and a vertical

can either be mounted directly on

the mill table or secured in a vise

that holds it to the table. It can

machine pieces of soft materials,

such as plastics and waxes, as well

as harder materials, such as alumi-

num and brass. The CNC Mill System

supports low-voltage communica-

tions with robotic units and provides

connections for up to four auxiliary

devices.

Main features

• Software included with full 3D tool

path emulator and easy-to-use

graphical interface, allowing the

programming of up to twenty tools

• 20-character by four-line LCD dis-

play

• Feed-rate and spindle-speed over-

ride capability

• to robot

• Connects to host computer

• Assortments of machining tools

sizes offered as options to

enhance and expand training sys-

tem capabilities

-

ing the spindle motor, and a cast-

iron vertical column with dovetail

slide. Two ball screws, each driven

by a stepper motor, are used to

the periphery of the end mill. A third

ball screw, also driven by a stepper

motor, is used to move the head-

for positioning the end mill. The

speed of each stepper motor can be

programmed separately for feed

rates up to 508 mm/min

Main features

• 20-character by four-line LCD

display

• Stall indicator

• •

control

• Pneumatic vise output

• Connects to host computer

• Sturdy construction, with larger,

more powerful components than

the light-duty CNC Mill

Mechatronics

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#588550

45See www.labvolt.com for more information.

The CIM Cell System offers safe and

affordable hands-on training and

courseware for Computer Integrated

throughout the Exploring Mechatron-

ics program. Students gain an under-

required to form a mechatronics sys-

tem.

Many devices can be integrated into

-

cesses: a gravity or pneumatic

feeder, a linear slide, a rotary carou-

sel, a conveyor, and various devices

for the transfer or storage of parts.

Topic coverage

• Milling a Part with the CNC Mill

5250 Software

• Control of a Manufacturing System

that uses the CNC Mill and Servo

• -

CIM 5250 Software

• Control of a manufacturing system

CIM Cell System

Mechatronics

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#582490 #582504

#582508

46

training program for the program-

ming and operation of industrial

robots, through which students learn

A stepper motor, located in the base

of the unit, provides horizontal rota-

motors, located in the shoulder, pro-

vide precision movements of the

articulations and end effector. The

gripper and is able to use all joints

simultaneously to perform a pro-

grammed move sequence. Each

articulation can be controlled and

moved independently. The base of

the unit includes one connector for

an external stepper motor which can

be used for further experimentation.

The control/simulation software pro-

students with a virtual 3D environ-

ment, allowing them to learn the fun-

damentals of robotics.

-

plete training program for the pro-

gramming and operation of industrial

robots, through which students learn

to

Flexible Manufacturing Systems and

Computer Integrated Manufacturing.

motors equipped with optical encod-

-

be operated in the Articular mode,

which allows each articulation to be

controlled and moved inde-

pendently, or it can be operated in

the Cartesian mode where the grip-

per moves linearly, parallel to a

The control/simulation software pro-

students with a virtual 3D environ-

ment allowing them to simulate and

control the operation of the Servo

Topic coverage

• Introduction and Familiarization

• Programming

• Program Editing and Control

Instructions

• Industrial Activity Simulation using

-

Main features

• Training program that allows easy

learning of robotics basics

• Six stepper motor drives, two-

from the stepper motor to the

joints through mini HTP timing

• Durable steel and aluminum

construction requiring minimal

maintenance

• -

developers who are interested in

developing their own applications

Topic coverage

• Familiarization with the Servo

• • Program Editing

• Control Overview

• Industrial Application

• Belt Conveyor, Pneumatic Feeder,

Main features

• Simulate and control the operation

of a servo robot

• Ability to control the movements

using Articular and/or Cartesian

coordinates

• either a teach-pendant or the soft-

• -

develop custom applications for

Mechatronics

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#582464

#582455

#588522

#588383

#588524

#588409

See www.labvolt.com for more information.

