GRE Catelogue

© Ameron 2000 - FP 866 10/00. Printed in the Netherlands - Page 1 of 16

Description Page

AdhesiveQuantity to be used for Taper-Taper Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16CouplingsTaper-Taper Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Taper-Taper 90° Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Taper-Taper 45° Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Engineering Design & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Field Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Flanges and Flange Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Quick-Lock Heavy Duty Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Stub-End Taper-Taper Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Steel Rings for Stub-End Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Glassfiber Reinforced Epoxy (GRE) Blind Flanges for 10 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Glassfiber Reinforced Epoxy (GRE) Blind Flanges for 16 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Bolt Torques on Stub-End Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Bolt Torques on H.D. Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Weight of H.D. Flanges with Quick-Lock socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Joint Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Spigot Diameter and Insertion Depth of Taper-Taper joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Spigot Diameter and Insertion Depth of large Quick-Lock Flanges . . . . . . . . . . . . . . . . . . . . . 3Nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Taper-Taper Nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Taper-Taper to Quick-Lock transition nipples (for H.D. Quick-Lock Flanges) . . . . . . . . . . 10Pipe Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Standard Concentric Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Saddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Reducing Saddles with Quick-Lock Socket Branch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Reducing Saddles with H.D Flanged Branch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Wear Saddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Supporting Saddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Anchoring Saddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Grounding Saddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Surge Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Equal Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Fabricated Reducing Tees with H.D. Flanged Branch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Reducing Tee Table & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Bondstrand® Product Data

Bondstrand GlassfiberReinforced Epoxy (GRE) Fittings

for Bondstrand 2000M and 7000M pipe systems (18-36 inch/450-900 mm)

Index


GeneralBondstrand Fittings for Bondstrand Pipe Series 2000M and 7000M pipe are GlassfiberReinforced Epoxy (GRE) pipe fittings in diameters of 25 through 400 mm (1 through 16inch) with Quick-Lock bonding joints and 450 through 900 mm (18 through 36 inch) withTaper-Taper bonding joints, designed for offshore- and marine-applications. Pressure range for standard fittings is 20 bar for sizes 25 - 100 mm (1 - 4 inch) and 16bar for sizes 125 - 900 mm (5 - 36 inch).For Fittings and Ancillaries, the maximum internal pressures are shown in the respectivetables. Standard Fittings are employed with integral-wound Socket Ends. A two-com-ponent Bondstrand epoxy based adhesive is used for bonding.For corrosion resistance, please refer to Bondstrand Corrosion Guide, FP 132.For smaller diameters 1 - 16 inch ( 25 - 400 mm) please refer to FP 832: BondstrandGlassfiber Reinforced Epoxy (GRE) Fittings for Bondstrand 2000M and 7000M pipe sys-tems (1 - 16 inch / 24 - 400 mm).

Bondstrand Series 2000MA pipe system with a 0,5 mm resin-rich liner for temperatures up to 93°C. Designed formarine and offshore applications with a heavy wall to safely withstand an externalpressure for in-tank operation according to IMO A.753. Listed and approved by majorClassification Societies.

Bondstrand Series 7000MA pipe system similar to Series 2000M for temperatures up to 93°C but unlined and con-taining integral-wound electrically conductive filaments to prevent accumulation ofpotentially dangerous levels of static electricity. Bondstrand 7000M, like 2000M, isdesigned for marine and offshore applications with a heavy wall to safely withstand anexternal pressure for in-tank operation according to IMO A.753. Listed and approved bymajor Classification Societies.

Consult the following Bondstrand literature for recommendations pertaining design,installation and use of Bondstrand pipe, fittings and flanges:

FP 832 Bondstrand Glassfiber Reinforced Epoxy Fittings for Quick-Lock Pipe Systems FP 194 Bondstrand 2000M Fiberglass Pipe and Fittings for Marine and Offshore.FP 195 Bondstrand 7000M Antistatic Fiberglass Pipe Systems for Marine and Offshore.FP 132 Bondstrand Corrosion Guide for fiberglass pipe and tubing.FP 288 Bondstrand Engineering Guide for suspended pipe.R 1/90 Bondstrand Design Manual for Marine Piping Systems.FP 468 Bondstrand Guide for steam condensate and hot water service.FP 679 Bondstrand Guide for installing suspended pipe.FP 170 Bondstrand Assembly Instructions for Quick-Lock adhesive bonded joints.FP 196 Bondstrand Assembly Instructions for Bondstrand Fiberglass Flanges.FP 564 Bondstrand Assembly Instructions for Taper-Taper adhesive bonded joint.FP 199 Bondstrand Installation of maintenance couplings.FP 696 Bondstrand M-74 Pipe Shaver operating instructions.FP 455 Bondstrand M87 XL Pipe Shaver operating instructions, for Taper-Taper joints

in sizes 400 to 600 mm (16 inch to 24 inch). Bondstrand M95 Pipe Shaver operating instructions, for Taper-Taper joints insizes 600 to 1000 mm (24 inch to 40 inch).

FP 810 Bondstrand B-1 Pipe End Preparation Tool

Please consult Ameron for the current version of the above mentioned literature.

