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Get started with ROBOTICS!

ROBiPAK – the right equipment for cobots.

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Benefit from the possibilities of the new robot technology!

Start now!

The advantages at a glance!

■ Relieves you and your welders in production

■ Simple programming of various components – no special training required

■ Higher efficiency in your production through high productivity and quality

■ Welding without physical strain, especially with constantly repeating components

■ Collaborating robots (cobots) require less additional safety technology and thus reduce your investment

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ROBiPAK – the system solution for cobots. Fits perfectly!

Prefabricated. Immediately ready for use!

The ABICOR BINZEL system solution ROBiPAK for air or liquid cooled welding applications consists of the complete welding equipment including welding torch, torch holder and cable assembly as well as the power source iROB.

■ Lower service life costs due to particulary durable components

■ Flexible cable assemblies adapted to the movement range of the cobot

■ Due to the high TCP stability, you only need to program the cobot once

■ Perfect welding seams: the power source iROB also provides pulse and special characteristics curves

■ Easy programming: Simply set your welding pa-rameters via the operating panel of the robot

Benefit from the welding know how of the Innovation and Technology Centre (ITC) of ABICOR BINZEL and send in your work piece for test welding.

The perfectly coordinated team!

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Optimally tuned! From the power source to the power nozzle.

Wire feeder system iROB: reliable wire feeding in continuous operation.The wire feed system consists of the powerful wire feed of iROB and a coordinated wire feed hose.

Welding torch system ABIROB®: robust and high-performance welding technology.MIG/MAG welding torches of the ABIROB® series with an innovative interface design ensure a continuously precise welding process. Its modular design allows a quick exchange of the torch neck and cable assembly components with the same TCP (tool center point) – without additional programming.

■ Performance strength – iROB Pulse 400 / 400 MV:

maximum welding current 400 A

■ Easy to use iROB Control: easy, icon-based control prevents operating errors

■ Liquid or air cooling – Air cooled models are ideally suited for thin

plate welding – Liquid cooled models are specifically designed

for high performance welding with high heat emission

■ Intermediate cable assembly Safe power transmission through large wire cross section in liquid cooled or air cooled design

■ Integrated quality management Continuous monitoring of wire feed speed, welding voltage and gas quantity etc.

■ Flexible interface Three interface applications are available: classic analog digital versions or digital field bus systems (optional)

Power source iROB Pulse 400

Premium quality in complete packages …

“Ready to weld” packages.Our “ready to weld” packages provide a perfect basis for an easy development of a robot welding work area and consist of a high-performance power source, a reliable wire feed system and robust welding torches.

iROB Power source: The versatile welding unit for robots. The strong robot power source iROB is the perfect basis for automated MIG/MAG welding processes. It reliably supplies welding torches with power and ensures the smooth interaction between robot technology, welding torches and peripheral devices. iROB works with the extremely robust pulse technology to guarantee an exceptionally long duty cycle with consistantly good welding results.

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■ Two torch neck variants – ABIROB® A: with air cooling, power range up to 290 A – ABIROB® W: with liquid cooling, power range up to 500 A

■ Original wear parts Each package is equipped with a welding ready set of original ABICOR BINZEL wear parts (wire diameter 1.2 mm)

■ Robust cable assemblies The durable cable assemblies (air and liquid cooled) have been specially developed for continuous use in automation

■ Consistent wire feed iROB feed ensures the precise and reliable wire feeding in automated continuous operation by four driven wheels

■ Individual mounting platform The iROB bracket modules are specially configured for the respective installation situation of the robots

ABIROB® A 360

Wire feed iROB feed

ABIROB® W 500

■ Secure connection via ProfiNet The SPS provides the data exchange between robot and power source

■ Ready to weld! Supplied with power supply, switch and pre-installed software

SPS Siemens S7-1200

URCap for ROBiPAK: Simple and intuitive programming.The included URCap plug-in extends the programming interface after installation with additional functions, which enables you to easily weld with the UR cobot. The easy-to-use commands “Welding start” or “Welding stop” and “Set welding parameters” help you to program quickly. Updates are available free of charge as downloads.

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Torch neck and wear parts

Torch neck ABIROB® A 360, 22°, air cooled 980.1024.1Contact tip CuCrZr M8 / 1.2 mm / 30 mm 140.0445Gas nozzle conical, ND 14 / 0 145.0595Contact tip holder M 8 / M12x1 142.0163.5

Cable assembly and holder

Cable assembly ABIROB® A ECO for cobots, 3.0 m 890.0468.1Holder RTM-Interlock ABIROB® W 780.0449.1Flange intermediate flange CAT, d = 50.0 mm,

