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THE CHEMICAL WORLD THIS WEEK
The Lancer sideloader Serving Toronto's container terminal
PETROCHEMICALS:
Capacity Added in Wales BP Chemicals (U.K.), Ltd., will undertake a $140 million, three-year expansion program at its facility near Baglan Bay, South Wales, the company announced last week. The program, involving a whole new complex, will give BP Chemicals (U.K.) one of the largest petrochemicals facilities in Europe. Also, the plan represents the largest single new plant investment made in the BP group.
Heart of the complex will be a steam cracker with annual capacities of 340,000 long tons of ethylene, 200,-000 long tons of propylene, and 60,000 long tons of butadiene. The new unit will replace a cracker that turned out 50,000 long tons per year of ethylene, 40,000 long tons per year of propylene, and 7500 long tons per year of butadiene—or slightly less than 100,000 tons of the three products combined. Feedstock for the new cracker will come from BP's nearby Llandarcy refinery.
Most of the ethylene produced at the complex will feed a new 260,000 long-ton-per-year vinyl chloride monomer plant. This in turn will supply a polyvinyl chloride unit with initial capacity of 45,000 long tons annually. The vinyl monomer plant will replace 130,000 long-ton-per-year existing capacity using a combined ethylene/ acetylene feed, and will use instead the B. F. Goodrich oxy-hydechlorination process. The PVC plant will use the Pechiney bulk polymerization process.
Also in BP's plans for the Baglan Bay complex is a 50,000 long-ton-per-year isopropanol plant using propylene from the cracker. Chlorine for the PVC plant will come from a 150,000 long-ton-per-year chlorine plant powered by new 95-Mw(e). onsite power station.
In addition to the new complex, BP has a 50,000 long-ton-per-year butadiene unit and a 35,000 long-ton-per-year polybutenes plant under construction at its Grangemouth, Scotland, facility. And at Baglan Bay, a 7000 long-ton-per-year ethylene amines plant is being commissioned.
BP's Baglan Bay program and other plant under construction will hike substantially the company's capacities in basic petrochemicals and derived products. By the end of 1971, BP's capacities in long tons annually for these materials will look like this: ethylene, 590,000; propylene, 405,000; butadiene, 130,000; PVC, 195,000; vinyl chloride, 260,000; isopropanol, 80,000; and polybutenes, 50,000.
CONTAINERIZATION:
Intermodal Is the Word Thomas W. "Teddy" Gleason, president of the International Longshoremen's Association, mounted a podium in Baltimore last week and said: "Intermodal. That's the word that scares me the most." It should. Inter-modal (integrated land-sea-air) transportation of containerized cargo could reduce by 90% the number of dock workers that today handle cargo. Con-tainerization, as another man remarked at last week's international container symposium in Baltimore, may well be the biggest revolution ever to hit the transportation-distribution industry.
There was little to indicate by viewing the displays that the chemical industry is keyed to this upheaval. But after a few inquiries at the exhibit booths C&EN learned that Grace Line is shipping fertilizer and other materials between U.S. ports and Venezuela; that Du Pont is sending seven to eight containers full of man-made fiber chemicals to Rotterdam every week; that Union Carbide is transporting polyvinyl chloride and polyethylene from Texas to New Jersey on Carbide-owned ships designed for containerized cargo. And Grace Line says about 30% of all chemicals shipped by Grace are containerized.
The containerization concept boils down to little more than automated cargo handling. Materials are put in boxes made of steel, aluminum, glass fiber, plywood, and combinations thereof. The boxes—or pallets, or tanks enclosed in frames—are rolled or carried off trains or trucks and then packed in the open on freighters. In Baltimore, 100,000 feet of floor space were given over to displays by rail
lines, port authorities, steel companies, wood firms, airlines producing jumbo jets, container makers—everybody but customers, because it was a show by and for the container industries.
But as the president of Sea-Land, Michael R. McEvoy, told the symposium, "Nothing really happens till somebody sells something. It is the customer who controls our revolution." He said his industry is like the membership committee of a country c l u b -concerned with parochial club affairs rather than the realities of the outside world. "If you feel forgotten, customers," he said, "don't worry. Your day has not yet come."
Longshoremen, too, are looking for their day, countered Mr. Gleason of ILA, which at press time was working out a new contract with the merchant industry over containerization issues. "Management has got to learn," he declared, "that it can't take it all."
Union problems are only one issue the chemical community might be advised to be aware of as it integrates into containerization. The whole system of moving cargo is shifting from man to computer control. New packaging techniques are on the horizon, as well as new materials.