Description

Engineering Design & Installation


Joint Dimensions Nominal Pipe Dimensions for adhesive Taper Spigots Dimensions forSize for adhesive Taper-Taper joints Quick-Lock Spigots

for bonding H.D.Flanges

Taper Insertion Nominal Diameter of Insertion DiameterAngle Depth Spigot Spigot at Depth of straight

Nose Thickness Nose Spigotα Ds nose Sd Ds Sd

mm inch degrees mm mm mm mm mm450 18 2.5 114 4.6 443.0 105 455.8500 20 2.5 127 5.0 492.2 111 506.6600 24 3.5 178 3.8 586.3 127 608.2700 28 1.75 178 6.4 712.9 152 736.4750 30 1.75 178 4.2 758.4 165 788.4800 32 1.75 178 8.9 817.8 178 840.5900 36 1.75 203 5.6 911.3 163 943.4

Taper Socket

Taper Spigot

Straight Spigotfor Quick-LockFlanges only

Nominal Pipe Adhesive Number of joints Required adhesive kitsSize kit size per adhesive kit per jointmm inch cm3 fluid ounce Joints Adhesive kits450 18 177 6 1/2 2500 20 177 6 1/3 3600 24 177 6 1/4 4700 28 177 6 1/4 4750 30 177 6 1/4 5800 32 177 6 1/5 5900 36 177 6 1/6 6

Notes:* Adhesive kits should never be split. If remainder is not used for other joints made at the same time,

the surplus must to be discarded.* Required adhesive quantity for saddles is shown in the dimensions table of the respective saddles.* For type of adhesive to be used, refer to the Bondstrand Corrosion Resistance Guide.

Adhesive

Pipe Dimensions Nominal Inside Minimum Outside Diameter of pipePipe Size Diameter Series Series

ID 2000M 7000M

mm inch mm mm mm450 18 433.8 458.2 457.2500 20 482.1 509.1 508.1600 24 578.6 610.6 610.2700 28 700.0 738.6 737.2750 30 750.0 791.2 790.2800 32 800.0 844.0 843.4900 36 900.0 949.2 945.5

Note: * For more specific pipe data refer to Bondstrand Product Data sheet for Pipes.


Elbows 90° Filament-wound Glassfiber Reinforced Epoxy (GRE) fittings with integral Taper-Taperadhesive bonding socket ends

Nominal Laying Overall Socket Maximum WeightPipe Size Length Length Depth Working

L OL Ds Pressuremm inch mm mm mm bar kg450 18 458 572 114 16 53.0500 20 508 635 127 16 65.0600 24 584 762 178 16 122.0700 28 711 889 178 16 205.0750 30 762 940 178 16 243.0800 32 813 991 178 16 330.0900 36 915 1118 203 16 417.0

Elbows 45° Filament-wound Glassfiber Reinforced Epoxy (GRE) fittings with integral Taper-Taperadhesive bonding socket ends

Nominal Laying Overall Socket Maximum WeightPipe Size Length Length Depth Working

L OL Ds Pressuremm inch mm mm mm bar kg450 18 191 305 114 16 33.0500 20 210 337 127 16 40.0600 24 252 430 178 16 82.0700 28 295 473 178 16 140.0750 30 322 500 178 16 164.0800 32 337 515 178 16 224.0900 36 400 603 203 16 283.0

Note: * Other angles can be made to order, consult Ameron.

Equal Tees Filament-wound Glassfiber Reinforced Epoxy (GRE) fittings with integral Taper-Taperadhesive bonding socket ends

Nominal Pipe Laying Overall Laying Overall Socket Maximum WeightSize Length Length Length Length Depth Working

total run total run branch branch PressureL1 OL1 L2 OL2 Ds

mm inch mm mm mm mm mm bar kg450 18 648 876 324 438 114 16 69.0500 20 712 966 356 483 127 16 92.0600 24 838 1194 419 597 178 16 168.0700 28 964 1320 482 660 178 16 285.0750 30 1016 1372 508 686 178 16 337.0800 32 1090 1446 545 723 178 16 459.0900 36 1220 1626 610 813 203 16 581.0


Reducing Tees Reducing Tees Filament-wound standard (S) and fabricated (F) Glassfiber ReinforcedEpoxy (GRE) fittings with integral Taper-Taper adhesive bonding socket ends

Nominal Laying Overall Socket Laying Overall Socket Maximum WeightPipe Size Length Length Depth Length Length Depth Working(run x run x branch) half run half run run branch branch branch Pressure