Process Control

Industrial Pressure, Flow, Level, and Temperature Process Training Systems

The Pressure, Flow, Level, and Temperature Pro-

cess Training Systems are modular systems that

introduce students to a wide range of industrial

processes, as well as their instruments and control

devices. The training systems are part of the

Instrumentation and Process Control program,

which uses modern equipment and a complete cur-

riculum to help students assimilate the theoretical

be replicated on this modular system in order to

train employees without interfering with produc-

tion.

material covers industry standards for mainte-

nance concurrently with the main training objec-

tives.

The training systems allow students to:

• Measure and control process variables, such as

conductivity

• Create complex processes by adding optional

components or by modifying the control strate-

gies

• Calibrate and set up the different smart

transmitters and control valves

The Process Workstation is the hub of the different

processes to be investigated by the students. This

meter, a drip tray, an instrumentation mounting

pipe, ball valves, and process supports.

The Instrumentation workstation is designed to

house the Electrical Unit and the Pneumatic Unit,

as well as other electrical equipment, such as the

variable speed drives. It aims to recreate the wide-

spread industrial practice of separating the pro-

cess environment from the instruments and con-

trollers.

* Process and Instrumentation workstations shown with optional equipment

Touch-Screen Graphic

Terminal (10.4-in.)

FOUNDATION Fieldbus Add-on

AB CompactLogix PLC

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#589668

48

Main features

• Modular system that allows a wide

• enables two student groups to

• Faults can be inserted by the

instructor to develop the trouble-

• Comprehensive curriculum

• Cost-effective solution

• Industrial-grade components, clear

PVC piping

• loops implemented in a space-

• Different controller options

depending on the objectives and

budget

• Smart transmitters and control

FOUNDATION Fieldbus communi-

cation protocols

• communication protocols also

used with variable frequency

drives/controllers

• Fast response temperature control

system

• Advanced process control strate-

gies such as ratio, feed-forward,

and split-range

• Boiler simulation with three-

element process control

• balance

• Environmentally-friendly tempera-

Ability to use Allen-Bradley models

on one side and Siemens models on

the other

Siemens Solution

• Cost-effective solution for teaching

industrial process control using

Siemens devices

• Features the latest Siemens

technology

• •

• PDM software

• SIMATIC ET 200M I/O module

• • WinCC Advanced V13

G120 PROFINET Drive

Process Control

S7-1516 PLC

IPC 477 (19-in.) ET200M HART

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#589631

49See www.labvolt.com for more information.

Process Control

The Distributed Control System

unit capable of showing real-life

process applications across a wide

range of industries, including water

-

chemical, and food processing.

Each unit has two sections. The cart

features the hardware, including

valves, pumps, instruments and

with a controller, drive, variable

frequency drives, managed switch,

input/output, switch and operator

interface.

touch-screen, all-in-one computer

side-mounted on a mobile arm.

Sections can function together or

individually.

The unit uses the PlantPAx™ system

-

strates all capabilities of the DCS

process automation system, includ-

-

nents, basic and advanced regula-

tory control capabilities, and

complex process loops.

How the system integrates with

Endress+Hauser instrumentation

technology and the Plant PAx™

system for managing real-time data

can also be observed.

Main features

• Smart transmitters using Hart,

PA, and Ethernet/IP

• Differential-pressure, radar,

transmitters

• Ethernet/IP communication for

variable frequency drives

• ControlLogix PLC

• High-speed, touch-screen com-

puter

• Industrial control cabinet

• • PID control and possibility to cre-

ate cascade control loop strate-

gies.

• Sequencer performing an auto-

matic start-up sequence

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#588494

#588503

#588501

#588502

Several other add-ons and options are available.

50

The pH and Conductivity Process

Training Systems are designed to

introduce students to pH industrial

processes and their associated

instruments and controls.

The modularity of the systems allows

the instructor to select only the

attain the training objectives, with-

out unnecessary equipment.

The pH and Conductivity Training

Systems are available either as

stand-alone systems or as add-ons

to a 3531 system.

