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8/8/2019 Home About Us Products Contact Us http://slidepdf.com/reader/full/home-about-us-products-contact-us 1/17  Home  About Us Products Contact Us Call Now: +(91)-(261)-2397243 y LOOP STEAMER y  F ABRIC MERCERIZING MACHINE (TERELENA) y ROPE WASHING MACHINE y H.T.H.P. LONG TUBE TURBO FABRIC DYEING MACHINE y LONG TYPE SOFT FLOW FABRIC DYEING MACHINE / SCOURING MACHINE y H.T.H.P. "O" TYPE SOFT FLOW FABRIC DYEING MACHINE Loop Steamer "TEXFAB" continuous steaming / curing / polymerising machine is the updated and technologically advanced version of a textile processing machine. In our textile processing machine the steaming chamber is closed type made completely in stainless steel AISI 316. Fabric feed takes place through an opening on the front side whilst extraction is from the back side. The fabric is placed on rods and transported through the steaming chamber. The rods are rotating on their axis to avoid marking off from the rod itself. Loop formation is done by a dancing roller system. For low temperature steaming the textile processing machine has a chamber roof which is heated by steam coils preventing condensation and drippings. Our steam agers are equipped with special device, a Steam Saturator, which conditions the steam passes through the water before being injected into the steaming chamber. These particular characteristics of steam pre- conditioning which prevent and control the exothermic reaction of the fabrics and of the printing paste, make our machine " UNIQUE" of its kind and are the basis of great success achieved all over in textile industries. For high temperature steaming our steam agers are equipped with efficient re-circulation system and heat

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Home  About Us Products Contact Us 

Call Now: +(91)-(261)-2397243 

y  LOOP STEAMER

y

 FABRIC MERCERIZING MACHINE (TERELENA)

y  ROPE WASHING MACHINE

y  H.T.H.P. LONG TUBE TURBO FABRIC DYEING MACHINE

y  LONG TYPE SOFT FLOW FABRIC DYEING MACHINE / SCOURING MACHINE

y  H.T.H.P. "O" TYPE SOFT FLOW FABRIC DYEING MACHINE

Loop Steamer

"TEXFAB" continuous steaming / curing / polymerising machine is the updated and technologically

advanced version of a textile processing machine. In our textile processing machine the steaming chamber

is closed type made completely in stainless steel AISI 316. Fabric feed takes place through an opening on

the front side whilst extraction is from the back side. The fabric is placed on rods and transported through

the steaming chamber. The rods are rotating on their axis to avoid marking off from the rod itself. Loop

formation is done by a dancing roller system.

For low temperature steaming the textile processing machine has a chamber roof which is heated by steam

coils preventing condensation and drippings. Our steam agers are equipped with special device, a Steam

Saturator, which conditions the steam passes through the water before being injected into the steaming

chamber. These particular characteristics of steam pre- conditioning which prevent and control the

exothermic reaction of the fabrics and of the printing paste, make our machine " UNIQUE" of its kind and

are the basis of great success achieved all over in textile industries.

For high temperature steaming our steam agers are equipped with efficient re-circulation system and heat

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exchangers using Thermic Fluid which ensures uniform temperature in the chamber. Special system to allow

air to re-circulate instead of steam permitting polymerization treatment with hot air upto 160°C.

R equest A Quote 

For 101 m Gap Between two conveyor R olls 

Model Unit TLS-75  TLS-140  TLS-210  TLS-275  TLS-345 

Fabric Capacity Mtrs 75 140 210 275 345

Standard Roller Width mm 1350-3500

Working Speed Mtrs/min 3-15 5.6-28 8.4-42 11-50 13.8-50

Dwell Time Min 5-25 5-25 5-25 5.5-25 6.9-25

Process Temp required in saturated

condition°C 102-108

Process Temp. required in high temp.

