GPro™ 500 Quick Setup Guide - Mettler Toledo · PDF file5 Quick Setup Guide TDL GPro™ 500 1 Preparation Packing content – GPro™ 500 Tunable Diode Laser Analyzer – 1 Safety

GPro™ 500Quick Setup Guide

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QuickSetupGuideTDLGPro™500

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Content

1 Preparation 5Packingcontent 5SiteRequirements 5Ambientoperatingconditions 5Whatyoualsoneed 5Optionalaccesssories 6

2 Before the installation 7Flangeplacement 7Flangerequirements 7Flowconditionsatmeasuringpoint 8Purging 9Purgingwith thermal barrier 10Groundingand wiring (ATEX) 11Activeanaloginputs(ATEXVersion) 12Looppoweredanaloginputs(ATEX) 13Groundingandwiring(FM) 14Activeanaloginputs(FMVersion) 15Looppoweredanaloginputs(FMVersion) 16GPro™500cables 17Cableconnectionsin M400 19

3 Installation 20GeneralSetup(appliesforallparameters) 20ChannelSelection 20Calibration 20TDLInstallation 20Settingthecorrectprocesssidepurging 23

4 Verification and Maintenance 24One-pointcalibrationforTDLoxygensensors 24ProcesscalibrationforTDLoxygensensors 24Calibrationusingacalibrationcell 25

5 Error messages 26

GPro™ 500Quick Setup Guide

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5


1 Preparation

– GPro™500TunableDiodeLaserAnalyzer– 1SafetyInstruction– 1DocumentationCDwithInstructionmanualandMT-TDLSoftwareSuite.

– 24VDC,5WforpowersupplyoftheGPro™500– 110/220VACforthepowersupplyofM400– Nitrogen,>99.7%purity(minimumrecommended),0.5…5L/min(anyother”O2free”cleananddrygascanbeused,thepurityrequirementsare:conformtostandardsetbyISO8573.1,class2–3,analogtoinstru-mentair).

–20…+55°C(–4…+131°F)duringoperation

• 1M400T3Transmitter(p/n52121350)• 1EthernetcableCAT5• RS485cable(<250m)• 1Laptop(WinXP/7/8)withMT-TDLsoftwareinstalled• Flatgasket82.14x3.53mm• Checkvalve• 2pcsopen-endwrenches(spanners)forM16bolts• 1pcsAllenkey5mmforthelockingscrewsonflangesandTxlidscrews• 1pcsAllenkey3mmfortheRS232coverscrews• 2FlatkeysforSwagelok• 1pcsflatscrewdriver2.5mmforelectricalconnections• 1pcsflat(6mm)orcrosshead(No2)screwdriverforRxlidscrews• Adjustablewrench(spanner)forpurgeconnections• TorquewrenchforFMversion

Packing content

Site Requirements

Ambient operating conditions

What you also need

6


Accessory Order number

Thermalbarrier 30034138

Junctionbox 30034149

PurgingboxforM400Exd 30034148

O2Calibrationkit 30034139

KitFlatgasketST 30080914

KitFlatgasketHT(Graphite) 30080915

CableGPro500ATEX,FM5m 30077735



Optional accesssories

7


2 Before the installation

Flange placement

TheTDLheadshouldbeeasilyaccessible.ApersonshouldbeabletostandinfrontofitandadjusttheM16fixingboltsusingtwostandardspanners.Thereshouldbeatleast60cmfreespacemeasuredfromtheflangefixedtothestackandoutwardsasshownbelow.

Flange requirements

60 cm (23.6”)

60 c

m (

23.6

”)

100 mm(4")

DIN 50 or ANSI 2" DIN 65 or ANSI 2½"

min. clearance: 61,5 mm(schedule 40)

min. clearance: 77,5 mm(schedule 80)

8


WhendecidingtheplacementoftheGPro™500TDLintheprocess,werecom-mendaminimumof5stackdiametersofstraightductbeforeand3stackdi-ametersofstraightductafterthepointofmeasure.

Thiswillleadtolaminarflowconditionswhichisfavorableforstablemeasure-mentconditions.

