HIMax Brochure V07 E

7/30/2019 HIMax Brochure V07 E

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HIMaxA new era in saety and

plant protability


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Your success depends on protability

You know what drives plant protability. Thats why you

methodically consider everything rom the initial process

design to the selection o reliable equipment to the

implementation o the most ecient maintenance routines.

HIMA understands your need to be protable. We also

understand that you buy a saety system to protect your

plant and keep your people sae. But does your commitment

to saety require a system that makes your business less

protable?

Protability depends on

smart saety solutions

We think you deserve better than saety controllers that

cause costly shutdowns by spurious trips, orce you to stop

production to perorm maintenance and upgrades, limit

your production unnecessarily and orce you to buy more

than you really need.

What i your saety system could drive

your plants protability by:

Reducing downtime costs?

Generating more revenue?

Contributing to lower investment cost?

Contributing to lower lie cycle costs?

Eliminating possibilities or human errors?

For too long, saety systems manuacturers have asked

you to compromise protability in the name o saety.

HIMaxUnderstanding your business

Proft and productivity

Availability

Market demands

Plant uptime

Operating costs

Operations eciency

Think about it: What

drives plant protability

and productivity?

I

ProductivityHIMax

HIMA. Safety. Nonstop.

Its a philosophy more than 100 years in the making. Its builton HIMAs singular ocus on saety and is proven by decades

o technology breakthroughs. It represents our commitment toproviding maximum saety and uninterrupted plant operations.

Our goal isnt just to design the worlds best saety systems.Its to help keep your business sae and running. No shutdowns.

No ailures. Maximum uptime. Maximum protability.

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HIMA introduces a new era in saety and plant

protability. Its called HIMax.

HIMax redenes what you can expect rom a saety solution.

You experience legendary HIMA saety perormance and a

new threshold in plant uptime and produc tivity.

With HIMax, we oer:

Maximum plant uptime

A solution that can increase output

Possibilities to reduce CAPEX/OPEX

Future-proo, lietime fexibility

Open platorm integration with all leading DCSs

Superior ease o use

Best o all, youll never outgrow HIMax. Its available or lie.

Its architecture and capabilities ensure that as your busi-

ness grows, HIMax grows with you. Seamlessly. Flawlessly.

Its the last saety system you ll ever need.

HIMaxThe frst saety system that improves productivity and proft

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Improvebusiness perormance with HIMax

Achieve maximum plant availability

HIMax delivers availability or lie by enabling uninterrupted

system operation throughout your plants entire lie cycle.

This maximizes plant availability and improves productivity.

HIMaxs XMR architecture eliminates single points o

ailure. Redundancy can be customized to ensure optimal

protection. Spurious trips are virtually impossible.

All changes, additions and maintenance procedures are

possible without stopping a HIMax system.

Even proo tests mandated by current industry standards

can be conducted online, without any interruption o the

saety system.

HIMax eliminates common-cause eects via physical

separation o redundant components.

HIMax is based on the worlds most proven saety

system technology.

Increase plant output

Improving process eciency is one o the many ways in

which HIMax can be used to increase plant productivity and

protability.

How? HIMax is engineered with truly advanced computationalcapability, providing powerul foating-point calculations in the

CPUs and ast I/O processing algorithms. Predictive controlscan thereore be used to build dynamic models that saely

reduce the band between the set point/process variable andthe dened trip level. In an ethylene cracker, or example, such

modelling could contribute signicantly to the output o highquality product, with no reduction in overall process saety.

Ask yoursel

What is the impact o a 1 percent increase in plant

throughput?

Common cause ailure protection

Physical separation o redundant components is one

way that HIMax maximizes plant availability. I re or

water in a control room causes critical saety sy stem

components to ail, redundant components installed

in another location continue operation and keep the

saety system ully unctional.

