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harnesses-unlimited.com Harnesses Unlimited P.O. Box 435 Wayne, PA 19087 ANTIQUE AUTOMOBILE WIRE AND HARNESS MATERIALS If you wish to make your own harness or repair your existing wiring we sell all the materials used in our production. Since these items are normally stocked, once we receive your material order it can be filled within a couple of days. To make your own harness you need a wiring diagram ( schematic ). The best schematics are found in the shop manual for your car. The schematic will show you the correct colors, function, and sometimes wire gauge for each wire. Some schematics, though not all, will also show factory optional equipment like heater, defroster, radio etc. Refer to your original wire harness to double check wire gauges, trace wire layout and measure wire lengths. When you make your new harness it will help to run the new wires over the old harness. This way you can make sure that the wires run in the same pattern as original and will fit like the original harness. You might want to add a little more to the length of your new wires to make it easier to install if your placement is a little off. When you make up your new wires here are some suggestions. Solder all your terminals and any splices with rosin core solder. This will insure good connections that will not vibrate loose. Try to use as few splices as possible. When taping splices seal both ends of the splice and overlap the tape to get several layers over the splice. If you have several splices in the same area then stagger the splices. This will keep the size of your harness down and prevent the splices from rubbing against each other as you drive. Our neoprene rubber sleeves are easier to install on the wire before you strip the wire and put on the terminal. BRAIDING SERVICE: We can cover the harness you make, or recover later harnesses that use plastic wire with the proper cloth covering. There were two types of covering used by the automakers, all black cotton or 1 / 2 black cotton with 1 / 2 gray / black paper twine. Most harnesses also had a colored tracer( s ) for factory identification. For original plastic wire harnesses that you want recovered, you should remove the original braiding and make any repairs. We will not braid over any wires where the insulation is damaged and bare wire is showing. We do not carry any wire with plastic insulation so we cannot do any repairs. Also any plastic harness attachments should be taped on either side in the correct position. So we can braid your harness correctly tape the wires every six inches with electrical-tape. Where a wire comes out tape it on either side or for a branch tape the junction like a T. Enclose a sample of the original braiding. Normally we will braid the harness and send a bill when we return the harness. Turn around time is normally 1 week or sooner, depending on the braid pattern being run on the equipment. Call us before shipping the harness so we can give you the factory address and so we can be on the lookout for your package. Ship the harness to us via United Parcel Service ( we do not trust the U.S. Postal Service with original wires ). Fill in the order form information. BRAIDING SERVICE PRICES: $ 5.00 machine setup for each braid pattern. $ 4.00 for each foot of braid material, $ .50 for each branch ( to cover added labor ). $ 25.00 Shipping ANTIQUE AUTOMOBILE WIRE AND HARNESS MATERIALS WIRE AND MATERIAL ORDERING NOTE The following pages of materials and information is offered for the "do it yourself" restorer. When ordering tubing, loom, or conduit you must give us the part number and length. When ordering terminals or connectors you must give us the part number and quantity. When ordering wire you must give us the auto make, wire gauge, color, and length. All prices subject to change without prior notification.

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Page 1: harnesses-unlimited.com Harnesses Unlimited P.O. Box …harnessesunlimited.com/new forms/wire materials web page.pdf · harnesses-unlimited.com Harnesses Unlimited P.O. Box 435 Wayne,

harnesses-unlimited.com Harnesses Unlimited P.O. Box 435 Wayne, PA 19087ANTIQUE AUTOMOBILE WIRE AND HARNESS MATERIALS

If you wish to make your own harness or repair your existing wiring we sell all the materials used in our production. Since these items are normally stocked, once we receive your material order it can be filled within a couple of days. To make your own harness you need a wiring diagram ( schematic ). The best schematics are found in the shop manual for your car. The schematic will show you the correct colors, function, and sometimes wire gauge for each wire. Some schematics, though not all, will also show factory optional equipment like heater, defroster, radio etc. Refer to your original wire harness to double check wire gauges, trace wire layout and measure wire lengths. When you make your new harness it will help to run the new wires over the old harness. This way you can make sure that the wires run in the same pattern as original and will fit like the original harness. You might want to add a little more to the length of your new wires to make it easier to install if your placement is a little off. When you make up your new wires here are some suggestions. Solder all your terminals and any splices with rosin core solder. This will insure good connections that will not vibrate loose. Try to use as few splices as possible. When taping splices seal both ends of the splice and overlap the tape to get several layers over the splice. If you have several splices in the same area then stagger the splices. This will keep the size of your harness down and prevent the splices from rubbing against each other as you drive. Our neoprene rubber sleeves are easier to install on the wire before you strip the wire and put on the terminal.