FLOW INSTRUMENTS:
New Meters Stay Clean At the 1968 Instrument Society of America show at New York City's Coliseum last week, two instrument makers introduced flow metering systems based, in one case, on new technological principles and, in the other case, on new design concepts. Badger Meter Co. displayed the first commercial model of its nuclear magnetic res-
18 C&EN NOV. 4, 1968
Democratic nominee Humphrey The theme—making science a true servant of social purpose
onance flowmeter which measures liquid flow without any moving parts or electrodes in the flow stream. Britain's B. Rhodes & Son, Ltd., introduced to the U.S. the first turbine-type transmitter with the propeller cartridge outside the flow stream.
What seems so simple as measuring liquid flow through a pipeline is often a problem which chemical engineers bemoan. Many metering devices, which operate in the flow stream, disturb the fluid dynamics of the stream, cause pressure drops, and become coated with suspended matter from the process stream. Badger's new flowmeter completely eliminates such interference with its nothing-in-the-stream design. Rhodes' new flowmeter minimizes such interference with its only-the-propeller-in-the-stream design.
Badger's flowmeter can measure the flow rate and volume of chemical process streams with hydrogen or fluorine as a major constituent. Such streams include all aqueous liquids, hydrocarbons, and fluorocarbons.
As a process stream enters the ceramic tube of the flowmeter, a magnetic field surrounding the tube magnetizes the nuclei of either the hydrogen or fluorine. A radio-frequency field is applied to cause the magnetic vector to precess, or wobble, at a high rate of speed, thus producing a strong resonant signal.
Then, the magnetized fluid is "tagged" by using a modulating signal to upset the magnetic orientation in small segments or "windows" of the fluid. A receiver downstream detects these demagnetized "windows." Signals from the modulator and receiver run through a phase comparator and into a frequency controller, which operates the flow instruments. Price: about $5500.
Rhodes' new flowmeter is based on the simple design innovation of housing the transmitter cartridge at a 45° angle to the line of flow so that only the propeller is exposed to the process stream. This design allows rapid access to the cartridge for repairs with down-times of only a few minutes.
THE ELECTION:
HHH on Federal Science Should Vice President Hubert H. Humphrey upset political odds-makers and win the Presidential election, the scientific community can look for significant changes in the Government's managerial setup for science, particularly in the President's science advisory apparatus. In the most comprehensive position paper on science policy advanced to date by any of the three major Presidential contenders,
Democratic hopeful Humphrey also told the nation's scientists and engineers that they could look for a greater federal effort to put U.S. scientific and technological resources to use in furthering national social objectives.
In the area of federal science management, Mr. Humphrey said specifically that he would give "serious consideration" to combining the Office of Science and Technology and the Marine Science and Space Councils. These are the three policy planning bodies in the White House science advisory apparatus. The purpose of combining the three, Humphrey explains, would be to "gain a greater effect on their policy-level directors and the strength of a combined multidis-ciplinary staff."
Humphrey also proposes to upgrade the Federal Council for Science and Technology, mainly by having the Vice President, rather than the director of OST, serve as its chairman. The council—which provides the principal coordinating mechanism for the total federal effort in science and technology—is composed of the top-policy-level representative from each of the federal agencies involved in science and technology. But lest anyone get the impression that he proposes to downgrade the role of the director of OST, Mr. Humphrey hastens to add that, if he is elected President, the director of OST would be asked to attend every meeting of the Cabinet and of the National Security Council "to be sure that considerations of science and technology are brought into every issue."
In addition to these managerial changes, other specific Humphrey proposals include:
• Establishing a set of multidisci-plinary technological institutes on urban science, transportation, and environmental management.
• Doubling of "ocean-related activities" over the next four years.
• Providing more funds for basic research—"substantially greater support for the National Science Foundation . . . including support for behavioral sciences, and new contract and grant programs in other civilian mission-oriented agencies."
• Tying R&D growth to that of the gross national product.
Meanwhile, Republican Presidential candidate Richard M. Nixon was stepping up his attack on the Johnson-Humphrey Administration for allegedly contributing to what he calls a crisis in American science and technology. "Today, the U.S. is shortchanging its scientific community," Mr. Nixon says. "We are risking the opening of a research gap between our effort and that of the Soviet Union. Faced with the dynamic possibilities for science, the current Administration is hobbled by the static philosophy that technological potentialities are limited—that we have reached a technological 'plateau.' " This attitude, he says, is "particularly perilous" in the realm of defense.
Mr. Nixon is particularly critical of the Administration's "wavering attitude" toward R&D support. "Scientific activity cannot be turned off and on like a faucet," he points out.
FEDERAL LABS:
Interagency Use Pushed "Our interest in effective use of federal laboratories is not just a shot in the dark," a staff member of the House Subcommittee on Science, Research, and Development tells C&EN. This comes in the wake of the subcommittee's highly critical report, "Utilization of Federal Laboratories." Assuming the political complexion of the committee won't change next year, the science group, headed by Rep. Emilio Q. Daddario (D.-Conn.), plans to follow up on the issues raised in
NOV. 4, 1968 C&EN 19