L1 OL1 Ds1 L2 OL2 Ds2

mm inch mm mm mm mm mm mm bar kgF 450x450x25 18x18x1 88 202 114 358 385 27 16 31.2F 450x450x40 18x18x11/2 88 202 114 358 390 32 16 31.3F 450x450x50 18x18x2 88 202 114 358 404 46 16 31.5F 450x450x80 18x18x3 100 214 114 358 404 46 16 34.9F 450x450x100 18x18x4 113 227 114 358 404 46 16 38.3F 450x450x150 18x18x6 138 252 114 367 424 57 16 44.8S 450x450x200 18x18x8 324 438 114 306 370 64 16 53.0S 450x450x250 18x18x10 324 438 114 319 389 70 16 60.0S 450x450x300 18x18x12 324 438 114 319 395 76 16 67.0S 450x450x350 18x18x14 324 438 114 318 406 89 16 66.0S 450x450x400 18x18x16 324 438 114 319 421 102 16 69.0F 500x500x25 20x20x1 88 215 127 382 409 27 16 35.3F 500x500x40 20x20x11/2 88 215 127 382 414 32 16 35.3F 500x500x50 20x20x2 88 215 127 382 428 46 16 35.5F 500x500x80 20x20x3 100 227 127 382 428 46 16 39.2F 500x500x100 20x20x4 113 240 127 382 428 46 16 43.0F 500x500x150 20x20x6 138 265 127 391 448 57 16 50.2F 500x500x200 20x20x8 163 290 127 399 463 64 14 57.6S 500x500x250 20x20x10 356 483 127 344 414 70 16 77.0S 500x500x300 20x20x12 356 483 127 345 421 76 16 82.0S 500x500x350 20x20x14 356 483 127 343 432 89 16 85.0S 500x500x400 20x20x16 356 483 127 345 447 102 16 85.0S 500x500x450 20x20x18 356 483 127 350 464 114 16 89.0F 600x600x25 24x24x1 88 266 178 430 457 27 16 51.3F 600x600x40 24x24x11/2 88 266 178 430 462 32 16 51.3F 600x600x50 24x24x2 88 266 178 430 476 46 16 51.5F 600x600x80 24x24x3 100 278 178 430 476 46 16 56.0F 600x600x100 24x24x4 113 291 178 430 476 46 16 60.5F 600x600x150 24x24x6 138 316 178 439 496 57 16 69.1S 600x600x200 24x24x8 419 597 178 412 476 64 16 77.9S 600x600x250 24x24x10 419 597 178 386 456 70 16 85.0S 600x600x300 24x24x12 419 597 178 408 484 79 16 85.0S 600x600x350 24x24x14 419 597 178 394 483 89 16 101.0S 600x600x400 24x24x16 419 597 178 395 497 102 16 99.0S 600x600x450 24x24x18 419 597 178 413 527 114 16 137.0S 600x600x500 24x24x20 419 597 178 406 533 127 16 156.0F 700x700x25 28x28x1 88 266 178 491 518 27 16 58.8F 700x700x40 28x28x11/2 88 266 178 491 523 32 16 58.8F 700x700x50 28x28x2 88 266 178 491 537 46 16 59.0F 700x700x80 28x28x3 100 278 178 491 537 46 16 64.3F 700x700x100 28x28x4 113 291 178 491 537 46 16 69.7F 700x700x150 28x28x6 138 316 178 500 557 57 16 79.9F 700x700x200 28x28x8 163 335 178 508 572 64 14 90.4F 700x700x250 28x28x10 188 360 178 521 591 70 12 100.5F 700x700x300 28x28x12 213 385 178 527 603 76 10 111.0S 700x700x350 28x28x14 482 660 178 490 579 89 16 147.0S 700x700x400 28x28x16 482 660 178 500 602 102 16 166.1S 700x700x450 28x28x18 482 660 178 500 614 114 16 189.0S 700x700x500 28x28x20 482 660 178 506 633 127 16 210.0S 700x700x600 28x28x24 482 660 178 506 684 178 16 252.0

Note:* Branch sizes 25 through 400 mm (1" - 16") are with Quick-Lock sockets.

Filament Wound Type S

Fabricated Type F


Reducing Tees Filament-wound standard (S) and fabricated (F) Glassfiber ReinforcedEpoxy (GRE) fittings with integral Taper-Taper adhesive bonding socket ends

Nominal Laying Overall Socket Laying Overall Socket Maximum WeightPipe Size Length Length Depth Length Length Depth Working(run x run x branch) half run half run run branch branch branch Pressure

L1 OL1 Ds1 L2 OL2 Ds2

mm inch mm mm mm mm mm mm bar kgF 750x750x25 30x30x1 88 266 178 516 543 27 16 62.7F 750x750x40 30x30x11/2 88 266 178 516 548 32 16 62.7F 750x750x50 30x30x2 88 266 178 516 562 46 16 62.9F 750x750x80 30x30x3 100 278 178 516 562 46 16 68.6F 750x750x100 30x30x4 113 291 178 516 562 46 16 74.2F 750x750x150 30x30x6 138 316 178 525 582 57 16 85.2F 750x750x200 30x30x8 163 335 178 533 597 64 14 96.4F 750x750x250 30x30x10 188 360 178 546 616 70 12 107.2S 750x750x300 30x30x12 508 686 178 756 832 76 16 118.4S 750x750x350 30x30x14 508 686 178 722 811 89 16 157.0S 750x750x400 30x30x16 508 686 178 698 800 102 16 178.0S 750x750x450 30x30x18 508 686 178 488 602 114 16 202.0S 750x750x500 30x30x20 508 686 178 495 622 127 16 225.0S 750x750x600 30x30x24 508 686 178 481 659 178 16 270.0F 800x800x25 32x32x1 88 266 178 541 568 27 16 66.4F 800x800x40 32x32x11/2 88 266 178 541 573 32 16 66.5F 800x800x50 32x32x2 88 266 178 541 587 46 16 66.6F 800x800x80 32x32x3 100 278 178 541 587 46 16 72.7F 800x800x100 32x32x4 113 291 178 541 587 46 16 78.7F 800x800x150 32x32x6 138 316 178 550 607 57 16 90.3F 800x800x200 32x32x8 163 335 178 557 621 64 14 101.3F 800x800x250 32x32x10 188 360 178 571 641 70 12 112.0F 800x800x300 32x32x12 213 385 178 577 653 76 10 122.9S 800x800x500 32x32x20 545 723 178 523 650 127 16 257.7S 800x800x600 32x32x24 545 723 178 523 701 178 16 309.6S 800x800x700 32x32x28 545 723 178 532 710 178 16 348.4S 800x800x750 32x32x30 545 723 178 534 712 178 16 387.2F 900x900x25 36x36x1 88 291 203 591 618 27 16 77.8F 900x900x40 36x36x11/2 88 291 203 591 623 32 16 77.9F 900x900x50 36x36x2 88 291 203 591 637 46 16 78.1F 900x900x80 36x36x3 100 303 203 591 637 46 16 84.8F 900x900x100 36x36x4 113 316 203 591 637 46 16 91.5F 900x900x150 36x36x6 138 341 203 600 657 57 16 104.6F 900x900x200 36x36x8 163 366 203 608 672 64 14 117.9F 900x900x250 36x36x10 188 391 203 621 691 70 12 130.9F 900x900x300 36x36x12 213 416 203 627 703 76 10 144.1S 900x900x450 36x36x18 610 813 203 563 677 114 16 290.0S 900x900x500 36x36x20 610 813 203 563 690 127 16 323.0S 900x900x600 36x36x24 610 813 203 541 719 178 16 387.0S 900x900x750 36x36x30 610 813 203 584 762 178 16 484.0

