Hawke Connectors

7/31/2019 Hawke Connectors

1/28

International

Hazardous Area Connectors

for Global Connection

Solutions


2/28HWK51 August '08

International

To the best of our knowledge the information contained in this leaflet,is accurate at the time of going to print and the company reserves theright to improve or modify any product illustrated without notification.The company is unable to accept liability for any inaccuracies, errors oromissions that may exist. It is the customer's responsibility to ensurethat the product is suitable for their application.

All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies).Copyright Condition: This document shall be used only for the purpose for whichit is provided and no reproduction or publication of the document may be madeand no article may be manufactured or assembled in accordance with informationcontained in the document without prior written consent of the owner.

Connection Solutionswww.ehawke.com

Introduction

A Quality Company

For those who demand quality, reliability and above all, safety,

Hawke International is the obvious choice.

FOR CUSTOMERS WHO DEMAND THE BEST

Smarter products

Worldwide

Product development

First choice

A quality company

Termination service

Hawke International has provided peace of mind to contractors, installers and end users for

over 50 years. Our innovative range of cable connection and termination products,

specifically designed with the customer in mind, have gained worldwide approval and

credibility for the testing conditions of hazardous (classified) locations and hostile

environments.

The customers requirements for sustained safety and reliability under extreme conditions

are therefore Hawke's primary objectives. Furthermore, our superior designs allow ease of

installation, use long life materials and are manufactured to rigorous quality standards. All

this provides the customer with unparalleled benefits of the lowest lifetime cost of purchase.

Located in Manchester, UK, Hawke International has subsidiary locations in Houston, USA and Singapore, along with direct

representation in Brazil, the Middle East, Canada and China. Hawke International is supported worldwide by the Hubbell Group

along with a global network of agents and distributors.

Hawke International recognises that the demands of the customer base never stand still and we are therefore committed to

the ongoing development of our products and features to provide improved safety, versatility, reliability and ease of use.

Hawke International's products are designed and manufactured under a quality system not only complying with ISO 9001 but

also with the latest international standards. Rigorous and regular in-house testing ensures that every product manufactured

meets the highest quality standards expected by the market.

Predominantly used on Offshore and Onshore oil and gas exploration, production and processing facilities. Hawke's products

are the 'First Choice' for the world's major oil, gas and petrochemical companies.

Hawke International has over 50 years of experience in hazardous area connection systems and have a wealth of experienced

staff able to provide assistance in the planning and selection of Ex connectors and related products.

Termination work can be arranged by Hawke International as part of their connection solution, both at our premises in

Manchester or on-site as required. The company have dedicated installation engineers able to offer complete termination

services including cable preparation, marking, gland and connector termination and complete unit testing. This simplifies even

further the use of Hawke connectors as part of your connection requirements.


3/28

International

Hazardous Area ConnectorsforGlobalConnectionSolutions


All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies).Copyright Condition: This document shall be used only for the purpose for whichit is provided and no reproduction or publication of the document may be madeand no article may be manufactured or assembled in accordance with informationcontained in the document without prior written consent of the owner.HWK51 August '08

International

New connector range contents table

1Connection Solutionswww.ehawke.com

Hazardous Area Connector Range

Contents

Colour Code/Page Description

2 Hazardous area connector range - Common features

3

6

Hazardous area connector range - Selection overview

22 Accessories - Short circuit testing, Crimp tool and adaptors/reducers

23

Hazardous area cable glands - 501/421, 501/453/Universal, 501/453/RAC, ICG 653/Universal24

New stainless steel enclosures - EZE box range25

Website technology - Connector selection application, electronic data on CD Rom

4 - 5 Features

16 - 17 Features

10 - 11 Features

7 - 8 - 9 Inserts and Dual crimp - Order code - Dimensions(Technical)

12 -13 - 14 -15Inserts - Order code - Dimensions - Calculations

(Technical)

18 -19 - 20 - 21Inserts - Order code - Dimensions - Calculations

(Technical)

How it works

Instrum

Power

Control

Instrum

Control

Power

Instrum

CONTENTS TABLE

Burullus

BP

Statoil

Egypt

Norway

Norway

Azerbaijan

UK

UK

Power and communication for BUICS and IWOCS controls containers

Connectors used on WOCS Topside electrical surface jumpers

Topside module hook-up

Sub-sea workover station

Used on platform drill head for mobility

Supply electrical signal to a secondary module beside original platform

Statoil

AIOC

Chevron Texaco

Simian/Sienna/Saphire

BP Clair

ACG

Project Name Owner Location Application

Snohvit

Kristin

Captain

UK

Australia

Installed to actuators which control and monitor gas being induced into the turbines

Used on Turret mooring system

Conoco Global Power

Woodside Energy

Conoco Immingham CHP

Enfield RTM

SAMPLE OF MAJOR PROJECT SUCCESSES


4/28

All Hawke ATEX connectors

meet the requirements of

IP66 and IP67 to IEC60529.

They are also deluge

protected to DTS01

offering long term protectionin onerous environments.

The unique mechanical keying system prevents contact damage and ensures safe use by

eliminating the possibility of misconnection of circuits. Machined key and keyway also

ensures connector alignment.

Each pin and socket is fitted

with multilam technology to

ensure reliable low

resistance connection on

each coupling.

Designed and constructed for the most demanding environments, Hawke connectors

are durable in almost any environment, requiring no routine maintenance to ensure

continued performance.

Each connector plug and receptacle can be fitted with an optional mounting flange,

either at point of order or retro fitted as required, allowing easy mounting of the

connectors without the need to disassemble the units.

There are several innovative features common across the range of Hawke connectors. Despite their highly advanced design

and technical features, the range is extremely simple to use and quick to terminate.

