HS-P1-F3 Hazard Asessment Summary Report

RISK RATING METHOD

1 Unlikely

2 Possible3 Probable An accident/illness/incident will happen if additional factors precipitate4 Very Likely An accident/illness/incident will happen if additional factors are not eliminated5 Certain If work continues as it is there is almost a 100% chance that an accident will happen

1 Minor Minor injury/ First Aid/lost time/delay2 Low Over 3 day injury3 Medium Reportable injury/ disease/ occurrence. Temporary disability4 High Permanent total/partial disability5 Major Multiple/single death

RISK MATRIX

Likelihood 1 2 3 4 5Unlikely Likely Certain

1 Minor Low Low Low Low Medium2 Low Low Low Medium Medium Medium3 Medium Low Medium Medium High High4 High Low Medium High High High5 Major Medium Medium High High High

The risk rating for individual hazards can then be classified as follows:The higher the score, the higher the risk and the higher the hazard priority for control measures

Individual Risk Rating

1 - 4 LOW

5 - 10 MEDIUM

11 - 25 HIGH Stop immediately/do not start activity and seek further advice.

Once all the hazards have been identified and the control measures currently in place have been highlighted, the risk rating can be completed. Trivial risks should be included but can usually be ignored.

Risk Rating -Two things contribute to the risk arising from a hazard

1. How likely it is that the hazard will cause an accident (Likelihood)

If other factors were present an accident/illness/incident might occur but the probability is lowAn accident/illness/incident may happen if additional factors precipitate, but unlikely to occur

2. If it did cause an accident how severe the consequence would be (Severity)

Possible

Probable

Severit

This is the usual rating you would expect and in the majority of cases is the normal condition using the correct control measures, but an accident or incident could still happen.Record the finding of your assessment and introduce additional control measure to improve the Risk rating. Certain activities will be out of your control so every effort should be exercised when carrying out such activities with medium risk

HAZARD ASSESSMENT SUMMARY REPORT

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No. WORK TASK Equipment, Tools Used Effects

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Required work precautions and controls

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1 O,C 3 5 High 1 3 Low

Ensure testing is carried out only by competent , authorized and trained personnelAll cables shall be discharged before and after the application of test voltage.

Ensure good housekeeping in testing areaFire extinguisher to be placed in the testing areaAll personnel involved in the High Voltage testing to be trained in CPR and First Aid.

2 O,A,P 3 3 Medium 1 2 Low

WINCH Drive unit / moving part must be fully guardedWinch should be well lubricated and free of dirt and grit.

Ensure the working area is free from obstructionsRope should be checked for any visible damages prior to use by competent person.Rope or chain should be properly secured to the drum by competent person.Rope should be coiled when not in use and storage in appropriate location.Ensure adequate lighting in the work area

All necessary warning signs are displayed at appropriate locations

Potential Hazards

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Improvement to reduce Risk

High Voltage Testing

AC High Voltage Test KitDC High Voltage Test KitInsulation Tester 5 KV (Megger-1550 B)Insulation Tester 1 KV (Megger-BM400/2)Transformer Ratio Test Kit (Biddle Instrument)Micro OHM Meter (Megger-DLRO-200)Primary Injection Kit (Programma Oden)Secondary Injection Kit (Freja-300)Digital Multimeter ( Fluke & Megger)Analog MultimeterAC 3 Phase VarianTransformer Winding Resistance Tester (Omicron CPL100)Digital Clamp Meter (Tong Tester) (Megger-DLM 2039)CT Ration & Polarity Test Kit (Cter-91) AVOTorque Wrench (Norber)

High Voltage Electrical Shock / Electrical Flash/ Explosion / Fire

High Voltage Arc Burns to Skin, serious ear damage and memory loss due toconcussion, Fatalities , Damage to Property, Electrical Equipments, Materials

Manufacturers Information's/instructions / Manual must be available and referred to by Testing engineer and electrical crew. Ensure preparation and implementation of detailed testing method statement to carry out the High Voltage Testing

Arc/ Flash Protective Suit,

Training in Electrical Safety to all Personnel Involved in High Voltage Testing

All Equipment used for the test shall be inspected and tagged certified as FIT FOR PURPOSE and shall have valid Calibration Certificate.Ensure Testing notification is provided and acknowledgement received from all concern personnel prior to carrying out the test.Lock out, Tag out permit must be obtained before commencing the work and all the procedures of lock out , tag out and test to confirm circuits are de-energized must be followed. Ensure no work is carried out on any part of the HV apparatus unless such parts of the apparatus are dead , Isolated and practicable steps taken to lock off from live conductors , Efficiently connected to earth at all points of disconnection of supply to such apparatus or between such points and the points of work

Only Authorized Personnel to be present in the testing Area. Screen all personnel entering the testing area and ensure caution and danger notices are fixed and the area barricaded with sign “High voltage test in progressDanger notice / Warning signs must be attached during the time apparatus is considered energized.

Wear safety glasses to avoid eye injury, Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet that have been approved for the rated electrical work. Wear hearing protectors in noisy areas to prevent hearing loss. Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.Cable Pulling,

Handling Heavy and Big Size Cable

Cable JackLifting EquipmentWinchWire RopeRollersPulleysHand ToolsHigh lift/scissor lifts to the required levelHIABHydraulic cuttersCrimping ToolsSet of Tool BoxTorque WrenchTesting EquipmentLadderScaffolding

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand by Cable pulling winches, Fall from Height, Roll over of Cable Drum, Crushing of hand due to fall for cable drum from stand, Hit by moving forklift, Hit by Cable Drum during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure

Injuries to Body resulting in musculoskeletal disorders (MSD), Fractures to hand and other parts of the body, Fatalities

Ensure adequate planning to reduce manual handling of the cable by workers by using mechanical devices and expose to Hot and Humid environment by carrying out outdoor work by working in early morning and evening hours. ( Provide adequate breaks)

Training in Manual Handling to all personnel involved in Cable Pulling & Handling of Heavy and big size cable

All determined work permits should be obtain before the start of the work activity and control measures implemented.Ensure only Competent well trained and experienced person are in charge of winching operation and winch is installed as per manufactures recommendation and is FIT FOR PURPOSE.

Ensure employees are trained on correct manual handing procedure /manual handling risk factors and how injuries can occur and implement use Good handling technique for lifting and pulling cables to reduce MSD injuries

Ensure vehicles/equipment used for lifting operations are FIT FOR PURPOSE and certified/operated by competent person.Fork Lift and HIAB driver to be licensed, well trained and experience to carry out lifting operations. ( Follow control measures for lifting & machinery operations)Ensure the area is properly barricaded with warning tapes and warning signs displayed while carrying out lifting operations


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2 O,A,P 3 3 Medium 1 2 Low

Ensure Rigger gloves are worn during cable pulling

3 O,A,C 3 4 High 1 3 Low

Only trained and experience and competent personnel shall carry out the task.

Ensure Rigger gloves are worn while using heavy duty pipes and crow bars.

Ensure ladder is free from defects and rungs of the ladder are not deformed.

Daily inspection ( visual check ) shall be done by Rigger before the actual use.Lifting operation must be controlled by a qualified rigger. The equipment must be inspected and certified by third party.

Use Tag lines to control the swing of the load. No one should come under or near to load.

Only competent riggers shall do the operation

Cable Pulling, Handling Heavy and Big Size Cable

Cable JackLifting EquipmentWinchWire RopeRollersPulleysHand ToolsHigh lift/scissor lifts to the required levelHIABHydraulic cuttersCrimping ToolsSet of Tool BoxTorque WrenchTesting EquipmentLadderScaffolding

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand by Cable pulling winches, Fall from Height, Roll over of Cable Drum, Crushing of hand due to fall for cable drum from stand, Hit by moving forklift, Hit by Cable Drum during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure

Injuries to Body resulting in musculoskeletal disorders (MSD), Fractures to hand and other parts of the body, Fatalities

Training in Manual Handling to all personnel involved in Cable Pulling & Handling of Heavy and big size cable

Ensure only trained certified and competent person carry out the erection and dismantling of scaffolding used for cable pulling. Follow Working At Height procedure / control measuresErect scaffolding according to safety regulations and standards for design and assembly requirements and are inspected on a weekly basisEnsure employees working at height follow Working At Height procedure / control measures.Ensure protective clothing provide is less restrictive and allows free movement of the

Ensure work is carried out in shaded areas or adequate break provided if work is carried out under drink sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes or boots, Contain and secure loose hair, Wear a Safety helmet. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of MV Switchgear.

MV Switchgear, HIAB, Craw Bars – Heavy Duty, Pipe – Heavy Duty,‘C’ Clamp, Drilling Machine, Lifting Equipments, Heavy Duty Rollers, Wooden Planks, Hand Tools, Wire Ropes, Shackles, Belts, etc. of suitable capacity. Crane, Trailer, Set of Tool Box, Torque Wrench, Ladder, Spanner Set

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Hit by moving forklift, Hit by switchgear during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of switchgear during lifting operations.

Crushing, Contusion, Injury to hand and parts of body, Injuries to Body resulting in musculoskeletal disorders (MSD), Fractures to hand and other parts of the body, Fatalities

Manufacturers Information's/instructions / Manual must be available and referred to by Lifting supervisor and crew. Ensure preparation and implementation of detailed method statement to carry out the installation of MV Switchgear.

Ensure the slings are properly secured to the switchgear and all personnel leave alone the panels before starting the lifting operations.

Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.

Only scaffolding (fixed and mobile) which are inspected and green tagged shall be All the lifting gears must be inspected and certified fit for use by the third party within six months.Half yearly inspection of lifting gears shall be done by the competent people and color coding shall be done accordingly.

The equipment must be checked daily as per the inspection check list to ensure its suitability before use.Hard , leveled and compacted ground shall be used for placing the equipment ( HIAB ). If ground is fluffy or bit sandy, then metal sheet shall be used under the float pad.Fork Lift and HIAB driver to be licensed, well trained and experience to carry out lifting operations. ( Follow control measures for lifting & machinery operations). Out riggers shall be extended fully and wooden pad must be placed under it. All the tiers shall be off the ground then only the operation shall start.Equipment must not go out of radius or lift more than the capacity as it can cause the equipment (HIAB) to topple.

Ensure the area is properly barricaded with warning tapes and warning signs displayed while carrying out lifting operationsLift must be vertical and slow. Tugging and pulling must not be done which can cause the load go out of radius and ultimately toppling of the crane .


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Avoid bringing your body or parts of your body between two objects ( pinch points )Use tongs or some other suitable tools to hold the job.

Keep the leg apart and keep the load closer to your body.Suitable gloves shall be worn. Have proper grip on the load.

Avoid twisting the back.








Installation of MV Switchgear.

MV Switchgear, HIAB, Craw Bars – Heavy Duty, Pipe – Heavy Duty,‘C’ Clamp, Drilling Machine, Lifting Equipments, Heavy Duty Rollers, Wooden Planks, Hand Tools, Wire Ropes, Shackles, Belts, etc. of suitable capacity. Crane, Trailer, Set of Tool Box, Torque Wrench, Ladder, Spanner Set

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Hit by moving forklift, Hit by switchgear during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of switchgear during lifting operations.


Take care that the load does not hit the structure or any other object while lifting or lowering the load.

Avoid manual handling as for as reasonably practicable. Ensure Pallet truck is used to move the switch gear to the desired location.Try to lift load that you can lift easily. If the load is big then help of two or more people shall be taken.

Keep your back straight. Lift the load with the help of Arm muscles and thigh muscles.Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of Transformer

CraneTrailer‘CAMELON’ winchRollers – heavy dutyJacks – heavy dutyWire Ropes, Shackles, Belts etc. of suitable capacityCraw Bar – heavy dutyDrilling MachineHand ToolsTorque WrenchLadderSet of Tool BoxTesting EquipmentsTransformerCrimperCutterPallet Trunk

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Hit by moving forklift, Hit by switchgear during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of transformer during lifting operations.


Manufacturers Information's/instructions / Manual must be available and referred to by Lifting supervisor and crew. Ensure preparation and implementation of detailed method statement to carry out the installation of transformer.

Ensure the slings are properly secured to the transformer and all personnel leave alone the panels before starting the lifting operations.