Note:* Branch sizes 25 through 400 mm (1" - 16") are with Quick-Lock sockets.

Reducing Tees(Continuation)

Fabricated Type F

Filament Wound Type S


Configuration of availability of socket ended reducing branches (tees) for maximumworking pressureNominal Branch Pipe Size SizePipe mm 25 40 50 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900Size inch 1 11/2 2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36

25 1 S40 11/2 C S50 2 S S S80 3 S S S S100 4 F F S S S125 5 C C S S S S150 6 F F S S S S S200 8 F F F F S C S S250 10 F F F F S D S S S300 12 F F F F S C S S S S350 14 F F F F F C S S S S S400 16 F F F F F C S S S S S S450 18 F F F F F C F S S S S S S500 20 F F F F F C F C S S S S S S600 24 F F F F F C F S S S S S S S S700 28 F F F F F C F C C C S S S S S S750 30 F F F F F C F C C S S S S S S C S800 32 F F F F F C F C C C C C C S S S S S S900 36 F F F F F C F C C C C C S S S C S S S

Notes:S = Filament wound standard Glassfiber Reinforced Epoxy (GRE) fittings.F = Fabricated Glassfiber Reinforced Epoxy (GRE) fittings.C = Combination filament-wound Glassfiber Reinforced Epoxy (GRE) (reducing)

Tee and reducer.

Reducing Tee Table

Example for a 36"run with a 12" branch:Needs to be combined (C) from a 36" x 36" x 18" S-type Tee + 18" Taper x Taper Nipple+ 18" x 16" Taper x Q.L. Reducer + 16" Quick-Lock Nipple + 16" x 12" Quick-LockReducer.

Laying Length of branch = 563 + 50 + 103 + 210 + 165 = 1091 mm.For 400 mm (16") and smaller obtain dimensions from Quick-Lock Fitting Guide FP 832.

Run

Siz

e


Fabricated Reducing Teeswith Flanged Branch

Fabricated Glassfiber Reinforced Epoxy (GRE) reducing fittings with flanged branch

Nominal Pipe Size Laying Overall Socket Laying Maximum Weight(run x run x branch) Length Length Depth Length Working

half run half run branch PressureL1 OL1 Ds1 L2

mm inch mm mm mm mm bar kg450x450x25 18x18x1 88 202 114 388 16 31.7450x450x40 18x18x11/2 88 202 114 393 16 32.0450x450x50 18x18x2 88 202 114 407 16 33.0450x450x80 18x18x3 100 214 114 407 16 37.1450x450x100 18x18x4 113 227 114 407 16 41.2450x450x150 18x18x6 138 252 114 427 16 49.4450x450x200 18x18x8 163 277 114 441 14 58.8450x450x250 18x18x10 188 302 114 461 12 67.9450x450x300 18x18x10 213 327 114 473 10 80.0500x500x25 20x20x1 88 215 127 412 16 35.8500x500x40 20x20x11/2 88 215 127 417 16 36.0500x500x50 20x20x2 88 215 127 431 16 37.0500x500x80 20x20x3 100 227 127 431 16 41.4500x500x100 20x20x4 113 240 127 431 16 45.9500x500x150 20x20x6 138 265 127 451 16 54.8500x500x200 20x20x8 163 290 127 465 14 64.9500x500x250 20x20x10 188 315 127 485 12 74.6500x500x300 20x20x12 213 340 127 497 10 87.4600x600x25 24x24x1 88 266 178 460 16 51.8600x600x40 24x24x11/2 88 266 178 465 16 52.0600x600x50 24x24x2 88 266 178 479 16 53.0600x600x80 24x24x3 100 278 178 479 16 58.2600x600x100 24x24x4 113 291 178 479 16 63.4600x600x150 24x24x6 138 316 178 499 16 73.7600x600x200 24x24x8 163 335 178 513 14 85.2600x600x250 24x24x10 188 360 178 533 12 96.4600x600x300 24x24x12 213 385 178 545 10 110.6700x700x25 28x28x1 88 266 178 521 16 59.3700x700x40 28x28x11/2 88 266 178 526 16 59.5700x700x50 28x28x2 88 266 178 540 16 60.5700x700x80 28x28x3 100 278 178 540 16 66.5700x700x100 28x28x4 113 291 178 540 16 72.6700x700x150 28x28x6 138 316 178 560 16 84.5700x700x200 28x28x8 163 335 178 574 14 97.7700x700x250 28x28x10 188 360 178 594 12 110.5700x700x300 28x28x12 213 385 178 606 10 126.4750x750x25 30x30x1 88 266 178 546 16 63.2750x750x40 30x30x11/2 88 266 178 551 16 63.4750x750x50 30x30x2 88 266 178 565 16 64.4750x750x80 30x30x3 100 278 178 565 16 70.8750x750x100 30x30x4 113 291 178 565 16 77.1750x750x150 30x30x6 138 316 178 585 16 89.8750x750x200 30x30x8 163 335 178 599 14 103.7750x750x250 30x30x10 188 360 178 619 12 117.2750x750x300 30x30x12 213 385 178 631 10 133.8800x800x25 32x32x1 88 266 178 571 16 66.9800x800x40 32x32x11/2 88 266 178 576 16 67.2800x800x50 32x32x2 88 266 178 590 16 68.1800x800x80 32x32x3 100 278 178 590 16 74.9800x800x100 32x32x4 113 291 178 590 16 81.6800x800x150 32x32x6 138 316 178 610 16 94.9800x800x200 32x32x8 163 335 178 624 14 108.6800x800x250 32x32x10 188 360 178 644 12 122.0800x800x300 32x32x12 213 385 178 656 10 138.3


