HPM Technology Revision

7/24/2019 HPM Technology Revision

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8. *esri$e +et("%s "f fire pre-enti"n an% +et("%s "f %ea#ing &it(

fires

9. List safety prea!ti"ns app#ia$#e &(en &"r'ing "n Hy%ra!#is an%

Pne!+atis

HAND TOOLS

1. State t(e sa#es "f +eas!re+ent "++"n#y !se% in t(e &"r'p#ae

). Na+e, i%entify an% %esri$e t(e pr"per !se "f "++"n t""#s !se% f"r%isasse+$#y an% asse+$# in t(e &"r'p#ae : in T"r6!e &ren(es,

press!re ga!ges, e.t.;

. List safety prea!ti"ns t" $e ta'en &it( ea( "f t(e t""#s %esri$e%

/. List t(e type "f ("isting t""#s !se% "n Hea-y e6!ip+ent

3. Na+e t(e (an%s signa# f"r "ntr"##ing rane "perati"ns an% state ("&t(ey nee% t" $e !se% effeti-e#y

7. List t(e -ari"!s types "f (ains an% (ain asse+$#ies


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8. *esri$e t(e "nstr!ti"n an% app#iati"n "f stee# &ire r"pes

9. E0p#ain t(e +eaning "f S


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3. *esri$e t(e pr"perties "f +ateria#s !se% in $en(fitting

7. *esri$e t(e +et("%s !se% t" (ange t(e pr"perties "f +ateria#s

8. *esri$e t(e +et("%s !se% &(ere$y !n%esira$#e effets "f pr"perty(anges an $e e#i+inate% "r +ini+ise%

3. MEASURING TOOLS, TOLERACES & FITS

1. State t(e reas"n f"r preisi"n +eas!ring &"r' "n -e(i#e parts

). State t(e +eaning "f TOLE4ANCE

. na+e an% %esri$e t(ree #asses "f fit

/. Na+e an% %esri$e t(e types, app#iati"ns, "perati"n an% +aitenane"f t""#s !se% +eas!re #engt(

3. Na+e an% %esri$e t(e types, app#iati"ns, "perati"n an% +aitenane

"f t""#s !se% f"r ang!#ar +eas!re+ent


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7. E0p#ain t(e are an% pr"per !se "f speia# +eas!ring t""#s e.gMir"+eter, %ia# ga!ges, fee#er ga!ges, -ernier a#ipers, %ept(ga!ges e.t.