Ask yoursel

What is the nancial impact o an unexpected plant

shutdown? Trip level

Time

Process

variable

Setpoint

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Reduce lie cycle costs

gain lietime fexibility

HIMax is a uture-proo investment. It delivers the saety you

need today and accommodates changes in your business.

You pay or exactly what you need, when you need it. Today,

tomorrow and 10 years rom now. HIMax is the saety platorm

you can build your uture on.

Once deployed, HIMax stays on and never needs to bereplaced. It adapts as your business grows. HIMax enables

you to expand your plant without the need to allocate

precongured spare slots.

The HIMax dierence:

Buy only what you need. HIMax adapts to meet virtuallyany application requirement.

HIMax can be your single platorm or all I/O count,response time and ault-tolerance requirements, as well as

centralized or distributed applications.

Save engineering time and costs using a fexible, intuitiveand easily adaptable platorm.

HIMax integrates with any DCS that you use today or inthe uture.

HIMax oers virtually unlimited expansion hardware and

sotware changes can be perormed on demand, without

interruption, or the ull lie cycle. Cabinet size is minimised

because there's no need to allocate slots or spares.

Benet rom HIMaxs unprecedented perormance andsystem fexibility by integrating more I/Os or greater

application complexity per system.

HIMax is a cost-eective solution with dierent rack sizes

to match your physical space requirements.

No hidden sotware costs. With a SILworX sotware license,you get a single intuitive sotware tool or all tasks.

Think about it

All saety systems require periodic proo tests to ensure

compliance with the latest standards. With HIMax, these

tests can be scheduled on demand, anytime and without

interruption o the system and the plant.

Make saety simpler

HIMax is an intuitive, intelligent saety platorm. I t oers

tools and eatures that make it simpler to use than any other

system available today. It helps to eliminate possibilities or

human error and saves time in the engineering and start-up

phase.

HIMax makes lie easier with the ollowing eatures:

Automatic module detection Fully integrated and protected power distribution elimi-

nates the need or external wiring

Fast implementation via HIMA SILworX, a user-riendlysotware tool with an intuitive interace, sel-documenta-

tion and embedded version control

Accelerate start-up by building-up and testing the hard-ware conguration without the application program

(Loop check mode)

Comprehensive diagnostics, automatic recording o

500/2,500 diagnostic entries on each module

Built-in user management or project- and system access

HART protocol support simplies asset management

solutions

Multitasking

Improvebusiness perormance with HIMax

Ask yoursel

How will a reduced workload and aster start-up impact

your productivity?

Think about it

Applications, modules, system racks and operating systems

can be added or modied at any time, without system or

plant interruption.

Applications

HIMax ts with all saety and critical control applica-

tions in the process industry, including:

Emergency Shutdown Systems (ESD) Fire & Gas Systems (F&G) High Integrity Pressure Protection Systems (HIPPS) Solutions or Pipeline Management & Control (PMC) Solutions or Turbo Machinery Control (TMC) Solutions or Burner Control Systems and Boiler

Protection (BCS)

Improve saety and protability through

simulation with X-OTS HIMax Saety

Simulator

The X-OTS HIMax Saety Simulator adds the aspects o

saety to the classical OTS (Operator Training System).

X-OTS is based on HIMAs programming tool SILworX and acorresponding number o extended sot PLCs. Each HIMaxcontroller will be simulated by one sot PLC. Up to 10 sot

PLCs can be run on one PC (perormance depending).

Think about it

Application sotware can be checked in realscenarios prior to commissioning, leading to shorter

commissioning times

Shorter commissioning times lead to an earlierplant start up

Application sotware can already be optimized prior tostart up, leading to a higher plant eciency already at

start-up (instead o optimizing in the r unning plant)

Avoiding o plant trips by improved behaviour ooperators

Learn more at our websitewww.hima.com/X-OTS

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Modu

les

Rack

10

15

18

Wiring

1 2

3

The fexible HIMax rack is available in 10, 15 and

18 slots.

