High-Speed flexible mounterModel

Item

Board size

Component height

Component size

Placement speed

Placement accuracy

Feeder inputs

Power supply

Apparent power

Operating air pressure

Air consumption

Machine dimensions(W×D×H)※2

Mass (approximately)Item

L size (410×360mm)

L-Wide size (510×360mm)※1

XL size (610×560mm)

12mm

20mm

25mm (XL size only)

Laser recognition

Vision recognition

Chip (Optimum)

(IPC9850)

IC

Laser recognition

Vision recognition

L size

L-Wide size

XL size

L、L-Wide size

XL size

Recognition systemOperation systemInspection functionConveyorElectrical protection

Others

SoftwareComponent handlingand feeders※1

MNVC / Bad mark reader / High-resolution cameraRear-side operation unit / Touch panelCoplanarity sensor※3 / Component Verification System (CVS) ※3/ SOT detection check functionAutomatic board width adjustment / Conveyor extensionGround-fault InterrupterFCS calibration jig / Feeder position indicator /Offset placement after solder screen-printing /Non-stop operation / Caster / Super foot / Mini signal light tower / lonaizer /Pin reference / Placement force control / Fluxer unitIS/EPUMatrix tray server TR-5 / Matrix tray changer TR-6 / Matrix tray holder / Dual tray server TR-1 / Tape feeder /Bulk feeder※2 / Stick feeder / Feeder trolley / IC collection belt / Trash box / Tape cutter / feeder stocker

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○

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0402mm (01005 inch)～□33.5mm

1.0×0.5mm～□74mm or 50×150mm

20,900ＣＰＨ

17,100CPH

5,800CPH

2,200CPH

±0.05mm(Cpk≧1)

±0.03mm(Cpk≧1)

Max.80 on 8mmT/F

200 to 415VAC, 3-phase

2.2ｋＶＡ

0.5±0.05Mpa

50Ｌ/min

1,675×1,690×1,530mm

1,975×1,690×1,530mm

2,131×1,890×1,530mm

2,100kg

2,250kg

SpecificationsHigh-speed flexible mounter

KE-3020L / KE-3020XL / KE-3020RL / KE-3020RXL

Options

MNVC

※1：L-Wide size is optional※2：Dimensions of machine described are for conveyor height 900mm.

※Please refer in the release time of the XL size.

※1：Component supply units are different either by mechanical or electric feeder bank. Make sure correct component supply unit be selected.※2：for mechanical bank only※3：For availability, please contact one of our sales representatives.

※Please refer to the product specifications for details.

Electronic Assembly & Test Systems Division

2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPANTEL.81-42-357-2293 FAX.81-42-357-2285

http://www.juki.co.jp

JUKI Specifications and appearance may be changed without notice.This catalogue prints with environment-friendly soyink on recycle paper.

Sep-2010/0000/Rev.00

High-speed flexible mounter

New KE series marks further evolution!

In combination with FX-3, the high-speed modular mounter, the KE series builds a production line with electric tape feeders.

Easier to operate highly advanced and more flexible, high speed mounter.

Mechanical and electronic feeder trolleys are completely interchangeable allowing companies with previous generations of mechanical feeders to continue to get the most from their investment.

JUKI introducedthe 3E Modular Concept in 1993.JUKI will continue from now on toevolve to be Easier, More Economical andMore expandable.

3E EVOLUTION

Greater expandability,heightened compatibility

More economical,more productive

Easier to use

◎20,900CPH: chip (Laser centering/Optimum),

　17,100CPH : chip (Laser/IPC9850)

◎5,800CPH : IC (Vision centering/MNVC option),

　2,200CPH : IC (Vision centering/effective tact)

◎KE-3020 : One multi-nozzle laser head (6 nozzles) plus one IC head with CDS sensor (1 nozzle)

◎KE-3020R : One multi-nozzle laser head (6 nozzles) plus one IC head with FMLA sensor (1 nozzle)

◎From 0402 (01005) to 74 mm square components or 50 x 150 mm

◎Vision centering system (featuring bottom, side, and back lighting,

　all ball recognitionand split recognition)

2 3

●Operator’s Setup ChecklistThis function assists operators in the preparation of a new production. By simply following a checklist of setup items from “1. Automatic width adjustment” to “8. Production program check,” an operator can be sure they have performed the necessary steps and see which have not been completed.

●Ease-of-operation improved by　automatic component measurement

Component data can be programmed simply by typing approximate dimensions, type and packaging information.Accurate dimensions, number of leads and lead pitch are measured and programmed automatically by the machine.