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Installation of Transformer

CraneTrailer‘CAMELON’ winchRollers – heavy dutyJacks – heavy dutyWire Ropes, Shackles, Belts etc. of suitable capacityCraw Bar – heavy dutyDrilling MachineHand ToolsTorque WrenchLadderSet of Tool BoxTesting EquipmentsTransformerCrimperCutterPallet Trunk

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Hit by moving forklift, Hit by switchgear during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of transformer during lifting operations.



Avoid manual handling as for as reasonably practicable. Ensure Pallet truck is used to move the transformer to the desired location.Try to lift load that you can lift easily. If the load is big then help of two or more people shall be taken.


Installation of LV Switchgear /MCC / Distribution Board

LV Switchgear / MCC / Distribution BoardHIAB‘C’ ClampPipe – Metallic – Heavy DutyCraw Bars – Heavy DutyDrilling MachineHeavy Duty RollersWooden PlanksWire, Ropes, Shackles, Belts etc. of suitable capacitySet of Tool BoxTorque WrenchSpanner SetHand ToolsCable CutterCrimping ToolCraneLifting equipment

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Hit by moving forklift, Hit by switchgear during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of LV Switchgear / MCC / Distribution Board during lifting operations.


Manufacturers Information's/instructions / Manual must be available and referred to by Lifting supervisor and crew. Ensure preparation and implementation of detailed method statement to carry out the installation of LV Switchgear / MCC / Distribution Board. Ensure the slings are properly secured to the transformer and all personnel leave alone the panels before starting the lifting operations.






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5 O,A,C 3 4 High


1 3 Low





Keep the leg apart and keep the load closer to your body.


Installation of LV Switchgear /MCC / Distribution Board

LV Switchgear / MCC / Distribution BoardHIAB‘C’ ClampPipe – Metallic – Heavy DutyCraw Bars – Heavy DutyDrilling MachineHeavy Duty RollersWooden PlanksWire, Ropes, Shackles, Belts etc. of suitable capacitySet of Tool BoxTorque WrenchSpanner SetHand ToolsCable CutterCrimping ToolCraneLifting equipment

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Hit by moving forklift, Hit by switchgear during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of LV Switchgear / MCC / Distribution Board during lifting operations.



Avoid manual handling as for as reasonably practicable. Ensure Pallet truck is used to move the LV Switchgear / MCC / Distribution Board to the desired location.Try to lift load that you can lift easily. If the load is big then help of two or more people shall be taken.


Installation of Cable Tray/ Ladder System

Welding MachineCutting MachineLifting RopesPulleyTool Box SetHigh LiftDrilling MachineGrinding MachineLadderScaffoldingHand Tools

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel due to manual handling, Injury to eye during grinding and welding operations, Fire due to poor housekeeping around welding and grinding operations, Electric shock and burns to skins while handling portable electric equipments

cuts, Crushing, Contusion, Injury to hand and parts of body, Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Fractures to hand and other parts of the body, Fatalities , Heat Stress, Burns to skin, injury to eye, electrical shock to body

Ensure preparation and implementation of detailed method statement to carry out the installation of Cable Tray/ Ladder System. Tool Box talks to be conducted and Method statement briefed to all personnel involved in the installation of Cable Tray/ Ladder System.Only trained, experience and competent and authorized personnel shall carry out welding and grinding activity.Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.Ensure ladder used for fixing cable tray are free from defects and rungs of the ladder are not deformed. Ensure a person is always available to hold the ladder which carrying out work using the ladder.Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.Only scaffolding (fixed and mobile) which are inspected and green tagged shall be Avoid manual handling as for as reasonably practicable. Ensure Pallet truck is used to move the cable tray to the desired location.Try to lift load that you can lift easily. If the load is big then help of two or more people shall be taken.

Suitable gloves shall be worn to avoid sharp edges of the cable tray. Ensure proper grip on the load.Keep your back straight. Lift the load with the help of Arm muscles and thigh

Ensure all portable electrical equipment are tagged according to the tagging procedure and visual inspection to be carrying out on equipment prior to use.Ensure all hand tools are visual inspected prior to use and deformed or defective tools replaced.Ensure all lifting ropes and pulley are free from defects and visually checked prior to use.Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months.


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6 O,A,C 3 4 High

7 O,A,C 3 3 Medium 1 2 Low

Only trained, experience and competent personnel shall carry out drilling activity.

Suitable gloves shall be worn to avoid sharp edges of the GI pipes.

Ensure safety glasses and gloves are worn while using bending machine.



9 O,A,C,V 4 3 High 2 2 Low

Installation of Cable Tray/ Ladder System

Welding MachineCutting MachineLifting RopesPulleyTool Box SetHigh LiftDrilling MachineGrinding MachineLadderScaffoldingHand Tools

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel due to manual handling, Injury to eye during grinding and welding operations, Fire due to poor housekeeping around welding and grinding operations, Electric shock and burns to skins while handling portable electric equipments

cuts, Crushing, Contusion, Injury to hand and parts of body, Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Fractures to hand and other parts of the body, Fatalities , Heat Stress, Burns to skin, injury to eye, electrical shock to body

Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear Eye glasses /face shield while carrying out drilling and grinding activity. All PPE designed for welding activity to be used while carrying out welding. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.Installation of GI

Conduiting and wiring for Lighting and Small Power Installations

Hand ToolsHand Drilling MachineBending MachineOHMITE SpannerHole SawChalk LineSprit LevelNylon Draw RopesThreading Stock & DyeLadderFixed / Mobile Scaffolding

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards, , Fall from Height, Head injury, stabbing injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric equipments

cuts, Contusion, Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Fractures to hand and other parts of the body, Heat Stress, injury to eye, electrical shock to body

Ensure preparation and implementation of detailed method statement to carry out the Installation of GI Conduiting and wiring for Lighting and Small Power Installations. Tool Box talks to be conducted and Method statement and hazards in work location to briefed to all involved personnel

Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.Ensure ladder used for installation are free from defects and rungs of the ladder are not deformed. Ensure a person is always available to hold the ladder which carrying out work using the ladder.Only scaffolding (fixed and mobile) which are inspected and green tagged shall be used.Avoid awkward position of the body. Use pipe bending machine to bend pipes. Keep the Back Straight and avoid twisting the back while working

Ensure all hand tools are visual inspected prior to use and deformed or defective tools replaced.Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months.

Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear Eye glasses during drilling activity and while using pipe bending machine. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of PVC Conduiting and wiring for Lighting and Small Power Installations

Hand ToolsHand Drilling MachineBending SpringOHMITE Spanner Hole SawChalk LineSprit LevelNylon Draw RopesLadderScaffolding

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards, , Fall from Height, Head injury, stabbing injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric equipments


Ensure preparation and implementation of detailed method statement to carry out the Installation of PVC Conduiting and wiring for Lighting and Small Power Installations. Tool Box talks to be conducted and Method statement and hazards in work location to briefed to all involved personnel

Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.Ensure ladder used for installation are free from defects and rungs of the ladder are not deformed. Ensure a person is always available to hold the ladder which carrying out work using the ladder.Only scaffolding (fixed and mobile) which are inspected and green tagged shall be used.Avoid awkward position of the body. Use pipe bending spring to bend pipes. Keep the Back Straight and avoid twisting the back while workingEnsure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear Eye glasses during drilling activity and while using pipe bending machine. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Light fitting & small power installations

Tool box setHand ToolsDrilling machine.Multimeter Meggar High lift.Spanner SetLadderScaffolding

Low back ache and spinal cord ( Vertebra ) problem to


Ensure preparation and implementation of detailed method statement to carry out Light fitting & small power installations. Tool Box talks to be conducted and Method statement and hazards in work location to briefed to all involved personnel


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Improvement to reduce Risk9 O,A,C,V 4 3 High


2 2 Low



Ensure scaffolding planks are place atop the rebar's to allow safe access Extra care and attention to be taken while walking over uneven surfaces and rebar's



Ensure scaffolding planks are place atop the rebar's to allow safe access Extra care and attention to be taken while walking over uneven surfaces and rebar's

Light fitting & small power installations

Tool box setHand ToolsDrilling machine.Multimeter Meggar High lift.Spanner SetLadderScaffolding

problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards, , Fall from Height, Head injury, stabbing injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric


Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.Ensure ladder used for installation are free from defects and rungs of the ladder are not deformed. Ensure a person is always available to hold the ladder which carrying out work using the ladder.Only scaffolding (fixed and mobile) which are inspected and green tagged shall be used.Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear clear safety glasses during drilling activity. Wear dark safety glasses while working under direct sun. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of works relevant to earthing & bonding.

Hand ToolsScaffoldingDrill MachineEarth testerContinuity tester Tool box setLadderHand CrimperSpanner SetHydraulic CrimperTorque WrenchGas welding set

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards while walking over rebar's, , Fall from same level, Head injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric equipments, Fire, burns, explosion due to gas welding.

cuts, Contusion, Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Heat Stress while working under direct sun, strain, injury to ankle/ leg while walking on uneven surface or rebar's, injury to eye, electrical shock to body, Burns to body/ eye injury

Ensure preparation and implementation of detailed method statement to carry out works relevant to installation of earthing & bonding. Tool Box talks to be conducted and Method statement and hazards in work location to briefed to all involved personnelProper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.

Ensure all hand tools are visual inspected prior to use and deformed or defective tools replaced.Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingFire extinguisher to be placed near gas welding operations. Ensure the value of gas cylinder are turned off after the job is complete and the excess gas is discharged from the nozzle. Pressure is released. Ensure all control measures related to gas cutting are carried out.ensure work is carried out in shaded areas or adequate break provided if work is carried out under direct sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear clear safety glasses during drilling activity. Wear dark safety glasses while working under direct sun. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of Lightning Protection System

Hand ToolsScaffoldingDrill MachineEarth testerContinuity TesterTool box setLadder Hand crimperSpanner set.

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards while walking over rebar's, , Fall from same level/ Height, Head injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric equipments,

Cuts, Contusion, Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Heat Stress

Ensure preparation and implementation of detailed method statement to carry out works relevant to Installation of Lightning Protection System. Tool Box talks to be conducted and Method statement and hazards in work location to briefed to all involved personnelProper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.

Ensure all hand tools are visual inspected prior to use and deformed or defective tools replaced.Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while working


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Visual inspection shall be done by Rigger before the actual use.Lifting operation must be controlled by a qualified rigger. The equipment must be inspected and certified by third party.




Installation of Lightning Protection System

Hand ToolsScaffoldingDrill MachineEarth testerContinuity TesterTool box setLadder Hand crimperSpanner set.

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards while walking over rebar's, , Fall from same level/ Height, Head injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric equipments,

Heat Stress while working under direct sun, strain, injury to ankle/ leg while walking on uneven surface or rebar's, injury to eye, electrical shock to body, Fractures to hand and other parts of the body,

Ensure ladder used for installation are free from defects and rungs of the ladder are not deformed. Ensure a person is always available to hold the ladder which carrying out work using the ladder.Only scaffolding (fixed and mobile) which are inspected and green tagged shall be Ensure work is carried out in shaded areas or adequate break provided if work is carried out under direct sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear clear safety glasses during drilling activity. Wear dark safety glasses while working under direct sun. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of Centralized Battery System for Emergency Lighting

Drilling MachineTool Box Multi MeterMeggerContinuity TesterVariable Load Bank HIABHand ToolsCraw BarPipes – Heavy duty – MetallicTorque WrenchSpanner SetCrimping ToolRollersTesting Equipment & Materials Scaffolding

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand , Hit by control panel during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of control during lifting operations.

Crushing, Contusion, Injury to hand and parts of body, Injuries to Body resulting in musculoskeletal disorders (MSD), Heat Stress while working under direct sun, Fractures to hand and other parts of the body, Fatalities

Manufacturers Information's/instructions / Manual must be available and referred to by Lifting supervisor and crew. Ensure preparation and implementation of detailed method statement to carry out the installation of the control panel

Ensure the slings are properly secured to the control panel and all personnel leave alone the panels before starting the lifting operations.