HIMaxEngineered or fexibilityand productivity

Designed or maximum conguration fexibility

Fully enclosed modules

Replace module without disturbing I/O or power wiring

Three available rack sizes: 10, 15 and 18 slots

All racks are panel mountable; the 15 slot is also availableor 19-inch rack installation

Fully integrated and protected power distribution

Dierent eld wiring congurations, including direct wiringand terminal blocks as well as system cable with Field

Termination Assembly

HIMax is a fexible SIL 3 platorm designed or critical

production processes that can never aord to go down.

HIMax adapts to all I/O count, response- time and ault-

tolerance requirements as well as centralized or distrib-

uted applications. Yet it always delivers maximum plant

availability and uture-proo fexibility.

HIMax is loaded with smart eatures

XMR architecture: scalable redundancy or operation inquad, triple (TMR), dual and single modes

Unlimited change and expansion o hardware and sot-

ware, including operating systems, while the system is

running

Fully integrated and protected power distribution

Three dierent mechanical sizes, two dierent eld wir-

ing concepts, and rack or panel installation

Multitasking operations: Separate applications indepen-

dently executed in the same processor module; Each

application can be modied without aecting other appli-

cations; Each application with user dened scan times

Condition monitoring or relay modules

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Saety-related networking via saeethernet

Data transmission at 1 GBit/s

Fast response times, even or networked applications

No limitations on physical separation

Utilises standard Ethernet components and unctions orsaety-critical applications

Use o any transmission media

Networking o up to 255 systems in each project

Intelligent, diverse redundancy concepts

In addition to HIMAs saety protocol saeethernet, HIMaxcan also use PROFIsae via PROFINET

With Remote Rack unctionality, HIMA

oers the widest range o saety-relatednetworking capabilities

Local solution within one rack

Distributed solution with racks connected with coppercables and a maximum distance o 100 m between the

racks in a line

Distributed solution with racks connected with mediaconverters via bre optics and a maximum expansion

o ~20 km in a line

Remote Rack unctionality oers the ability to distributeup to 16 racks o a HIMax system in ree (e.g. star) topology.

The internal system bus can be used in a redundant

manner and at theoretical maximum distance o 10,000

km. Remote Rack unctionality enables aster reaction time

than distributed CPUs via saeethernet.

System bus with external switches

Max. rack distance: 10,000 km

Max. system expansion: 20,000 km

CPU

HIMaxHIMax

saeethernet on any Ethernet

inrastructure

Virtually no limit in the expansion

HIMaxHIMax

HIMaxHIMax

HIMax

HIMax

HIMaxHIMax

HIMaxHIMax

Full integration with DCS operating and

monitoring unctions.

The advantages o a HIMA solution, including nonstop opera-tion, can be combined with all leading distributed control

systems (DCS). DCS SI S integration is achieved through high-capacity, cross-manuacturer communication standards. Based

on the extensive integration know-how o our DCS competenceteam, HIMA assumes responsibility or DCS SIS integration and

provides the required unctionality (ICSS by HIMA).

Unrivaled system perormance

HIMax is the most powerul saety platorm ever invented.

Its unprecedented perormance is based on high-peror-

mance components and smart system architectures.

Cycle time o 50 ms with 1,000 I/Os(split 50% analog/digital)

Unlimited complex calculations

Impact o calculation o 1,000 PIDs on cycle time: 5 ms

Signal conditioning directly on I/O modules with no im-pact on CPU perormance

Up to 200 I/O modules in up to 16 racks per system and250 systems per saety network

Up to 2,624 I/Os per cabinet

Multitasking: Set xed scan times or dedicatedapplications

Sequence o event (SOE), 1 ms resolution quality

Optimum diagnostics

Stores up to 2,500 diagnostic entries in the processormodule and 500 entries per I/O module automatically

Maintenance log includes relevant inormation such asreload, download, run, stop, orce automatically

All diagnostic inormation can be transerred to the DCS

Condition monitoring, e.g., or relay modules

HIMA solutions oer eatures such as:

Integration o alarms and events into the alarmmanagement o the DCS

Integration o aceplates or operating and monitoring

Transer and visualisation o diagnostic data

Transer and visualisation o process data and saety-

related locking states

Timestamp transer

Maintenance overwrite switch (MOS)

Partial stroke test (PST)

Start-up bypass (SUB)

Supported protocols include:

OPC DA and OPC A&E

Modbus TCP Master & Slave

Modbus RS485 Master & Slave

PROFIBUS DP Master & Slave

PROFINET IO Controller & Device

Send & Receive TCP

HART ComUserTask, programmable protocols

Independent multiple applications in

one system

Mix dierent applications/programs in one system,e.g. ESD, TMC, BCS, HIPPS or others

Time-critical and non-time-critical applications inone system

Each program can be modied without aecting others

Individual checksums or minimal certication eort

Add applications reaction ree Each program with individual c ycle/scan time

Fixed cycle time possible or each application

1.000

50

2.000

10s

50s

100ms

Cycle time

(Scan time)HIMax

HIMaxEngineered or fexibility and productivity

No CPU needed

No CPU needed

No CPU needed

No CPU needed

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HIMax is designed to maximize plant availability and there-

ore improve productivity. Key to this promise is HI Maxs

revolutionary XMR architecture. XMR combines the best o

all existing saety architectures. As the X in XMR can

represent values rom 1 to 4, HI Max oers unprecedented

levels o redundancy and ault-tolerance.

The results are available or lie saety solutions with no

single point o ailure. Even multiple ailures will not trigger

a shutdown. Spurious trips are virtually impossible. No needto stop HIMax or any kind o hardware or sotware expan-

sion or maintenance.

XMR architectureMoving beyond TMR ault tolerance and unctionality

Control room

with a HIMax system

Remote location

with a ully redundant HIMax system

running the same application

XMR goes or beyond TMR or any other architecture

available today. In the event o an internal ault, HIMaxs

XMR architecture enables aulty modules to be replaced

online, at any time without any restrictions.

Using HIMax you integrate all the unctionalities o your

current saety system solution with benets such as:

Available or lie saety congurations that delivermaximum plant uptime

Additional ault-tolerance: modes o operation 4-3-2-1-0with nonstop SIL 3 certied saety

An architecture that delivers the lowest probability odangerous ailure (PFD)

Unique common cause protection via physical separationo redundant components

Real cost-savings through scalable redundancy at thechannel level

Modiy, add or replace components and

sotware at any time. Your process will

continue saely and fawlessly.

BenetsModes o operation

1

2

3

4X = 4

SIL = 3

X = 3SIL = 3

X = 2SIL = 3

X = 1SIL = 3

DescriptionArchitecture

INPUT OUTPUTCPU

INPUT OUTPUTCPU

INPUT OUTPUTCPU

INPUT OUTPUTCPU

XMRModularity

HIMax delivers common cause hardware protection via p hysical separation o redundant saety system components.

I re or water in a control room causes critical saety system components to ail, redundant components installed in

another location continue operation and keep the saety system ully unctional. This could help to improve availability,

plant uptime and productivity.

An application that provides maximumcommon cause hardware protection

and maximum availability.

A traditional architecture, also knownas TMR, which can provide similarsaety and availability characteristics as

X = 2. This application is oered or cus-tomers who require TMR technology.

The most widely used saety archi-

tecture providing absolute saety and

availability.

The original saety architecture usedwherever multiple process acilities

need protection without redundancy.

Quad inputs

Quad outputs

Quad CPUs

Triple inputs

Triple outputs

Triple CPUs

Dual inputs

Dual outputs

Dual CPUs

Single inputs

Single outputs

Single CPU

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The worlds most advanced

saety application manager

SILworX is HIMAs easy-to-use, ully integrated conguration,

programming and diagnostic environment. Its state-o-the artinterace with drag&drop programming helps users avoid

mistakes and speeds up the engineering process. Dierentlevels o user guidance, clear display o all status and diagnostic

inormation and comprehensive validation tools help engineersachieve sae applications.