An optional conductivity process

add-on is available to complement

the basic 3532 system. The addition

of optional equipment allows the

system to be customized according

Topic coverage

• pH and conductivity measure-

ments and instrumentation

• pH process control

• Chemistry

• Titration

• Water deionization

• Conductivity process control

• Troubleshooting

Main features

and the instrumentation

• FOUNDATION Fieldbus communi-

cation protocols

• Comprehensive curriculum

• Faults can be inserted by the

instructor to develop the trouble-

• Cost-effective solution

• Industrial-grade components, clear

PVC piping

• Different controller options

depending on the objectives and

budget

Industrial pH and Conductivity Process Training System

Process Control

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#588505

#588506

51See www.labvolt.com for more information.

The Air Pressure/Flow Process

Training Systems introduce students

to process instruments and control

performed on air processes. The

training systems are part of the

Instrumentation and Process Control

program, which uses modern equip-

ment and a complete curriculum to

help students assimilate the theoret-

control industry.

The modularity of the systems allows

equipment necessary to attain the

training objectives, without unneces-

-

-

station. Adding optional equipment

can increase the number of these

Topic coverage

• • -

ments

control

Main features

• Complete training program helps

students to assimilate theoretical

• Comprehensive curriculum

• FOUNDATION Fieldbus

• Cost-effective solution

• Industrial-grade components, clear

PVC piping

• Different controller options

depending on the objectives and

budget

Industrial Air Pressure/Flow Process Training System

Compatible with the 3531 systems,

the I/O Interface with LVProSim

module interfaces with a computer

for data acquisition and PID control

of a real process and provides inter-

connection between the process

devices and the computer.

It performs analog signal and digital

signal conversions and sends the

information to LVProSim, a process

control software included with the

interface.

LVProSim has two main features: it

can operate as a process controller

as well as a generic process simula-

tor. LVProSim’s modern web inter-

students focus on learning process

control. LVProSim is free to use and

can be downloaded without charge.

I/O Interface with LVProSim

Process Control

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#589003

52

Shown with optional models (PID Controller, Recorder, Transmitter, e-Stop) Shown with optional models (CompactLogix PLC, HMI, Transmitter)

designed to house devices such as

controllers, PLCs, Color Paperless

-

oped to expand the Small-Scale

Process Control Training System with

industrial devices.

features two Instrumentation Mount-

ing Pipes to install instruments,

usually differential-pressure trans-

mitters, at the appropriate height

and close to the point of measure-

ment. The mounting pipe replicates

the common industrial practice of

installing a measuring instrument

directly on the process pipe or on an

adjacent one.

The structure is pre-assembled,

made of steel, and intended for use

Process Automation line of products

in place. One holder on each side

permits users to neatly arrange the

test leads. A touch-screen computer

side.

Process Control

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#588661

Pressure/Flow/Level Process Control Training System Entry-Level #589633

Pressure/Flow/Level/Temperature Process Control Training System #589638

Options and add-ons are available at www.labvolt.com.

53See www.labvolt.com for more information.

The Process Control Training

Systems form a complete program

designed to familiarize students with

the fundamentals of instrumentation

and process control. They are a

cost-effective alternative to systems

using industrial grade components,

-

tors wishing to teach process control

fundamentals in any vocational

school or college.

The systems demonstrate the control

and pH processes and can also

demonstrate advanced process con-

trol techniques, such as feedforward

control, second-order control, and

cascade control when used with a

controller featuring these functions.

A large selection of PID controllers

and programmable logic control-

lers is available to control the pro-

cesses. Industrial transmitters can

also be used with this system.

The basic trainer demonstrates

-

level processes. It comes with a

column, two-way valves, pressure

and a differential pressure trans-

mitter. Add-on equipment includes

Temperature Process Control, pH

Process Control, Industrial Heat

Exchanger, and Industrial Pres-

sure, Flow, and Level.

The trainer processes can be con-

trolled by a computer-based

PID Controller through the use of a

personal computer, the included

Process Control and Simulation

optional I/O Interface.

The trainer processes can also be

controlled using any conventional

PID controller compatible with stan-

dard 4-20 mA signals or 0-5 V

signals.