BRAIDING SERVICE: We can cover the harness you make, or recover later harnesses that use plastic wire with the proper cloth covering. There were two types of covering used by the automakers, all black cotton or 1 / 2 black cotton with 1 / 2 gray / black paper twine. Most harnesses also had a colored tracer( s ) for factory identification. For original plastic wire harnesses that you want recovered, you should remove the original braiding and make any repairs. We will not braid over any wires where the insulation is damaged and bare wire is showing. We do not carry any wire with plastic insulation so we cannot do any repairs. Also any plastic harness attachments should be taped on either side in the correct position. So we can braid your harness correctly tape the wires every six inches with electrical-tape. Where a wire comes out tape it on either side or for a branch tape the junction like a T. Enclose a sample of the original braiding. Normally we will braid the harness and send a bill when we return the harness. Turn around time is normally 1 week or sooner, depending on the braid pattern being run on the equipment. Call us before shipping the harness so we can give you the factory address and so we can be on the lookout for your package. Ship the harness to us via United Parcel Service ( we do not trust the U.S. Postal Service with original wires ). Fill in the order form information.

BRAIDING SERVICE PRICES: $ 5.00 machine setup for each braid pattern. $ 4.00 for each foot of braid material, $ .50 for each branch ( to cover added labor ). $ 25.00 Shipping

ANTIQUE AUTOMOBILE WIRE AND HARNESS MATERIALS

WIRE AND MATERIAL ORDERING NOTE

The following pages of materials and information is offered for the "do it yourself" restorer. When ordering tubing, loom, or conduit you must give us the part number and length. When ordering terminals or connectors you must give us the part number and quantity. When ordering wire you must give us the auto make, wire gauge, color, and length.

All prices subject to change without prior notification.

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harnesses-unlimited.com Harnesses Unlimited P.O. Box 435 Wayne, PA 19087NEOPRENE RUBBER TUBING - This tubing has an l / l 6" wall thickness.

Part NumberInside

Diameter$ / Foot Part Number

Inside Diameter

$ / Foot

NR - 1 / 8 1 / 8 " $1.60 NR - 1 / 4 1 / 4 " $1.90

NR - 5 / 32 5 / 32 " $1.70 NR - 5 / 16 5 / 16 " $2.00

NR - 3 / 16 3 / 16 " $1.80 NR - 3 / 8 3 / 8 " $2.10

NEOPRENE RUBBER SLEEVES WIRE GUAGE 16 - 14 12 - 10

Original insulators for terminal shanks PRICE / 25 PIECES $3.00 $4.50

NON-METALLIC LOOM - Black asphalt impregnated spiral woven tubing.

Part Number Inside Diameter Part Number Inside Diameter

ALB - 3 / 16 3 / 16 " ALB - 1 / 2 1 / 2 "

ALB - 1 / 4 1 / 4 " ALB - 9 / 16 9 / 16 "

ALB - 5 / 16 5 / 16 " ALB - 5 / 8 5 / 8 "

ALB - 3 / 8 3 / 8 " ALB - 3 / 4 3 / 4 "

ALB - 7 / 16 7 / 16 "

NON-METALLIC

LOOM PRICES

PART NO. $ / Foot $ / 25 Feet PART NO. $ / Foot $ / 25 FeetALB - 3 / 16 $0.55 $11.00 ALB - 1 / 2 $0.80 $16.00ALB - 1 / 4 $0.60 $12.00 ALB - 9 / 16 $0.85 $17.00

ALB - 5 / 16 $0.65 $13.00 ALB - 5 / 8 $0.90 $18.00ALB - 3 / 8 $0.70 $14.00 ALB - 3 / 4 $1.05 $21.00

ALB - 7 / 16 $0.75 $15.00

STAINLESS STEEL FLEXIBLE CONDUITThis conduit is specially manufactured for us with the original square formed construction.

The conduit length is measured in the relaxed ( not stretched ) state.

Part Number $ / Foot Inside Diameter Outside DiameterWall

Thickness

SSC - 3 / 16 $3.45 3 / 16 " 0.28 " 0.010 "

SSC - 1 / 4 $3.70 1 / 4 " 0.35 “ 0.010 "

SSC - 5 / 16 $4.00 5 / 16 " 0.42 " 0.010 "

SSC - 3 / 8 $4.35 3 / 8 " 0.50 " 0.012 "

SSC - 1 / 2 $4.75 1 / 2 " 0.63 " 0.012 "

SSC - 5 / 8 $5.25 5 / 8 " 0.75 " 0.012 "

SSC - 3 / 4 $6.00 3 / 4 " 0.94 " 0.020 "

SSC - 1 $6.75 1 " 1.22 " 0.020 "

All prices subject to change without prior notification.