condition°C 130-180

Process Temp. required in hot air

condition°C 100-160

Average Steam Consumption Kg/hr 275-650 400-900 500-1100 600-1225 700-1350

Installed Thermal Power K.cal/hr61500-

154000

107500-

231000

138500-

284600

161500-

538500

185000-

370000

Installed Electric Power Kw/ HP 11/15 11/15 14/19 14/19 17/23

Steam Pressure Required Before PRV P.S.I 60

Steam Pressure Required After PRV P.S.I 15-30

Thermic Oil Temp. Required °C 240°C

Floor Space R equired

Chamber Length (A) mm 2903 4256 5610 6962 8315

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Total Length (B) mm 9453 10806 12160 13512 14865

Width mm Roller Width + 2256

Height mm 3888 3888 3888 3888 3888

We reserve the right to change the dimensions / specifications without any notice

All Dimensions are in mm.

GL= Ground Level.

H = Roller Width

For 127 mm Gap Between Two Conveyor R olls 

Model Unit TLS-75  TLS-140  TLS-210  TLS-275  TLS-345  TLS-325 

Fabric Capacity Mtrs 60 115 165 220 270 325

Standard Roller Width mm 1350-3500

Working Speed Mtrs/min 3-15 5.6-28 8.4-42 11-50 13.8-50 13-50

Dwell Time Min 5-25 5-25 5-25 5.5-25 6.9-25 6.5-25

Process Temp required in

saturated condition°C 102-108

Process Temp. required in high

temp. condition°C 130-180

Process Temp. required in hot air

condition°C 100-160

Average Steam Consumption Kg/hr 275-650 400-900 500-1100 600-1225 700-1350 800-1475

Installed Thermal Power K.cal/hr61500-

154000

107500-

231000

138500-

284600

161500-

538500

185000-

370000

210000-

400000

Installed Electric Power Kw/ HP 11/15 11/15 14/19 14/19 17/23 17/23

Steam Pressure Required Before

PRVP.S.I 60

Steam Pressure Required After

PRVP.S.I 15-30

Thermic Oil Temp. Required °C 240°C

Floor Space R equired

Chamber Length (A) mm 2903 4256 5610 6962 8315 9668

Total Length (B) mm 9453 10806 12160 13512 14865 16218

Width mm Roller Width + 2256

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Height mm 3888 3888 3888 3888 3888 3888

We reserve the right to change the dimensions / specifications without any notice

All Dimensions are in mm.

GL= Ground Level.

H = Roller Width

Top 

FABR IC MER CER IZING MACHINE (TER ELENA)

Fabric Mercerizing machine The fabric mercerizing machinery,

textile faric mercerizing machine, used for the TER ELENA 

treatment and process which is applicable to both texturised and

staple polyester. We are known as fabric mercerizing machinemanufacturer, mercerizing machinery manufacturer. It

permanently modify the physical character of the fiber by creating

many micro-cavities which greatly increase the surface area and

consequently the surface tension.

TER ELENA is more than a simple process for improving drape, soft hand and achieving a silk like depth of lustre.

TER ELENA treatment by extracting polyester from the surface of the fiber to form micro cavities, causes a reduction

fabric weight. The purpose of our TER ELENA UNIT is to add quality and value to polyester fabrics. To achieve comfo

soft hand, drape, transpiration, soil- release effect, electrostatic conductivity, moisture absorbency, elimination of sy

fibregloss complete uniformity and repeatability with auto system, simplicity of operation full control of the paramete

which influence the process (with PLC machines only). Saving of dyestuff in subsequent processing, increased penetr

of printing paste, improves response to sueding or raising.

The technician operating our system can set the parameter values which provide the complete uniformity, reproducti

of the terelena process namely a bath concentration, absorption of alkaline solution, reaction temperature, reaction t

and fabric characteristics.