Only scaffolding (fixed and mobile) which are inspected and green tagged shall be All the lifting gears to be used must be inspected and have a valid certificate certified fit for use by the third party Ensure Half yearly inspection have been carried out on lifting gears by a competent people and color coding has been done accordingly.

The equipment must be checked per the inspection check list to ensure its suitability before use.Hard , leveled and compacted ground shall be used for placing the equipment ( HIAB). If ground is fluffy or bit sandy, then metal sheet shall be used under the float pad.Fork Lift and HIAB driver to be licensed, well trained and experience to carry out lifting operations. ( Follow control measures for lifting & machinery operations). Out riggers shall be extended fully and wooden pad must be placed under it. All the tiers shall be off the ground then only the operation shall start.Equipment must not go out of radius or lift more than the capacity as it can cause the equipment (HIAB) to topple.




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12 O,A,C 3 2 2 Low



13 O,A,P 3 4 High 2 2 Low

Extra care and attention to be taken while walking over uneven surfaces and rebar's



Installation of Centralized Battery System for Emergency Lighting

Drilling MachineTool Box Multi MeterMeggerContinuity TesterVariable Load Bank HIABHand ToolsCraw BarPipes – Heavy duty – MetallicTorque WrenchSpanner SetCrimping ToolRollersTesting Equipment & Materials Scaffolding

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Fall from Height, Injury ,Head injury, cuts to hand , Hit by control panel during unloading operations by HIAB, Drawing in or caught in between the rope and drum, Whiplash occurring in the event of a rope or chain failure, contusion. Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of control during lifting operations.

Crushing, Contusion, Injury to hand and parts of body, Injuries to Body resulting in musculoskeletal disorders (MSD), Heat Stress while working under direct sun, Fractures to hand and other parts of the body, Fatalities

Avoid manual handling as for as reasonably practicable. Ensure Pallet truck is used to move the switch gear to the desired location.Try to lift load that you can lift easily. If the load is big then help of two or more people shall be taken.

Keep your back straight. Lift the load with the help of Arm muscles and thigh muscles.Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Wear clear Safety Glasses indoor and Dark Safety glasses under direct sunlight. Contain and secure loose hair, Wear a Safety helmet. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of Street Lightning Pole

Street Light PolesJCB-ExcavatorHIABCranePipe – Metallic – Heavy DutyCraw Bars – Heavy DutyDrilling MachineWooden PlanksWire, Ropes, Shackles, Belts etc. of suitable capacitySet of Tool BoxTorque WrenchSpanner SetHand ToolsCable CutterCrimping ToolLifting equipmentCompressorJack Hammer

Awkward Movement of Body, Working in hot/humid Environment, Tripping Hazards, Entrapment of hand, Injury to body, Head injury, cuts to hand , Injury to eye, Hit by light poles during unloading operations by HIAB, Dislocation Injury, Low back ache and spinal cord ( Vertebra ) problem to personnel, severe injury or fatality due to fall of light pole during installation & lifting operations. Hits by vehicles along the road, Toppling of crane, falling Objects.

Cuts, Contusion, head Injuries, Injury to hand and parts of body, Eye injury /serious ear damage / Whole body vibration while using jack hammer, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Heat Stress while working under direct sun, strain, injury to ankle/ leg while walking on uneven surface, injury to eye, Fractures to hand and other parts of the body, Fatalities.

Ensure preparation and implementation of detailed method statement to carry out works relevant to Installation of Street Lightning System. Tool Box talks to be conducted and Method statement and hazards (especially road traffic) in work location to briefed to all involved personnel

Traffic police presence during the work operation

Ensure way leave certificate is obtained prior to carrying out street lighting work on Only trained, experience and competent personnel shall use jack hammer to carry out drilling activity .Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle. Ensure ladder used for installation are free from defects and rungs of the ladder are not deformed.

Ensure all hand tools are visual inspected prior to use and deformed or defective tools replaced.Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure all personnel are at a safe distance while using the JCB to carry out excavation.Only authorized, trained and certified drivers to be involved in carrying out lifting Ensure all precautions are taken and proper lifting techniques are used while unloading street light poles from HAIB. Ensure lifting and excavation area is properly secured, barricaded and warning signs are displayed at prominent locations. Ensure fixed barriers are used between working crew and road traffic. Traffic cone and hazard warning lights are used to warn the oncoming traffic about street lighting work.Ensure work is carried out in shaded areas or adequate break provided if work is carried out under direct sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear dark safety glasses while working under direct sun. Wear hearing protectors in noisy areas to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Installation of Fire Alarm System

Drilling MachineHand ToolsSet of Tool BoxMeggerMulti MeterFire Alarm System testing equipmentsScaffoldingLadderMallet

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards , Fall from same level/ Height, Head injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric equipments,

Cuts, Contusion, Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Heat Stress while working under direct sun, injury to eye, electrical shock to body, Fractures to hand and other parts of the body, Fatalities.

Ensure preparation and implementation of detailed method statement to carry out works relevant to Installation of Fire alarm System. Tool Box talks to be conducted and Method statement and hazards in work location to briefed to all involved personnelProper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle.


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Only trained, experience and competent personnel shall carry out the work activity.

Ensure all connecting valves between accessories are in open condition

Wash Hands properly prior to eating to prevent ingestion of oil

16 O,A 3 4 High 2 2 Low

Installation of Fire Alarm System

Drilling MachineHand ToolsSet of Tool BoxMeggerMulti MeterFire Alarm System testing equipmentsScaffoldingLadderMallet

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards , Fall from same level/ Height, Head injury, cuts to hand, Injury to eye during drilling, Electric shock and burns to skins while handling portable electric equipments,

Cuts, Contusion, Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Carpal tunnel syndrome, Heat Stress while working under direct sun, injury to eye, electrical shock to body, Fractures to hand and other parts of the body, Fatalities.

Ensure all hand tools are visual inspected prior to use and deformed or defective tools replaced.Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure ladder used for installation are free from defects and rungs of the ladder are not deformed. Ensure a person is always available to hold the ladder which carrying out work using the ladder.Only scaffolding (fixed and mobile) which are inspected and green tagged shall be Ensure work is carried out in shaded areas or adequate break provided if work is carried out under direct sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear clear safety glasses during drilling activity. Wear dark safety glasses while working under direct sun. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Transformer Oil Filling

Oil filtration machine.Oil tanks filled with vendor specified oil & in sufficient quantity.Oil testing kit.Tool boxHand ToolsScaffoldingLadder

Skin contact may result in irritation Chronic exposure may lead to cancer, eye contact may result in irritation, ingestion, Awkward Movement of Body, Tripping Hazards , Fall from same level/ Height, Head injury, cuts to hand, Working in hot/humid Environment, Static electricity.

Skin disorder, chronic exposure may cause cancer, eye infections or inflammation, liver damage due to ingestion, Cuts, Contusion, Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Heat Stress while working under direct sun, Fractures to hand and other parts of the body, Fatalities. Burns to parts of body due to fire

Ensure preparation and implementation of detailed method statement to carry out filling of transformer oil. Tool Box talks to be conducted and Method statement and hazards in work location to briefed to all involved personnel. Obtain necessary permit before carrying out the work

Transformer should be on Foundation with de-energized condition & fitted with all accessories

Ensure all tools & equipments required in filling Oil are arranged and placed near the transformerEnsure all hand tools are visual inspected prior to use and deformed or defective tools replaced.Proper means of access shall be provided . Access ladder must be secured and shall be fixed in proper angle. Avoid skin contact. Absorb spills with sand of other noncombustible absorbent material. Collect spilled material and place in an appropriate container for disposal. Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure ladder used for installation are free from defects and rungs of the ladder are not deformed. Ensure a person is always available to hold the ladder which carrying out work using the ladder.Only scaffolding (fixed and mobile) which are inspected and green tagged shall be used.Ensure work is carried out in shaded areas or adequate break provided if work is carried out under direct sun.

Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear safety goggles. An eye wash station should be readily available near areas of use, Wear appropriate protective clothing and chemically resistant gloves to prevent skin exposure, Wear hearing protectors in noisy areas to prevent hearing loss, use respirator if workplace conditions warrant a respirator, Wear Safety harness while working at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.Battery Acid

FillingAcid resistant funnel & bottleBatteries assembled on stand and rubber mat on floor.Hand ToolsBattery level IndicatorHydrometer

Splashes in the EyesSplashes on Skin, Swallowed

Corrosive to skin, Lose of vision or eye inflammation, damage to body organ due to ingestion

Follow Manufactures recommendation for refilling activity. Tool Box talks to be conducted and hazards in work location to briefed to all involved personnel. Obtain necessary permit before carrying out the work


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Improvement to reduce Risk16 O,A 3 4 High


2 2 Low

Once the cells are properly filled, replace the caps. HAND TIGHTENS ONLY.Use only appropriate storage container for storing H2SO4 acid

Wash Hands properly prior to eating to prevent ingestion



Keep away from high pressure areas and which releases steam and gases.

Keep away from high pressure areas and which releases steam and gases.

18 Drilling O,A,C,V 4 3 High 2 2 Low

Double insulated equipment or ELCB or GFCI should be used in circuit

Ensure all the equipments have industrial sockets.

Battery Acid Filling

Acid resistant funnel & bottleBatteries assembled on stand and rubber mat on floor.Hand ToolsBattery level IndicatorHydrometer

Splashes in the EyesSplashes on Skin, Swallowed

Corrosive to skin, Lose of vision or eye inflammation, damage to body organ due to ingestion

Ensure all tools & equipments required in filling battery acid are arranged and placed near the batteryEnsure all equipments are visually inspected prior to use and deformed or defective equipment replaced.Confirm battery charger or load is in isolated condition before carrying out acid filling activityFill the battery acid and check that the acid reaches the indicated levels in the cells or on the battery casing.

Avoid skin contact. Absorb spills with sand of other noncombustible absorbent material.

Wear full protective clothing (acid resistant Clothing, eye goggles, PVC gloves and rubber Boots) where there is a risk of splashes. Contain and secure loose hair, Wear a Safety helmet. Have a copious supply of water available, Keep an eyewash bottle ready, containing 1% of boric saline solution, Wear hearing protectors in noisy areas to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Instruments calibration

Digital Multi-meterDC Standard voltage and current generatorPortable PotentiometerPortable ammeter and voltmeterPortable CalibratorCircuit TesterDigital ManometerMercury and water manometerPrecision air regulatorHand-operated air pumpTest bench for safety relief valvePulse GeneratorTemperature GeneratorCalipersAdaptersCoupling plugsTube & fittingsBlind flange with NPT connector

Low back ache and spinal cord ( Vertebra ) problem to personnel due to awkward movement of Body, Working in hot/humid Environment, Tripping Hazards, , Fall from Height, Head injury, cuts to hand, eye injury, Electric shock while handling portable electric equipments, High Pressure , Thermal Burns

Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Fractures to hand and other parts of the body, Heat Stress, injury to eye, Burns to parts of the body, Fatalities

Tool Box talks to be conducted and hazards in work location to briefed to all involved personnel. Obtain necessary permit before carrying out the work

All Equipment used for the test shall be inspected and tagged certified as FIT FOR PURPOSE and shall have valid Calibration Certificate.Ensure all tools are visually inspected prior to use and deformed or defective equipment replaced.Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while working

Follow instructions and warning signs and keep away from areas barricaded by warning tapes

Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear Safety shoes and boots, Contain and secure loose hair, Wear a Safety helmet. Wear clear safety glasses will working in shaded or congested areas inside the refinery units. Wear dark safety glasses while working under direct sun. Wear hearing protectors in noisy areas to prevent hearing loss, Wear Safety harness while conducting calibration at height, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Pedestal DrillAngle /Hand/ Air Drill

Low back ache and spinal cord (Vertebra ) problem to personnel due to awkward movement of Body, Carpal Tunnel Syndrome from repetitive movement of hands, Head injury from

Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), strain to waist and hand, injury to eye, heat Stress, Fractures to hand and body due to fall from same level / height

Tool Box talks to be conducted and hazards in work location to briefed to all involved personnel. Only trained, experience and competent personnel shall carry out the drilling activityAll drilling equipment to be used shall be inspected and tagged as per the tagging procedure and visually inspected prior to use for any defects.