100 mm 100 mm

DN100

DN

65

DN

50

min

. Ø 6

7 m

m

4" 4"

4"

2" 2.5"

min

. 2.1

2"

min

. 2.6

4"

min

. Ø 5

4 m

m DN50/PN25 DN65/PN25

DIN

ANSI 2.5"/300 lbsANSI 2"/300 lbs

ANSI

Flow conditions at measuring point

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1Purgegasinletforinstrumentside(6mmor¼"tubefitting).2Purgegasinletforprocessside(musthaveacheckvalve).3Purgegasoutletforinstrumentside(6mmor¼"tubefitting).4Processgasflow.5Regionthatdefinestheboundariesoftheeffectivepathlength.

WARNINGAlwaysstartpurgingatmaximumflowbeforestartingtheprocess.

WARNINGPurgingmustalwaysbeswitchedoninorder

toavoiddustdepositionontotheopticalsurfaces.

WARNINGDonotremoveand/ordisassemblethepurgegasinletforprocesses(2).

Ifdisassembled,thePEDpressurecertificateisvoid.

WARNINGDonotconnectinstrumentandprocesssidepurginginseries,otherwise

whendisassemblingthesensorheattheprobepurgingwillstop.

Purging

RotameterPressure regulator

0…1 L /min

0…10 L /min

10


Purging configuration1Purgegasinletforthermalbarrier(6mmor¼”tubefitting)2Purgegasoutletforthermalbarrier(6mmor¼”tubefitting)3Purgegasinletforprocessside(Musthaveacheckvalve)4Mandatorycheckvalve(tobesuppliedbytheuser)

WARNINGThepurgegasforthethermalbarriermustalwaysbeturnedonwhentheprocessisrunninginordertoprotectthesensorhead

frompermanentdamage.

WARNINGThefailureoftheinstrumentsideandthermalbarrierpurging

systemmusttriggeranalarm.ThisalarmhastobeimplementedinthDCSnytheuser.

Purging with thermal barrier

321 4

11


Exernalearthpoint.

Grounding and wiring (ATEX)

External earth pointfor > 4 mm2 cables(M6 x 12)

12


Active analog inputs (ATEX Version)

ACTIVE ANALOG INPUTS

Red

Blue

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User-provided

Pressure

Temperature

Analog Outputs

Power

24 VDC Power 0.2 A (5W)

Temperature sensor

Pressure sensor

2x 4…20 mApassive analog outputs

Junc

tion

Box

Ethernet

M400 TB4

Ethernet

24 VDC

GNDRS-485 A

RS-485 A

RS-485 BRS-485 GND+Ain 1 4…20 mA –Ain 1 4…20 mA +Ain 2 4…20 mA –Ain 2 4…20 mA 24 VDCAout 1Aout 2TX+TX–RX+RX–

1

2345678

91011

1213141516

16151413121110987654321 24 V

DC

GN

D

24 V

DC

GN

D

GN

D

20 – 30 VDC or100 – 230 VAC +/– 10%

24 V

DC

GN

D

RS-485

RS-485 GNDRS-485 BRS-485 A

678

xT+

–

xT

M400

987654321

TB4

L N

+

+ +– –

100 mm(4")

–

13


WARNINGAllopeningshavetobeclosedwithcertifiedcableglands

orblockingplugsofthesamedegreeofcertificationastheGPro™500.

WARNINGItisessentialthatyouobserveallprovidedinformationandwarnings.Thesystemmustbeclosedandgrounded

beforeswitchingonthesystem.

Loop powered analog inputs (ATEX)

User-provided

Pressure

Temperature

Analog Outputs

Power


Temperature sensor

Pressure sensor


Junc

tion

Box

Ethernet

M400 TB4

24 VDC

GNDRS-485 ARS-485 BRS-485 GNDSensor InGNDSensor InGND24 VDCAout 1Aout 2TX+TX–RX+RX–

1

2345678

91011

1213141516

16151413121110987654321

Red

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Ethernet


678

24 V

DC

GN

D

L N

TB4

GN

D

20 – 30 VDC or100 – 230 VAC +/– 10%

RS-485

GN

D

24 V

DC

GN

D

24 V

DC

SENSOR IN

SENSOR IN

xT

xT

100 mm(4")

987654321

M400

14


Exernalearthpoint.

Protectivegrounding.