R equest A Quote 

Model Unit TWR -II- TWR -III- TWR -IV- TWR -VI-

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200  300  400  600 

Fabric Loading Capacity Kg 300-400 500-600 700-800 900-1000

Liquore Capacity Min - Max Liter 1200-2000 2000-3000 2800-4000 3600-5000

Steam Consumption Min - Max

Kg /

Batch 70-110 110-165 150-220 195-270

Electric Connected Load Kw/HP 9.32/12.5 15.75/21 20/27 24.75/33

Recovery Tank Capacity Liter 2200 3200 4200 4200

Max. Operating Temp. °C 98 98 98 98

Approx. Fabric SpeedMtrs /

Min100-250 100-250 100-250 100-250

Heating Rate (70°C - 98°C) (At 6 bar

Saturated Steam)Min. 15 18 25 30

Cooling Rate (98°C-50°C) (Water Pressure

1 Bar)Min. 15 20 25 100-250

Cooling / Heating Method Min. 15 20 25 30

Cooling / Heating Method Indirect Indirect Indirect Indirect

Floor Space R equired

Length Mm 5100 5100 5100 5100

Vessel Width (A) Mm 1100 1525 2050 3005

Total Width (B) Mm 2150 2575 3050 4005

Height Mm 3800 3800 3800 3800

We Reserve the right to Change the Dimensions / Specifications without any notice.

All Dimensions are in mm

GL= Ground Level

H = Roller Width

ROPE WASHING MACHINE

"TEXFAB" Aquawash Open Width And Aquawash Rope Washing

machine, Textile Washing Machine, Fabric Washing Machine,

Textile Washing Machinery is the only one equipped textile

washing machine with the exclusive rotary drum washing system

with three drums in a compartment. The fabric washing machine,

textile washing machine, textile washing machinery, fabric

washing machinery consists of specially shaped impeller in every

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drum in which water jets hitting to and fro uniformly the full fabric

width.

"TEXFAB" washing machine, fabric washing machine, textile washing machine, textile washing machinery, fabric wa

machinery are used for the most different fabric, printed with disperse dyes, vat dyes and reactive dyes. "TEXFAB" 

washing machine with the tanks composing the following operations can be carried out impregnation, pre-washing, rchemical treatment.

AQUAWASH washing machine line is traditionally composed with different type of compartment according to different

production requirements, assuring a convenient solution to every washing needs.

Features: 

Very high washing performance on the upper and back side of fabric for its whole width,

Efficient removal of unfixed dyestuff, gum and other chemicals from fabrics,

Tensionless washing of fabrics, all the driven rolls powered by constant load motors with adjustable speeds

Has independent tanks, each one fitted with its own recirculation pumpand filtering device.

R equest A Quote 

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H.T.H.P. LONG TUBE TUR BO FABR IC DYEING MACHINE

"TEXFAB" High Speed High Flow Fabric dyeing machine /

scouring machine, textile dyeing machinery, textile dyeing

machines is widely accepted, because of its excellent performance

and, technically upgarded machine for fabric scouring and dyeing

of woven and knitted material, especially those material sensitive

to crease marks such as polyester and micro fibre etc. It

minimizes some resistance and friction coefficient also under highspeed circulation of fabric and by new concept of design on the

body structure.

Features: 

Ultra-sensitive which makes possible a regular traveling under speed,

Lifter reel driven by frequency invertor controlled motor, for fabrics speed up to 625 Mtrs./Min,

Highly efficient heat exchanger is a companion to the high fabric speed to ensure the shortest possible dyeing cycle,

fast heating and cooling,

Pressure vessel and all wet parts of machine made of stainless steel AISI 316/316 L highly corrosion resistant,

All flanges, plaiter, take off roller is also made out of stainless steel 304,

Machine gives crimp effect as well as to realize soft touch and solid sense of materials to be dyed,

Bigger capacity Colour Kitchen tank with valve for auto dozing,All safety device required for a pressure vessel is incorporated with the machine,

Magnetic level indicator with duly calibrated in terms of liter,

Reversing nozzle for tangling release system.

Optional: 

Feed pump to colour kitchen tank.

Seam Detector.

Fully automatic device with PLC and Pneumatic Operated Control Valves.