Fabricated Reducing Teeswith Flanged Branch(continued)

Nominal Pipe Size Laying Overall Socket Laying Maximum Weight(run x run x branch) Length Length Depth Length Working

half run half run branch PressureL1 OL1 Ds1 L2

mm inch mm mm mm mm bar kg900x900x25 36x36x1 88 291 203 621 16 78.3900x900x40 36x36x11/2 88 291 203 626 16 78.6900x900x50 36x36x2 88 291 203 640 16 79.6900x900x80 36x36x3 100 303 203 640 16 87.0900x900x100 36x36x4 113 316 203 640 16 94.4900x900x150 36x36x6 138 341 203 660 16 109.2900x900x200 36x36x8 163 366 203 674 14 125.2900x900x250 36x36x10 188 391 203 694 12 140.8900x900x300 36x36x12 213 416 203 706 10 159.5

Concentric Reducers Filament-wound Glassfiber Reinforced Epoxy (GRE) fittings with integral adhesivebonding socket ends

Nominal Laying Overall Socket Socket Maximum WeightPipe Size Length Length Depth Depth Working

L OL Ds1 Ds2 Pressuremm inch mm mm mm mm bar kg450x400 18x16 103 319 114 102 16 12.7500x400 20x16 225 454 127 102 16 22.6500x450 20x18 123 364 127 114 16 18.9600x400 24x16 453 733 178 102 16 48.4600x450 24x18 353 645 178 114 16 44.3600x500 24x20 230 535 178 127 16 38.5700x400 28x16 765 1045 178 102 16 79.0700x450 28x18 661 953 178 114 16 74.0700x500 28x20 542 847 178 127 16 69.0700x600 28x24 311 667 178 178 16 67.3750x400 30x16 876 1156 178 102 16 111.6750x450 30x18 775 1067 178 114 16 106.6750x500 30x20 653 958 178 127 16 99.6750x600 30x24 422 778 178 178 16 87.2750x700 30x28 111 467 178 178 16 57.2800x400 32x16 1023 1303 178 102 16 139.4800x450 32x18 920 1212 178 114 16 125.4800x500 32x20 798 1103 178 127 16 108.8800x600 32x24 570 926 178 178 16 94.3800x700 32x28 259 615 178 178 16 81.8800x750 32x30 148 504 178 178 16 70.9900x500 36x20 1029 1359 203 127 16 210.0900x600 36x24 799 1180 203 178 16 176.1900x700 36x28 487 868 203 178 16 140.2900x750 36x30 375 756 203 178 16 125.9900x800 36x32 227 608 203 178 16 105.5

Note:Sizes 450 mm (18") and up have taper sockets,Sizes 400 mm (16") and down have Quick-Lock sockets.

Reducer with taper socket atlarge end and Quick-Locksocket at minor end

Reducer with both endstaper sockets


Couplings Filament-wound Glassfiber Reinforced Epoxy (GRE) fittings with integral Taper-Taperadhesive bonding socket ends

Nominal Laying Overall Socket Nominal Maximum WeightPipe Size Length Length Depth Outside Working

Diameter PressureL OL Ds OD

mm inch mm mm mm mm bar kg450 18 70 298 114 453 16 10.7500 20 70 324 127 524 16 13.0600 24 70 426 178 628 16 24.2700 28 70 426 178 744 16 23.5750 30 70 426 178 789 16 24.5800 32 70 426 178 849 16 27.0900 36 70 476 203 944 16 34.5

Filament-wound Glassfiber Reinforced Epoxy (GRE) fittings with Taper-Taper adhesivebonding spigot ends

Nominal Laying Gap* Maximum WeightPipe Size Length Working

L Pressuremm inch mm mm bar kg450 18 278 50 16 5.9500 20 304 50 16 7.8600 24 406 50 16 11.7700 28 406 50 16 21.1750 30 406 50 16 21.9800 32 406 50 16 29.0900 36 456 50 16 35.9

* Remaining gap after bonding socket ends on both sides

Filament-wound Glassfiber Reinforced Epoxy (GRE) fittings with Taper-Taper to Quick-Lock adhesive bonding spigot ends

Nominal Pipe Laying Gap Maximum WeightSize Length Working

L Pressuremm inch mm mm bar kg450 18 238 19 16 5.0500 20 263 25 16 6.7600 24 338 33 16 11.7700 28 374 44 16 19.5750 30 387 44 16 20.9800 32 400 44 16 28.7900 36 410 44 16 30.0

Nipples

H.D. Flange Nipples(transition nipple)


Reducing Saddles withSocket Branch

Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe saddles with reduced branch.