Grounding and wiring (FM)

External earth pointfor > 4 mm2 cables(M6 x 12)

Protective groundingMaterial: chromated AISi7Mg0.3Size: M6x12 mm

2 options for inner protective groundingMaterial: 1.4404 (AISI 316L)Size: M4x6 mmHex cap screwConnect with 4 mm2 cable

15


Active analog inputs (FM Version)

ACTIVE ANALOG INPUTS

Red

Blue

Gre

enYe

llow

Brow

nPu

rple

Blac

kPi

nkG

rey

Red/

Blue

Gre

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nkW

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/Bro

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Brow

n/G

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User-provided

Pressure

Temperature

Analog Outputs

Power


Temperature sensor

Pressure sensor


Junc

tion

Box

Ethernet

M400 TB4

Ethernet

24 VDC

GNDRS-485 A

RS-485 A

RS-485 BRS-485 GND+Ain 1 4…20 mA –Ain 1 4…20 mA +Ain 2 4…20 mA –Ain 2 4…20 mA 24 VDCAout 1Aout 2TX+TX–RX+RX–

1

2345678

91011

1213141516

16151413121110987654321 24 V

DC

GN

D

24 V

DC

GN

D

GN

D

20 – 30 VDC or100 – 230 VAC +/– 10%

24 V

DC

GN

D

RS-485


678

xT+

–

xT

M400

987654321

TB4

L N

+

+ +– –

100 mm(4")

–

16


Loop powered analog inputs (FM Version)

User-provided

Pressure

Temperature

Analog Outputs

Power


Temperature sensor

Pressure sensor


Junc

tion

Box

Ethernet

M400 TB4

24 VDC

GNDRS-485 ARS-485 BRS-485 GNDSensor InGNDSensor InGND24 VDCAout 1Aout 2TX+TX–RX+RX–

1

2345678

91011

1213141516

16151413121110987654321

Red

Blue

Gre

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llow

Brow

nPu

rple

Blac

kPi

nkG

rey

Red/

Blue

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Ethernet


678

24 V

DC

GN

D

L N

TB4

GN

D

20 – 30 VDC or100 – 230 VAC +/– 10%

RS-485

GN

D

24 V

DC

GN

D

24 V

DC

SENSOR IN

SENSOR IN

xT

xT

100 mm(4")

987654321

M400

17


GPro™ 500 cables

Signal Description Cable no. Color TB1 TB2

Junction Box Pin no Pin noPower+24V

Power24V,5W1 Red 1

GND(Power) 2 Blue 2

RS485AInterfaceM400(RS485)

3 Green 3

RS485B 4 Yellow 4

RS485GND 5 Brown 5

4...20mApos Currentinputtemperature

6 Purple 6

4...20mAneg 7 Black 7

4...20mApos Currentinputpressure

8 Pink 8

4...20mAneg 9 Grey 9

+24V Directanologoutput(2x4…20mA)(optional)

10 Red/Blue 10

Out1 11 Grey/Pink 11

Out2 12 White 12

TX+EthernetinterfaceforcommunicationwithPC

13 White/Yellow 1

TX– 14 Yellow/Brown 2

RX+ 15 White/Green 3

RX– 16 Brown/Green 4

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Connectionsonmotherboardinthesensorhead.

Note: The sensor head cover of ATEX version should never been opened, as this will invalidate the ATEX certification.

ConnectionsonIOboardinthesensorhead.

WARNINGAllopeningshavetobeclosedwithcertifiedcableglands

orblockingplugsofthesamedegreeofcertificationastheGPro™500.

WARNINGItisessentialthatyouobserveallprovidedinformationandwarnings.Thesystemmustbeclosedandgrounded

beforeswitchingonthesystem.

Pin 1

Pin 4

TB1

Pin 1

Pin 12

TB2

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1Connectionterminalforthepowercable2TB4–connectionterminalfortheGPro™5003TB1–connectionterminalfortherelays.ThesecanbeconfiguredwiththeM400.

Cable connections in M400

USB

TB1

TB2 TB3 TB4

141 2 3 4 5 6 7 8 9 10111213

- +N L

POWER

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9

1

2

3

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3 Installation

General Setup (applies for all parameters)(PATH:Menu/QuickSetup)

WhileinMeasurementmodepressthe[MENU]keytobringuptheMenuselec-tion.SelectQUICKSETUPandpressthe[ENTER]key.

Display Convention: 1stlineondisplay→a 3rdlineondisplay→c2ndlineondisplay→b 4thlineondisplay→d

Selecttheunitsofmeasurementforaandb.Onlylinesaandbcanbeconfig-uredinQuickSetup.GototheConfigurationMenutoconfigurelinescandd.