8. List t(e fat"rs t(at effet a!ray "f +eas!re+ent

9. State t(e genera# r!#e f"r a!rate +eas!re+ent

4. FASTENING & JOINING

1. *esri$e +et("%s "f "ining +ateria# $y +e(ania# +eans

). I%entify sre& t(rea%s in "++"n !se

. List t(e types "f +e(ania# "'ing %e-ie an% %esri$e t(eirapp#iati"n

/. Na+e an% %esri$e t(e pr"perties "f +eta#s

!si$i#ity


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By !sing -is!a# inspeti"n

By grin%ing

By fi##ingBy %ri##ingBy $en%ing an% $rea'ing

=. State t(e %ifferent +et("%s "f "ining +eta#s an% e0p#ain &(y f#!0es

are !se%

1. E0p#ain t(e p!rp"se "f a##"ying +ateria#s

11. *esri$e t(e "0yaety#ene f!sing &e#%ing pr"ess

1). *esri$e t(e safety e6!ip+ent t" $e &"rn an% t(e safety

pr"e%!res t" $e f"##"&e% &(en !sing "0yaety#ene &e#%inge6!ip+ent

1. I%entify "0ygen an% ayte#ene y#in%ers an% %esri$e t(e

"nsr!ti"n "f ea(

1/. State t(e safe %is(arge rate "f &e#%ing gases fr"+ t(e

y#in%ers

13. *esri$e f#a+e types an% t(e app#iati"n in "0yaety#ene


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&e#%ing

17. *esri$e t(e pr"ess an% t(e $asi prinip#es "f (ar% s"#%ering

18. *esri$e t(e $asi prinip#e "f "0yaety#ene gas !tting

19. *esri$e t(e "nstr!ti"n "f a !tting t"r(

1=. *esri$e t(e pr"e%!re f"r #ig(tinng an% a%!sting t(e !ttingt"r(

). List fat"rs inf#!ening t(e 6!a#ity "f a !t

)1. *esri$e t(e e#etri ar &e#%ing pr"ess !sing %iret an%

a#ternating !rrent

)). State t(e "rret e#etr"%e si5e, "perating -"#tage an% !rrent

f"r &e#%ing %ifferent t(i'ness "f +eta#


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). E0p#ain t(e reas"n an% app#iati"n "f >(ar% s!rfaing?. S!rfae&e#%ing

)/. Na+e +a"r parts &(i( re6!ires s!rfaing

)3. List t(e fi-e types "f s!rfaing e#etr"%es

)7. E0p#ain t(e %efiniti"ns "f ter+s !se% in &e#%ing

)8. S'et( t(e $asi &e#%ing sy+$"#s an% e0p#ain t(eir #"ati"n

signifiane

5. ELECTRICAL SYSTEMS

1. List t(e ain fi-e +ain ir!its an% "+p"nents t(at +a'e !p t(e

-e(i#e e#etria# syste+ : I.e starting, igniti"n, #ig(ting, a!0i##aries,$attery (arging;


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). *esri$e t(e "nstr!ti"n "f a #ea%2ai% -e(i#e $attery

. *esrie t(e (e+ia# (anges t(at ta'e p#ae in a #ea%2ai% $attery

&(en (arging, %is(arging

/. *esri$e t(e "+p"siti"n "f e#etr"#yte in a #ea%2ai% $attery

3. *esri$e t(e "nstr!ti"n "f an% state t(e p!rp"se "f a (y%r"+eter.

State S.G rea%ings f"r (arge% an% %is(arge% e##s

7. List t(e prea!ti"n t" $e ta'en &(en !sing a (y%r"+eter

8. List t(e prea!ti"ns t" $e ta'en &(en st"ring a $attery f"r a

"nsi%era$#e peri"%

9. *efine $attery apaity

=. *esri$e t(e pr"e%!res an% prea!ti"ns t" $e ta'en &(en ser-iing

a $attery


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1. *esri$e t(e pr"e%!re f"r $en( (arging a $attery

11. Intr"%!e e#etr"ni "+p"nents F%e-ies s!( as transist"rs,

%i"%es, resist"rs

1). E0p#ain t(e %ifferene $et&eesn "n%!t"rs an% se+i2

"n%!t"rs site app#iati"n

1. *e+"strate !se "f M!#ti2test +eas!ring instr!+ent Ana#"g!ean% *igita#

. CHASIS LAYOUT & IDENTIFICATION OF !LANT E"UI!

1. Gi-e a $rief intr"%!ti"n :p#!s %esripti"n; "f t(e -ari"!s types "f

"nstr!ti"n an% eart( +"-ing p#ant an% e6!ip+ent an% e0p#ain t(eir

app#iati"n

a; B#$$%'()


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Basi f!nti"n

Operating "ntr"#s : Me( D Hy%ra;

$;T)*+*-*): Tra'2type #"a%er;

Basi f!nti"n

"perating "ntr"#s

;W/(($$*%(): r"nt2#"a%er;

Basi f!nti"n

Operating "ntr"#

%0 E+*$*%()

Basi f!nti"n

Operati"n "ntr"#

e; M)(% )*%()

Basi f!nti"n

Operating "ntr"#


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f; D# T)#6

Basi f!nti"n

Operating "ntr"#s

g; S)*()

Basi f!nti"n

Operating "ntr"#s

(; H7%)*#$ E+*-*)

Basi f!nti"n

Operating "ntr"#s

I ; D)*$8(

Basi f!nti"n

Operating "ntr"#s

; T)(8/()