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TERMINALS - TERMINAL HOLE STUD SIZE - EXACT MEASUREMENTSSTUD SIZE 6 8 10 1 / 4 5 / 16 3 / 8

DIMENSION 0.145 " 0.170 " 0.200 " 0.260 " 0.325 " 0.395 "

EXAMPLEOF

RINGTERMINALS

NOTE - Terminal appearance may differ from that shown in picture due to variations in suppliers styles. When ordering terminals you must give us part number and quantity.

RINGTERMINALS

STUD SIZE16 & 14 GAUGEPART NUMBER

12 & 10 GAUGEPART NUMBER

8 GAUGEPART NUMBER

6 1614 - 6 R 1210 - 6 R N. A.

8 1614 - 8 R 1210 - 8 R N. A.

10 1614 - 10 R 1210 - 10 R 8 - 10 R

1 / 4 1614 - 1 / 4 R 1210 - 1 / 4 R 8 - 1 / 4 R

5 / 16 1614 - 5 / 16 R 1210 - 5 / 16 R 8 - 5 / 16 R

3 / 8 1614 - 3 / 8 R 1210 - 3 / 8 R 8 - 3 / 8 R

SPADETERMINALS

STUD SIZE16 & 14 GAUGEPART NUMBER

12 & 10 GAUGEPART NUMBER

6 1614 - 6 S 1210 - 6 S

8 1614 - 8 S 1210 - 8 S

10 1614 - 10 S 1210 - 10 S

FLAG TERMINALS

STUD SIZE WIRE GAUGE PART NUMBER

8 12 & 10 1210 - 8 FLR

10 12 & 10 1210 - 10 FLR

6 16 & 14 1614 - 6 FLR

8 16 & 14 1614 - 8 FLR

10 16 & 14 1614 - 10 FLR

TERMINAL PRICES

PART NUMBER $ / 5 PIECES $ / 25 PIECES $ / 50 PIECES $ / 100 PIECES

1614 - ______ $1.25 $4.50 $8.50 $16.00

1210 - ______ $2.00 $7.50 $14.50 $28.00

8 - ______ $2.50 $10.00 $18.50 $38.00

L / C LAMP CONTACT $1.25 $4.50 $8.50 $16.00

All prices subject to change without prior notification.

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harnesses-unlimited.com Harnesses Unlimited P.O. Box 435 Wayne, PA 19087All prices subject to change without prior notification.

TERMINALS & CONNECTORSNOTE - When ordering materials on this page you must give item description and quantity.

TYPE PLAIN CONNECTORS BAKELITE CONNECTORS - MULTI - FEMALE

SIZE0.157 "

DIAMETER0.157 "

I. D.

MALE FEMALE

PARTNUMBER

1614 SP 1614 SLSPR 1

NEEDS 2 - 1614 SPSPR 2

NEEDS 3 - 1614 SP

PRICESSAME AS 1614

TERMINALSSAME AS 1614

TERMINALS$ 2.50 EACH $ 3.50 EACH

DASH LIGHT SOCKET FOR 5 / 8 " DIAMETER HOLE - $ 2.25 EACH

RUBBER WASHER LIGHT SOCKET SPRINGFIBER

WASHERLAMP CONTACT

L / C (0.185” DIAM.)

BAKELITE FUSE HOLDER & 20 AMP SFE FUSE - $ 3.50 EACH

RUBBER WASHER

BAKELITEHOLDER

SPRINGFUSE

CONTACT20 AMP

SFE FUSEFUSE

CONTACTBAKELITE

CAPRUBBER WASHER

SEALED BEAM SOCKETBAKELITE WITH 3 TERMINALS

$ 1.50 EACH

VINYL HARNESS WRAP TAPE - $ 6.50 EACH3 / 4" WIDE X 36 YARDS - This tape is used to wrap harnesses

on cars 1948 to present. It has no adhesive and must be tied off at end of tape run

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harnesses-unlimited.com Harnesses Unlimited P.O. Box 435 Wayne, PA 19087All prices subject to change without prior notification.

PREMIUM QUALITY CLOTH BRAIDED AND LACQUERED WIRE

All wire has modern automotive PVC insulation, which is covered with cotton braid then lacquered for original appearance. When ordering you must tell us automaker, wire gauge, color, and length. Wire ( for each color ) may be ordered in multiples of 5 feet using the lesser of the two prices.