Ensure all equipments used are fixed with dead man switch and ( in case of pedestal drill) it has a emergency stop button located near the user of the machineEnsure the right drill is used for the task and it is properly secured to the machine before carrying out drilling activity.


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18 Drilling O,A,C,V 4 3 High 2 2 Low

Ensure equipment is isolated from power while changing the drill bit


Obtain hot work permit if atmosphere is explosive or flammable/ client requirement

Double insulated equipment or ELCB or GFCI should be used in circuit

Before using a grinder, always make sure the guard is installed

Ensure all the equipments have industrial sockets.

Keep working environment dry and ensure good housekeepingKeep a Fire extinguisher nearby & use Fire blanket if necessary

Ensure corrugated sheet is used around the grinding area

Pedestal DrillAngle /Hand/ Air Drill

injury from falling materials, cuts to hand, Hand injury from stabbing or puncture from the end of drill bit, eye injury from ejection of broken bit or work pieces, Electric shock while handling portable electric equipments, entanglement: with bit or chuck of long hair, finger ring, loose

Injury to hand and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), strain to waist and hand, injury to eye, heat Stress, Fractures to hand and body due to fall from same level / height

Ensure 110V Equipments are connected male jack plug is connected to 110 female socket connector. Prevent alteration of the 110 V male jack plug to connect to 220 V female socket connectorEnsure the electrical cables are properly coiled and away from access routes and areas covered with water

Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure work is carried out in shaded areas or adequate break provided if work is carried out under drink sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Wear clear safety glasses to avoid eye injury, Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet . Wear hearing protectors in noisy areas to prevent hearing loss. Wear safety harness while carrying out work at height, Wear Dust mask in dusty environment. Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Grinding / Cutting

Bench GrinderAngle GrinderMiter Saw

Hot Sparks, flying metal particlesContact with rotating wheelWheel disintegrationEntanglementElectrocution/ electric shockGeneration of Toxic FumesNoiseFire Awkward movement of bodyWorking in hot/humid Environment

Minor / severe major cut injury to hands and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Heat Stress, injury to eye, Carpal Tunnel Syndrome from repetitive movement of hands, Loss of Hearing, Head ache ill heath due to inhalation of fumes, Burns to parts of the body, Head injury from falling materials, Heat stress, Fatalities

Tool Box talks to be conducted and hazards in work location to briefed to all involved personnel.

Provision for flame-resistant clothing for employees working with grinders

Only trained, experience and competent personnel shall carry out the grinding/ cutting activity.Ensure that workers are adequately trained in the safe use of grinders and that they know about rpm limitations

All equipments to be used shall be inspected and tagged as per the tagging procedure and visually inspected prior to use for any defects.

Use only abrasive wheels that match the diameter and speed (rpm) rating of the

Ensure all equipments used are fixed with dead man switch and ( in case of bench grinder) it has a emergency stop button located near the user of the machineEnsure the flooring of the workplace on which the abrasive wheel is going to be mounted is even and good condition and free of slippery surfaces

Ensure 110V Equipments are connected male jack plug is connected to 110 female socket connector. Prevent alteration of the 110 V male jack plug to connect to 220 V female socket connectorEnsure the electrical cables are properly coiled and away from access routes and areas covered with waterEnsure equipment is isolated from power while changing the abrasive wheel and when the equipment is not in use

Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure work is carried out in shaded areas or adequate break provided if work is carried out under drink sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. All visitors must wear eye protection when inspecting or passing near by grinding

Ensure adequate Hazard warning and precautions signs are fixed around the working


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Obtain hot work permit if atmosphere is explosive or flammable/ client requirementAll equipments to be used shall be visually inspected prior to use for any defects.Ensure work is carried out in a safe location and away from other people

Store gas cylinders outside whenever possible or in a well-ventilated placeAvoid taking gas cylinders into poorly ventilated rooms or confined spaces.Always provide adequate ventilation during welding and cutting operations

Ensure fire extinguishers is available nearby.Regularly check all connections and equipment for faults and leaks.Maintain all equipment and keep in good condition

Grinding / Cutting

Bench GrinderAngle GrinderMiter Saw

Hot Sparks, flying metal particlesContact with rotating wheelWheel disintegrationEntanglementElectrocution/ electric shockGeneration of Toxic FumesNoiseFire Awkward movement of bodyWorking in hot/humid Environment

Minor / severe major cut injury to hands and parts of body, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Heat Stress, injury to eye, Carpal Tunnel Syndrome from repetitive movement of hands, Loss of Hearing, Head ache ill heath due to inhalation of fumes, Burns to parts of the body, Head injury from falling materials, Heat stress, Fatalities

Provision for flame-resistant clothing for employees working with grinders

Wear clear safety glasses to avoid eye injury, Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet. Wear hearing protectors to prevent hearing loss , Wear Dust mask, use respirator if workplace conditions warrant a respirator. Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.Gas Welding/

Gas Cutting and similar processes

Gas CylindersGas cutting set

Back Fire, Flash BackUnsecured / Unprotected Gas CylindersHigh Temperature Hot molten metalsHot Sparks, flying metal particlesGas LeakageGeneration of Toxic Gases & FumesExplosion of Gas CylindersHot Sparks, flying metal particlesFire Awkward movement of bodyWorking in hot/humid Environment

Minor/ Major burns from fire & explosion , Musculoskeletal disorders (MSD) due to awkward position of work , Carpal Tunnel Syndrome from repetitive movement of hands, eye injury, suffocation Head ache, dizziness , nausea, ill heath due to inhalation of fumes, Head injury from falling materials, Heat stress, Fatalities


Training for employees to use fire extinguisher and emergency procedures in case of fire / explosion.

Only trained, experience, competent and authorized personnel shall carry out the gas welding/ cutting activity.

Remove any combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) from within about 10 meters of the work and ensure good housekeepingProtect any combustible materials that cannot be moved, from close contact with flame, heat, sparks or hot slag by using suitable guards or covers such as metal sheeting, or fire retardant blanketsProtect hoses, connections and containers from damage and inspect them regularly for signs of wear. Ensure hoses are kept away from the working area to prevent contact with flames, heat, sparks or hot spatterKeep hoses clear of sharp edges and abrasive surfaces or where vehicles can run over them;Always use the correct fittings and valves for the specific cylinder, do not mix and match fittings, Use the correct lighting up procedure. Purge the hoses before lighting the blowpipe to remove any potentially explosive gas mixtures.Ensure the blowpipe is fitted with spring-loaded non-return valves to prevent a backflow of gas into the hosesUse the correct gas pressures and nozzle size for the job. In particular, the acetylene pressure must not exceed 0.62 bar (9 psi)Handle cylinders carefully. Keep them in an upright position and fasten them to prevent them from falling or being knocked over. For example, chain them in a wheeled trolley or against a wall

Shut off the blowpipe when not in use. Always turn the gas supply off at the cylinder when the job is finishedEnsure fire watcher is maintaining a continuous fire watch during the period of the work, and for at least an hour afterwards;

Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure employees are place themselves in the wind direction while working, so that the fumes and gases are blown away from them.Ensure work is carried out in shaded areas or adequate break provided if work is carried out under drink sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months. Ensure adequate Hazard warning and precautions signs are fixed around the working


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21 Arc Welding O,A,C 4 4 High 2 2 Low

Obtain hot work permit if atmosphere is explosive or flammable/ client requirementAll equipments to be used shall be visually inspected prior to use for any defects.Double insulated equipment or ELCB or GFCI should be used in circuitEnsure work is carried out in a safe location and away from other people

Ensure good cable management to prevent tripping hazard.

Ensure the insulation is sufficient on higher open-circuit voltage.

Always provide adequate ventilation during welding and cutting operations

Ensure fire extinguishers is available nearby.Regularly check all connections and equipment for faults and defectsMaintain all equipment and keep in good condition

Gas Welding/ Gas Cutting and similar processes

Gas CylindersGas cutting set

Back Fire, Flash BackUnsecured / Unprotected Gas CylindersHigh Temperature Hot molten metalsHot Sparks, flying metal particlesGas LeakageGeneration of Toxic Gases & FumesExplosion of Gas CylindersHot Sparks, flying metal particlesFire Awkward movement of bodyWorking in hot/humid Environment

Minor/ Major burns from fire & explosion , Musculoskeletal disorders (MSD) due to awkward position of work , Carpal Tunnel Syndrome from repetitive movement of hands, eye injury, suffocation Head ache, dizziness , nausea, ill heath due to inhalation of fumes, Head injury from falling materials, Heat stress, Fatalities

Training for employees to use fire extinguisher and emergency procedures in case of fire / explosion.

Wear clear safety glasses / goggles to avoid eye injury, Contain and secure loose hair, Wear Safety shoes or welders boots, welding hand gloves, safety helmet , gauntlets . Wear hearing protectors in noisy areas to prevent hearing loss, Wear Dust mask, use respirator if workplace conditions warrant a respirator. Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Welding machineWelding generatorCablesChipping device

Exposure to Toxic Gases & FumesUltra violet radiation

infrared radiationHigh Temperature Hot molten metalsHot Sparks, flying metal particlesElectrical ShockTripping HazardsFire Awkward movement of bodyWorking in hot/humid Environment

Short/Long term health effects such as stomach pain, diarrhea, kidney damage, or respiratory failure. Long-term exposure may produce tremors, emotional instability, and hearing damage, Lead adversely affects the brain, central nervous system, circulatory system, reproductive system, kidneys, and muscles. a dull headache, flashes before the eyes, dizziness, ringing in the ears, and nausea. Skin exposure to UV can result in severe burns UV radiation can also damage the lens of the eye "arc-eye," Exposure to infrared radiation (IR), may heat the skin surface and the tissues immediately below the surface which can progress to thermal burns, Minor/ Major burns from fire & explosion, Musculoskeletal disorders (MSD) due to awkward position of work, Carpal Tunnel Syndrome from repetitive movement of


Training for employees to use fire extinguisher and emergency procedures in case of fire

Only trained, experience, certified and authorized personnel shall carry out the arc welding.

Remove any combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) from within about 10 meters of the work and ensure good housekeepingProtect any combustible materials that cannot be moved, from close contact with flame, heat, sparks or hot slag by using suitable guards or covers such as metal sheeting, or fire retardant blankets

Before using welding cables, check the insulation and lead cables for exposed conductors.Replace all weld lead spliced within 10 feet of the holder. Reduce the chance of shock by checking the electrode holders for loose or exposed connection.Ensure the welding machine frame is properly grounded; double-check the ground connectionsNever use pipelines carrying gases or flammable liquids or conduits carrying electrical conductors as grounds.Take special precautions when working on Wet floors which can cause electrical shockDo not change the polarity switch when your machine is under load. It may cause arcing because of high current which can burn the switch contact surfaceEnsure there is a power disconnect switch on the welding machine; which automatically shuts down the machine immediately in an emergency.Ensure Electrode holders are stored where they cannot make contact with personnel, conductors, fuels or compressed gas tanks.Disconnect the power source and remove the electrodes immediately after the work Always keep electrodes and their holders and any other live parts away from gas

Ensure Local exhaust ventilation is provided in confined spaces and in areas with low ventilationEnsure fire watcher is maintaining a continuous fire watch during the period of the work, and for at least an hour afterwards;

Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure employees are place themselves in the wind direction while working, so that the fumes and gases are blown away from them.Ensure work is carried out in shaded areas or adequate break provided if work is carried out under drink sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months.