Channel Selection

Please select the type of Sensor:Analog:Forconventionalanalogsensors(willbedisplayedonchannel”A”).ISM: ForISMsensors(willbedisplayedonchannel”B”).

Please select the parameter requirement:Thechoiceofparameterdependsontheleveloftransmitter.IfanISMsensorisselected,thesetting”Auto”means,allpossibleISMsensorswillberecognizedandaccepted. If a special parameter is chosen, only this parameterwill berecognizedandacceptedonthetransmitter.

CalibrationTheGPro500iscalibratedat the factoryanddoesnotrequirecalibrationatinstallation&Startup.

TDL Installation(path:QuickSetup/O2TDL/Installation)

Whileinmeasurementmodepressthekey[MENU].Pressthemor.keytoselecttheO2TDLandthentheInstallationmenuitem.

Inthismode,thecurrentlivevalueofthe%transmissionisdisplayedduring5 minutes until it automatically returns to theMeasurementmode. Use thisvaluetorotatethebluesensorheadattachedwithalooseclampconnectiononto theprobeuntil themaximum transmission is found. In thisposition,andsecurethebluesensorheadintopositionandtightentheclamp.

20.9 %VO2

25.0 °C

MENUQuickSetup u

A 6.0 pH

A 25.0 °C

ChannelSelect=ISMParameter=Auto u

B 20.9 %VO2

B 20.9 %Trm

MENUQuickSetup u

B 20.9 %VO2

B 20.9 %Trm

TransmissionSignal021% u

21


TDL Commissioning (path:QuickSetup/O2TDL/Commissioning)Whileinmeasurementmodepressthekey[MENU].Pressthemor.keytoselecttheO2TDLandthentheCommissioningmenuitem.

First,selectthetypeofpressurecompensationselected:– External: currentexternalpressurevaluecomingfromapressuretransducer

of4..20mAanalogoutput– Fixed: pressurecompensationusesafixedvaluetobesetmanually.

Note:ifthispressurecompensationmodeisselected,aconsider-ablegasconcentrationmeasurementerrorresultingfromanon-realisticpressurevaluecantakeplace.

IfExternalcompensationisselected,thentheminimum(4mA)andmaximum(20mA)analogoutputsignalsfromthepressuretransducermustbemappedtothecorrespondingAnaloginputoftheTDL.Keyintheminimumandmaxi-mumvaluesofthepressureinthefollowingunits:– hPa –mmHg –mbar– psi – kPa

Ingeneral,METTLERTOLEDOrecommendstheuseofabsolutepressuretrans-ducers formoreaccuratesignalcompensationoverabroadpressurerange.If,however,smallpressurevariationsaroundatmosphericpressurearetobeexpected,relativepressuresensorswillproducebetterresults;butthevariationsoftheunderlyingbarometricpressurewillbeignored.

For relative pressure sensors, theminimum andmaximum valuesmust bemappedsothattheTDLcaninterprettheanalogpressuresignalas“absolute”,i.e.afixedbarometricpressureof1013mbar(forexample)hastobeaddedtothemappedvalues.

IfFixedcompensationisselected,thefixedpressurevaluewithwhichthemea-surementsignalwillbecalculatedhastobekeyedinmanually.Forthefixedpressure,thefollowingunitscanbeused:– hPa –mmHg –mbar– psi – kPa

IfExternalcompensationisselected,thentheminimum(4mA)andmaximum(20 mA) analog output signals from the temperature transducer must bemappedtothecorrespondingAnaloginputoftheTDL.Keyintheminimumandmaximumvaluesofthetemperaturein°C.

B 20.9 %VO2

B 20.9 %Trm

O2–TDLCommissioning u

B 20.9 %VO2

B 20.9 %Trm

Pressure=External u

B 20.9 %VO2

B 20.9 %Trm

Ain4mA=940.0mbarAin20mA=2000.mbar u

B 20.9 %VO2

B 20.9 %Trm

Pressure=fixed u

B 20.9 %VO2

B 20.9 %Trm

Pressure=1013.mbar u

B 20.9 %VO2

B 20.9 %Trm

Temperature=External u

22


IfFixedcompensationisselected,thefixedtemperaturevaluewithwhichthemeasurementsignalwillbecalculatedhastobekeyedinmanually.Forthefixedtemperature,only°Ccanbeused.

