Finishing and Dyeing Brochure

8/9/2019 Finishing and Dyeing Brochure

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FABRIC DYEING AND FINISHING

SOLUTION


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cleaned even when the equipment is operational.

5. The back positioned plaiting device will not disorganize the fabrics

There is plaiting device behind the

nozzle, which orderly collects the falling

cloth into the cloth storage component in

even layers. Furthermore, this device

has a water diversion action that

prevents the cloth from turning over and

becoming disorganized.

6. Low bath ratio

A low bath ratio is used to save water, gas, dyestuff and power.

7. Excellent leveling

Adequate capacity in each groove to avoid cloth rumple caused by gravity pressing and

shortening of the cloth circulating time so the cloth circulates evenly. This allows for the dye

liquor to make full contact with the cloth while achieving excellent leveling because the tension is

much lower without the disadvantage of fluffing.

8. Automatic chemical adding and excellent leveling

Due to the automatic chemical adding system, this machine can automatically mix and instantly

inject all types of dyestuffs and auxiliary agents as per the demanded ratio while reducing

dyeing defects caused by manual chemical adding.

Main specifications:

Max. Speed, m /min 350

Max. Working pressure normal pressure

Max. Working temperature, 98

Max. Vapor pressure, Mpa 0.7

Pressure of compressed air, Mpa 0.4-0.6

Used hydraulic pressure, Mpa 0.1-0.4

Overall Dimension (mm)Tube Number Loading

(kg)

Total Power (kw)

L W H

1 150-200 11.5 2220 3420 3450

2 300-400 22 3130 3420 3450

3 450-600 27.5 4040 3420 3450


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6. Minimal Floor Space Occupation

The cylinder structure occupies limited floor space.

7. Automatic washing system

A special overflow washing device can fully wash the fabric, reduce water consumption and

shorten the wash cycle.

8. Automatic chemical adding and excellent leveling

Due to the automatic chemical adding system, this machine can automatically mix and instantly

inject all types of dyestuffs and auxiliary agents as per the demanded ratio while reducing dyeing

defects caused by manual chemical adding.


Max. Working pressure, kg/cm2 4

Max. Working temperature, 140 C

Heating time, min 20-130 approximately 30 minutes (assuming the

saturated vapor pressure is 7kg/cm2)

Cooling time, min 130-80 approximately 15 minutes (assuming the

cooling water pressure is 3kg/cm2)

.

TREATMENT OF TUBULAR FABRICS

-UNTWISTING AND SQUEEZING MACHINE

An efficient and convenient untwisting device has a stable and dependable double-drying roll action

that gives a soft feel effect to the dried fabric with excellent results of the processing quality. The

squeezing machine can achieve 70% drying, after the squeezing and drying are complete. This

Overall Dimension (mm)Tube Number Loading (kg) Total Power (kw)

L W H

1 100-170 11 3430 4180 3350

2 200-350 21.6 4300 4180 3350

3 300-500 28 5200 4280 3350

4 400-600 32 6200 4280 3350

6 600-900 48 7900 4280 3350


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machine can also directly perform dry treatment to

the fabric, continuously process and process at a

high efficiency.

. The machinery is equipped with an untwisting

turntable which is simply operated.

. Due to the automatic pneumatic blowing, the

cloth-enlarging ring can fully level the fabric without any creasing.

. The rollers are made of specialized rubber, enhancing the squeezing and drying processes.

. This machinery is equipped with an auxiliary stainless steel padding device which adds

chemicals to assist with the drying effect and fixing of the fabric.

. The pneumatic pressurized auxiliary padding device allows for adjustable pressure for the even

adding of drying and fixing chemical agents to the fabric.

The fabric is processed in a plaiting form.

Hydro-extraction and padding are main features of the equipment used to squeeze and untwist dyed

tubular fabrics. An air blowing device expands the tubular fabric rope form before entering the

squeezing process.