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21 Arc Welding O,A,C 4 4 High 2 2 Low

22 Work at Height O,A,C,V 4 4 High 2 2 Low

Double insulated equipment or ELCB or GFCI should be used in circuitEnsure work is carried out in a safe location and away from other people

Welding machineWelding generatorCablesChipping device

Exposure to Toxic Gases & FumesUltra violet radiation

infrared radiationHigh Temperature Hot molten metalsHot Sparks, flying metal particlesElectrical ShockTripping HazardsFire Awkward movement of bodyWorking in hot/humid Environment

Short/Long term health effects such as stomach pain, diarrhea, kidney damage, or respiratory failure. Long-term exposure may produce tremors, emotional instability, and hearing damage, Lead adversely affects the brain, central nervous system, circulatory system, reproductive system, kidneys, and muscles. a dull headache, flashes before the eyes, dizziness, ringing in the ears, and nausea. Skin exposure to UV can result in severe burns UV radiation can also damage the lens of the eye "arc-eye," Exposure to infrared radiation (IR), may heat the skin surface and the tissues immediately below the surface which can progress to thermal burns, Minor/ Major burns from fire & explosion, Musculoskeletal disorders (MSD) due to awkward position of work, Carpal Tunnel Syndrome from repetitive movement of

Training for employees to use fire extinguisher and emergency procedures in case of fire

Ensure adequate Hazard warning and precautions signs are fixed around the working Wear clear safety glasses / goggles to avoid eye injury, Contain and secure loose hair, Wear Safety shoes or welders boots, welding hand gloves, safety helmet , gauntlets . Wear hearing protectors in noisy areas to prevent hearing loss, Wear Dust mask, use respirator if workplace conditions warrant a respirator. Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

LaddersScaffolding materials Mobile ScaffoldingScissor LiftMEWP

Insecure platformFalling objectsUnauthorized Alterations of ScaffoldsCollapse of ScaffoldingIncomplete scaffoldingDefective ladders overloaded working platformTripping HazardsAwkward movement of bodyWorking in hot/humid Environment

Minor / Major injury to parts of body due to fall from height, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Heat Stress, Fatalities


Training for employees on working at heightQualified personnel to erect fixed and mobile scaffolding and ensure only green tags

scaffolding are used to carry out work at heightOnly personnel who are physically fit and not scared of heights should be involved in task which are carried out at heightThe precautions listed below must be observed for ladders;In good working order and complying with relevant standardsSecured against movement in their head and baseMetal ladders not used in or near electrical cabling or circuitry Any equipment to be carried to the task is secured to a belt or hoisted up separately Any ladder work to be conducted in a pedestrian or vehicular thoroughfare is cornered off by a barrier and signed Step ladder spreaders locked into position Only approved attachments used.

The precautions listed below must be observed for Mechanical Aids – Elevated Work PlatformsEquipment providing mechanical elevation must be safety approved. Only licensed operators used. The area for use is not impeded or in proximity to electrical cabling or live wires Fall arresting harness used at all times

Remove any combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) from within about 10 meters of the work and ensure good housekeepingThe following precautions listed below must be observed for scaffolding:Scaffolding complies with relevant standards Ensure scaffold platforms are fit for the purpose. The scaffolding is erected only on leveled / compact concrete groundScaffolding equipped with toe-holds and guardrails Mobile scaffolding level and wheels locked when in use. Mobile scaffolds must not be moved with occupied. Care should be taken from overhead electrical hazard and plank should be placed on electrical cable on the ground while moving mobile scaffoldingOutriggers are in place for stability Do not over load the working platform; remove all unwanted materials from the platform as soon as possible.Ensure toe boards are fixed on working platform to prevent any material falling over

Both Hands should be free for climbing the ladder and always ensure three point contact of the body while climbing.Never carry any materials up a ladder, always use buckets to lift tools, consumables, and scrap materials Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure work is carried out in shaded areas or adequate break provided if work is carried out under drink sun. Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress while working in hot and humid climate and during hot summer months.


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22 Work at Height O,A,C,V 4 4 High 2 2 Low

23 O,A,C 4 5 High 2 3 Medium

Ensure necessary lockout Tag out procedures are implemented and followed

Proper ladder must be provided to have easy access and egressProper illumination must be ensured inside the confined spaceOnly low voltage equipment shall be used in a confined space

Entry to confined space is restricted to authorized personnel only

LaddersScaffolding materials Mobile ScaffoldingScissor LiftMEWP

Insecure platformFalling objectsUnauthorized Alterations of ScaffoldsCollapse of ScaffoldingIncomplete scaffoldingDefective ladders overloaded working platformTripping HazardsAwkward movement of bodyWorking in hot/humid Environment

Minor / Major injury to parts of body due to fall from height, Physical Injuries to Body resulting in musculoskeletal disorders (MSD), Heat Stress, Fatalities

Training for employees on working at height

Wear clear safety glasses / goggles to avoid eye injury, Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors in noisy areas to prevent hearing loss, Safety harness to be worn, safety line or lifeline or nets to be fixed if workplace conditions warrants its requirement. Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE. Working in

confined spaceHand tools Lighting equipment+C695Portable electrical equipmentLadders

Oxygen deficiencyhazardous air contaminantstoxic gas,flammable gases or vapors, Being Trapped, crushed or buried.Fire /explosion, trappedstatic electric discharge

Asphyxiation, loss of consciousness, Short/Long term health effects due to exposure to toxic gases and hazardous air contaminants may cause kidney damage, or respiratory failure. Long-term exposure may produce tremors, emotional instability, and hearing damage, adverse affects the brain, central nervous system, circulatory system, reproductive system, kidneys, and muscles. Major burns from fire & explosion, Musculoskeletal disorders (MSD) due to awkward position of work, Heat stress, Fatalities

Tool Box talks to be conducted emergency procedures and hazards in the confined space to briefed clearly to all involved personnel.

Educate and train workers in safe work procedures specific to the work activity to be done in the confined space (e.g., air testing, lockout, and adequate bonding and grounding of equipment and tools)

Only trained, competent and personnel medically fit as well as taking into account factors such as their physical build, propensity to suffer from claustrophobia and general fitness levels to be allowed to work in confined space.Ensure a written confined space entry program is prepared and implemented before a worker enters a confined spaceEnsure tests to determine the nature and quantity of harmful vapors, gases, fumes, mists, dusts, and oxygen quantity have been conducted by a competent person and recorded prior to entry into confined space and at regular interval if required

Obtain confined space permit prior to starting work if atmosphere is explosive or flammable/ client requirementEnsure Washing/Steaming is done properly of the confined space prior to entry where chemical hazard exist

All portable electrical equipment to be used inside confined spaces should be either grounded and insulated, or equipped with ground fault protection safe means of access and egress to be provided and ensure entry & exit routes are clearly markedEnsure industrial fans or suitable local exhaust system is provided to provide continuous fresh airJob watcher to be appointed and effective means of communication to be provided between safety watcher and workers in confined space as well their supervisorThe Job Watcher (attendant) shall know the exact number (crew shall hand over their identity card to attendant before entering any confine space) of the crew working in the confine space and regularly monitor them. he must know all the emergency procedures and in case of emergency, he shall never attempt to enter the confine space but inform his supervisor / rescue team immediately and call for emergency helpEnsure there is no pile of any material near the entry point of a confine space, which by movement / vibration may block the entry point or engulf the confined space.

All equipments used shall be inspected by a competent person and tagged according to the tagging procedureExplosion proof equipment shall be used in areas as directed by client requirement which are certified by recognized third party agencies

Remove any combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) from within about 10 meters of the work and ensure good housekeepingAvoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydrationEnsure entry to confined space is restricted to authorized personnel only and adequate notices are displayed to prevent unauthorized entry.Ensure adequate Hazard warning and precautions signs are fixed around the working


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23 O,A,C 4 5 High 2 3 Medium

24 3 5 High 2 2 Low

Excavation permit to be obtained prior to carrying out excavation work

Ensure jackhammers are earthed to ground

Ensure excavated Soil is kept at least one meter from the edge of the excavation

All heavy equipment shall be fitted with reversing beeps.All drivers / operators must have valid license to drive / operate the equipment

Ensure proper illumination while working at night

Ensure the job is rotated for workers using jack hammer

Use barrier cream to protect from sun burn while working under direct sun

25 3 4 High 2 2 Low

Working in confined space

Hand tools Lighting equipment+C695Portable electrical equipmentLadders

Oxygen deficiencyhazardous air contaminantstoxic gas,flammable gases or vapors, Being Trapped, crushed or buried.Fire /explosion, trappedstatic electric discharge

Asphyxiation, loss of consciousness, Short/Long term health effects due to exposure to toxic gases and hazardous air contaminants may cause kidney damage, or respiratory failure. Long-term exposure may produce tremors, emotional instability, and hearing damage, adverse affects the brain, central nervous system, circulatory system, reproductive system, kidneys, and muscles. Major burns from fire & explosion, Musculoskeletal disorders (MSD) due to awkward position of work, Heat stress, Fatalities

Educate and train workers in safe work procedures specific to the work activity to be done in the confined space (e.g., air testing, lockout, and adequate bonding and grounding of equipment and tools)

Wear clear safety glasses / goggles to avoid eye injury inside confined space , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors in noisy areas to prevent hearing loss, Safety harness to be worn safety line or lifeline or nets to be fixed if workplace conditions warrants its requirement. Use BA set ( Breathing apparatus set if required) Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE. Shower and Eye Wash facilities must be made available

Excavation & Back - Filling

JCB-ExcavatorCompressorJack hammerPick AxeSpadeSheet PilingRoad PlatesHand tools

Fire explosion from electrical hazards due to overhead and underground power-lines; and underground utilities, such as natural gasworking with heavy machinerymanual handling of materialsloose soil fall of Employees or equipment falling into excavationCollapse of trench sides, backfilled excavationextreme temperaturevibration, Noiseawkward movement of bodyworking in proximity to trafficPresence of toxic gases

AsphyxiationLoss of consciousness, adverse affects the brain due to exposure to toxic gasInjury/ fracture to hand and parts of the bodyinjury to eyeHearing damageMajor / minor burns from fire & explosionMusculoskeletal disorders (MSD) due to awkward position of workCarpal tunnel syndromeSun burn, Heat stressFatalities

O,A,C,V,P

Tool Box talks to be conducted and hazards of the work location to briefed clearly to all involved personnel. Only trained, competent and personnel to be allowed to work with heavy electrical equipments.

All Excavation must be carried out according to the approved drawing and only after confirming the presence and location of any under ground services.In the presence of utility services, excavation should be done by hand tools only; these lines are identified by existing drawings or by excavating, trail pits.In the presence of electrical utility services, ensure digging is done from the side by using only the shovel to clear the soil, no pick axe and forks shall be used.

Fixed barrication shall be done and hazard warning lights shall be fitted at appropriate locations where ever requiredEnsure workers are away from the operating radius excavating machinery like JCB which the machine is in motion

Ensure adequate shoring to prevent collapse of sides of trench. (Regular checks to be carried out to check stability)All heavy equipments must have valid registration and must be checked daily as per the check list to ensure the suitability of equipment.

Proper ladder must be provided for safe means of access and egress from the

Ensure all hand tools are visual inspected prior to use and deformed or defective tools replaced.

Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydrationEnsure entry to excavation area is restricted to authorized personnel only and adequate notices are displayed to prevent unauthorized entry.Ensure adequate warnings /diversion signs are placed to warn the visitors or public. Note warning signs & warning lights must be placed at least 100 meters before any road crossing excavation or for jobs done on any road. Blinkers must be placed at night timeWear safety glasses / goggles to avoid eye injury Wear dark safety glasses while working under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Lifting & Rigging

cranesfork-lift trucksScissor Lifthoistsmobile elevating work platformsvehicle inspection platform hoistslifting accessories such as chains, slings, eyebolts etc.

Failure of wire ropes, slings, Hydraulic systemUnstable erectionFall of load during lifting operationsCollapse/ top over of crane, forklift etcentrapment of personnel between outriggers and cranecollusion between person and forkliftHit due to the movement of craneFire/ explosion from operation near overhead power linesoperation near/next to vehicular trafficunstable ground, loose soilNoiseExtreme Temperature

"Cuts, Contusion, head Injuries, Dislocation Injury, injury to hand and parts of body, Heat Stress while working under direct sun, Fractures to hand and other parts of the body, Fatalities.

O,A,C,V,P

Tool Box talks to be conducted and hazards of the work location to briefed clearly to all involved personnel. Only trained, competent and personnel to be allowed to work with heavy electrical equipments.


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Improvement to reduce Risk25 3 4 High 2 2 Low

Ensure correct type of slings is used as per the load

Conduct visual inspections before and after operations.Don't lift during heavy windy condition.Lift or lower a load slowly without any sudden acceleration or sudden stopping.

Ensure that the load is secured before it is to be lifted.

Never pull or tug a load, Cranes are used only to lift a load.