Basi f!nti"n

Operating "ntr"#s


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'; M8 L*%()

Basi f!nti"n

Operating "ntr"#s

# ; C)*8(

Basi f!nti"n

T"&er rane

Tr!'2+"!nte%Stati

4ai#2+"!nte%4"!g( Terrain ranes

+ ; C*8 (9#(8

*ea% &eig(t r"##er

Vi$rati"n r"##er

Pne!+ati r"##er


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Basi f!nti"n

Operati"n "ntr"#s

"; A) )()

-ari"!s +"%e#s

Basi f!nti"n

p; G(8()*)

Vari"!s +"%e#s

Basi f!nti"n

6; S8( )#/()

M"$i#e D p"rta$#e

Basi f!nti"n

r; W*() #

4"ta%yna+i an% p"siti-e %isp#ae+ent type


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s; H7%)*#$ *8% !8(#* H*()

).


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9. Gi-e reas"ns f"r fra+es $eing !ps&ept in ertain areas

=. *esri$e t(e a#ign+ent (e's t" $e +a%e "n a (ea-y -e(i#e fra+e

t(at (as $een in-"#-e% in a +a"r "##isi"n.

1. Gi-e an a%-antage "f t(e integra# $"%y "nstr!ti"n "-er t(e

separate $"%y

11. *esri$e t(e +et("% "f stiffening t(e "nstr!ti"n "f a (ea-y-e(i#e $"%y

1). List t(e ite+s t" $e (e'e% &(en arrying "!t $"%y an% fra+e

+aintenane.

;. BRAKES


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1. State t(e p!rp"se "f a $ra'ing syste+

). List t(e "perating syste+s f"r $ra'es

Me(ania#

Hy%ra!#i

Pne!+atis

. List t(e +ain "+p"nents "f

a; *r!+ $ra'e

$; *is $ra'e

/. *esri$e t(e "nstr!ti"n an% "perati"n "f t(e f"##"&ing $ra'ing

syste+s

a; Lea%ing an% trai#ing s("e $ra'e :+e( D Hy%ra;

$; T&" #ea%ing s("e $ra'e :Me( D Hy%ra;

; *!" ser-" $ra'e%; *is' $ra'e

3. State t(e reas"n f"r re+"-ing a## air fr"+ (y%ra!#i $ra'e syste+

7. State ("& a %is $ra'e a!t"+atia##y "+pensates f"r &ear


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9. Na+e t(e +ain parts "f a tyre -a#-e

=. State t(e reas"n &(y +i0e% tyre arrange+ents are %anger"!s

1. *isting!is( $et&een presse% stee#, %eta(a$#e f#ange an% sp#it

ri+ -e(i#e &(ee#s

11. *esri$e stati an% %yna+i &(ee# $a#aning pr"e%!res

1). *esri$e t(e effets "f &(ee# i+$a#ane "n -e(i#e (an%#ing

1. E0p#ain t(e reas"n "f a%%ing #i6!i% $a##ast : !s!a##y &ater; "n

tyres

1/. E0p#ain t(e rig(t +et("% "f (anging s+a## an% #arge tyres !se%

"n "ff2r"a% an% "nstr!ti"n e6!ip+ent


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13. List t(e safety g!i%e#ines f"r inf#ating an% +"!nting tyres

=. ENGINES

1. Na+e t(e +ain engine "+p"nents an% state t(eir p!rp"se.

). *esri$e t(e -ari"!s types f sea#s D gas'ets !se% in an% "n engines.State r!#es f"r pre-enting sea# fai#!re.