HWK51 August '08

International



2 Connection Solutionswww.ehawke.com


Common Features

Impossible to

cross mate

Ingress and deluge

protected

High reliability

contacts

Robust design

Retro fit flange option

ATEX



International



3


Selection Overview


Connector TypeMinimum Number

of PinsMaximum Number

of PinsMinimum cross sectionalarea of Conductor mm

MaximumConductor mm

MaximumVoltage

MaximumCurrent (amps)

LiveDemate

1

3

1

8

60

4

0.14

0.5

50

2.5

35

630

10

125

780

250V

660VControl

Power

Instrum 9

8

8750V*

SELECTION OVERVIEW

Instrum

Power

Control

This revolutionary design allows the live mate and de-mating of signal and lowpower in hazardous areas safely and quickly. The Instrum connector isavailable with two insert options: the 4-way option will accept cores rangingbetween 0.5mm and 2.5mm and can operate up to a maximum current of 10A(AC1) at 250V AC & 2.5A (DC1) 60V DC. The 8-way option, designed

predominantly for Ethernet applications, will accept cores ranging between0.14mm and 0.37mm and can carry 1A (AC1) at 60V AC & 0.5A (DC1)60V DC.Instrum connectors include an integral Hawke cable gland for easy terminationof both armoured and un-armoured cables.

The Power range of connectors have been designed specifically for theextremely demanding requirements of higher power applications. Inserts areavailable with 1 to 4 contacts with a conductor acceptance range of between50mm and 630mm operating up to 780A and 750V as standard. Othervoltages available on special request. Information on recommended cable glands

for use with the Power connectors can be found on page 24 of this catalogue.

The 3rd generation of Control connectors include many features andrefinements as a result of consumer feedback, which makes them particularlysuitable for control and low/medium power applications. The robust stainlesssteel body can hold up to 60 contacts and will accept conductor sizes rangingbetween 0.5mm and 35mm, operating up to 125A and 660V. Information on

recommended cable glands for use with the Control connectors can befound on page 24 of this catalogue.

Hawke International connectors are ideal for use in gas hazardous areas commonly found in Oil and Gas exploration, productionand process plants. Their features, however, also offer numerous benefits in explosive dust environments as well as harsh andhostile non-explosive applications where temporary but safe disconnection of power is critical.Hawke International's Ex range of connectors permit the safe and rapid service, repair and replacement of key plant, providequick connection to temporary and permament equipment and greatly reduce hook-up time in capital-intensive processes.The Ex range of connectors cover three main application areas: Instrumentation, control and power.For a guide as to which Ex connector may be best suited to an individual application the table below outlines the main variables.

* Other voltages available on special request.

ATEX



International

To the best of our knowledge the information contained in this leaflet,is accurate at the time of going to print and the company reserves theright to improve or modify any product illustrated without notification.The company is unable to accept liability for any inaccuracies, errors oromissions that may exist. It is the cus tomer's responsibility to ensurethat the product is suitable for their application.



Instrum

FeaturesATEXInstrumInstrum

Integral keying

Quick connect thread

Electrical insert

Bulkhead

receptacle (BR)

Anti-rotation

Versatile LSFZH rear seal

Reversible

armour clamp

Connector

plug (CP)

Pre-terminated(Bulkhead) receptacle only

5 Position keyed inserts

Earth continuity clip

Note:

Inline connector - connector plug (CP) and

connector receptacle (CR) also available


7/28

ATEX


All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies).Copyright Condition: This document shall be us ed only for the purpose for whichit is provided and no reproduction or publication of the document may be madeand no article may be manufactured or assembled in accordance with informationcontained in the document without prior written consent of the owner.HWK51 August '08

International

Profiled Spigot andconnector body preventcable rotation, eliminatingcable damage.

Accommodates a widerange of cable sizes andprovides highly effectivecable grip and ingressprotection.

All BR connectors aresupplied withpre-terminated tails tosuit your requirements.

Machined key and keywayensures connectoralignment.Unique 5 position insertkeying system preventscross-mating.

Secondary keying on theactual insert bodiesguarantees contactalignment, preventing pindamage.

Unique 4 start ACMEthread offers a smooth andquick fully mating action inless than two turns.Earth continuity is achievedvia a 360contact clip.

Easy to assemble electricalinsert allows crimped orsoldered connections.

The Instrum incorporatesHawke's proven and patentedarmour termination method.Two clamping devices aresupplied to accommodatedifferent types of armour orbraid.


Features

Instrum

Anti-rotation

Versatile LSFZH

rear seal Pre-terminated

Reversible armourclamp

Electrical insert

with key

Integral keying Quick connect

Keyed positions



International




How it Works

Instrum

Arc 'quenching' gap.

Exe clearances

between contacts.

Should an ignition occur duringde-mating, it is contained by

the Exd Flamepath.

Once passed the arc quenching

gap, the primary protection

method becomes Exe.Threads still engaged

at this point.

Exe clearances

between contacts.

These diameters are

Exd Flamepaths.

Once de-mated, the protection

method is Exe on the

socket insert IP30 (IP66 - IP67 with cap fitted).

Pin insert cannot remain energised.

Pin and socket inserts are interchangeable

between the CP and BR/CR.

Stage 1

Stage 3

Stage 2

ATEX

The Instrum connectors are designed to provide ease of installation and speed of use whilst providing a flexible, safe and

reliable method for mating and disconnection of circuits which are energised.

flameproof protection concept. The outer

shell of the connector combined with the

integral Hawke cable gland seal ensure thatthe internal connections are protected to the

Exe increased safety protection concept.

When the connector halves are disengaged, the

socket section is protected to IP30 and must

have the protective cap fitted immediately to

restore the full Exe increased safety

requirements and IP rating.

The pins and socket inserts are interchangeable

between all three connector components: i.e.