Topic coverage

• Pressure, Flow, and Level

Processes

• PID Controller and Process Control

• Temperature Processes and

Measurement

• pH Control and Measurement

• Process Dynamics

• Proportional Plus Integral/

Derivative Control Mode

Main features

• panel options, stainless-steel drip

• Cost-effective solution

• Wide range of add-ons and

optional components to expand

learning

• Movable components build a foun-

circuit assembly

• Create circuits to mimic industry-

-

tions

• Fault switches on most of the

industrial components enable real-

world troubleshooting

• FOUNDATION Fieldbus communi-

cation protocols

• Environmentally-friendly tempera-

• Process control simulation soft-

ware available

• Curriculum available as job-sheets

in standard student activity manu-

a site license

• Innovative approach that also

allows interconnection with other

products, such as pneumatics

applications, PLCs, etc.

Small-Scale Process Control Training Systems

Process Control

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#582081

#582084

See website for add-ons

54

Satellite Communications Training System

Designed for hands-on, system-level

training, this platform teaches mod-

ern telecommunications technolo-

gies using a fully-operational satel-

study a wide range of concepts, such

as analog and digital modulation,

TDM, scrambling, encoding, fre-

quency conversion, etc. It was

awarded the 2012 Worlddidac Award

for Best New Training System.

Main features

• standards

• Uses license-free transmission and

low power levels for complete

safety

• Can be interfaced with external

analog or digital equipment

• Fault-insertion capability

Optional telemetry and instrumenta-

tion add-on expands learning and

lowers cost of measuring equipment

The radar system combines real-

world radar with the power of mod-

ern surveillance technology, using

patented technology to detect and

range in the presence of noise and

clutter. The computer-based control

of the radar’s processing and display

functions ensures its longevity as a

leading- edge pedagogical tool. The

system provides students with real

— not simulated — hands-on experi-

ence. It consists of seven subsys-

-

ure a system tailored to their training

needs and budget.

Topic coverage

• • Analog MTI Processing

• Digital MTD Processing

• • -

ment

• •

• measurement

Topic coverage

• Satellite Communication

Fundamentals

• Analog and Digital Transmission

Performance

• Satellite Payloads and Telemetry

• Orbital Mechanics

• Satellite Orbits and Coverage

stationary Satellites

• Troubleshooting

Main features

• Powerful, computer-based DSP,

System for Digital Analysis

resolution

• Very high range resolution that

allows classroom operation

• Fault-insertion capability

• includes courseware and instru-

mentation

• Operates safely inside a lab

Orbit Simulator Software

The software provides interactive

visualization of satellite orbital

mechanics and satellite coverage

and illustrates the theory behind

antenna alignment with geostation-

ary satellites. Students can see

unfamiliar concepts in action, such

as inertial and rotating frames of

reference and coordinate systems,

etc.

Telecommunications

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#582025

#582028

#582030

#582032

#582036

55See www.labvolt.com for more information.

Telecommunications

Telephony Training Systems Communications Technologies Training Systems

The Telephony Training Systems are

powerful learning tools that allow

students to become familiar with the

operation of modern telephone net-

-

ing systems are also essential tools

to introduce students to the Inte-

The systems are built upon state-of-

the-art, programmable equipment

that operates real-world devices,

including telephone sets and phone

-

-

ule, which uses digital signal proces-

-

grammed to act as different parts of

-

or a digital PABX. Analog and digital

interface cards, which the students

install in the training module, allow

connection of real analog and digital

training in a wide range of communi-

cation technologies, beginning with

basic pulse modulation techniques

and various digital modulation

schemes and extending to modern,

-

cation techniques. Each training sys-

Main features

• standards

• Fault-insertion capability

• MATLAB® Import/Export in ADSL

applications

• Flexible, open system using a high

-

• Short-circuit-proof, low-power for

safety and compatibility

Companion Software and RTM

The systems use the LabVolt Com-

Topic coverage

• Analog Access to the Telephone

• Multiplexing and Circuit Switching

• • Digital PABX

• •

Main features

• Powerful system for studying

• -

tion, with the realism of real-life

equipment

• international standards

• system easily upgradable to

emerging new standards and

systems

system allows study of the

• of the public switched telephone

PABX

• Fault-insertion capability

hardware; together these compo-

at a reduced cost.