. I%entify t&" an% f"!r str"'e engines fr"+ %ra&ing "r %esripti"n


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/. State t(e "perating prinip#es "f

a; "!r str"'e S.I engine$;T&" str"'e S.I engine

; "!r str"'e C.I engine

%; T&" str"'e C.I engine

3. Gi-e reas"ns &(y +!#ti2y#in%er engines are !se%

7. i%entify y#in%er arrange+ents

8. State firing "r%er /,7 D 9 y#in%er in2#ine engine

9. *esri$e igniti"n a%-ane an% retar%, an% %esri$e t(e effets "fin"rret igniti"n ti+ing

=. C"nst!t -a#-e ti+ing %iagra+s s("&ing -a#-e "pening an% #"sing

p"siti"n f"r an engine

1. *esri$e -a#-e #ea%, #ag an% "-er#ap


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11. *eri$e t(e f"##"&ing -a#-e arrange+ents

a; L (ea%

$; T (ea%

; Vertia# "-er(ea% -a#-es

%; (ea%e; In#ine% "-er(ea% -a#-e

1). *esri$e t(e res!#ts "f in"rret -a#-e #earane &(en

a; #earane is t"" great

$; #earane is t"" s+a## "r n"n e0istent

1. *esri$e t(e "nstr!ti"n "f p"ppet -a#-e an% its re#ate%

"+p"nents

1/. *esri$e t(e "nstr!ti"n an% "perati"n "f a s"%i!+ ""#e%-a#-e

13. *esri$e t(e "nstr!ti"n "f %ifferent types "f -a#-e springgi-ing a%-antages f"r ea( type.

17. State t(e +et("% !se% f"r (ain an% $e#t tensi"ning


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18. %esri$e t(e "perati"n "f a (y%ra!#i (ain a%!ster

19. *esri$e t(e "perati"n "f feat!res "f +!s(r""+ an% $arre# typetappets

1=. *esri$e integra# an% separate "nstr!ti"n y#in%er $#"' $asi

%esign

). State t(e p!rp"se "f "re p#!gs

)1. *esri$e t(e fitting an% re+"-a# te(ni6!es f"r "re p#!gs

)). *esri$e t(e p!rp"se "f #iners


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1. FUEL SYSTEM > !ETROL & DIESEL0

1. Na+e an% %esri$e t(e p!rp"se "f t(e +ain "+p"nents in a %iese#

f!e# s!pp#y syste+

). State an% e0p#ain t(e +et("%s app#ie% f"r "#% starting I.e g#"& p#!gs

. *esri$e t(e "nstr!ti"n an% "perating "f enri(+ent %e-ies

"perate% $y

a; T(r"tt#e #in'age$; Mainf"#% press!re

/. State t(e a%-antages an% %isa%-antages "f %iese# engine "-er a petr"#

syste+

3. *esri$e t(e +et("% !se% an% prea!ti"ns t" $e ta'en &(en starting,

r!nning an% st"pping a %iese# engine

11. CLUTCH & BASIC GEARBO?


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1. State t(e reas"ns f"r a #!t(

).*esri$e t(e "nstr!ti"n an% state t(e prinip#e "f

a; *iap(rag+ spring #!t(

$;C"i# spring #!t(

. *esri$e t(e "nstr!ti"n "f a %ri-en p#ate asse+$#y

/.State t(e reas"ns f"r !sing a +!#tip#ate #!t(

3.*esri$e t(e "nstr!ti"n an% "perati"n "f entrif!ga# type #!t(es

7.*esri$e t(e "nstriti"na# feat!res an% "perating prinip#es "f

+e(ania# an% (y%ra!#i #!t( rea#ese +e(anis+

8.State t(e reas"n f"r pea%# free p#ay

9.I%entify t(e a!se an% re+e%ies f"r t(e f"##"&ing #!t( fa!#ts


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a; S#ip

$; *rag "r Spin

;!%%er

%; 4att#e

e; iere ta'e !p %ri-e

=. State t(e reas"n f"r !sing gear$"0 in a +"t"r -e(i#e

1. I%entify sp!r, (e#ia#, %"!$#e (e#ia# an% epiy#i gears

11. State ("& t"r6!e +!#tip#iati"n is a(ie-e% t(r"!g( t(e !se "f

gears

1). *esri$e t(e "nstr!ti"n "f a si+p#e /2spee% f"r&ar%, 12spee%

re-erse trans+issi"n


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Documents

HPM Technology Revision