Ensure the load is lifting within the lifting machinery safe working load

All drivers / operators must have valid license to drive / operate the equipmentEnsure proper illumination while carrying out lifting operations at night

Ensure vehicles traffic is diverted from lifting area and a safe distance is maintained.

26 O,A 3 4 High 2 2 Low

Lifting & Rigging

cranesfork-lift trucksScissor Lifthoistsmobile elevating work platformsvehicle inspection platform hoistslifting accessories such as chains, slings, eyebolts etc.

Failure of wire ropes, slings, Hydraulic systemUnstable erectionFall of load during lifting operationsCollapse/ top over of crane, forklift etcentrapment of personnel between outriggers and cranecollusion between person and forkliftHit due to the movement of craneFire/ explosion from operation near overhead power linesoperation near/next to vehicular trafficunstable ground, loose soilNoiseExtreme Temperature

"Cuts, Contusion, head Injuries, Dislocation Injury, injury to hand and parts of body, Heat Stress while working under direct sun, Fractures to hand and other parts of the body, Fatalities.

O,A,C,V,P

Ensure only certified and competent qualified personnel are involved in the lifting Ensure all cables, slings and shackles (lifting gear) are color coded as per color code procedures and visual inspected prior to carrying out lifting operations

Ensure all cranes and HIAB trucks will a valid load test certificates and Client approval certificates as necessary. (All certificates must be kept in the operators cabin)

Ensure outriggers fully extended and the ground is compacted and level surface is firm. Always use blocking under outrigger float.

Make sure the load is properly attached to the lifting equipment and there are tag lines attached to load,Never pound the slings under stress and also never force the choked sling eye down close to the load.Check for the stability of the load as soon as it is lifted. It there is a variation more than 5 degree then the load is not balanced and the lift must be stopped.

All lifting equipment shall maintain safe distance while operating near overhead electrical services. Cranes shall not be erected near or on any buried service line.Crane Operator shall ensure that the boom / hook is not travelling near any overhead service lines.Correct sling length shall be used so that the minimum operating level of the boom shall be maintained.

No person should be under the suspended load. Crane operator to avoid lifting loads over personnel, accommodation or traffic.

No person shall be lifted by the slings or by use of fork lift articulating load arms & attachmentsAvoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydrationEnsure entry to excavation area is restricted to authorized personnel only and adequate notices are displayed to prevent unauthorized entry.Ensure adequate warnings signs are placed to warn employees, employees of other companies and the visitors or public.

Ensure adequate warnings signs are placed to warn employees, employees of other companies and the visitors or public. Ensure area around the lifting area is properly barricaded with warning tape to prevent entry of personnelWear safety glasses to avoid eye injury Wear dark safety glasses while working under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Handling of Cable Drum

"HIAB fork-lift truck Cable stand CranePipe – Metallic – Heavy Duty Craw Bars – Heavy Duty lifting accessories such as chains, slings, eyebolts etc of suitable capacity Hand Tools setCable Cutter"

Failure of slings, Hydraulic system unstable erection Fall of drum during lifting operations Collapse/ top over of HIAB, forklift entrapment of personnel between outriggers and HIAB/cable drum collusion between person and forklift Hit due to the movement of HIAB, Collapse of cable drum/stand, roll over of cable drum, Slips, trips and falls, Manual handling awkward movement of body, Noise, working in Extreme Temperature" Site/ Road Vehicular Traffic

Cuts, contusion, laceration on hand & body, head Injuries, dislocation Injury, injury to hand limbs and other parts of body, Fractures to hand and other parts of the body, Low Back ache , Lumber Vertebra Compression, Fatalities. Heat Stress while working under direct sun

Tool Box talks to be conducted and hazards of the work location to briefed clearly to all involved personnel. Mechanical lifting shall be done where ever possible. Manual Handling shall be done where mechanical lifting is not reasonably practicable


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Improvement to reduce Risk26 O,A 3 4 High 2 2 Low

Ensure correct type of slings is used as per the load

Conduct visual inspections before and after operations.Don't lift during heavy windy condition.Lift or lower a load slowly without any sudden acceleration or sudden stopping.

Ensure that the load is secured before it is to be lifted.

Ensure the load is lifting within the lifting machinery safe working load

All drivers / operators must have valid license to drive / operate the equipmentEnsure proper illumination while carrying out lifting operations at night

Ensure vehicles traffic is diverted from lifting area and a safe distance is maintained.All sharp edges and protruding objects on the cable drum shall be hammered down

27 O,A 4 3 High 2 2 Low

Handling of Cable Drum

"HIAB fork-lift truck Cable stand CranePipe – Metallic – Heavy Duty Craw Bars – Heavy Duty lifting accessories such as chains, slings, eyebolts etc of suitable capacity Hand Tools setCable Cutter"

Failure of slings, Hydraulic system unstable erection Fall of drum during lifting operations Collapse/ top over of HIAB, forklift entrapment of personnel between outriggers and HIAB/cable drum collusion between person and forklift Hit due to the movement of HIAB, Collapse of cable drum/stand, roll over of cable drum, Slips, trips and falls, Manual handling awkward movement of body, Noise, working in Extreme Temperature" Site/ Road Vehicular Traffic

Cuts, contusion, laceration on hand & body, head Injuries, dislocation Injury, injury to hand limbs and other parts of body, Fractures to hand and other parts of the body, Low Back ache , Lumber Vertebra Compression, Fatalities. Heat Stress while working under direct sun

Ensure only certified and competent qualified personnel are involved in the lifting operation, Trained and qualified rigger shall assist in the lifting operationEnsure all cables, slings and shackles (lifting gear) are color coded as per color code procedures and visual inspected prior to carrying out lifting operations

Ensure all Fork lift and HIAB truck will a valid load test certificates and Client approval certificates as necessary. (All certificates must be kept in the operators cabin)

Ensure outriggers fully extended and the ground is compacted and level surface is firm. Always use blocking under outrigger float.

Make sure the load is properly attached to the lifting equipment and there are tag lines attached to load,Check for the stability of the load as soon as it is lifted. It there is a variation more than 5 degree then the load is not balanced and the lift must be stopped.All lifting equipment shall maintain safe distance while operating near overhead electrical services. HIAB Operator shall ensure that the boom / hook is not travelling near any overhead service lines.

No person should be under the suspended load. HIAB operator to avoid lifting loads over personnel, accommodation or traffic.

No person shall be lifted by the slings or by use of fork lift articulating load arms & attachments

Cable drum stand shall be free of defects and not damaged. It shall be placed on firm and leveled groundEnsure pipe used to place the cable drum on the stand is heavy duty. Do not use scaffolding pipesEnsure Wedge/ wooden blocks are placed shall on both the side of Cable Drum to prevent rolling when storing cable drumAvoid awkward position of the body. Keep the Back Straight and avoid twisting the back while workingEnsure adequate warnings signs are placed to warn employees, employees of other companies and the visitors or public. Ensure area around the lifting area is properly barricaded with warning tape to prevent entry of personnelEnsure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydrationWear safety glasses to avoid eye injury Wear dark safety glasses while working under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, leather hand gloves (heavy duty), safety helmet , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Manual Handling

Materials, Equipments & Tools

High risk of back injury and accident if load is too heavy, too large, difficult to grasp, unbalanced or unstable, difficult to reach, of a shape or size that obscures the worker’s viewBack disorders, Musculoskeletal disorders (MSD) if Task is too strenuous, which involves awkward postures or movements, e.g. a bent and/or twisted trunk, raised arms, bent wrists, over-reaching, involves repetitive handlingWork environmental factors-Slip Trip & Falls due insufficient space, uneven, unstable or slippery floor working in extreme temperatures, insufficient lighting Individual factors - lack of experience, training and

Cumulative disorders due to gradual and cumulative deterioration of the musculoskeletal system through continuous lifting/handling activities, e.g. low back pain, Carpal tunnel syndrome, acute trauma such as cuts or fractures due to accidents. Muscular sprains, ear Injuries, dislocation Injury and abrasions, Heat Stress while working under direct sun

Tool Box talks to be conducted and hazards of the work location to briefed clearly to all involved personnel.


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27 O,A 4 3 High 2 2 Low

Ensure job rotation for task involving heavy load / repetitive handling work

All sharp edges and protruding objects on the load shall be hammered downEnsure proper illumination in working areas to prevent slip trip and fall


Only trained, competent person to be authorized to use Ensure good maintenance, new mufflers, and other changes of work equipment

Place plywood or plastic sheeting set up around machinery can shield noise.Ensure job rotation to prevent continuous exposure to noiseEnsure adequate rest breaks are provided away from noisy spots.Ensure hearing protection are purchased that are easy to put on and take off.


Manual Handling

Materials, Equipments & Tools

High risk of back injury and accident if load is too heavy, too large, difficult to grasp, unbalanced or unstable, difficult to reach, of a shape or size that obscures the worker’s viewBack disorders, Musculoskeletal disorders (MSD) if Task is too strenuous, which involves awkward postures or movements, e.g. a bent and/or twisted trunk, raised arms, bent wrists, over-reaching, involves repetitive handlingWork environmental factors-Slip Trip & Falls due insufficient space, uneven, unstable or slippery floor working in extreme temperatures, insufficient lighting Individual factors - lack of experience, training and

Cumulative disorders due to gradual and cumulative deterioration of the musculoskeletal system through continuous lifting/handling activities, e.g. low back pain, Carpal tunnel syndrome, acute trauma such as cuts or fractures due to accidents. Muscular sprains, ear Injuries, dislocation Injury and abrasions, Heat Stress while working under direct sun

Mechanical lifting shall be done where ever possible. Manual Handling shall be done where mechanical lifting is not reasonably practicable

Before lifting a load, Ensure the task is planned and prepared to make sure that: an employee know where he is going the area is clear of obstaclesthey have a good grip on the load;their hands, the load and any handles are not slippery;They are lifting with someone else, both of them know what they doing before you start.Individual Capability: Physical capability, health condition, age is consideredFollow proper lifting techniques avoid twisting and bending of back: use the following technique when lifting a load.Put your feet around the load, with your body over it (if this is not feasible, try to get your body as close as possible to the load).Use the muscles of your legs when lifting.Straighten your back.Pull the load as close as possible to your body.Lift and carry the load with straight downward turned arms.For pushing and pulling of the load it is important that;pushing and pulling is done using the body’s own weight; lean forward when pushing, lean backwards when pulling;you have enough grip on the floor to be able to lean forward/ backwards;you avoid twisting and bending your back;handling devices have handles/hand grips so that you can use your hands to exert a force; handle height should be between the shoulder and waist so that you can push/pull in a good, neutral posture;handling devices are well-maintained so that the wheels have appropriate size and they run smoothly;floors are hard, even and clean.

Avoid awkward position of the body. Keep the Back Straight and avoid twisting the back while working

Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydrationWear safety glasses to avoid eye injury Wear dark safety glasses while working under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Working with an noise generating equipment or in an noisy environment

Pedestal DrillHand drillHitli Drill gun DX 450Angle /Hand/ Air DrillBench GrinderAngle GrinderMiter SawWelding machineWelding generatorCompressorJack hammerGenerator BackhoeHammerOther sound generating equipments & Plant

Exposure to high level of noiseExposure to noise for a prolonged duration of time Working inside or vicinity to noisy plantWorking in a noisy construction site Working adjacent to road way

Temporary threshold shiftPermanent hearing impairment, hypertension, ischemic heart disease, decreased work performance. Changes in the immune system tinnitus, hypertension,

Tool Box talks to be conducted and hazards about noise in the work location to briefed clearly to all involved personnel.

Put sources of loud noise, like compressors and generators, as far away from the work zone as possible.

Wear hearing protectors while working with /around noisy equipment to prevent hearing loss (ear plugs, muffs), Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Using Hilti DX450

Hilti DX450Cartridge FastenersHand tools

Misfire Back thrustNoiseIncorrect method of useComplete penetrationEquipment not working properlyMisuse of cartridge

Injury to hand/ parts of the body or nearby person or working below fall of personHearing impairmentMusculoskeletal disorders (MSD) due to strenuous jobEye injuryFatality

Tool Box talks to be conducted and hazards of the equipment to be briefed clearly to all involved personnel.