Bulkhead receptacle, in-line receptacle and

connector plug.

In all installations, the "live" side of the

connector must always contain the

socket insert.

The two mating halves are easily engaged and

disengaged by two full turns of the ACME

custom engaging thread, during which time the

pins and socket are protected by the Exd

During connector engagement anddisengagement any sparking of the contacts

is contained within an arc quenching section

which is housed within the Exd flamepath

areas.

The Instrum


9/28



International




Order Code

Instrum

ATEX

N BR1 BM P 0 4X X AInstrum /

* 4 way Bulkhead Receptacle will always be pre-terminated with 1.5mm conductors, irrespective of cross sectional area.

# Bulkheads also include an additional earth lead.

MATERIAL CODE

CROSS SECTIONAL AREA CODE

BULKHEAD ENTRY THREAD CODE

INSERT TYPE CODE

CONNECTOR STYLE CODE

BULKHEAD RECEPTACLE

CABLE LENGTHCODE

BULKHEAD RECEPTACLE

PIN QUANTITIES #CODE

ARMOUR CLAMP SIZECODE

OUTER SHEATH DIAMETERCODE

CERTIFICATIONCODE

Nickel Plated Brass N

Stainless Steel S

4 x 0.5 - 1mm * A

4 x 1.5 - 2.5mm *8 x 0.14 - 0.37mm

BC

Metric M20 (Standard)

N/A (for CP or CR)

M

NPT " N

X

Pin Insert **

Socket Insert **

P

S

Connector Plug CP

Flanged Connector Plug

Connector Receptacle

Flanged Connector Receptacle

Bulkhead Receptacle (Fixed Pos 1 Std.)

Bulkhead Receptacle (Fixed Pos 2)




FP

CR

FR

BR1

BR2

BR3

BR4

BR5

0.5m (standard)0

1m

2m

3m4m

Customer specified

N/A (for Connector Plug andReceptacle)

1

2

34

C

Customer specifiedC

X

4 (pins 1 - 4 terminated) Std. 4 way*

3 (pins 1, 2 and 3 terminated) 4 way*

8 (pins 1 - 8 terminated) Std. 8 way

4

N/A (for Connector Plug andReceptacle)

3

2 (pins 1 and 3 terminated) 4 way*2

8

X

N/A (Bulkhead Receptacle)

Unarmoured/Copper Braid(will add outer sheath clamp)

U

X

Clamping Ring (2 Rings) 0 - 1.25mmS

N/A (Bulkhead Receptacle)X

Cable Seal (2 Seals) 5.5 - 16mmS

ATEX/IECExA

GOSTG

** Note:- In all installations the "live"side of the connector must alwayscontain the socket insert.


11/28

75.510

20

2

9.5

4 Holes 6.5Equispaced on a

43

M20 = 15

" NPT = 20" NPT = 20

M20

"NPT

"NPT

2

9.5

2

9.5

2

9.5

28-36

27 A/F

8 30

5

5

Optionalmounting flange

for CP & CR

Optionalcable clampfor CP & CR

102-110 112-1281011.5

27 A/F

Connector receptacle

Bulkhead receptacleMounting flange

Connector plug

II 2 G Exde IIC ExtD T85C A21 ATEX

Exde IIC ExtD T85C A21 IECEx

- 40C to + 60C

Baseefa 06 ATEX 0061X

IECEx BAS06. 0018X

Voltage AC 250V

Current AC EN 60947-4-3 10A (AC21)

Current AC EN 60947-4-1 10A (AC1)Current AC EN 60947-4-1 1A (AC3)

Voltage DC 60V

Current DC EN 60947-4-3 2.5A (DC21)



10 amp without thermal protection

IP66, IP67 and DTS01 deluge protected.

On load 150

-50C to +70C

Off load 500

20A gL with thermal protection

Frequency 50/60 Hz

Power Factor 0.9

Note: Caps to be fitted to maintain IP ratings when theconnector halves are separated.

II 2 G Exde IIC ExtD T85C A21 ATEX

Exde IIC ExtD T85C A21 IECEx

- 40C to + 60C

Baseefa 06 ATEX 0061X

IECEx BAS06. 0018X

Voltage AC 60V

Current AC EN 60947-4-3 1A (AC21)

Current AC EN 60947-4-1 1A (AC1)Current AC EN 60947-4-1 0.1A (AC3)

Voltage DC 60V




2 amp without thermal protection

IP66, IP67 and DTS01 deluge protected.

On load 150

-50C to +70C

Off load 500

5A gL with thermal protection

Frequency 50/60 Hz

Power Factor 0.9

Note: Caps to be fitted to maintain IP ratings when theconnector halves are separated.

Explosion Protection

Ambient Temperature

Ratings 4 Way

Maximum No. of make &

break operations (EN61984)

Fuse Rating 4 Way

IP Rating

Storage Temperature

Certification

Explosion Protection

Ambient Temperature

Ratings 8 Way

Maximum No. of make &

break operations (EN61984)

Fuse Rating 8 Way

IP Rating

Storage Temperature

Certification

HWK51 August '08

International

To the best of our knowledge the information contained in t his leaflet,is accurate at the time of going to print and the company reserves theright to improve or modify any product illustrated without notification.The company is unable to accept liability for any inaccuracies, errors oromissions that may exist. It is the customer's responsibility to ensurethat the product is suitable for their application.


9

Dimensions

Technical Data


Instrum

ATEX


12/28


13/28

ATEX

To the best of our knowledge the information contained in this leaflet,

is accurate at the time of going to print and the company reserves the

right to improve or modify any product illustrated without notification.The company is unable to accept liability for any inaccuracies, errors or

omissions that may exist. It is the customer's responsibility to ensure

that the product is suitable for their application.