Topic coverage

• Pulse Modulation and Sampling

• Digital Modulation

• Basic Modems and Data Trans-

mission

• • • Asymmetric Digital Subscriber Line

• Spread Spectrum

• Troubleshooting

Available systems and coverage

• System 1: PAM, PWM, PPM, Spec-

trum Analysis

• System 2: System 1 plus PCM,

DPCM, Delta Modulation

• System 3: System 1 and 2, plus

• System 4: Systems 1 through 3,

ADSL

• System 5: Systems 1 through 4,

plus DSSS, FHSS, CDMA

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#582068

#582043

56

Microwave Technology Training System with LVDAM-MW

Antenna Training and Measuring System

This computer-assisted training sys-

tem is a complete, state-of-the-art

microwave training program that

includes data acquisition and instru-

hands-on, system-level training, this

hardware, and courseware contains

all power supplies, high-quality

microwave components, and acces-

sories required to perform the exper-

Experiments are performed using the

Data Acquisition and Management

for Microwave Systems software

-

forms 12-bit A/D acquisition on four

channels. It uses the acquired data

to calculate and display the values of

computer screen. This approach

eliminates the need for a separate

power meter and standing-wave

with stand-alone instruments which

do not require a computer.

The Antenna Training and Measuring

-

students in a classroom, as well as

by design and research teams.

The system includes sets of anten-

system with a rotating antenna posi-

interface. It is designed for low-

power, safe operation allowing mea-

surements of antenna characteristics

Main features

• Stand-alone system that does not

require an anechoic chamber

• Microwave devices and compo-

nents are fabricated from electro-

less- plated brass to standard

X-band waveguide dimensions

rapid assembly and disassembly

of microwave circuits

Topic coverage

• Basic principles of microwave

signals

• Propagation, Detection and

Measurement of Microwaves

• Study of Components, such as

Coupler, Tees, PIN diodes, etc.

Main features

• Microwave devices and compo-

nents fabricated from electro-

less-plated brass to standard

X-band waveguide dimensions

• -

rapid assembly and disassembly

• Virtual instrumentation for the

LVDAM®-MW software: Power

PIN diode bias meter, frequency

meter, data table, and smith chart

• Safe, low-power operation levels

Topic coverage

• Basic Antenna Measurements

• Measurement and Display of

• Experimentation with Different

Antenna Types

• Microstrip and Array Antennas

• Optional Multi-Beam Array

Antenna

• Optional Two Elements Antenna

Phasing

LVDAM-ANT Software

This software provides a toolbox for

adjusting attenuation to prevent sat-

uration, controlling antenna rotation

and data acquisition, as well as for

displaying measured antenna char-

acteristics in the E and H planes

algorithms for estimating beam

width and antenna gain from mea-

sured characteristics.

Telecommunications

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#581994

Analog Communications Training System with LVDAM-COM #582011

Analog Communications Simulation Software LVSIM-ACOM for 1 user #581695

#582001

Digital Communications Training System with LVDAM-COM #582018

Digital Communications Simulation Software LVSIM-DCOM for 1 user

See www.labvolt.com for more information.

Analog Communications Training System Digital Communications Training System

A comprehensive program enables

instructors to teach the principles of

analog communications, both in the-

ory and in practice, using a variety of

training environments. The system

consists of six instructional modules

supported by six instrumentation

modules. A door on the top of each

instructional module provides access

to circuit boards, test points, and

fault-insertion switches.

Main features

• Unequaled, comprehensive

system

• Hands-on experience in the gener-

ation, transmission, and reception

of analog communications signals

• System design allows voltage and

signal measurements, alignment,

calibration, and signal tracing

• Noise can be introduced to simu-

late atmospheric disturbances,

and to provide realistic signal-to-

noise evaluation

• Fault-insertion capability

The Digital Communications Training

Systems form a complete and opera-

tional communications program.

They use IC technology to implement

signal modulators and demodulators

that operate at standards employed

in digital communications technol-

ogy. The systems are equipped with

various features that enhance

hands-on learning: easy access to

test points, fault-insertion switches,

safety shielding and full short-circuit

-

grams and component labels, and

fully-integrated courseware. Instruc-

tors can achieve a wide range of

objectives at various levels.