●Flexible vision teachingComplicated programming of odd-shaped components is made easier by following step-by-step guidelines, reducing programming time significantly.

●IONIZER

Options for better product quality

The ionizer (option) adjusts the ion balance inside the machine and removes static electricity from the board and/or components.

●Component Verification System (CVS)※

Component verification (option) measures the resistance, capacitance or polarity of each component before the start of production or after replacing components. This option prevents placement of incorrect components. The new inspection unit features simultaneous measurement of six components, reducing changeover time.

Compatible with mechanical andelectronic feeders.

Evolution 1 Evolution 2Easy operation

Evolution 3

Exchange trolly for electronic feeder

Exchange trolly formechanical feeder

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Evolving into even more attractive products.Evolving further for sales and services.Aiming to achieve even more enhanced customer satisfaction.Together with our customers, we will continue evolving even further.

※For availability, please contact one of our sales representatives.

4 5

Wide range of supportive partsKE-3020 recognizes and places a wide range of components from 0402 (01005) to 74 mm square or 50 x 150 mm.

High- Speed flexible mounter

KE-3020(LNC60+Vision head)

□74□20

Big QFP

Lead Long CN

DIMM CN

Big AL CN

Card Slot

SOP

QFP

SOT

AL CN1005

FBGA

QFN

BGA

1608

0603

Component density

Placement technology with superior flexibility andquality using electronic tape feeders and feeder trolleys Highly flexible vision system for a wide range of components

Laser centering technology JUKI’s original technologies for high-speed and high-quality placement.

□33.5

0402

FX-3（LNC60）

●Status is displayed on a　seven segment LED

●Laser sensor: LNC60

●Low loss ratio

●MNVC (Multi-Nozzle Vision Centering)

Vision centering technologyCentering method can be selected based on component type, shape, size and

material. Laser centering is used for high-speed placement of smaller

components. Vision is used when lead or ball inspection is needed or when the

component is too large for the laser. Many nozzles are available for odd-shaped

components providing unsurpassed component handling.

Vision centering by the multi-nozzle head nearly doubles the placement rate for smaller components, including CSPs, BGAs and smaller QFPs (Option).

Before production, electronic feeders communicate with the mounter to verify consistency with the production program: type of feeder and feed pitch. Should there be any discrepancy, the LED display flashes a warning. The LED display also alerts the operator of wrong feeder position and when components are running low. During production, the LED display shows the feeder position.

●Automatic correction of pick positionThe variance of the position from the center of each component is detected by the machine head when centering.This information is transmitted to each electronic feeder, The feeder automatically adjusts the pick position to increase the chance of simultaneous picking.

●Simple setting of　feeder pitchNo tools are required to change the feeder pitch. Pitch is set using buttons on the feeder.

Capable of picking six components simultaneously and centering on the fly with the LNC60 laser sensor

The LNC60 brings a new concept in laser centering to the market. This sensor has the unique ability to center components from 0402 (01005) to 33.5 mm square parts. From ultra-small, ultra-thin, chip-shaped parts to small QFP, CSP, BGA, a wide range of parts can be precisely centered by the laser recognition system at high-speed

Since the laser is mounted on the head, it can be used to monitor the presence of components the entire time from pick to placement. This is difficult to accomplish with vacuum detection only. The placement reliability is also improved because the release of the component is visually confirmed by the laser.

Component check function improves placement reliability

KE-3020XL accepts larger size boards up to 610 x 560 mm.

Additional flexibilityHigh precision and quality placementwith electronic feeders

Electronic tape feeder ETF SeriesA motor-driven electronic feeder capable offeeding components reliably and quickly.

XL size (610×560mm)

L size (410×360mm)

L-Wide size (510×360mm)

Nozzles for odd-shaped components

Presence of componentis monitored until justbefore placement.

Component releaseconfirmed after placement. Tombstone pick easily detected.

Advanced functionality

6 7

Available options for a wide variety of needs Production efficiency is improved by affluent product variation

Feeders

Tray feed device

Software

Options

●Mechanical feeders ●Electronic feeders

JUKI's flexline CAD is a data conversion application that reads a text file output by various CAD systems or other assembly machines and converts it to the format used by HLC, FX series, KE series machines, or CX-1. There are several supported CAD formats, but users may also define their own format using an interactive "wizard" and save that definition for later use.