All copyright reserved-Hubbell Ltd 2008. This document and all copyright

therein is the property of: Hawke International a trading name of Hubbell Ltd

(A member of the Hubbell Inc Group of Companies).Copyright Condition: This document shall be used only for the purpose for which

it is provided and no reproduction or publication of the document may be made

and no article may be manufactured or assembled in accordance with informationcontained in the document without prior written consent of the owner.HWK51 August '08

International

Provides an extended

installation keyway, which

assists connector assembly

by making pin/socket

insertion quick and easy.

Improves accessibility for

soldering/crimping

conductors, as the spacer

tube is retrofitted once

electrical termination is

complete.

Provides direct inspection

of the flameproof seal and

offers users the peace of

mind that the connector

is safe for installation.

The threaded bulkhead

connector utilises industry

standard threads and also

incorporates an integral

'o' ring seal.

Pin and socket inserts are

numbered front and back

to assist wiring and avoid

termination errors.

Crimp and solder inserts

available.

Unique ACME thread offers

a smooth and quick fully

mating action.

Allows the connector to

be installed onto a

pre-assembled cable

gland.

The unique visual 5 position

insert keying system

(3 on Ex16) along with the

integral machined keyways

prevent contact damage and

ensures safe use by

eliminating the possibility

of misconnection of adjacent

circuits.


Control

Features

Easy fieldwireable Keyway tube

Keying positionKeying position

Running couplerAcme thread atmating interface

Spacer tubeSpacer tube

Fully inspectable

flameproof barrier Threaded bulkhead



International

To the best of our knowledge the information contained in this leaflet,is accurate at the time of going to print and the company reserves the

right to improve or modify any product illustrated without notification.

The company is unable to accept liability for any inaccuracies, errors oromissions that may exist. It is the customer's responsibility to ensure


All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd

(A member of the Hubbell Inc Group of Companies).

Copyright Condition: This document shall be used only for the purpose for whichit is provided and no reproduction or publication of the document may be made

and no article may be manufactured or assembled in accordance with information

contained in the document without prior written consent of the owner.


Control

InsertsATEX

All Hawke Contr connectors have a maximum working voltage of 660V DC (660V AC) as standard.Other voltages avilable on special request.

INSERT SELECTION TABLE

TABLE

Note: Inserts for use in bulkhead receptacles are solder termination only for contact sizes of 6mm and above.

Shell Size 16 Shell Size 25 Shell Size 32 Shell Size 40 Shell Size 50 Shell Size 63

Configuration

10 x 2.5mm + Earth 19 x 2.5mm + Earth 37 x 2.5mm + Earth

12 x 2.5mm + Earth 4 x 25mm + Earth

4 x 35mm + Earth

4 x 1.5mm + Earth 12 x 1.5mm + Earth

9 x 1.5mm + Earth12 x 1.5mm + Earth

4 x 2.5mm + Earth

7 x 2.5mm + Earth

4 x 6mm + Earth

4 x 6mm + Earth

6 x 6mm + Earth

3 x 10mm + Earth

4 x 10mm + Earth

3 x 16mm + Earth

4 x 16mm + Earth

19 x 1.5mm + Earth

3 x 1.5mm + Earth

4 x 1.5mm + Earth



-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Insert

Size

Internal Diameter of cup (mm)Nominal

Soldered Crimped

1.5mm

2.5mm

6mm

10mm

16mm

25mm

35mm

3

2

3.5

7

7

8

8

3

2

3.2

4

5

6.5

8.3

Ex16-3 x 1.5 Ex25-4 x 1.5Ex16-4 x 1.5

Ex32-12 x 1.5 Ex32-19 x 1.5 Ex32-10 x 2.5

Ex32-6 x 6 Ex32-3 x 10 Ex32-4 x 10 Ex32-3 x 16 Ex32-4 x 16

Ex40-24 x 1.5 Ex40-30 x 1.5 Ex40-19 x 2.5 Ex40-4 x 25 Ex40-4 x 35

Ex50-37 x 1.5 Ex50-27 x 2.5 Ex50-37 x 2.5 Ex63-49 x 1.5 Ex63-60 x 1.5

Ex25-9 x 1.5 Ex25-12 x 1.5 Ex25-4 x 2.5

Ex32-12 x 2.5 Ex32-4 x 6

Ex25-7 x 2.5 Ex25-4 x 6


15/28

ATEX


is accurate at the time of going to print and the company reserves theright to improve or modify any product illustrated without notification.

The company is unable to accept liability for any inaccuracies, errors or

omissions that may exist. It is the customer's responsibility to ensurethat the product is suitable for their application.


therein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies).

Copyright Condition: This document shall be used only for the purpose for which

it is provided and no reproduction or publication of the document may be madeand no article may be manufactured or assembled in accordance with information

contained in the document without prior written consent of the owner.HWK51 August '08

International

* Note:

Inserts for use in bulkhead receptacles are soldertermination only for contact sizes of 6mm and above.

Hawke International does not recommend the use oftheir ControlEx Connectors in applications where rigidPVC/SWA/PVC power cabling (typically to BS 6346standards) is used in portable/semi-portable applications.