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29 O,A,C 4 4 High


2 2 Low

Ensure job rotation of the task to avoid fatigue

Ensure the operator shall stand or sit on suitable working platform. free of defects

Use stabilizer guard where ever possibleDo not load the Gun unless you are immediately going to use it.Do not use defective Hilti Gun, immediately remove it from service.

Never attempt to pry a cartridge from magazine strip or tool.Never fire the Gun in pre drilled holeFasteners shall not be used without Cap or guide.

Provide a guard or fixture if fastener is driven 1.25 cm from edge or corner

Operator should keep in mind the things behind the surface of the line of fire

Warning sign"" Hilti Gun is in use, keep a way"" shall be posted in the area of workEnsure proper illumination in working areas to prevent slip trip and fall


Only competent personnel shall carry out the painting task.Ensure job rotation of the task to limit exposure

Check all hoses and connections. Always use steel wire for locking hoses connectors.Minimize the amount of solvents kept at work place,

Eliminate ignition sources of ignition near painting activity

Using Hilti DX450

Hilti DX450Cartridge FastenersHand tools

Misfire Back thrustNoiseIncorrect method of useComplete penetrationEquipment not working properlyMisuse of cartridge

Injury to hand/ parts of the body or nearby person or working below fall of personHearing impairmentMusculoskeletal disorders (MSD) due to strenuous jobEye injuryFatality

Ensure no person is standing behind the area where the equipment is going to be Ensure equipment is inspected and tagged by a competent person according to the tagging procedureEnsure equipment is checked for defects each time prior to use. when any defect detected or malfunction observed, the equipment shall be removed from service immediatelyAvoid awkward position of the body. Keep the Back Straight and avoid twisting the back while working with the equipment maintain correct posture to prevent back thrust. Keep the arms flexed when the tool is firedEnsure no part of body (own or others ) should not be in the line of fire of Hilti

Always hold the machine perpendicular to the surface material in which fastener is to be driven.

Provide solid protection behind the surface when driving into steel 6 cm or less in

Remove the used cartridge strip and dispose off in such a way that it can be neither reused of misused

A register should be kept for review that includes the number of cartridges brought to site, how many have been used, how many left & whether any cartridges are missing from the overall count

Wear safety glasses to avoid eye injury Wear dark safety glasses while working under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Zinc rich painting on galvanized steel surface (Cable Tray & Ladder) and other painting activities

Spray painting gunCompressor paint brushMetal scrapperssand paper

Exposure to toxic composition & fumes of paints, varnish, solvent, thinners Glues and fixativesAerosol spraying suspend fine mists in the air due to spray paintingInhalation of some types of vapors and fine dusts Accidental oral ingestion and inhalation of toxic material Flammable Composition Accidental contact between solvent and ignition source could cause explosion and fire Awkward movement of bodyExtremes of Temperature

Skin and eye irritationThroat and lung irritationDermatitis, allergic sensitizationAcute effects include headaches, dizzinessLong-term exposure may cause chronic effects to the liver, kidney, and the nervous systemMinor / Major Burns due to fire and explosion / fatalitiesMusculoskeletal disorders (MSD),Heat stress

Tool Box talks to be conducted and hazards of painting to be briefed clearly to all involved personnel.

All work related to painting / spray painting must be done in well ventilated areas, Ensure work is carried out in a safe location and away from other people. In case of an enclose area ensure area is enclosed and provided with local area ventilation.Ensure the compressor is inspected and tagged by a competent person according to the tagging procedureuse the high-pressure gun correctly and always keep trigger clean. Always engage the trigger lock before changing, or cleaning the spray tip.

Always store paint and paint products in airtight containers and in a separate storage area or in a metal containerEnsure painting is carried out at a reasonable safe distance from any welding / hot work activity

Remove any combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) from within about 10 meters of the work and ensure good housekeeping


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30 O,A,C 4 3 High

Contain spillage and dispose spill-containing materials in safe place. .

2 2 Low

Refer to Product MSDS for the necessary precautions

Ensure fire extinguishers is available nearby.

Ensure proper illumination in working areas to prevent slip trip and fall

31 O,A 4 4 High 2 3 Medium

MSDS must be available with Store, All chemical containers must have labels.Ensure employees are provided with information , training and supervision

Ensure storage areas are equipped with spill protection. Contain spillage and dispose spill-containing materials in safe place

store flammable gas cylinders in a separate well ventilated room

At work locations, keep only those chemicals that are needed for the present task Control ignition sources ,Ground and bond all work and ignition-proof equipment

Never store flammable materials near hot equipment or open flamesUse intrinsically safe and non-sparking toolsChemicals incompatible with each other and must be stored separately.Keep flammable materials separate from other processes and storage areas

Zinc rich painting on galvanized steel surface (Cable Tray & Ladder) and other painting activities

Spray painting gunCompressor paint brushMetal scrapperssand paper

Exposure to toxic composition & fumes of paints, varnish, solvent, thinners Glues and fixativesAerosol spraying suspend fine mists in the air due to spray paintingInhalation of some types of vapors and fine dusts Accidental oral ingestion and inhalation of toxic material Flammable Composition Accidental contact between solvent and ignition source could cause explosion and fire Awkward movement of bodyExtremes of Temperature

Skin and eye irritationThroat and lung irritationDermatitis, allergic sensitizationAcute effects include headaches, dizzinessLong-term exposure may cause chronic effects to the liver, kidney, and the nervous systemMinor / Major Burns due to fire and explosion / fatalitiesMusculoskeletal disorders (MSD),Heat stress Avoid awkward position of the body. Keep the Back Straight and avoid twisting the

back while workingEnsure adequate warnings signs and precaution signs are placed in visible locations around the working area

Ensure industrial fans or suitable local exhaust system is provided to provide continuous fresh air

Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydrationWear safety glasses to avoid eye injury Wear dark safety glasses while working under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors to prevent hearing loss, Wear Dust mask, use respirator if workplace conditions warrant a respirator Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Handling and storage of Flammable materials (gases, liquids and chemicals etc)

PetrolThinnerWD-40PaintsAcidsLubrication oilFlammable cylinders (Oxygen, Acetylene, LPG),varnish, solvent, Glues and fixatives

"Exposure to toxic composition & fumes of paints, varnish, solvent, thinners Glues and fixatives,Inhalation of some types of vapors and fine dusts ,Accidental oral ingestion and inhalation of toxic material Spillage from solvents & leakage/over heating from cylinders could cause explosion and fire Awkward movement of body Extremes of Temperature"

"Skin and eye irritation,Throat and lung irritation,Dermatitis, allergic sensitizationAcute effects include headaches, dizzinessLong-term exposure may cause chronic effects to the liver, kidney, and the nervous system Minor / Major Burns due to fire and explosion / fatalitiesMusculoskeletal disorders (MSD),Heat stress "

Tool Box talks to be conducted and hazards of job to be briefed clearly to all involved personnel.

Training to be provided to

concern employees about safe

handling and storage of flammable materials

Flammable materials must not be stored near exits, electrical equipment or heating equipment. They should always be stored in a separate, well-ventilated storage area, away from potential sources of ignition. If the material is removed from its original container, it must be placed into a container that is appropriate for flammable materials.

Drums or large containers of flammable materials should never be stored beside exits or in a way that blocks access. Make sure that storage rooms have properly designed ventilation systems that are regularly maintained.

Do not store flammable gas cylinders with oxygen cylinders maintained a distance of 5 meters Ensure that cylinders are properly secured so that they cannot fall over and valves protected from damage Limit the amounts of flammable and combustible materials Keep only what you need on-site

Ensure that there is no smoking in work areas where flammable materials are stored or used

Do not let hazardous wastes accumulate at the work site, Store products, including wastes, used at the work site in proper containers Remove any combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) from within about 10 meters of the work and ensure good housekeepingAvoid awkward position of the body. Keep the Back Straight and avoid twisting the back while working


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31 O,A 4 4 High 2 3 Medium

Ensure fire extinguishers is available in the storage area

Ensure proper illumination in working areas to prevent slip trip and fall


Ensure the they are kept in a well ventilated shaded place while transporting

The cylinder to be properly secured in upright position during transportation Cylinder are marked empty/fullChemicals incompatible with each other and must be transported separatelyFlammable materials are transported in a compartment separate from personnelThe vehicle is equipped with fire extinguisher and first aid kit

33 O,A,C,P 3 3 Medium 1 3 Low

Damaged / cut hoses shall not be used. No vehicle shall pass over compressed hose. Fire extinguishers must be placed nearby

Ensure the compressors is put off before going on break or when it is not in use.

Handling and storage of Flammable materials (gases, liquids and chemicals etc)


"Exposure to toxic composition & fumes of paints, varnish, solvent, thinners Glues and fixatives,Inhalation of some types of vapors and fine dusts ,Accidental oral ingestion and inhalation of toxic material Spillage from solvents & leakage/over heating from cylinders could cause explosion and fire Awkward movement of body Extremes of Temperature"

"Skin and eye irritation,Throat and lung irritation,Dermatitis, allergic sensitizationAcute effects include headaches, dizzinessLong-term exposure may cause chronic effects to the liver, kidney, and the nervous system Minor / Major Burns due to fire and explosion / fatalitiesMusculoskeletal disorders (MSD),Heat stress "

Training to be provided to

concern employees about safe

handling and storage of flammable materials

Ensure adequate warnings signs and precaution signs are placed in visible locations around the working area

Ensure industrial fans or suitable local exhaust system is provided to provide continuous fresh air

Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydrationWear safety glasses/ goggles to avoid eye injury , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves suitable for working with chemicals, safety helmet , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Wear Dust mask, use respirator if workplace conditions warrant a respirator Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE. Transportation

of Flammable materials (gases, liquids and chemicals etc)


Inhalation of gases, some types of vapors and fine dusts due to vehicular accident ,Accidental oral ingestion and inhalation of toxic material, Spillage from solvents due to movement of vehicle, leakage/over heating from cylinders could cause explosion and fire

Skin and eye irritation,Throat and lung irritation,Dermatitis, allergic sensitization Acute effects include headaches, dizziness Major/ Minor Burns due to fire and explosion / fatalities

Ensure the Material Safety Data Sheet to be available in the vehicle used for Ensure competent personnel are used for transportation of flammable material and their are aware of emergency procedures in case of accidentsEnsure the flammable materials are secured and placed properly on a safe position (it shall not move while transporting)

Ensure gas cylinder are transported in trolley, their valves to be closed and protective caps installed

The vehicle is operated by a qualified person with a valid driver 's license of the appropriate classWear seat belt while driving , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves suitable for working with chemicals, , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Working with a Compressor

CompressorHand tools

Toxic Gases, (Carbon Monoxide) Smoke, FumesNoiseCompressed airHigh TemperaturePoor management of Compressor HoseBursting of compressed HoseFire due to Overheating of CompressorsTowing of Compressors

Inhalation of carbon gases, Suffocation, Temporary threshold shift, Permanent hearing impairment, headache, Stress, Slip trip & falls due to hose thermal Burns / burns to parts of body/ eye injuries, body injuries due to bursting of compressed Hose

Tool Box talks to be conducted and hazards of the machine to be briefed clearly to all involved personnel. Ensure only competent and authorized personnel shall operate / touch the compressorEnsure Proper maintenance regularly. Compressors must be inspected and tagged by the competent person accordingly to the quarterly tagging procedure.Ensure they are placed in well ventilated area, in case compressors are kept in enclosed places than forced ventilation must be ensured. Compressors must be kept at a distance or sound barriers shall be placed to prevent exposure of personnel to noise . Never direct compressed air on the body, face or horseplay with it and crew must always were PPE while working with compressed air.Ensure the coupling of the hose is secured with locking wire. Besides this , whip back arrestor can also be used to secure/ hold the hose to avoid hitting the employee in case of accidental disconnection from coupling .The hose of the compressor shall not cross the walk ways or path. The hose shall be arranged in proper way to avoid trip and fall and damage to the hose

Ensure the compressor is kept away from other flammable and combustible materials.


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33 O,A,C,P 3 3 Medium 1 3 Low

Ensure all traffic rules and regulations are followed.