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R equest A Quote 

Model Unit TTJ-150  TTJ-200  TTJ-300  TTJ-400 

Fabric Loading Capacity Kgs. 150 200 300 400

No. Of Tubes 1 1 1 1 2

Pressure Vessel Diameter mm 600 600 870 600

Liquore Ratio (1 :6) Litres 900 1200 1800 2400

Connected Power

Main Pump Motor HP 15 15 25 30

Lifter Reel Motor HP 1 1 1 2

Take Of Reel Motor HP 1 1 1 2

Max. Working Temp °C 140 140 140 140

Max. Working Pressure Kg/Cm2 4 4 4 4

Heating Time (Average)30°C-130°C Min. 15 20 25 100-250

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Cooling / Heating Method Min. 30 30 30 30

Cooling Time Average 130°C-85°C Min. 15 15 15 15

Steam Pressure Required Kg/Cm2 7 7 7 7

Water Pressure Required Kg/Cm2 2 2 2 2

Fabric Speed Upto Mtrs./Min. 625 625 625 625

Floor Space R equired

Vessel Length (A) mm 8700 9825 10225 9825

Total Length (B) mm 10025 11200 11600 11200

Width mm 1750 2000 2250 3350

Height mm 2875 2875 2875 2875

We reserve the rights to change the dimensions / Specification without any notice

All Dimensions are in mm

GL=Ground Level

LONG TYPE SOFT FLOW FABR IC DYEING MACHINE / SCOUR ING MACHINE

"TEXFAB" H.T.H.P. Long Tube Soft flow Fabric Dyeing Machine or

Textile Scouring Machine is widely accepted because of its

excellent performance and technically upgraded machine.

Features : 

Newly developed high flow soft nozzle machine, textile scouring

machine is suitable for light synthetic woven light to heavy

synthetic and cotton knitted fabric.

Innovative chamber design and dynamic liquor circulation system

allows fabric speed upto 350 Mtrs Min.

Innovative Soft Flow Nozzle ensures voluminous liquore intercharge while avoiding twisting and pilling effect.

Overflow rinsing system which shortens rinsing time and saves water usage.

Heavy duty stainless steel centrifugal pump for optional dye liquore circulation.

Low RPM pump which consume low power and high discharge of liquore.

Highly efficient heat exchanger to ensure the shortest possible dyeing cycle with fast heating and cooling.

A vertical filtering device to separate out unwanted particles. One can clean the filter during low temp. application wit

stopping the machine.

Pressure vessel and all wet parts of machine made of stainless steel AISI 316/316 L highly corrosive resistance.

All flanges, plaiter, take off roller is also made out of stainless steel 304. Reversing nozzle for tangling release system

Magnetic level indicator with duly calibrated in terms of liter. Bigger capacity colour kitchen tank with valves for auto

dozing.

All safety device required for a pressure vessel is incorporated with the machine.

Out finish Shot Blasted.

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Optional: 

Feed pump to colour Kitchen Tank.

Seam Detector.

Fully automatic device with PLC and Pneumatic Operated Control Valves.

R equest A Quote 

Model Unit LTSF-1-10  LTSF-1-15  LTSF-1-20  LTSF-II-10 

Fabric Loading Capacity Kgs. 150 200 300 400

No. Of Tubes 1 1 1 1 2

Pressure Vessel Diameter mm 600 600 875 600

Liquore Ratio (1 :6) Litres 900 1200 1800 4800

Connected Power

Main Pump Motor HP 15 20 20 30

Lifter Reel Motor HP 1 1 1 2

Take Of Reel Motor HP 1 1 1 2

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Max. Working Temp. °C 140 140 140 140

Max. Working Pressure Kg/Cm2 4 4 4 4

Heating Time (Average)30°C-130°C Min. 45 45 45 60

Cooling Time Average 130°C-85°C Min. 20 20 30 30

Steam Pressure Required Kg/Cm2 7 7 7 7

Water Pressure Required Kg/Cm2 2 2 2 2

Fabric Speed Upto Mtrs./Min. 350 350 350 350

Floor Space R equired

Vessel Length (A) mm 7240 8240 9240 9240

Total Length (B) mm 8440 9440 10440 10440

Width mm 1500 1500 1500 3050

Height mm 2875 2875 2875 2875

We reserve the rights to change the dimensions / Specification without any notice

All Dimensions are in mm

GL=Ground Level

H = Roller Width

H.T.H.P. "O" TYPE SOFT FLOW FABR IC DYEING MACHINE

"TEXFAB" Soft Flow Fabric Dyeing Machinery / Scouring

Machinery is laid out for the dyeing of l ight and heavy knitted

fabric of cotton polyester and its blends.