Control

Order Code

S CP 19V 1.5 SSExd 32 x FLFPC AControl /

PROTECTION CODE

KEYING SYSTEM CODE

CONNECTOR STYLE CODE

CODE

TERMINATION STYLECODE

MATERIAL CODE

CONTACT TYPE

CONTACT TYPE

CODE

ACCESSORIESCODE

CERTIFICATIONCODE

NUMBER OF CONTACTS

CODE

SHELL SIZE CODE

Flameproof Exd

16

25

32

40

50

63

16

25

32

40

50

63

Fixed Keying F

Variable Keying V

Connector Plug CP

Connector Receptacle

Bulkhead Receptacle

CR

BR

ATEX/IECEx

GOST

A

G

Brass B

Stainless Steel (as standard) S

Solder *

Crimp *

No Insert

S

C

X

1.5 1.5 mm

2.5 mm

4 mm

6 mm

10 mm

16 mm

25 mm

35 mm

2.5

4

6

10

16

25

35

Pin

Socket

No Insert

P

S

X

No InsertX

FL Mounting Flange

Flameproof Plug Cap

Flameproof Receptacle Cap

Environmental Plug Cap

Environmental Receptacle Cap

FPC

FRC

PPC

PRC

See Insert Selection Chart

No InsertX



International


is accurate at the time of going to print and the company reserves the

right to improve or modify any product illustrated without notification.The company is unable to accept liability for any inaccuracies, errors or

omissions that may exist. It is the customer's responsibility to ensure



therein is the property of: Hawke International a trading name of Hubbell Ltd

(A member of the Hubbell Inc Group of Companies).Copyright Condition: This document shall be used only for the purpose for which

it is provided and no reproduction or publication of the document may be made

and no article may be manufactured or assembled in accordance with informationcontained in the document without prior written consent of the owner.


Control

DimensionsATEX

Connector plug Connector receptacle

Flameproof receptacle cap

The receptacle cap andplug cap are available inacetal and provide anIP rating of IP66/67. Theymay only be used when thesocket or plug is notre-energised followingdisconnection.

The flameproof cap must befitted to the connector beforethe power is restored to thedisconnected circuit.

For connector plugs and connector receptacles cable glands arerequired to terminate incoming cables. These can be selectedfrom our cable gland catalogue or our website.These glands include but are not restricted to 501/453/Universaland the ICG 653/Universal. See page 24. For portable application

ICG 653/Universal Cable Gland

Bulkhead receptacle

Flameproof plug cap

Hawke recommend the ICG 653/Universal cable gland.

*Bulkhead entry thread L can be adapted to other sizes. This may affect the overall length of unit. Contact Hawke International for details.**Thread entry V can be adapted to suit smaller sizes on request. Contact Hawke International for details.

Dimension Ex16 Ex25 Ex32 Ex40 Ex50 Ex63

A

B

G

U

H

M

R

S

N A/F

(1.5mm Pitch)

E

115

92

33

35

37

119

32

M25

M16

54

55

36

24

36

59

29

15

143

120

41

35

49

146

45

M32

M25

54

65

46

38

36

59

41

15

145

122

46

35

57

149

51

M40

M32

56

72

55

42

36

59

47

15

145

122

59

35

65

149

59

M50

M40

56

82

65

52

36

59

55

15

143

120

66

35

76

146

70

M63

M50

56

92

80

64

36

59

67

15

143

120

83

35

90

146

83

M75

M63

56

108

95

76

36

59

79

15

11 11 11 11 11 11

C

D

F

W

45 60 62 62 60 60X

P

T

*Thread L

(1.5mm Pitch)**Thread V

HAWKE Ex SERIES DIMENSIONS (MM)

C

D

W

B

A

mating face

Gland entrythread V

Optional

mounting

flange.

Details on

request.

External earth

X 12

F

C

E

X12

External earth

W

Gland entry

thread V

F

NA/F

M G H

ThreadL

F

T

U

P

D

S

R

mating face


17/28

ATEX

To the best of our knowledge the information contained in this leaflet,is accurate at the time of going to print and the company reserves the

right to improve or modify any product illustrated without notification.

The company is unable to accept liability for any inaccuracies, errors or

omissions that may exist. It is the customer's responsibility to ensurethat the product is suitable for their application.

All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd

(A member of the Hubbell Inc Group of Companies).

Copyright Condition: This document shall be u sed only for the p urpose for which

it is provided and no reproduction or publication of the document may be madeand no article may be manufactured or assembled in accordance with information

contained in the document without prior written consent of the owner.HWK51 August '08

International

W = Dissipated wattage factor of the connector

N = The number of conductors to be terminated/number of contacts required. (Note: A contact comprises of a pin and socket).

I = The current requirement per contact.(Note: This must be equal to or less than the maximum current rating of the contact, as shown in table 2).

R = The combined cable and contact resistance (see table 2).

Values pertinent to these definitions must then be input into the following equation to calculate the dissipated wattage (W) of yourchosen arrangement:

W = N x I x R(Note: The results must be lower than the maximum figure shown in table 1 for the appropriate temperature class and ambienttemperature).e.g. T6 40C ambient application with 9 x 1.5mm conductors, running at 7 amps.

N = 9 contacts I = 7 amps R = 0.0166 (1.5mm soldered combined cable and contact resistance)

Therefore an Ex25 Connector should be specified for this application as the shell size can accommodate the required 9 x 1.5mmpin/socket inserts (see page 12 - Inser t Selection Table) and the r esultant dissipated wattage (7.32 watts) is below the maximumpermitted 8 watts (see table 1).

This equation can also be transposed to facilitate the calculation of the maximum number of conductors permitted in your selectedconnector 1 and the maximum allowable current within the upper ambient temperature of your location 2

(Note: The result of equation must not exceed the maximum current rating of the contacts (see table 2).

1 N = WR x I

W

N x R

2

2 I =

Note: Unless otherwise requested, connectors will be marked as T5 with an upper ambient temperature of +40C.

Other ambient temperature options can be extrapolated fromtable 1 above, or contact Hawke International for more information.

To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the

arrangement. This ensures that the arrangement does not exceed the maximum permitted temperatureclassification with regard to the upper ambient temperature for the area of installation. (please refer totable 1 for the maximum allowable dissipated wattage per connector size).


Control

Calculations

Dissipated wattage calculation

Therefore W = 9 x 49 x 0.0166 = 7.32 watts.