Main features

• Uses IC technology to implement

signal modulators and

demodulators

• Courseware guides students

through lab exercises in voltage

and signal measurements, align-

ment, calibration, and signal trac-

ing

• Equipment protected from short-

circuit and over-voltage

• Fault-insertion capability

This system is also offered with the

Data Acquisition and Management

measuring, observing, and analyzing

signals in telecommunications

systems.

Topic coverage

• Basic Concepts and Equipment

• Spectral Analysis

• Double- and Single-Sideband

• Narrowband Angle Modulation

• Troubleshooting AM and FM

Communication Systems

• Frequency Division Multiplexing

Simulation software

The Analog Communications Simula-

tion software LVSIM-ACOM covers

the same courseware as the physical

training system and recreates a 3D

classroom laboratory on a computer

screen. Students can install and

connect equipment in the laboratory,

perform a lab exercise, and obtain

the same results as with the actual

training equipment. Several license

options are available.

The Digital Communications Training

system is also offered with the Data

Acquisition and Management for

a computer-based system for mea-

suring, observing, and analyzing sig-

nals in telecommunications systems.

Topic coverage

• Pulse Modulation and Sampling

• Modems and Data Transmission

• Troubleshooting

Simulation software

The Digital Communications Simula-

tion software, LVSIM DCOM, covers

the same courseware as the physical

training system and recreates a 3D

classroom laboratory on a computer

screen. Students can install and con-

nect equipment in the laboratory,

perform a lab exercise, and obtain

the same results as with the actual

training equipment. Several license

options are available.

Telecommunications

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58

We are here to helpSupport services provide added value to your equipment

People-oriented services• Installation• Commissioning• Learning-system trainings• After-sales support

Easily set up your teaching environment

of your new equipment, our team is available. We will set up your equipment and install any related software.

Our team will also be able to

should so that you can have peace of mind. We certify that your equipment will be up and running when our team is done.

Leverage the knowledge of expert trainers

Instructors who have to integrate a new learning system may be overwhelmed by the complexity of getting acquainted with it time in order to use it to its full potential.

You have access to our experts to supply instructor trainings adapted to your needs. These

integration of the new equip-ment into your programs and ensures your instructors are well-prepared to maximize student learning.

For more information about installa-tion, commissioning, and trainings, or if you need assistance, please contact us at [email protected]

Support Services

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59See www.labvolt.com for more information.

Maximize learning success

Train-the-trainer sessions can be organized so that instructors

Series training systems and successfully integrate their use in the curriculum.

variety of training and consulting options that represent a cost- effective way to increase the return on your investment.

and seminars are organized to support customers. Festo Didactic also owns and/or operates Learning Centers on behalf of companies and governments in many countries. Contact us to learn more.

We support and assist you

Festo Didactic offers a wide range of systems and solutions for technical education.

We help you design and implement learning laboratories, educational equipment, and programs that train people to perform in highly dynamic and complex environments.

Our experienced Solution Centers teams can also customize solutions that

training requirements of educational institutions or industrial companies.

Service with value added

offering you high quality products and world-class support.

Festo Didactic provides its customers with training systems that can withstand rigors of repeated hands-on training.

come with a two-year warranty.

Customer services will also support you in the event of trouble with the equipment or if you need spare parts.

Whether you need information,

questions about the use of our products, we are always only a phone call or an email away.

Your Ideal Partner for Technical Education

Support Services

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Important

Series training systems displayed in

the current document do not have

cannot be sold in Europe.

As a result of continuous

information, pictures, and

illustrations are subject to change.

data serves purely as a product

description and is no guarantee in a

legal sense. Please contact our sales

department before placing an order.

For further information

All LabVolt Series training

solutions are detailed on

www.labvolt.com.

Information about other Festo

Didactic solutions can be found at

www.festo-didactic.com.

Germany

Festo Didactic SE

Email: [email protected]

www.festo-didactic.de

USA

Festo Didactic Inc.

Toll Free: +1-800-522-8658

Email: [email protected]

www.festo-didactic.com

Canada

Tel: +1-418-849-1000

Toll Free: +1-800-522-8658

Fax: +1-418-849-1666

Email: [email protected]

www.festo-didactic.com