Soft flow scouring dyeing machinery, soft flow fabric dyeing

machinery, fabric dyeing machinery offers new kind of technical

advantages with regards to process times, total energy

consumption and fabric appearance.

The fabric dyeing machinery, soft flow fabric dyeing machinery has

the liquor ratio starting with 1:5 for polyester and 1:8 for

cotton.The Soft Nozzle and penetration pipe have been especially

conceived for mild surface treatment of the material to be dyed.

Pressure vessel and all wet parts of machine are made of stainless

steel AISI 316/316 L which are highly corrosion resistance.

Features : 

The special full flooded nozzle and nozzle diameter up to 200 mm.

Rapid heating and cooling, over flow rinse, and pump to drain.

Power clean, highly efficient spray system for boil out and machine cleaning.

One basket holding capacity is 125 Kg of fabric,

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  Has low RPM pump which consume low power and high discharge of liquor,

Lifter reel driven by frequency inventor controlled motor, for fabric speed up to 300 Mtrs / Min., subject to quality of

Heavy duty stainless steel centrifugal pump for optional dye liquor circulation.

All flanges, plaiter, take off roller is also made out of stainless steel 304.

All safety device are incorporated with the machine required for a pressure vessel.

Bigger capacity Colour Kitchen tank with valves for auto dozing.Out finish Shot Blasted.

Optional: 

Feed pump to colour Kitchen Tank.

Seam Detector.

Fully automatic device with PLC and Pneumatic Operated Control Valves.

R equest A Quote 

Model Unit TOT-22-1 TOT-22-II TOT-22-III TSF-22-IV TOT-22-VI TOT-22

Fabric Loading Capacity Kgs. 125 250 375 500 750 100

No. Of Tubes Tubes 1 2 3 4 6 8

Pressure Vessel Diameter 2200 2200 2200 2200 2200 2200 220

Liquore Ratio (1:6) Litres 625/1250 1250/2500 1875/3750 2500/5000 3750/7500 5000/1

Connected Power

Main Pump Motor HP 5 7.5 10 20 25 30

Lifter Reel Motor HP 1 1.0 1.0x2 1.0x2 1.0x3 1.0x

Take Of Reel Motor HP 1 1 1 2 1.0x2 2.0x

Piling Motor HP 1 1 1 1x2 1x3 1x3

Max. Working Temp. °C 140 140 140 140 140 140

Max. Working Pressure Kg/Cm2 4 4 4 4 4 4

Heating Time (Average)30°C-130°C Min 30 30 45 60 75 90

Cooling Time Average 130°C-85°C Min. 15 15 20 30 40 45

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Steam Pressure Required Kg/Cm2 7 7 7 7 7 7

Water Pressure Required Kg/Cm2 2 2 2 2 2 2

Fabric Speed Upto Mtrs./Min. 300 300 300 300 300 300

Floor Space R equired

Vessel Length (A) mm 700 700 700 700 1100 110

Total Length (B) mm 4500 4500 4500 4500 4900 490

Vessel Width (C ) mm 1200 1900 2650 3300 4850 625

(D) mm 865 1145 1185 1200 1305 135

Total Width (E) mm 2995 3115 4185 4850 6505 795

(F) mm 325 325 325 325 550 550

Total Height (G) mm 2725 2725 2725 2

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Knitting:- 

Our Knitting Plants have 34 state of the art knitting machines both "Circular" and "Flat" knitting machines - Mayer &Cie, Terrot (Germany), Smart(Taiwan), Kough Hung (Taiwan),Flying Tiger (Taiwan).