Equation definitions

TABLE 1 TABLE 2

Connector SizeTemperature Class

T6 T5 T6 T5

Upper AmbientTemperature of +40C

Temperature Class


T6 T5Temperature Class


5W

8W

10.5W

12W

13W

17W

7W

11W

17W

20W

29W

4W

6W

8W

9W

10W

13W

6W

10W

12W

14W

17W

24W

2.6W

4W

5.4W

5.9W

6.5W

8.5W

4.6W

7W

9W

10.5W

12.5W

17W

Ex16

Ex25

Ex32

Ex40

Ex50

Ex63

Maximum allowable dissipated wattage

ContactSize

Combined Cable andContact Resistance (Ohms)

Soldered Crimped

ContactCurrentRating

1.5mm

2.5mm

6mm

10mm16mm

25mm

35mm

10 amps

17 amps

30 amps

78 amps78 amps

125 amps

125 amps

0.0166

0.0173

0.0109

0.0054

0.00330.0024

0.0018

0.0015

0.0102

0.0027

0.0047

0.0018

0.0012

0.0009

14.5W



International




Power

FeaturesATEX

PowerPower

Metal keyway

Variable keying position

Multilam contact technology

Internal earth

External Earth

Running coupler

Acme thread at

mating interface

Crimp/solder

cable connection

Connector

receptacle-CR

Connector plug-CP


19/28

ATEX


All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading n ame of Hubbell Ltd(A member of the Hubbell Inc Group of Companies).Copyright Condition: This document shall be used only for the purpose for whichit is provided and no reproduction or publication of the document may be madeand no article may be manufactured or assembled in accordance with informationcontained in the document without prior written consent of the owner.HWK51 August '08

International

Allows the connector to

be installed onto a

pre-assembled cable

gland.

The unique visual 5 position insert keying system along with the integral machined

keyway prevents contact damage and ensures safe use by eliminating the possibility of

misconnection of adjacent circuits.

Unique ACME thread offers

a smooth and quick fully

mating action.

Internal earth fitted as

standard. Sized to suit

cables earthing facility.

Tried and tested multiple high contact force, low resistance multilams used in all moving

contacts.

Insert assembled outside

connector shell to assist

wiring and allow greater

flexibility.


Power

Features

Acme thread at

mating interface

Running coupler Easy fieldwireable

Keying position

Internal earth

Multilam technology



International




Power

InsertsATEX

All Hawke connectors have a maximum working voltage of (750V AC).Other voltages and contact configurations also available.

Power

INSERT SELECTION TABLE

Shell Size 32 Shell Size 40 Shell Size 50 Shell Size 63 Shell Size 75

Configuration

4 x 50mm + Earth 3 x 150mm + Earth

4 x 70mm + Earth


1 x 240mm + Earth

1 x 185mm + Earth

1 x 240mm + Earth

3 x 70mm + Earth

1 x 50mm + Earth

1 x 70mm + Earth

1 x 95mm + Earth

1 x 120mm + Earth

1 x 150mm + Earth


3 x 120mm + Earth

4 x 120mm + Earth

4 x 95mm + Earth

1 x 300mm + Earth

1 x 400mm + Earth

4 x 150mm + Earth

3 x 240mm + Earth

4 x 185mm + Earth

4 x 240mm + Earth

1 x 500mm + Earth

1 x 630mm + Earth-

-

-

-

-

-

-

-

-

-

-

-

-

Ex32-1 x 50 Ex32-1 x 70 Ex32-1 x 95 Ex32-1 x 120

Ex50-3 x 50 Ex50-3 x 70 Ex50-4 x 50 Ex50-4 x 70 Ex50-1 x 185 Ex50-1 x 240

Ex63-3 x 95 Ex63-3 x 120 Ex63-3 x 150

Ex75-4 x 185

Ex63-4 x 95

Ex63-4 x 120 Ex63-4 x 150 Ex63-1 x 400Ex63-1 x 300 Ex75-3 x 185

Ex75-3 x 240 Ex75-4 x 240 Ex75-1 x 500 Ex75-1 x 630

Ex32-1 x 150 Ex40-1 x 185 Ex40-1 x 240


21/28

ATEX



International

** Contact Hawke International if conductor is larger than that stated.

* Note:

Only the connector receptacle (CR) can beflange mounted.


Power

Order Code

Exd 32 CPB 4 50A S AFLFPCPower /

PROTECTION CODE

CONNECTOR STYLE CODE CONTACT TYPE MAXIMUM CONDUCTORACCEPTANCE DIAMETER (mm)**CODE

MATERIAL CODE

CONTACT TYPECODE

ACCESSORIESCODE

CERTIFICATIONCODE

NUMBER OF CONTACTSCODE

SHELL SIZE CODE

INTERNAL EARTH SIZE CODE

Flameproof Exd

32

40

50

63

75

32

40

50

63

75

Connector Plug CP

Connector Receptacle CR

ATEX/IECExA

GOSTG

Brass

B

Stainless Steel (as standard)

Nickel Plated Brass

Note: (for single core cables,Brass must be used)

Note: (should be at least 50%of phase conductor size)

S

N

50 50mm

70mm

95mm

120mm

150mm

185mm

240mm

300mm

400mm

500mm

630mm

70

95

120

150

185

240

A50mm

70mm

95mm

120mm

150mm

185mm

240mm

B

C

D

E

F

G

300

Pin

Socket

P

S

9.5

11.5

13.0

14.5

16.5

18.5

20.5

25.0

29.0

32.0

38.0

400

500

630

FL Mounting Flange *

Flameproof Plug Cap

Flameproof Receptacle Cap

Environmental Plug Cap

Environmental Receptacle Cap

FPC

FRC

PPC

PRC

See Insert Selection Chart

No InsertX



International




Power

DimensionsATEX

Connector plug Connector receptacle

Flameproof receptacle cap

The receptacle cap and

plug cap are available in

Acetal and provide an

IP rating of IP66/67. They

may only be used when the

socket or plug is not

re-energised following

disconnection.

