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ForTii ® Ace: the game changer in metal replacement If you’re looking to unlock new design potential in automotive applications – boosting performance, cutting fuel emissions and reducing cost of ownership - then ForTii Ace is your number one choice. ForTii Ace helps you to engineer the incredible, by thinking beyond metal, and beyond its traditional alternatives. In fact this versatile material is the next generation PPA (polyphthalamide), that delivers a performance close to PEEK. Key benefits: The result: The potential to create a whole new generation of thermoplastics applications – from transmission components, structural oil pan, front engine cover, engine mount and thermal management systems– that meet the extreme needs of automotive manufacturers and drivers. Potential application: front engine cover Potential application: structural oilpan Excellent chemical resistance under extreme conditions (moisture, salt, oils, acids, etc) Outstanding NVH properties Easy and robust molding and processing PPA with highest aromatic content of >50wt% Extreme stiffness and strength, up to 150°C High peak temperature resistance, up to 320°C Glass transition temperature of 160°C Engine mount

ForTii Ace: the game changer in metal replacement - DSM · the game changer in metal replacement If you’re looking to unlock new design potential in automotive applications

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Page 1: ForTii Ace: the game changer in metal replacement - DSM · the game changer in metal replacement If you’re looking to unlock new design potential in automotive applications

ForTii® Ace:the game changer inmetal replacement If you’re looking to unlock new design potential in automotive applications – boosting performance, cutting fuel emissions and reducing cost of ownership - then ForTii Ace is your number one choice.

ForTii Ace helps you to engineer the incredible, by thinking beyond metal, and beyond its traditional alternatives. In fact this versatile material is the next generation PPA (polyphthalamide), that delivers a performance close to PEEK.

Key benefits:

The result: The potential to create a whole new generation of thermoplastics applications – from transmission components, structural oil pan, front engine cover, engine mount and thermal management systems– that meet the extreme needs of automotive manufacturers and drivers.

Potential application: front engine cover

Potential application: structural oilpan

• Excellent chemical resistance under extreme conditions (moisture, salt, oils, acids, etc)

• Outstanding NVH properties• Easy and robust molding and processing• PPA with highest aromatic content of >50wt%• Extreme stiffness and strength, up to 150°C• High peak temperature resistance, up to 320°C• Glass transition temperature of 160°C

Engine mount

Page 2: ForTii Ace: the game changer in metal replacement - DSM · the game changer in metal replacement If you’re looking to unlock new design potential in automotive applications

Vs. Metal: ForTii Ace can replace metal at just 50% of the weight over a wide range of temperatures - but with no compromise on performance. NVH (noise, vibration, harshness) and need for secondary operations will be reduced.

Vs. PEEK: PEEK has a great performance profile for metal replacement, however it faces an economic hurdle. ForTii Ace delivers similar high-heat resistance, chemical and mechanical properties, but at significantly lower cost and with easy and robust processing.

Vs. PPA &PA66: ForTii Ace has a Tg of 160°C, which results in superior mechanical performance. It offers higher chemical resistance vs e.g. EGR, water/glycol and transmission oils. This enables engineers to realize new designs answering the need for light weight and integrated parts.

Superior chemical resistance…

…which ensures high performance in aggressive environments

Linear performance profile…

…that gives freedom to designers

About the properties

About the technologyForTii Ace is available in range of different grades, tailored to your specific application needs. Examples of our glass filled ForTii Ace materials are: GF30, GF40 and GF50. Its potential covers not only automotive and industrial applications, but different technologies, from injection molding, fibers and tubes to composite UD tapes. And beyond…

ForTii Ace is outperforming existing solutions

Superior mechanical performance at elevated temperatures…

…for the best NVH performance

DSM – Bright Science. Brighter Living.™ Royal DSM is a global science-based company active in health, nutrition and materials. By connecting its unique competences in life sciences and materials sciences DSM is driving economic prosperity, environmental progress and social advances to create sustainable value for all stakeholders simultaneously. DSM delivers innovative solutions that nourish, protect and improve performance in global markets such as food and dietary supplements, personal care, feed, medical devices, automotive, paints, electrical and electronics, life protection, alternative energy and bio-based materials. DSM and its associated companies deliver annual net sales of about €10 billion with approximately 25,000 employees. The company is listed on Euronext Amsterdam. More information can be found at or www.dsm.com.

© DSM 2016

Meet the extremeIf you would like to know how ForTii Ace could help you meet the extreme demands of today’s automotive applications – in terms of performance, cost and sustainability – contact us to today.

www.dsm.com/fortiiace

Contact us: Japan: [email protected]: [email protected] Korea: [email protected]

EU: [email protected]: [email protected]

2

100

95

0 20 40 60 80 100

PA66 GF-30

PEEK GF-30

ForTii Ace GF30

Chemical resistance pH1 @1000 hr @ 100°C, tensile strength reten�on [%]

ForTii Ace GF30

ForTii Ace GF40

ForTii Ace GF50

PPA GF30PPA GF50

PEEK GF30

0,03

0,04

0,05

0,06

0,07

0,08

0,09

0,10

2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0

Spec

ific s

tren

gth

[150

°C]

Specific S�ffness [150°C]

1E+8

1E+9

50 100 200 250 300

Stif

fnes

s [M

Pa]

150

ForTii Ace

PEEK

PPA

PPS

Temperature [°C] 2

100

95

0 20 40 60 80 100

PA66 GF-30

PEEK GF-30

ForTii Ace GF30

Chemical resistance pH1 @1000 hr @ 100°C, tensile strength reten�on [%]

ForTii Ace GF30

ForTii Ace GF40

ForTii Ace GF50

PPA GF30PPA GF50

PEEK GF30

0,03

0,04

0,05

0,06

0,07

0,08

0,09

0,10

2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0

Spec

ific s

tren

gth

[150

°C]

Specific S�ffness [150°C]

1E+8

1E+9

50 100 200 250 300

Stif

fnes

s [M

Pa]

150

ForTii Ace

PEEK

PPA

PPS

Temperature [°C]

2

100

95

0 20 40 60 80 100

PA66 GF-30

PEEK GF-30

ForTii Ace GF30

Chemical resistance pH1 @1000 hr @ 100°C, tensile strength reten�on [%]

ForTii Ace GF30

ForTii Ace GF40

ForTii Ace GF50

PPA GF30PPA GF50

PEEK GF30

0,03

0,04

0,05

0,06

0,07

0,08

0,09

0,10

2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0

Spec

ific s

tren

gth

[150

°C]

Specific S�ffness [150°C]

1E+8

1E+9

50 100 200 250 300

Stif

fnes

s [M

Pa]

150

ForTii Ace

PEEK

PPA

PPS

Temperature [°C]

[%]