Nominal Pipe Saddle Saddle Laying Socket Saddle Maximum Wght RequiredSize Angle Thickn. Length Depth Length Working Adhesive

Pressure kitsα ts L Ds B (*) (**)

mm inch degrees mm mm mm mm bar kg 3 Oz 6 Oz450x25 18x1 90 33 337 27 152 12 3.4 - 1450x40 18x11/2 90 33 337 32 152 12 3.2 1 1450x50 18x2 90 33 337 46 152 12 3.2 - 1450x80 18x3 90 33 337 46 241 10 4.6 1 1450x100 18x4 90 33 337 46 305 10 5.5 - 2450x150 18x6 90 33 356 57 432 10 6.2 - 3500x25 20x1 90 33 362 27 152 12 3.8 - 1500x40 20x11/2 90 33 362 32 152 12 3.6 1 1500x50 20x2 90 33 362 46 152 12 3.6 - 1500x80 20x3 90 33 362 46 241 10 5.2 1 1500x100 20x4 90 33 362 46 305 10 6.2 - 2500x150 20x6 90 33 381 57 432 10 7.2 - 3600x25 24x1 90 33 413 27 152 12 4.5 - 1600x40 24x11/2 90 33 413 32 152 12 4.3 1 1600x50 24x2 90 33 413 46 152 12 4.3 - 1600x80 24x3 90 33 413 46 241 10 6.3 1 1600x100 24x4 90 33 413 46 305 10 7.6 - 2600x150 24x6 90 33 432 57 432 10 9.2 - 3700x25 28x1 90 33 477 27 152 12 5.4 1 1700x40 28x11/2 90 33 477 32 152 12 5.2 1 2700x50 28x2 90 33 477 46 152 12 5.2 1 1700x80 28x3 90 33 477 46 241 10 7.8 1 2700x100 28x4 90 33 477 46 305 10 9.4 1 3700x150 28x6 90 33 496 57 432 10 11.8 1 4750x25 30x1 90 33 502 27 152 12 5.8 1 1750x40 30x11/2 90 33 502 32 152 12 5.6 1 2750x50 30x2 90 33 502 46 152 12 5.6 1 1750x80 30x3 90 33 502 46 241 10 8.4 1 2750x100 30x4 90 33 502 46 305 10 10.2 1 3750x150 30x6 90 33 512 57 432 10 12.9 1 4800x25 32x1 90 33 528 27 152 12 6.2 1 1800x40 32x11/2 90 33 528 32 152 12 6.0 1 2800x50 32x2 90 33 528 46 152 12 6.0 1 1800x80 32x3 90 33 528 46 241 10 9.0 1 2800x100 32x4 90 33 528 46 305 10 10.9 1 3900x25 36x1 90 33 581 27 152 12 6.9 - 2900x40 36x11/2 90 33 581 32 152 12 6.7 - 3900x50 36x2 90 33 581 46 152 12 6.7 - 2900x80 36x3 90 33 581 46 241 10 10.1 - 3900x100 36x4 90 33 581 46 305 10 12.4 - 4900x150 36x6 90 33 614 57 432 10 16.0 - 5

Note:* All branches have Quick-Lock socket** Required for saddle to pipe bonding


Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe saddles with reduced branch.

Nominal Saddle Saddle Laying Saddle Maximum WeightRequiredPipe Size Angle Thickn. Length Length Working with Adhesive

Pressure CL.150 kitsα ts L B (*) flange

mm inch degrees mm mm mm bar kg 3Oz 6Oz450x450x25 18x18x1 90 33 330 152 12 3.8 - 1450x450x40 18x18x11/2 90 33 330 152 12 3.8 1 1450x450x50 18x18x2 90 33 368 152 12 4.4 - 1450x450x80 18x18x3 90 33 368 241 10 6.4 1 1450x450x100 18x18x4 90 33 368 305 10 7.8 - 2450x450x150 18x18x6 90 33 384 432 10 9.8 - 3500x500x25 20x20x1 90 33 356 152 12 4.2 - 1500x500x40 20x20x11/2 90 33 356 152 12 4.2 1 1500x500x50 20x20x2 90 33 394 152 12 4.8 - 1500x500x80 20x20x3 90 33 394 241 10 7.0 1 1500x500x100 20x20x4 90 33 394 305 10 8.5 - 2500x500x150 20x20x6 90 33 413 432 10 10.8 - 3600x600x25 24x24x1 90 33 406 152 12 4.9 - 1600x600x40 24x24x11/2 90 33 406 152 12 4.9 1 1600x600x50 24x24x2 90 33 444 152 12 5.5 - 1600x600x80 24x24x3 90 33 444 241 10 8.1 1 1600x600x100 24x24x4 90 33 444 305 10 9.9 - 2600x600x150 24x24x6 90 33 463 432 10 12.8 - 3700x700x25 28x28x1 90 33 470 152 12 5.8 1 1700x700x40 28x28x11/2 90 33 470 152 12 5.8 1 2700x700x50 28x28x2 90 33 499 152 12 6.4 1 1700x700x80 28x28x3 90 33 499 241 10 9.6 1 2700x700x100 28x28x4 90 33 499 305 10 11.7 1 3700x700x150 28x28x6 90 33 526 432 10 15.4 1 4750x750x25 30x30x1 90 33 495 152 12 6.2 1 1750x750x40 30x30x11/2 90 33 495 152 12 6.2 1 2750x750x50 30x30x2 90 33 533 152 12 6.8 1 1750x750x80 30x30x3 90 33 533 241 10 10.2 1 2750x750x100 30x30x4 90 33 533 305 10 12.5 1 3750x750x150 30x30x6 90 33 552 432 10 16.5 1 4800x800x25 32x32x1 90 33 521 152 12 6.6 1 1800x800x40 32x32x11/2 90 33 521 152 12 6.6 1 2800x800x50 32x32x2 90 33 559 152 12 7.2 1 1800x800x80 32x32x3 90 33 559 241 10 10.8 1 2800x800x100 32x32x4 90 33 559 305 10 13.2 1 3900x900x25 36x36x1 90 33 572 152 12 7.3 - 2900x900x40 36x36x11/2 90 33 572 152 12 7.3 - 3900x900x50 36x36x2 90 33 610 152 12 7.9 - 2900x900x80 36x36x3 90 33 610 241 10 11.9 - 3900x900x100 36x36x4 90 33 610 305 10 14.7 - 4900x900x150 36x36x6 90 33 631 432 10 19.6 - 5