Flameproof plug cap

The flameproof cap must be

fitted to the connector before

the power is restored to the

disconnected circuit.

For connector plugs and connector receptacles cable glands arerequired to terminate incoming cables. These can be selectedfrom our cable gland catalogue or our website.These glands include but are not restricted to 501/453/Universaland the ICG 653/Universal. See page 24. For portable application

Hawke recommend the ICG 653/Universal cable gland.

ICG 653/Universal Cable Gland

Dimension Ex32P Ex40P Ex50P Ex75P

A

B

U

R

S

Thread V (1.5mm Pitch)

E

228

168

60

68.5

73

251

67

M32*

100

48

60

75.5

61

228

168

66

68.5

79

251

73

M40*

106

55

60

75.5

68

228

168

76

68.5

89

251

82.5

M50*

116

65

60

75.5

77

238

178

101

68.5

114

261

108

M75*

141

90

60

76

102

C

D

F

W

184 184 184 194

Ex63P

228

168

89

68.5

102

251

95

M63*

129

78

60

75.5

90

184X

P

T

*Other entry threads also available.

HAWKE Ex SERIES DIMENSIONS (MM)

C

D

B

A

mating face

Gland entry

thread V

Optional

mounting

flange.

Details on

request

External earth

F

C

E

16

X

External earth

W

Gland entry

thread V

F

T

U

P

D

S

R mating face


23/28

ATEX

To the best of our knowledge the information contained in t his leaflet,is accurate at the time of going to print and the company reserves theright to improve or modify any product illustrated without notification.The company is unable to accept liability for any inaccuracies, errors oromissions that may exist. It is the customer's responsibility to ensurethat the product is suitable for their application.


International

W = Dissipated wattage factor of the connector

N = The number of conductors to be terminated/number of contacts required. (Note: A contact comprises of a pin and socket).

I = The current requirement per contact.(Note: This must be equal to or less than the maximum current rating of the contact, as shown in table 2).

R = The combined cable and contact resistance (see table 2).

Values pertinent to these definitions must then be input into the following equation to calculate the dissipated wattage (W) of yourchosen arrangement:

W = N x I x R(Note: The results must be lower than the maximum figure shown in table 1 for the appropriate temperature class and ambienttemperature).e.g. T6 40C ambient application with 4 x 95mm conductors, each running at 160 amps.

N = 4 contacts I = 160 amps R = 0.000283 (95mm combined cable and contact resistance)

Therefore an Ex63P Connector should be specified for this application as the shell size can accommodate the required 4 x 95mmpin/socket inserts (see page 18 - Insert Selection Table) and the resultant dissipated wattage (28.9 watts) is below the maximumpermitted 30.2 watts (see table 1).

This equation can also be transposed to facilitate the calculation of the maximum number of conductors permitted in your selectedconnector 1 and the maximum allowable current within the upper ambient temperature of your location 2

(Note: The result of equation must not exceed the maximum current rating of the contacts (see table 2).

1 N = WR x I

W

N x R

2

2 I =

Note: Unless otherwise requested, connectors will be marked as T5 with an upper ambient temperature of +40C.

Other ambient temperature options canbe extrapolated from table 1 above, or contactHawke International for more information.

To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the

arrangement. This ensures that the arrangement does not exceed the maximum permitted temperatureclassification with regard to the upper ambient temperature for the area of installation. (please refer totable 1 for the maximum allowable dissipated wattage per connector size).


Power

Calculations

Dissipated wattage calculation

Therefore W = 4 x 25600 x 0.000283 = 28.9 watts.

Equation definitions

TABLE 1 TABLE 2

Connector SizeTemperature ClassT6 T5 T6 T5


Temperature Class


T6 T5Temperature Class


20.5W

22.5W

25.8W

30.2W

36.3W

27.5W

35.3W

41.5W

49.5W

15.75W

17.5W

20W

23.5W

28.25W

26W

28W

32.25W

37.7W

45.25W

7.5W

8.7W

10W

11.7W

14W

15.75W

17.5W

20W

23.5W

28.25W

Ex32P

Ex40P

Ex50P

Ex63P

Ex75P

Maximum allowable dissipated wattage

ContactSize

ContactCurrentRating

50mm

70mm

95mm120mm

150mm

185mm

240mm

300mm

400mm

500mm

630mm

190amps

240amps

290amps340amps

385amps

440amps

520amps

590amps

670amps

720amps

780amps

514

387

283239

202

170

144

82

67

54

45

30.5W

CombinedCable andContact

Resistance(Ohms)


24/28


25/28

International

Hazardous Area Connectors

for Global ConnectionSolutions

ATEX



International

Our website has now been updated to include the NEW Members

Area. This area is all about solving problems and getting quick access

to relevant Hawke product information.

This has been designed to provide on line assistance when selecting

and installing our products, utilising our new state of the art selection

software.

Within our members area you will have access to:

Frequently asked questions section (FAQ's).

Cable gland selection application.

Cable gland installation training videos.

Connector selection application.

Hawke catalogue downloads (PDF format).

State of the art, rich internet application for rapid and easy selection of connectors. All wattage calculations etc. are

worked out for you. All that is required is for the user to input the cable details.

Projects can be saved and edited. Completed projects can be sent to Hawke International for quoting purposes.

Shell and insert size

selection.

Accessories and keying

system selection.

Cable gland plus adaptor

and reducer selection.

This screen displays the

connector, gland and any

adaptors/reducers

required.