SILworX highlights:

A single ully integrated sotware tool or all tasks

One licence or all unctions

IEC 61131-3-compliant, supporting all unctions and

variable types or saety-related programming

Flexible programming using unction block diagrams,sequential unction charts

Supports reload uncitonality or hardware and logic changes

Project saved automatically each time it is loaded

Sae comparator or hardware and logic changes,

including detail view and Go to ... unctionality

Program validation inlcuding ofine simulation, online test

Secure double code generation with code comp arison

Monitored orcing o signals

Project-wide cross-reerences and navigation

Password protection or projects and controller access

Supports SOE programming

Supports multitasking or up to 32 independent programs

Hardware import/export via XML

Library including unction blocks developed in accordancewith IEC 61511

HIMax module specications

Compliance with all major standards

IEC 61508:2000, Part 1-7

IEC 61511:2004

ANSI/ISA-84.00.01-2004

EN ISO 13849-1:2008 (PL e)

EN 62061:2005

EN 50156-1:2004

EN 12067-2:2004

EN 298:2003

EN 230:2005

EN 61131-2:2007

EN 61000-6-2:2005

EN 61000-6-4:2007

EN 54-2:1997/A1:2007

EN 50130-4:1998-2003 EN 954-1:1996 (Cat. 4)

NFPA 85:2007, 86:2007, 72:2007

EN 60079-15:2003 ATEX(Zone 2, T4)

ANSI/ISA-S 71.04 Class G3(Tropicalisation)

UL (UL 508)

cUL (CSA-C22.2 Nr. 142)

FM CLASS 1 DIV2(FM 3600, 3611, 3810)

Achilles Level I Certication

SIL 4 (CENELEC)

BUREAU VERITAS

DNV (DET NORSKE VERITAS)

GOST R Certicate

GOST R Ex Certicate

Russia RMRS

Central modules Type Description

Processor module X-CPU 01 4 x RJ-45

System bus module X-SB 01

Communication module X-COM 01 4 x RJ-45, 2 x 9-pole D-Sub, up to 6 dierent protocols

Input/output modules Type Description

Input modules

Digital input module X-DI 64 01 64 channels, 24 VDC, SIL 3

Digital input module X-DI 64 51 64 channels, 24 VDC

Digital input module X-DI 32 01 32 channels, 24 VDC, SIL 3

D ig ital i np ut mod ule X- DI 3 2 02 32 channels, 8,2 VDC, proximity switch, line monitoring, SIL 3

D ig it al in pu t m od ul e X- DI 32 03 3 2 c ha nn el s, 48 VD C, SI L 3

D ig it al in pu t m od ul e X- DI 32 04 3 2 c ha nn el s, 24 VD C, SO E, SI L 3

D ig ital i np ut mod ule X- DI 3 2 05 32 channels, 8,2 VDC, proximity switch,line monitoring, SOE, SIL 3

D ig ital inp ut mod ule X- DI 32 51 3 2 c han nels , 24 VD C

Digita l input module X-DI 32 52 32 channels, 8,2 VDC, proximity switch, l ine monitoring

D ig it al i np ut m od ul e X- DI 1 6 0 1 1 6 c han ne ls , 1 20 VAC , S IL 3

An al og in put mo dul e X-AI 3 2 0 1 32 channels, 4 ... 20 mA, line monitoring, SIL 3

Ana log input module X-AI 32 02 32 cha nnels, 4 .. . 2 0 m A, line moni toring, SOE, SIL 3

An al og in put mo dul e X-AI 3 2 51 32 channels, 0/4 ... 20 mA, line monitoring

Counter module X- CI 24 01 24 channels, 0 ... 20 kHz, SIL 3

Counter module X- CI 24 51 24 channels, 0 ... 20 kHz

Output modules

D ig it al o ut pu t m od ul e X- DO 3 2 0 1 32 channels, 24 VDC, 0,5 A, short-circuit monitoring LS, individual channel shut-o, SIL 3