Working width, mm 1400

Speed, m/min 5-45

Size 2400x2350x2530

- HORIZONTAL DRYER

The horizontal dryer is suitable for the

drying process of tubular or open

width fabrics. During the drying

process, the fabrics conveyed with

relaxed tension on the web belt in

waves. Fabrics that have been

stretched during the dying process

shrink to their original dimensions.


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Fabrics treated by this machine have an excellent soft-feel effect with low shrinkage. The hot air

circulation is blown through a centrifugal fan with high velocity affording the best results regarding

shrinkage and loosening of fabrics.

Vents lie crisscross and blow hot air conveying fabrics forward in waves and eliminating tension

force on the fabric.


Web belt width, mm 2300, 2800, 3200

Number of translate web belt 1 layer, 2 layers, 3 layers

Drying temperature, 140 (steam);

180 (oil)

- COMPACTING CALENDER

This machine is equipped with a 20mm ply felt,

divided conveyor and an electric heating oil-

cylinder that are all suitable for the fitting and

the pre-shrinking of cotton and blended knitted

fabrics.

Equipped with:- The electric drive has an expandable width

adjustment

- The felt conveyor belt is tightened by an air cylinder and automatically relaxed when the machine is

stopped

- The delivery of the machine is equipped with a feeding frame and a R-shaped chamber that

stabilize the tension of the fabrics

- A stainless steel double-nozzle steam chamber provides abundant and even moisture

- Electric heat oil cylinder with automatically controlled temperature- Precision folding device


Max. temperature of cylinder, 220


Heating mode Electric-heating oil

Electric thermal power, kw 36

Speed, m/min 3-30


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. TREATMENT OF OPEN-WIDTH FABRICS

- CENTRIFUGAL DEHYDRATOR

This machine is widely used in the dyeing, finishing and water

treatment in the textile industry as well as the dehydration of

washed materials for weaving and knitting.

1. Large capacity, high dehydration rate and low energy

consumption.

2. Automatic stopping system.

3. The over loading display unit and machine switch cover protective device series, insure safeoperation and long life of the machine body.

4. Equipped with an in-out cloth-falling frame. This machine is most convenient during operation.


Type 1000 1200 1500 1800

Loading capacity 200kg 300kg 500kg 720kg

Rotating speed 960rpm 730rpm 730rpm 650rpm

Capacity 272L 494L 866L 1758L

- AUTO TRACE SLITTING MACHINE

In order to resolve disturbances in the flow of the rope of fabric to be formed after washing and rope

dyeing of the fabrics; and to prevent losses of processing due to possible tilting and the inaccuracy

of the slitting process, a labor-saving, time-saving, precise and highly efficiency automatic trace

slitting machine has been developed for the dyeing and finishing processes. The functions of this

machine include:

1. Tubular knitting fabrics are traced and slit automatically and accurately and delivered to be folded

neat and flat.

2. Before the drying and setting processes, open width fabrics are untwisted and delivered to be

folded neat and flat after being dyed.

3. Working width: 2000-2600mm


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- HEAT-SETTING STENTER

The heat-setting stenter uses an A/C frequency

conversion technology and PLC to realize

synchronous speeds and achieve precise

synchronization among all the drive units and online

detection and monitoring systems of the processing

unit. These systems enhance the electromechanical

integration and improve the efficiency level

considerably, achieving greater benefits for

processing while satisfying the requirements for

environmental safety. This machine can be used for both woven and knitted fabrics (70

400grams/m2) made of polyester, cotton and their blends.


- INSPECTING MACHINE


Nominal width, mm 1800, 2000, 2200, 2400, 2600

2800, 3000, 3200, 3400, 3600 (wide

series)

Width of fabrics to be processed, mm 700(W-200)

Machine speed, m/min 15100

Overfeeding range -10% to +30%

Fabric held by clips, pins or combined pin/clips

Edge controller top-precision, infrared controller

Type of guide tracks non-lubricated steel tracks

Heat source thermal oil, saturated steam, gas,

electricity

Delivery unit plaiter, batcher or combined

plaiter/batcher


Speed, m/min 18-30

Motor power, kw 0.75

Documents

Finishing and Dyeing Brochure