Note:* Flanges on branches are of the H.D. Quick-Lock type

Reducing Saddles withFlanged Branch


Filament-wound Glassfiber Reinforced Epoxy (GRE) saddles for wear, supporting andanchoring.

Nominal Saddle Saddle Weight at Required Weight at RequiredPipe Size Angle Thickn. B=100mm Adhesive kits B=150mm Adhesive kits

α ts

mm inch angle mm kg 3 Oz 6 Oz kg 3 Oz 6 Oz450 18 180 16 2.1 1 1 3.2 - 2500 20 180 16 2.4 1 1 3.6 - 2600 24 180 16 2.8 1 1 4.3 - 2700 28 180 16 3.4 - 2 5.1 - 3750 30 180 16 3.7 - 2 5.5 - 3800 32 180 16 3.9 - 2 5.8 - 3900 36 180 16 4.4 1 2 6.5 - 4

Notes:* Filament-wound 180° blank saddles are intended for protection of pipe at supports and clamps, as well as for

anchoring purposes. * Saddles are supplied in standard lengths of 100 mm and 150 mm and are identical for all pipe series. * For other saddle-lenghts and/or angles, contact Ameron.

Saddles(Wear, supporting, anchor)

Filament-wound Glassfiber Reinforced Epoxy (GRE) saddles for grounding of series7000M pipe

Nominal Saddle Saddle Saddle Weight RequiredPipe Size Angle Length Thickness Adhesive kits

α B ts

mm inch deg mm mm kg 3 Oz 6 Oz450 18 221/2 76 16 0.2 1 -500 20 221/2 76 16 0.2 1 -600 24 221/2 76 16 0.3 1 -700 28 221/2 76 16 0.3 - 1750 30 221/2 76 16 0.3 - 1800 32 221/2 76 16 0.4 1 1900 36 221/2 76 16 0.4 1 1

Note:* Grounding saddles are intended for use in systems employing 7000M antistatic pipe. Bondstrand antistatic

adhesive should be used for mounting. Saddles come with cable having a length of 600 mm.

Grounding Saddles

Filament-wound Glassfiber Reinforced Epoxy (GRE) flanges with Taper-Taper adhesivebonding socket stub ends and steel backing rings

Nominal Laying Overall Socket Face Ring to Maximum WeightPipe Size Length Length Depth Diameter Face Working GRE

Stub-end Pressure stub-endL OL Ds RF H only

mm inch mm mm mm mm mm bar kg450 18 20 134 114 532 35 16 11.1500 20 20 147 127 580 39 16 13.2600 24 20 198 178 674 47 16 17.2700 28 20 198 178 800 51 16 21.0750 30 20 198 178 850 46 16 24.4800 32 20 198 178 900 48 16 21.8900 36 20 223 203 1000 53 16 30.8

Notes:* Stub-end-flanges are available with and without O-ring groove in the face. Specify on order.* Up to 10 bar stub-ends without O-ring grooves can be used with flat elastomeric or compressed fibre gaskets. * For pressures of 12 bar and above suitable O-ring seals should be used, available on request.* Make sure that the O-ring grooved stub-end is compatible with its counter flange, e.g. use a stub-end without

groove or another flat surface flange as counter flange.

Stub-end Flanges


Nominal Pipe ANSI B16.5 ANSI B16.5 ISO 7005.2 & ISO 7005.2 &Size Class 150 Class 300 DIN 2632 PN10 DIN 2633 PN16

D weight D weight D weight D weightmm inch mm kg mm kg mm kg mm kg450 18 50.2 39.7 63.6 85.5 42 27.2 50 40.9500 20 52.0 50.6 66.5 104.1 45 34.7 54 59.8600 24 63.7 86.1 78.4 182.9 52 55.3 63 72.2700 28 69.0 100.5 95.6 213.4 57 78.8 59 101.9750 30 71.6 117.0 99.9 229.3 - - - -800 32 76.9 153.5 106.2 289.0 62 95.3 66 105.7900 36 85.4 197.2 117.7 424.1 66 111.8 71 125.1

Note:* Other drillings may be possible, consult Ameron.

Steel Rings for Stub-EndFlanges

Recommended maximum bolt torque for Stub-End flanges.

Maximum bolt-torque for use with O-rings seals may be calculated based on pressure,pipe size and number of bolts.If using flat face gaskets (maximum pressure 10 bar) refer to the bolt-torques shown atthe H.D. flanges.