Last,selecttheinitialopticalpathlengthcorrespondingtotheprobelengthin-stalled:– 290mmprobe:200mm– 390mmprobe:400mm– 590mmprobe:800mm

Thisinitialvalueisvalidwheninstrumentpurgingontheinstrumentandontheprocess side is running.Dependingon theprocess conditionsandafter theoptimumoftheprocesspurgingflowhasbeenfound(seenextchapter),thisvaluemayhavetobeslightlyadapted.

B 20.9 %VO2

B 20.9 %Trm

Ain4mA=0.000°CAin20mA=250_0°C u

B 20.9 %VO2

B 20.9 %Trm

Temperature=Fixed u

B 20.9 %VO2

B 20.9 %Trm

Temperature=320.0°C u

B 20.9 %VO2

B 20.9 %Trm

Pathlenght=00200mm u

23


The flow rate of the purgingwill affect the effective path length and conse-quentlythemeasurementvalue.

Thereforethefollowingprocedureshouldbeused.Startwithaveryhighflowrateandgraduallydecreaseit.Themeasurementvaluewillthenstartatalowvalueandincreasewithdecreasingpurgeflow.Atsomepointitwillleveloutandstayconstantforawhileandthenagainstartincreasing.Chooseapurgeflowinthemiddleoftheconstantregion.

Optimizingthepurgeflow

Onthex-axisthereispurgeflowandonthey-axisthereistheinstrumentcon-centrationreading.

1Concentrationreadingwithhighpurgeflow.Thepathlengthisnowshorterthantheeffectivepathlengthsincethepurgetubesiscompletelyfilledwithpurginggasandsomeofthepurginggasisflowingintothemeasurementpath.

2Concentrationreadingwithoptimizedpurgeflow.Thepathlengthisnowequaltotheeffectivepathlengthsincethepurgetubesarecompletelyfilledwithpurgegas.Seetheillustrationbelow.

3Concentrationreadingwithnopurgeflow.Thepathlengthisnowequaltothenominalpathlengthsincetheprobeiscompletelyfilledwithprocessgas.

4Theoptimizedpurgeflow.

WARNINGAlwaysstartpurgingatmaximumflowbeforestartingtheprocess.

WARNINGPurgingmustalwaysbeswitchedoninorder

toavoiddustdepositionontotheopticalsurfaces.

Setting the correct process side purging

1

2

4

3

Decreasing purge flow

Inec

reas

ed re

adin

g

24


4 Verification and Maintenance

One-point calibration for TDL oxygen sensors

EnterOxygencalibrationmodeasdescribedinsection7.1“EnterCalibrationMode”.

Aone-pointcalibrationofoxygensensorsisalwaysaslope(i.e.withair)cali-bration.Aonepointslopecalibrationisdoneinairoranyothercalibrationgaswithdefinedoxygenconcentration.

Select1pointascalibrationtype.

Press[ENTER].

Entervaluesfortheeffectivetemperatureandpressurevaluesofthegasusedforcalibration.Whenusingthecalibrationtubeforcalibration,usevaluesmea-suredmanuallyforthegaspresentinthecalibrationtube.

Adjusttheopticalpathlengthforyourindividualsystem().

Placethesensorinthecalibrationgas(e.g.air).Press[ENTER].

Dependingontheuseddriftcontrol(seechapter8.2.3.5)oneofthetwofollow-ingmodesisactive.

Process calibration for TDL oxygen sensors

EnterOxygencalibrationmodeasdescribedinsection7.1“EnterCalibrationMode”.

Aprocesscalibrationofoxygensensorsisalwaysaslopecalibration.

SelectProcessasthecalibrationtype.

Press[ENTER]

Takeasampleandpressthe[ENTER]keyagaintostorethecurrentmeasuringvalue.Toshowtheongoingcalibrationprocess,AorB(dependingonthechan-nel)isblinkinginthedisplay.

AfterdeterminingtheO2valueofthesamplepresstheckeyagaintoproceedwiththecalibration.

B 20.9 %VO2

B 25.0 °C

CalibrateSensorChannelBTDL u

B 20.9 %VO2

H 25.0 °C

TDLCalibrationType=1Point u

B 20.9 %VO2

25.0 °C

Pressure=1013hPaTemperature=23.00°C u

B 20.9 %VO2

25.0 °C

PressENTERwhenSensorisinGas u

B 12.1 %VO2

B 25.0 °C

CalibrateSensorChannelBOxygen u

B 12.1 %VO2

25.0 °C

TDLCalibrationType=Process u

B 12.1 %VO2

B 25.0 °C

PressENTERtoCaptureBO2=0.0000V%O2 u

25


EntertheO2valueofthesamplethenpressthe[ENTER]keytostartthecalcula-tionofthecalibrationresults.