●FLEXLINE CADEPU is off-line programming software designed for a single machine.Using EPU software, the best feeder layout and optimized placement order can be achieved with the highest production efficiency. Like the FX series and the KE-2000 series, it has a component database to further decrease programming time.

●EPU

●Matrix Tray Sever (Rear Type) ●Dual Tray Server

Measures true coplanarity for both leaded components and BGAs, reducing the chance of a bad solder joint.

●Coplanarity Sensor※

The fluxer is a divice used to apply flux or dippable solder paste to CSP and flip chip components before placement. The linear fluxer uses a precise cavity to ensure the proper depth of flux.

JUKI's highly regarded easy maintenance just got even easier! The optional FCS calibration jig is a simple to use system to re-calibrate placement accuracy. The machine automatically picks and places jig components, then measures the error and adjusts all necessary calibrations. (optional)

Non-stop operation (NSO) allows the operator to replace feeders while the machine continues to run at full speed.The TR5D and TR6D matrix tray changers function in NSO mode, allowing uninterrupted production for tray components.

In addition to the standard signal tower, this shows the operator which side of the machine a component has run out on.

LEDs on the feeder bank indicate which feeder needs to be replaced, which feeder has an alarm, location of feeders to be set during change over, and helps simplify feeder setup.

The SOT direction check station uses the fiducial camera to check the orientation of 3 leaded SOTs after reel replacement to ensure the orientation has not changed.

Using a built-in load cell, the placement force of each nozzle can be measured and controlled during the placement process.The placement force can be set individually for every component.

●Placement Force Control

●Fluxer

Offset Placement After Solder Screen-printing is a system to offset placements to correct for solder paste misalignment, which promotes the self-alignment effect and reduces the defect rate.

●Offset Placement After Solder Screen-printing

●FCS (Flex Calibration System)

●Nonstop Operation

●Mini Signal Light Tower

●Feeder Position Indicator

Detects "bad circuit" marks on matrix type boards and skips placement of parts on all defective circuits, preventing waste.

●Bad Mark Reader

●SOT direction check function

A conveyor belt provides a safe way to handle valuable rejected components. Components gradually index away from the machine and the operator is notified when the belt is full.

●IC Collection Belt

Fluxer

FCS (Flex Calibration System)

Feeder Position Indicator

Bad Mark Reader

IC Collection Belt

Tape Feeders Tape FeedersStick Feeders Stick Feeders

※In addition to the matrix tray server, a shuttle-type side mounted matrix tray changer is available.※Note dual tray server or matrix tray holder for mechanical feeder banks is not compatible with　dual tray server or matrix tray holder for electronic feeder banks. ※Dual tray server, matrix tray server and matrix tray changer for electronic feeder bank are specially designed for use with the　 KE-3020/3020R only. Other model matrix tray servers and matrix tray changers ewill not work with KE-3020/3020R.※Please refer to the product specifications for details.

Bulk Feeders

ATF (Splicing tape feeder)

●Matrix Tray Holder

●Floor productivity improvement support system　IS (Intelligent Shopfloor Solutions)IS raises production preparation, scheduling, quality and monitoring to a new level by bringing together several related functions into one comprehensive software package. IS gives managers, supervisors, and engineers the tools they need to run the most efficient production possible, thus reducing cost and improving productivity. Various tools allow workers at different levels to perform the tasks they need within a single software package.

◎Consolidated management of information Sharing information stored in the server.Prevention of defects caused by inaccurate communication.

◎Security User registration allows operation privileges to be specified for each user group.

◎Versatile data format Production files are saved in an open XML format for easy editing. Data can be transferred easily to other applications.

Up to 200 machines can be managed(up to 10 machines per line)

Line C

Line B

Line A

Intelli PM Intelli PE Intelli PD

Intelli SCS Intelli SCS

Intelli EM

System overview/IS is comprised of five software functions within a single application. A client-server architecture connects the IS server to clients throughout the factory via Ethernet for factory wide control.

Client PC

Client PCIntelli SCS server

IS server

Intelli PD

Intelli SCS

Operators

◎Parts verification◎Traceability◎Feeder location search◎Out of component warning and 　 component inventory control

◎Download data to multiple lines

Intelli PMPlant manager

◎Production scheduling 　for entire factory◎Production status monitoring◎Production results summary 　and analysis

Intelli EMEquipment manager

◎Management of feeder maintenance　history◎Feeder maintenance notification

Intelli PEEquipment manager

◎Production program creation◎Optimization and simulation for　 each line

※For availability, please contact one of our sales representatives.