Recommended MaximumBolt Torque

Filament-wound Glassfiber Reinforced Epoxy (GRE) H.D. flanges with Quick-Lockadhesive bonding socket ends

Nominal Pipe Laying Overall Socket Depth Spigot MaximumSize Length Length Diameter Working

L D Ds Sd (*) Pressuremm inch mm mm mm mm bar450 18 9 114 105 455.6 14500 20 10 121 111 506.4 14600 24 11 138 127 608.0 14700 28 13 165 152 736.1 14750 30 13 178 165 788.2 14800 32 13 191 178 840.3 14900 36 13 176 163 943.2 12

Notes:* These flanges can be adhesive bonded to fittings by using a Quick-Lock to Taper-Taper flange (transition)

nipple.* For bonding to pipe a straight spigot has to be shaved on the pipe.

H.D. Flanges

Nominal Pipe ANSI B16.5 ANSI B 16.5 ISO 7005.2 ISO 7005.2Size CL.150 CL.300 PN10 PN16mm inch kg kg kg kg450 18 32.1 48.1 28.1 32.9500 20 40.1 59.7 34.0 44.2600 24 57.7 92.2 47.8 67.1700 28 73.3 122.8 61.5 66.0750 30 87.5 142.0 75.6 79.0800 32 112.4 163.6 89.8 92.8900 36 116.3 174.1 89.2 92.1

Note: * Other drillings may be possible, consult Ameron.

Weight of H.D. Flangeswith Quick-Lock Socketper Drilling Class


Glassfiber Reinforced Epoxy (GRE) blind flanges.

Nominal Pipe Flange ANSI B16.5 ANSI B 16.5 ISO 7005.2 ISO 7005.2Size Thickness CL.150 CL.300 PN10 PN16

Dmm inch mm kg kg kg kg450 18 60 36.5 44.9 34.4 36.9500 20 60 44.1 53.8 41.0 46.1600 24 65 65.0 81.2 60.3 69.4700 28 70 90.7 111.7 85.7 8.6750 30 75 110.1 133.1 96.0 96.4800 32 80 125.3 154.5 106.3 106.8900 36 85 175.0 202.9 161.9 163.3


Glassfiber ReinforcedEpoxy Blind Flanges for10 bar

Glassfiber Reinforced Epoxy (GRE) blind flanges.

Nominal Pipe Size Flange ANSI B16.5 ANSI B 16.5 ISO 7005.2 ISO 7005.2Thickness CL.150 CL.300 PN10 PN16

Dmm inch mm kg kg kg kg450 18 70 42.6 52.4 40.1 43.1500 20 70 51.4 62.8 47.9 53.8600 24 85 85.0 106.2 78.8 90.7700 28 85 110.2 135.7 104.1 106.4750 30 90 132.1 159.7 129.4 115.6800 32 95 147.5 183.7 154.7 124.8900 36 100 205.9 238.7 190.5 192.1


Glassfiber ReinforcedEpoxy Blind Flanges for16 bar

Recommended maximum bolt torque for Glassfiber Reinforced Epoxy (GRE) H.D. flanges and blind flanges.

Nominal Pipe Size Torque Increments Final Torquemm inch N.m N.m450 18 80 400500 20 80 400600 24 100 500700 28 100 500750 30 100 500800 32 100 500900 36 100 500

Notes:* For pressures up to 16 bar full face elastomeric gaskets may be used suitable for the service pressure, service

temperature and fluid. A Shore A durometer hardness of 60 ±5 is recommended and a thickness of 3 mm.* Also 3 mm thick compressed fibre gaskets, compatible with the pressure, temperature and chemical, may be

used, of which the mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.* Please be aware that overtorquing may result in flange failure.* Bolt tightening sequense to be diametrically opposite.

Recommended MaximumBolt Torque


1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105 Pa = 1.02 kg/cm2

1 Mpa = 106 Pa = 14.5 psi ≈ 10.2 kg/cm2

1 Gpa = 109 Pa = 145000 psi = 10200 kg/cm2

1 inch = 25.4 mm1 Btu.in/ft2h°F = 0.1442 W/mK1 ft = 0.3048 m°C = 5/9 (°F - 32)

Field Testing Pipe system is designed for field testing with water at 150% of rated pressure.

Surge Pressure Maximum allowable surge pressure is 150% of rated pressure.

Conversions

This literature and the information and recommendations it contains are based on datareasonably believed to be reliable. However, such factors as variations in environment,application or installation, changes in operating procedures, or extrapolation of datamay cause different results. Ameron makes no representation or warranty, express orimplied, including warranties of merchantability or fitness for purpose, as to the accuracy,adequacy or completeness of the recommendations or information contained herein.Ameron assumes no liability whatsoever in connection with this literature or the infor-mation or recommendations it contains.

Important Notice

Fiberglass-CompositePipe GroupEuropeAmeron B.V.P.O. Box 64190 CA GeldermalsenThe NetherlandsPhone: (+31) 345 587 587Fax: (+31) 345 587 561internet: www.ameron-fpg.nlemail: [email protected]

Fiberglass-CompositePipe GroupThe AmericasP.O. Box 878Burkburnett, Texas 76364U.S.A.Phone: (+1) 940 569 1471Fax: (+1) 940 569 2764

Fiberglass-CompositePipe GroupHeadquartersP.O. Box 801148Houston TX 77280U.S.A.Phone: (+1) 713 690 7777Fax: (+1) 713 690 2842Internet:www.ameron.comemail:[email protected]

Fiberglass-CompositePipe GroupAsiaAmeron (Pte) LtdNo. 7A, Tuas Avenue 3JurongSingapore 639407Phone: (+65) 6861 6118Fax: (+65) 6862 1302/6861 7834internet: www.ameron.com.sgemail: [email protected]

Documents

GRE Catelogue