Afterthecalibrationtheslope”S”isdisplayed.

Incaseofasuccessfulcalibration,thecalibrationvaluesarestoredinthecalhistory*andtakenover(Adjust),storedinthecalhistory*andnottakenover(Calibrate)ordiscarded(Abort).

If ”Adjust”or ”Calibrate”arechosen, themessage”Calibrationsuccessful” isdisplayed.TheM400returnstothemeasuringmode.

Calibration using a calibration cellForamoreaccuratecalibrationthecalibrationcellcanbeused.DoingthistheTDL(theunitshead)needstoberemovedfromtheprobe.Thenithastobemountedonthecalibrationcellaccordingtotheillustrationbelow.Beforecali-brationisstartednewvaluesforpathlength,temperatureandpressurehavetobeenteredonM400.ThenthecalibrationgasisflowedthroughthecalibrationcellandthecalibrationisdoneinthecalibrationmenuofM400.

Duringcalibrationwith thecalibrationcell theprocess isstill sealedandnoextraprecautionsneedtobetaken.

Calibrationcell.

B 12.1 %VO2

B 25.0 °C

BPoint1=56.90%satBO2=57.1%air u

B 12.1 %VO2

B 25.0 °C

O2S=–0.070nAZ=0.0000nASaveAdjust u

150 (5.91”)

104,

6 (4

.12”

)

EPL2x100 (3.94”)

26


5 Error messages

Message Comment Action Source Relay State Mapping

Nosensoronchannel3 TheM400isunabletodetectanyoftheISMsensor(s)itcanidentify.IfnosensorisfounditwilldisplythemessageNOSENSORDETECTED

–ThisistheinitialmessageafterPoweron.–WaitfortheGPro™500tofullyboot.–CheckiftheGPro™500ispoweredandwaituntilthesystemisfullystarted.

–ChecktheRS485wiringoftheGPro™500totheM400

–CheckwiththeMT-TDLsoftwareandtheEthernetportifthesystemisrunningcorrectly.

–Iftimeoutstilloccursafter60s,sendunitbacktoMETTLERTOLEDO.

M400 Fault Bdisconnected

SignalProcessingFailed Fittingofthelineprofilesfailed. SendunitbacktoMETTLERTOLEDO TDL Fault Softwareerror

LaserSourceError Thelaserwavelengthhasshifted.Readjustmentofthelasertempera-turenecessary

SendunitbacktoMETTLERTOLEDO TDL Fault Systemerror

BadSignalQuality Transmissionlowerthan5%threshold Cleancornercubeandprocesswindow.CheckthegasketbetweenTDLandprobe.RotateTDLontheprobetomaximizeTrans-mission.Reducethedustloadintheprocess.

TDL Fault Systemerror

FlashcardError Missingorbadcalibrationand/ordatabasedata Performacalibrationwiththecalibrationtube.Ifstillnotsuccessful,sendunitbacktoMETTLERTOLEDOforFlashcardexchange.

TDL Fault Softwareerror

PressureInputError Pressurereadingoutofextendedrange:0.6bara<P<8bara4–20mAinputerror:4mA>P>20mA

Checkexternalpressuresensorandmapping TDL Maintenancerequest

Systemerror

TemperatureInputError Pressurereadingoutofextendedrange:–20°C<T<1000°C4–20mAinputerror:4mA>P>20mA

Checkexternaltemperaturesensorandmapping

TDL Maintenancerequest

Systemerror

ConfigurationMode Ethernetportinuse:diagnosticorconfigurationinprogress DisconnectEthernetcable TDL Maintenancerequest

Softwareerror

TheGPro™500errormessagescanbefoundintheM400underthefollowingpath:Menu➝Service➝Diagnostics➝TDL➝Messages

27


5 Error messages

Message Comment Action Source Relay State Mapping

Nosensoronchannel3 TheM400isunabletodetectanyoftheISMsensor(s)itcanidentify.IfnosensorisfounditwilldisplythemessageNOSENSORDETECTED

–ThisistheinitialmessageafterPoweron.–WaitfortheGPro™500tofullyboot.–CheckiftheGPro™500ispoweredandwaituntilthesystemisfullystarted.