CD RomHazardous Area Connectors for Global Connection Solutions catalogue

in PDF format.

The Instrum , Control and Power connector presentation.

Paper catalogueInformation on the NEW Instrum , Control and Power connectors.

Connector accessories - adaptors, reducers, crimp tool and insert tool.

Brief description of connector selection application.

Cable glands.

Eze stainless steel enclosures.


State of the Art - Website Technology

www.ehawke.com

Connector selection application

Electronic data on CD Rom

Step 1 Step 2 Step 3 Step 4



International




Hazardous Area Cable Glands

Cable Glands

501/421

501/453/Universal

501/453/RAC

ICG 653/Universal

ATEX

The 501/453/Universal cable gland provides a flameproof seal on the

inner cable sheath and an IP seal on the outer sheath. It utilises

reversible armour clamp (RAC) technology and can therefore

accommodate all types of armoured or braided cables (W, X and Z).

The cable gland is particularly suitable for use on 'soft' inner cable

sheaths that exhibit "Cold Flow" characteristics as the inner diaphragm

seal will not damage the cable bedding.

The cable gland is dual certified Exd and Exe and is suitable for

installation in Zone 1 (21) and Zone 2 (22) hazardous areas.

The 501/453/RAC cable gland provides a flameproof seal on the inner

cable sheath and an IP seal on the outer sheath. It utilises reversible

armour clamp (RAC) technology and can therefore accommodate all

types of armoured or braided cables (W, X and Z).

The cable gland is dual certified Exd and Exe and is suitable for

installation in Zone 1 (21) and Zone 2 (22) hazardous areas.

The ICG 653/Universal cable gland provides a flameproof barrier seal on

the individual insulated cable cores and prevents entry of the products

of an explosion into the cable's surrounding environment. It also

provides an IP seal on the cable outer sheath. The cable gland is suitable

for cables that are not effectively filled and for cables with a 'soft' inner

sheath that exhibit "Cold Flow" characteristics. The cable gland is dual

certified Exd and Exe and is suitable for installations in Zone 1 (21)

and Zone 2 (22) hazardous areas, where the enclosure is greater than

2 litres in volume and contains an ignition source and requires IICapparatus.

The 501/421 cable gland provides a seal on the outer cable sheath and

is intended for use on non-armoured elastomer and plastic insulated

cables. The cable gland is dual certified Exd and Exe and is suitable

for installation in Zone 1 (21) and Zone 2 (22) hazardous areas.

'

B'

'

A'

EntryThread

'G' Approx (Compressed Length)'H'

Metric

Entry

Deluge

Boot

Diaphragm

SealArmour/Braid

'C'

Armour/Braid'C'

'

A'

EntryThread

'G' Approx (Compressed Length)

MetricEntry

'

B'

'H'

'G' Approx (Compressed Length)'H'

MetricEntry

DelugeBoot

'

B'

Armour/Braid'C'

'

D'

EntryThread

'

E'

InspectableCompound

'G' Approx(Compressed Length)'H'

MetricEntry

'

B'

EntryThread


27/28

ATEX


All copyright reserved-Hubbell Ltd 2008. This document and all copyrighttherein is the property of: Hawke International a trading name of Hubbell Ltd(A member of the Hubbell Inc Group of Companies).Copyright Condition: This document shall be us ed only for the purpose for whichit is provided and no reproduction or publication of the document may be madeand no article may be manufactured or assembled in accordance with informationcontained in the document without prior written consent of the owner.HWK51 August '08

International

Hawke International is renowned for the development of easy to installand inspect, innovative hazardous area products. To add to it's existingproduct portfolio, Hawke has introduced the unique EZE range ofstainless steel Exe ATEX certified terminal boxes. This product isavailable in three sizes, the EZE 22, EZE 42 and the EZE 62.

Reliability and quality

These products are manufactured to the highest quality levels from themost suitable materials to provide the same long term reliabilitynormally associated with Hawke International products in safety criticalharsh and hazardous, oil, gas and petrochemical environments.

This new range is a result of consultations with customers to determine whatthey require from electrical equipment to reduce the installation and inspectiontimes and to make the installation work easier to perform. This consultationproved to be of particular importance as our customers terminal box installationpractices have changed over the years with revised emphasis on base entry cablingfor terminal boxes. This detail has been considered carefully and implemented into

the new EZE range of enclosures.

Three enclosure sizes.Exe II T5 or T6/ II 2 GD BASEEFA ATEX certified.-40C to +80C ambient temperature range.Electro-polished grade 316 stainless steel.High and low temperature silicone gaskets.IP66 and BASEEFA witnessed DTS01 deluge tested.

Unique flip top lid.Lid prop holds lid up during installation.Lid can be used as a weather shield during installation or removed toassist wiring.Unequalled front and side access for wiring and inspection.50% reduction in installation time.Designed specifically for base cable entries.Easily removable, raised terminal rails.One size modular gland plate fits all boxes.Quick release gland plate has two easily accessible fixing screws.Padlockable lid feature.Captive lid and gland plate fixing screws.

Available as a component approved empty enclosure.


New Stainless Steel Enclosures

EZE Box Range

Commitment to customers

Installation made easy


28/28

Singapore Office

Hawke International

130 Joo Seng Road#03 02

USA Office

Hawke International4140 World Houston Parkway

S it 130

UK Office

Hawke InternationalOxford Street West,

A h U d L

To the best of our knowledge the information contained in this brochure,is accurate at the time of going to print and the company reserves theright to improve or modify any product illustrated without notification.The company is unable to accept liability for any inaccuracies, errors oromissions that may exist. It is the customer's responsibility to ensurethat the product is suitable for their application.


Agent/Distributor

International

www.ehawke.com

Connection Solutionsh k

Documents

Hawke Connectors