D ig it al o ut pu t m od ul e X- DO 3 2 5 1 32 channels, 24 VDC, 0,5 A, protected outputs, group shut-o

Digital output module X-DO 24 01 24 channels, 24 VDC, 0,5 A, line monitoring LS/LB, individual channel shut-o, SIL 3

Digital output module X-DO 24 02 24 channels, 48 VDC, 0,5 A, line monitoring LS/LB, individual channel shut-o, SIL 3

Relay output module X-DO 12 01 12 channe ls , 230 VAC/DC, current me asurem ent, cycle counting, SIL 3

D ig it al o ut pu t m od ul e X- DO 1 2 0 2 12 channels, 24 VDC, 2 A, short-circuit monitoring LS, individual channel shut-o, SIL 3

R el ay ou tp ut mo du le X- DO 12 5 1 1 2 c ha nn el s, 23 0 VAC /D C

Analog output module X-AO 16 01 16 channels, 4 . .. 20 mA, pairwise galvanically isolated

A nal og ou tp ut mo du le X- AO 16 51 1 6 c han ne ls , 4 .. . 2 0 mA

Further modules

HART communication module X-HART 32 01 32 modems, SIL 3, X-AI 32 01, X-AI 32 02, X-AI 32 51, X-AO 16 01, X-AO 16 51

Overspeed trip module X-MIO 7/6 01 3 counter, 4 digital input, 5 digital output, 1 relay channel, SIL 3

Dimensions Type Description

Size o modules All 310 x 29 x 230 mm

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HIMA is the worlds leading specialist or saety-related auto-mation solutions. HIMA solutions provide maximum saety andmaximum availability and can be integrated into any automa-tion environment. More than 30,000 HIMA systems have beeninstalled in over 80 countries, protecting the assets o theworlds largest companies in the oil, gas, chemicals, pharmaceu-ticals and power generation industries or more than 40 years.In the elds o rail, logistics and machine saety, HIMA solutionsare leading the way to increased saety and protability.

HIMA develops solutions that provide both maximum saety

and availability or processes, plants and machinery nonstop.The HIMA LIFECYCLE SERVICES concept gives customers anoverview o all the requirements o unctional saety allowingthem to always make the right decision at the appropriate time.HIMA solutions thereore oer maximum saety, strengthen aplant's productivity and protability whilst ensuring complianceto global statutory requirements.

HIMA was ounded in Germany in 1908. Since 1970, the com-pany has achieved numerous milestones in the eld o saety-related automation engineering, including the introduction o the

worlds rst TV-certied saety system. HIMA now has over700 employees with every third member o sta at the head-quarters in Brhl working solely in research and development.

Through a steadily growing network o group companies, salesand service centres, as well as representatives in more than50 countries, HIMA implements projects o all sizes all over theworld. Thanks to its corporate independence, the amily-runcompany is able to work in any project structure taking oncomplete projects or partial tasks, and working both directly orend customers and as part o a team with EPCs, MACs and PCSmanuacturers. This enables HIMA to continue to concentrateon saety solutions. The results are quality products, unrivalledspecialist knowledge and customer condence built on decades

o successul projects.

Why HIMA?

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For a detailed list o all our subsidiaries and representatives,

please visit our website: www.hima.com/contact

96 9000347 0512 V07

2011 HIMA Paul Hildebrandt GmbH + Co KG

= registered trademarks o HIMA Paul Hildebrandt GmbH + Co KG

Specifcations are subject to change.

HIMA Paul Hildebrandt GmbH + Co KG

Albert-Bassermann-Str. 28 68782 Brhl, Germany

Phone +49 6202 709-0 Fax +49 6202 709-107

[email protected] www.hima.com

Documents

HIMax Brochure V07 E