Examples - 15 ft. of 16 ga. = 15 ft x $ 2.00 = $ 6.00 OR 35 ft. of 16 ga. = 35 ft x $ 9.00 = $ 12.60 5 ft 25 ft

THIS IS AN EXAMPLE OF TRACER PATTERNS FOR STANDARD WIRE AND GENERAL MOTORS WIRE.NOTE – General Motors color codes are used in picture

TYPE CODE

SINGLETRACER

N - R

CROSSTRACER

N x B

CROSSTRACER

N - R x B

EXPLANATION

NATURAL BASE WITHRED TRACER

NATURAL BASE WITHBLACK

CROSSING TRACERS

NATURAL BASE WITHRED & BLACK

CROSSING TRACERS

COLOR CODES:R - RED, B - BLACK, G - GREEN, W - WHITE, Y - YELLOW, BR - BROWN, BL - BLUE, O - ORANGE,

N - NATURAL ( TAN ), OAK - YELLOW BASE WITH 2 RED & 2 BLACK CROSSING TRACERS

STANDARD WIRE:

GAUGE $ / 5 FT $ / 25 FT $ / 50 FT $ / 100 FT COLORS AVAILABLE

10 $4.00 $18.00 $32.00 $60.00 R, B, B-R, G, Y, Y-B, YxB, Y-R, YxR, BR, BL, OAK

12 $3.00 $13.50 $24.00 $45.00 R, R-W, B, B-R, B-Y, B-W, G, W, WxR, OAK

14 $2.50 $11.25 $20.00 $37.50

R, R-W, R-B, B, B-R, B-G, B-W, B-Y, B-BL, G, G-B,

W, W-B, W-R, WxR, W-RxB, W-G, WxG, Y, Y-B, YxB, Y-R, YxR,

Y-G, BR, BR-W, BR-B, BL, BL-W, BL-R, BL-Y, BL-G, O, OAK

16 $2.00 $9.00 $16.00 $30.00R, B, B-R, B-G, B-2Y, G, W, W-R, W-RxB, W-RxG, W-BxG, WxG, Y, BR, BR-2W, BL, O-2B, OAK

SPECIAL GENERAL MOTORS WIRE: Beginning in 1934, General Motors specified that most wires used were to have a natural cotton color base ( a light tan ) with single or crossed colored tracers for identification. In many GM wiring diagrams ( schematics ) the natural base color is not shown, only the tracer colors are designated.

GAUGE $ / 5 FT $ / 25 FT $ / 50 FT $ / 100 FT COLORS AVAILABLE

10 $4.00 $18.00 $32.00 $60.00 N, N-R, NxR, N-RxB, NxB, N-B

12 $3.00 $13.50 $24.00 $45.00 N-R, NxR, N-RxB, NxB, N-G, NxG

14 $2.50 $11.25 $20.00 $37.50 N, N-W, N-B, NxB, N-RxB, N-R, NxR, N-G, NxG, N-RxG, N-BxG

16 $2.00 $9.00 $16.00 $30.00 N, N-W, N-B, NxB, N-RxB, N-R, NxR, N-G, NxG, N-RxG, N-BxG

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harnesses-unlimited.com Harnesses Unlimited P.O. Box 435 Wayne, PA 19087

All prices subject to change without prior notification.

PREMIUM QUALITY CLOTH BRAIDED AND LACQUERED WIRE

CHRYSLER CORPORATION WIRE:

Chrysler Corporation had its own pattern for the wire. The wiring diagram would only show the base color but the wire would have parallel tracers ( white or black ) in it. The number of tracers would designate wire gauge.

EXAMPLE:

10 GAUGE WOULD HAVE 4 TRACERS B //// W

12 GAUGE WOULD HAVE 3 TRACERS B /// W

14 GAUGE WOULD HAVE 2 TRACERS B // W

16 GAUGE WOULD HAVE 1 TRACERS B / W

GAUGE $ / 5 FT $ / 25 FT$ / 50 FT $ / 100 FT COLORS AVAILABLE

10 $4.00 $18.00 $32.00 $60.00 B //// W, R //// W

12 $3.00 $13.50 $24.00 $45.00 B /// W, R /// W, Y /// B, G /// W, BR /// W, BL /// W, O /// B

14 $2.50 $11.25 $20.00 $37.50 B // W, B // R, R // W, R // B, Y // B, G // W, G // B, W // B,

BR // W, BR // B, BL // W

16 $2.00 $9.00 $16.00 $30.00 B & Y, B / W, R / W, R / B, Y / B, G / B, G / W, W / B,

BR / W, BR / B, BL / W, O / B

ARMORED WIRE:Steel strip armor wrapped around cloth braided and lacquered wire.

GAUGE # WIRES $ / 5 FT $ / 25 FT $ / 50 FT

12 ONE $9.50 $42.75 $76.00

14 ONE $7.50 $33.75 $60.00

14 TWO $12.50 $56.25 $100.00

14 THREE $15.50 $69.75 $124.00

16 ONE $7.00 $31.50 $56.00

All prices subject to change without prior notification.