–ChecktheRS485wiringoftheGPro™500totheM400

–CheckwiththeMT-TDLsoftwareandtheEthernetportifthesystemisrunningcorrectly.

–Iftimeoutstilloccursafter60s,sendunitbacktoMETTLERTOLEDO.

M400 Fault Bdisconnected

SignalProcessingFailed Fittingofthelineprofilesfailed. SendunitbacktoMETTLERTOLEDO TDL Fault Softwareerror

LaserSourceError Thelaserwavelengthhasshifted.Readjustmentofthelasertempera-turenecessary

SendunitbacktoMETTLERTOLEDO TDL Fault Systemerror

BadSignalQuality Transmissionlowerthan5%threshold Cleancornercubeandprocesswindow.CheckthegasketbetweenTDLandprobe.RotateTDLontheprobetomaximizeTrans-mission.Reducethedustloadintheprocess.

TDL Fault Systemerror

FlashcardError Missingorbadcalibrationand/ordatabasedata Performacalibrationwiththecalibrationtube.Ifstillnotsuccessful,sendunitbacktoMETTLERTOLEDOforFlashcardexchange.

TDL Fault Softwareerror

PressureInputError Pressurereadingoutofextendedrange:0.6bara<P<8bara4–20mAinputerror:4mA>P>20mA

Checkexternalpressuresensorandmapping TDL Maintenancerequest

Systemerror

TemperatureInputError Pressurereadingoutofextendedrange:–20°C<T<1000°C4–20mAinputerror:4mA>P>20mA

Checkexternaltemperaturesensorandmapping

TDL Maintenancerequest

Systemerror

ConfigurationMode Ethernetportinuse:diagnosticorconfigurationinprogress DisconnectEthernetcable TDL Maintenancerequest

Softwareerror

TheGPro™500errormessagescanbefoundintheM400underthefollowingpath:Menu➝Service➝Diagnostics➝TDL➝Messages

A Mettler-ToledoGes.m.b.H.,Südrandstrasse17,A-1230Wien Phone+4316041980,Fax+4316042880

BR Mettler-ToledoInd.eCom.Ltda.,AvenidaTamboré,418,Tamboré,BR-06460-000Barueri/SP Phone+551141667400,Fax+551141667401

CH Mettler-Toledo(Schweiz)GmbH,ImLangacher,Postfach,CH-8606Greifensee Phone+41449444545,Fax+41449444510

CN Mettler-ToledoInstruments(Shanghai)Co.Ltd.,589GuiPingRoad,CaoHeJing CN-200233Shanghai.Phone+862164850435,Fax+862164853351

D Mettler-ToledoGmbH,Prozeßanalytik,Ockerweg3,D-35396Gießen Phone+49641507333,Fax+49641507397

E Mettler-ToledoS.A.E.,C/MiguelHernández,69-71,ES-08908L’HospitaletdeLlobregat(Barcelona) Phone+34902320023,Fax+34902320024

F Mettler-Toledo,AnalyseIndustrielleS.A.S.,30,BoulevardDouaumont,F-75017Paris Phone+33147370600,Fax+33147374626

J Mettler-ToledoK.K.,ProcessDivision,6FIkenohataNisshokuBldg.,2-9-7,Ikenohata,Taito-ku JP-110-0008Tokyo.Phone+81358155512,Fax+81358155522

KO Mettler-Toledo(Korea)Ltd.,YeilBuilding1&2F,124-5,YangJe-Dong,SeCho-Ku,KR-137-130Seoul Phone+82234983500,Fax+82234983555

UK Mettler-ToledoLTD,64BostonRoad,BeaumontLeys,GB-LeicesterLE41AW Phone+441162357070,Fax+441162365500

USA Mettler-Toledo,ProcessAnalytics,Inc.,36MiddlesexTurnpike,Bedford,MA01730,USA Phone+17813018800,Fax+17812710681

Mettler-Toledo AG, ProcessAnalyticsImHackacker15,CH-8902Urdorf,SwitzerlandPhone+41447296211,Fax+41447296636

Subjecttotechnicalchanges.©Mettler-ToledoAG05/2013.PrintedinSwitzerland.30080928 www.mt.com / pro

Documents

GPro™ 500 Quick Setup Guide - Mettler Toledo · PDF file5 Quick Setup Guide TDL GPro™ 500 1 Preparation Packing content – GPro™ 500 Tunable Diode Laser Analyzer – 1 Safety