Terrot Machineries 

y  Single and Double Jerseyy  Rib,Interlock

y   AutoStripes

y  Flatback

y  Drop Needle

y  Waffle

y  Stripes

y  DurbyCAPACITY : 3 tonnes/day

Mayer & Cie Machines 

y  Jacquard Single Jersey

y

  Jacquard Double Jersyy   AutoStripes

y  InterlockCAPACITY : 1 tonnes/day

Gassing 

Gassing to a finish where cotton thread is passed through a flame at high speed to reduce its fuzz and have a greater sheen. Gassing is done in a wrap form prior to mercerizing and dyeing Machinery available for Gassing.

MACHINERY : METLER,ItalyCAPACITY : 3 tonnes/day

 Yarn Mercerizing 

Continues mercerizing for tubular knitted fabrics, free from wrinkles and greaselines uniform mercerization withoutedge mark 30-40% saving dyes and chemicals. International mercerizing excellent silky effect and brightness fastestdelivery at reasonable time.

CAPACITY : 1.5 tonnes/dayMACHINERY : JAGELLU, Italy

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Fabric Dyeing 

We use the latest soft flow dyeing machines which maintains a consistent shade through out the fabric.

CAPACITY : 1050, 650, 450, 200, 150, 75 and 25 KgsMACHINERY : KROMSON RANGES, TURKEY

 Yarn Dyeing 

The world's best range of OBEM Lorris Bellini of Italy for Cone and Hank dyeing Capacity.

CAPACITY : 500kg, 300kg, 75kg, 25kg in cone and

300kg, 200kg, 100kg and 25kg for HangsMACHINERY : Ssango, Korea

Relax Dryer  

Relax dryer for tension less drying.

MACHINERY : R.F Dryer-SWACAPACITY : 1500Kgs/day

Compacting 

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Shrinkage control or compacting is a mechanical shrinkage control process which is achieved by the compactingmachine imported from TUBE-TEXUSA. It maintains the shrinkage control to below 5% meeting all internationalstandards.

CAPACITY : 4 Tonnes/Day

Garment Dyeing 

We do garment dyeing, enzyme washing and chemical wash as per the market requirement GarmentDyeing(Pigment Dyeing).

y  Bio Wash

y  Bio Polishing

y   Anti-Pilling

y  Sand Wash

y  Golf Ball Wash

y  Enzyme Wash

y  Vintage Wash

y   Acid Wash/Ozone

y  Magic Wash

y  Distress Finish

Testing Lab 

Testing lab is equipped with auto dispensing system and orientex's color matching computer. This enables to getexact matching in the needed source of light and without metamerism. Computerized Auto Dispensing systemenables to attain first time right shade to match buyer's Requirement's.

Machinery 

Orientex's color matching computer.

Embroidery 

The fabric, cut fabric, semi stitched, fully stitched are embroidered according to pattern. Be it logo, chest and label,they can be embroidered in the inhouse Embroidery machine - TAJIMA ± JAPAN.

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MACHINERY : TAJMA - JAPANMODEL : 6178HEAD : 20COLOR : 9 WITH SEQUENCECAPACITY : 4000 Pcs/Day

Printing 

The process of applying colourants to the specific areas to produce a design Machinery available for Printing

Machinery :12 color rotary printing for pigment, discharge and reactive.

CAPACITY : 5 Tonnes/Day

Pattern Making 

 A pattern can be defined as a model or a replica of the various components pf a garment. It can be made of paper or plastic. Normally papers are used to make the patterns which are cheaper than plastic or other materials. Inindustries, they are using thick paper or card board instead of tissue paper for frequent applications. Importance of Pattern Making.

CAPACITY : 5 Tonnes/Day

y  Patterns are acting as a time saving device

y  We can preserve the patterns and use them whenever we want

y  Patterns are very useful for "Pattern Grading" process. Using pattern grading process, we can Enlargeor reduce the base pattern from one size to Another size