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DESY MAC, 9.11.2 005 M. Bieler, DESY, -MBB- 1 HERA Technical Improvement Program M. Bieler, DESY, 5.11.2005 - Replacement of aging Components - Performance Improvements - Reliability Enhancements

HERA Technical Improvement Program M. Bieler, DESY, 5.11.2005

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Replacement of aging Components Performance Improvements Reliability Enhancements. HERA Technical Improvement Program M. Bieler, DESY, 5.11.2005. The BU Coil Exchange Program. p-Ring. Coils are made from hollow copper bars. At the rectangular joints turbulent water flow creates leaks. - PowerPoint PPT Presentation

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Page 1: HERA Technical Improvement Program  M. Bieler, DESY, 5.11.2005

DESY MAC, 9.11.2005

M. Bieler, DESY, -MBB- 1

HERA Technical Improvement Program

M. Bieler, DESY, 5.11.2005

- Replacement of aging Components- Performance Improvements- Reliability Enhancements

Page 2: HERA Technical Improvement Program  M. Bieler, DESY, 5.11.2005

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The BU Coil Exchange Program

p-Ring

e-RingCoils are made from hollow copper bars. At the rectangular joints turbulent water flow creates leaks.

BU dipolemagnet

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The BU Coil Exchange Program

Old BU Coils

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The BU Coil Exchange Program

RF WaveguidesRF Cavity

BU Magnet(21 tons)

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The BU Coil Exchange Program

3 BU magnets,6 new coils (Oct. 03),no old coils

N

E

S

W

3 BU magnets,1 new coil (July 03),5 old coils

3 BU magnets,2 new coil (April 05),4 old coils

3 BU magnets,6 old coils

3 BU magnets,6 old coils

3 BU magnets,6 old coils

HERA

All old coils will be replaced in the next winter shutdown

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Electron RF System Improvements

Problem:Crowbar system for rf klystronsmisfires often.Solution:More currenttransformers,signals combinedin a new crowbar ignition logic.

Successfully tested in 1 of 8 rf stations.Installation in all stations in the shutdown.

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Longitudinal Multi Bunch Damper System for Protons

Problem: Proton bunch length increases on the ramp, driven by longitudinal multi bunch instabilities. Longer bunches decrease the luminosity (hour glass effect).

Analysis: Different modes drive the instabilities.

Solution: Broadband damper system.

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Longitudinal Multi Bunch Damper System for Protons

Cavity, transmitter and electronicsready for installation in the shutdown.

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Vacuum System Improvements

HERA e Spin Rotator

Due to the vertical bendsin the spin rotator some vacuum chambers see high synchrotronradiation loads.

The bellows between the vacuum chambers are protected againstdirect radiation by absorbers, but go through thermal cycles with the beam current.

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Vacuum System Improvements

Typical leak of a rotator bellow:End of a luminosity run, dump of 5mA electrons,2 minutes later the vacuum pressure increases.

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Vacuum System Improvements

Vacuum weld(breaks underthermal stress)

Support weld(often missing)

Solution:Open vacuum weld, add support weld,redo vacuum weld.To be done on all 24 bellows in thewinter shutdown.

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Vacuum System Improvements

Increased Pumping power in RF section:A number of new vacuum pumps with higher pump speed have been purchased and will be installed in the cavitysection HERA SR. Here the vacuum has to be ventedanyway to replace two input couplers. The stronger pumps will help to minimize the time neededfor rf conditioning of this section.

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Permit ServerEvery now and then someone tries to accumulate protons…

Therefore we need a rather intelligent system to prevent us from (for example) injecting protons into an alreadyoccupied bucket.

Such a system was planned for a long time, but only nowprocedures are stable enough to control them.

Phase 1 of the new Permit Server checks all necessary conditions for proton and electron transfer from PETRA to HERA.

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Permit ServerIf any of the givenconditions is not fulfilled,the transfer is blocked.

This can be overruledby the operator.

The Permit Server will be upgraded to cover the whole HERA procedure.

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p Tune ControllerA new proton tune controller is operational for most of the ramp.Problems are-Coupling-Chromaticity-Peak detection A different version for luminosityoperation is under test.Peak detection by wavelets is more reliable.

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Automated Timing SystemThe following features of the HERA Timing System have been automated:

- Electron timing: Bunch position relative to a marker.- Proton timing: Bunch position relative to a marker.- E/P timing: E and p frequencies locked and bunches colliding at the IP.

All this had to be checked and corrected by the operators and is now handled automatically in the background.

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BPMs

e-BPMs:New BPM electronics is installed at all monitors since 2004.New software features like post mortem analysis are in preparationsince then.

p-BPMs:The old p-BPM system is getting more and more unreliable. NewBPM electronics will be installed at the 12 most critical BPMs in thestraight sections north, east and south.

e Orbit Stabilizer:The new e-BPM electronics allowed the introduction of a globalorbit stabilization system. This system has been improved eversince and is vital for stable luminosity operation.

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Fast Electron Orbit Feedback

Feedback:8 corrector coils will be used for closed orbit bumps in both IPs inboth planes. Up to frequencies of 20Hz a reduction of the orbitmotion should be possible. First tests foreseen for November 2005.

FFT of fast orbit motion,measured with one BPM.Peaks at 50Hz and lowfrequencies, amplitudes40 to 100µm.

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Machine Protection System

Fast Magnet Current Measurement:A fast current measurement has been implemented in some critical power supplies. Sudden drops of the power supply voltage are detected and lead to a beam dump before the beam reacts on the change in the magnetic field.

Fast Beam Current Measurement:A fast beam current measurement has been implemented. Sudden drops in beam current are detected and lead to a beam dumpbefore the rest of the beam is lost.

These systems are faster than the beam loss monitors and have helped to prevent contamination due to fast proton losses.

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Synchrotron Light Monitors

p Synchrotron Light:A Synchrotron Light Monitor for protons at 920GeV has been developed and installed at a vertically bending BU magnet. It allows continuous emittance measurements

e Synchrotron Light:The Synchrotron Light Monitor for electrons has been improved and allows continuous emittance measurements now.

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Other DiagnosticsLifetime Measurement:A new algorithm for a fast lifetime measurement was implemented. It gives faster response to sudden changes in the beam conditions.

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Other DiagnosticsTemperature Measurement:After a stainless steel vacuum chamber had been destroyed bysynchrotron radiation, a new kind of very thin temperature sensorshas been put between the chamber and the surrounding quadrupole magnet. The sensors are connected to the electron beam dump.

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SummaryA rich program of 1.5 M€ and 10 PY is under way to improve HERA’s performance and keep the machinereliable until the very last day of operation.

Acknowledgement:This talk covers the work of many people from MEA, ZBAU, MIN, MSK, MDI,MST, MPY, MHE, MHF, MVA,…