ISO 9409-A50 / d = 31.5 / L = 70780.1613.1

Power source Power source iROB Pulse 400 890.0002.1Mains plug 32 A / IP 44 – Europe 184.0396.1Power supply iROB KIT Power Supply 890.0005.1Interface iROB RI 3000 890.0104.1

installation kit RI 3000 – ProfiNet CU 890.0167.1interface cable 5.00 m (2 x RJ45) 890.0296.1

iROB control operator terminal iROB 890.0009.1Holder holder for iControl 890.0010.1Earth cables 95 mm2, L = 4.00 m 890.2105.1

Wire feeder Set consisting of: 890.0485.1Coil carrier coil carrier attachment for iROBWire feed case iROB feed 22 B EURO-ZA rightIntermediate cable assembly iROB A / 1.2 m / 95 mm2

Wire feeding rollers V-groove 1.2 890.0238.4Superior SPS S7 1200 incl. switch and power supply unit – Plug-and-play 890.0505.1

ROBiPAK air cooledPAK.0023.1

Technical datatorch necks

ABIROB® A 360Cooling method: air cooled Rating: 290 A mixed gas M21 according to DIN EN ISO 14175 Duty cycle: 100 % Wire-Ø: 0.8—1.4 mm

ABIROB® W 500Cooling method: liquid cooled Rating: 500 A mixed gas M21 according to DIN EN ISO 14175 Duty cycle: 100 % Wire-Ø: 0.8—1.6 mm

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Torch neck and wear parts

Torch neck ABIROB® W 500, 22°, standard, liquid cooled 782.0076.1Contact tip contact tip CuCrZr M8 / 1.2 mm / 30 mm 140.0445Gas nozzle conical ND 15.5 145.0553.10Contact tip holder M 8 / M10x1 142.0117.10Gas distributor standard 943.0284

Cable assembly and holder

Cable assembly RSP ABIROB® W5F for cobots, 3.0 m 782.1154.1Holder RTM-Interlock ABIROB® W 780.0449.1Flange intermediate flange CAT, d = 50.0 mm,

ISO 9409-A50 / d = 31.5 / L = 70780.1613.1

Power source Power source iROB Pulse 400 890.0002.1Cooling unit iCool 890.0001.1Mains plug 32 A / IP 44 – Europe 184.0396.1Power supply iROB KIT Power Supply 890.0005.1Interface iROB RI 3000 890.0104.1

installation kit RI 3000 – ProfiNet CU 890.0167.1interface cable 5.00 m (2 x RJ45) 890.0296.1

iROB control operator terminal iROB 890.0009.1Holder holder for iControl 890.0010.1Earth cables 95 mm2, L = 4.00 m 890.2105.1

Wire feeder Set consisting of: 890.0489.1Coil carrier coil carrier attachment for iROBWire feed case iROB feed 22 B EURO-ZA rightIntermediate cable assembly iROB W / 1.2 m / 95 mm2

Wire feeding rollers V-groove 1.2 890.0238.4Superior SPS S7 1200 incl. switch and power supply unit – Plug-and-play 890.0505.1

iROB Pulse 400 iROB Pulse 400 MVPower supply voltage: 3 x 400 V AC 3 x 400 V AC / 3 x 230 V ACMain voltage tolerance: ± 15 % ± 15 %Main voltage frequency: 50 / 60 Hz 50 / 60 Hz Main fuse: 25 A (400 V) 25 A (400 V) / 45 A (230 V) Max. power input (kVA): 16.1 kVA (400 V) 16.1 kVA (400 V) / 16.5 kVA (230 V) Max. power input (kW): 15.3 kW (400 V) 15.3 kW (400 V) / 15.7 kW (230 V) Power factor (PF): 0.95 0.95 Efficiency: 88 % (400 V) 88 % (400 V) / 87 % (230 V)Max. welding current (40°C): x = 60 % 400 A x = 60 % 400 A x = 100 % 360 A x = 100 % 360 A Max. welding current (25°C): x = 60 % 400 A x = 60 % 400 A x = 100% 400 A x = 100 % 400 A Welding current range: 3–400 A 3–400 ADimensions (LxWxH): 624 x 282 x 474 mm 624 x 282 x 474 mmWeight: 29.9 kg 31.0 kg

ROBiPAK liquid cooledPAK.0024.1

Technical datapower sources

Perfectly coordinated!

Electronic gas management systemSignificantly reduced shielding gas consump-tion, increased weld seam quality

Adjusting deviceEasy inspection and adjustment of the TCP of the welding torches outside the welding cell

Wire feeding system MasterLinerUniform wire feeding even over longer distances

Kevlar cover For optimum protectionof the robot during welding from spatter and sparks – customized, heat-resistant, non-com-bustible and cut-resistant

Torch cleaning stationAutomatic cleaning for better welding results and increased system availability

Easily expanded!Additional options for ROBiPAK.

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Alexander Binzel Schweisstechnik GmbH & Co. KGKiesacker · 35418 Buseck · GERMANYT +49 (0) 64 08 / 59-0F +49 (0) 64 08 / 59-191info@binzel-abicor.com