34 2 3 Medium 1 2 Low

Ensure the generator is earthen

Fire extinguishers must be placed nearby

Ensure only Hand press pump is used while refueling from drums

35 Carpentry Work O,A,C 4 3 High 2 2 Low

Ensure proper illumination in working areas to prevent slip trip and fall Fire extinguishers must be placed nearby

Working with a Compressor

CompressorHand tools

Toxic Gases, (Carbon Monoxide) Smoke, FumesNoiseCompressed airHigh TemperaturePoor management of Compressor HoseBursting of compressed HoseFire due to Overheating of CompressorsTowing of Compressors

Inhalation of carbon gases, Suffocation, Temporary threshold shift, Permanent hearing impairment, headache, Stress, Slip trip & falls due to hose thermal Burns / burns to parts of body/ eye injuries, body injuries due to bursting of compressed Hose

Ensure the compressor is engaged properly with the towing vehicle. Speed must be very slow and utmost care to be taken on turnings.

Wear safety glasses to avoid eye injury Wear dark safety glasses while working under direct sun , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors to prevent hearing loss, Wear Dust mask, use respirator if workplace conditions warrant a respirator Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Generators / Refueling Generators

GeneratorsHand tools

Toxic Gases, (Carbon Monoxide) Smoke, FumesNoise, Slip trip and fallElectrical shock High Temperature,Fire due to Overheating of Generators

Inhalation of carbon gases, Suffocation, Temporary threshold shift, Permanent hearing impairment, headache, Stress, thermal Burns / burns to parts of body/ eye injuries, injury to body due to fall, body Burns/ fatality due to electrical shock

O,A,C,V,P

Tool Box talks to be conducted and hazards of the machine to be briefed clearly to all involved personnel. Ensure only competent and authorized personnel shall operate / touch and refuel the generatorEnsure Proper maintenance regularly. Contact the authorized service center for repair Ensure they are placed in well ventilated area, in case generator is kept in enclosed places than forced ventilation must be ensured. Generator must be kept at a distance or sound barriers shall be placed to prevent exposure of personnel to noise .

All generator cables must be arranged properly and should not be crossing the walk wayEnsure the diesel and petrol drum is kept away at a reasonable distance from the generator and protected from direct sun light.Ensure petrol generator is shut down and allowed to cool down before starting refueling activity.Ensure only funnel is used for refueling of generator by cans. Take help from co worker to hold the funnel to prevent splash of fuel on generator.

Contain and secure loose hair, Wear Safety shoes or boots, suitable hand gloves, Wear hearing protectors to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Circular Saw, HacksawHammerhand toolsOther carpentry work accessories and tools

wood dust, chemicalscaught in / shearing Noise Sharp splintersManual handlingSlip , trip, fallShock, electrocution,wood dust fires and explosions.

skin disorders, obstruction in the nose, and rhinitis, asthma, a rare type of nasal cancer occasionally, pulmonary disorders and systemic poisoning due to exposure to varnish, solvent, Glues and fixatives,Inhalation of fine dusts airborne dust can enter the eyes and cause conjunctivitis/ eye injury, laceration of body parts, electrical shock , burns to skin. minor/major burns due to fire

Tool Box talks to be conducted and hazards of the carpentry work to be briefed clearly to all involved personnel. Ensure only competent and authorized personnel shall operate the machinery used for carpentry works Ensure regular inspection and proper maintenance of all electrical equipments and quarterly tagging as per tagging procedure by a competent person.Ensure work is carried out in well ventilated area, in case of an enclosed places than forced ventilation (local exhaust ventilation) must be ensured. Ensure machines are sited where the operator cannot be pushed, bumped into or easily distractedEnsure Waste materials are stored in a suitable scrap bin and emptied at regular Ensure the floor around a woodworking machine is kept in a good, level non slip condition and should be kept free of loose materials such as chips or waste wood. Ensure electricity supply cables are either routed above head height or set into the floor in such a way as to prevent tripping hazards. Ensure effective machine guarding (with particular attention paid to the correct setting of these guards) must be installed where the possibility of contact between part of a machine and the operator exists.Safety appliances such as well designed push sticks and jigs should be used to keep the hands in a safe position while maintaining full control of the work piece during cutting.Machines should be switched off when they are not in use and should not be left unattended until the cutter has stopped turning.Woodworking machines should also be fitted with effective emergency stop buttons, which can isolate the machine from the electrical supply and should be accessible conveniently by the operator


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35 Carpentry Work O,A,C 4 3 High 2 2 Low


The frames must be plumb and level and spaced to adequately support the loads.

Ensure all materials used are free of defects (cracks, welded or deformed tubes)

Ensure weekly inspection is carried out and the tag renewed.

Circular Saw, HacksawHammerhand toolsOther carpentry work accessories and tools

wood dust, chemicalscaught in / shearing Noise Sharp splintersManual handlingSlip , trip, fallShock, electrocution,wood dust fires and explosions.

skin disorders, obstruction in the nose, and rhinitis, asthma, a rare type of nasal cancer occasionally, pulmonary disorders and systemic poisoning due to exposure to varnish, solvent, Glues and fixatives,Inhalation of fine dusts airborne dust can enter the eyes and cause conjunctivitis/ eye injury, laceration of body parts, electrical shock , burns to skin. minor/major burns due to fire Ensure adequate warnings signs and precaution signs are placed in visible locations

around the working areaWear safety glasses/ goggles to avoid eye injury , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves suitable for working with wood work, safety helmet , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Wear Dust mask, use respirator if workplace conditions warrant a respirator Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE. Erection of

Fixed / Mobile Scaffolding

Scaffolding materials (pipes, couplers toe

board wooden planks) Hand tools

Collapse of scaffolding,

fall from height,

Loose soilDeformed/ defective materialsawkward

position of body

extreme of heat

Major minor injury to body,

facture to parts of the

body, Musculoskelet

al disorders (MSD) due to

awkward position of work , Heat

stress, Fatalities

Tool Box talks to be conducted and hazards of the work to be briefed clearly to all involved personnel. A scaffold must be erected, altered, and dismantled by qualified workers or under the direct supervision of a qualified person. The qualified person must ensure that the erection is carried out according to acceptable practices in compliance with any drawings and the manufacturer's or supplier's instructions, and that the correct components and materials are being used.All equipment must be inspected before use to ensure that it is in good repair and suitable for the intended use.The base must be firm and level enough to support the load of scaffolding, workers, and materials. Sills and base plates are required on any soil or unstable ground condition, or where any leveling adjustment is needed. The sill must be sound, rigid, and capable of supporting the maximum loads without settlement or deformation.Adjustable base plates must be adjusted within the limits specified by the manufacturer or supplier.

If uplift could cause the components to separate, locking pins must be used and the components secured. Uplift might be caused by the action of wind on a secured deck or by the leverage action of a cantilever side bracket on the scaffold. All joints must be pinned on rolling scaffolds and free-standing towers.With a rolling scaffold or free-standing tower, the platform height must not exceed three times its smallest base dimension (3 to 1 rule).A scaffold built above the 3 to 1 rule must be effectively guyed or secured to a building or structure to prevent overturning. The guying of a scaffold may require the direction of a professional engineer. Other methods of tying the scaffold should be of a push-and-pull type mechanism and located no more than 6 m (20 ft.) vertically and 6.4 m (21 ft.) horizontally, after the first tie has been installed to comply with the 3 to 1 rule.Guardrails must be installed on all open sides of the platform where a person could fall a distance of 3 m (10 ft.) or more. The top rail must be placed 102-112 cm (40-44 in.) above the work surface. An intermediate rail must be placed halfway between the top rail and the toe board, if one is provided, or halfway between the top rail and the work surface if no toe board is provided. The guardrail must be able to withstand a load of 550 N (125 lb.) applied at any point on the top rail.Toe boards must be installed on all the open sides of a platform where it is possible for tools and or materials to roll off. The top of the toe board must be at least 10 cm (4 in.) above the platform. If loose materials are to be stacked above the height of the toe board, then the height of the toe board must be increased or mesh panels must be installed to prevent materials from falling off the scaffolding.Ladder access may be vertical or sloping. Ladders must be secured at the point of support and must extend approximately 1 m (3 ft.) above the landing. A vertical ladder must have a clear space of at least 15 cm (6 in.) behind each rung

Ensure all scaffolding are green tagged prior to use and unsafe, under construction scaffolding must be red tagged.

Ensure the area of scaffolding erection is barricaded and with warnings tapes & signs Ensure adequate cool drinking water is provided and taken by personnel at suitable interval to prevent heat stress. Ensure frequent breaks are provided to drink plenty of water to avoid dehydration


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37 Hand Tools O,A 4 5 High 2 3 Medium

Ensure work is carried out only by competent , authorized and trained personnel

Ensure good housekeeping in work areaFire extinguisher to be placed in the working area


Ensure a secondary means of exit is installed and unlocked while crew is transportedNo person is to leave or board the vehicle while it is in motion.Observe all traffic rules, maintained speed limitStart early to reach destination on time.Ensure the vehicle is equipped with fire extinguisher and first aid kit

39 O 4 3 High Ensure right tools are used for the job and they are free from defects 2 2 LowFuel retriever to be used to empty vehicle fuel tanks outsideDrip tray to be used to avoid spillage, any spillages to be cleared immediately

Ensure users carry out visual checks and report defects.

Car jacks are serviced by supplier and regularly maintained and inspected

Erection of Fixed / Mobile Scaffolding

Scaffolding materials (pipes, couplers toe

board wooden planks) Hand tools

Collapse of scaffolding,

fall from height,

Loose soilDeformed/ defective materialsawkward

position of body

extreme of heat

Major minor injury to body,

facture to parts of the

body, Musculoskelet

al disorders (MSD) due to

awkward position of work , Heat

stress, Fatalities

Wear safety glasses/ goggles to avoid eye injury , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves , safety helmet , Wear hearing protectors while working with /around noisy equipment to prevent hearing loss, Wear safety harness use lifeline or safety nets if workplace conditions warrant the use of lifeline or safety nets, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.

Working on live Electrical components

High Voltage Electrical Shock / Electrical Flash/ Explosion / Fire

High Voltage Arc Burns to Skin, serious ear damage and memory loss due toconcussion, Fatalities

Manufacturers Information's/instructions / Manual must be available and referred to by Electrical engineer and electrical crew. Ensure preparation and implementation of detailed method statement to carry out work on live electrical components

Arc/ Flash Protective Suit, All personnel involved in

working on live electrical panel to be provided with training in CPR and First

Aid.

All Equipment used for the test shall be inspected and tagged certified as FIT FOR PURPOSE and shall have valid Calibration Certificate.Ensure work notification is provided and acknowledgement received from all concern personnel prior to carrying out work on live electrical components.Lock out, Tag out permit must be obtained before commencing the work and all the procedures of lock out , tag out and test to confirm circuits are de-energized must be followed. Only Authorized Personnel to be present in the Area. Screen all personnel entering the area and ensure caution and danger notices are fixed and the area barricaded with warning tapes.Danger notice / Warning signs must be attached during the time apparatus is considered energized.

Wear safety glasses to avoid eye injury, Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet that have been approved for the rated electrical work. Wear hearing protectors in noisy areas to prevent hearing loss. Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE.Transportation

of employees and employees using company provided vehicles

Cars,Pick up,Buses,

Accidents due to over speeding, reckless driving, traffic violations, defective vehicles

Major minor injury to body,Facture to parts of the body, Musculoskeletal disorders (MSD) due to awkward position of body due to driving Road RageStressBurns to parts of body in case of fire Fatalities

Ensure the vehicle is operated by a qualified authorized person with a valid driver’s license of the appropriate class.

Provide training to all drivers of the company in defensive driving

Ensure proper seating for personnel inside the vehicle (personnel must be seated during transport with the seat-belt securely fastened)Ensure personnel are not permitted to ride with any part of their body outside the Ensure tools and equipment are transported in a compartment separate from personnel, and when tools or equipment must be transported in the same compartment as the personnel, they must be secured (tied down and restrained so that there is no hazard of injury in case of a rollover or sudden stop)Ensure a clean air supply, lighting and communication between the personnel and driver are provided

Vehicle Repair (Garage Activity)

Car Jack, hand toolsPneumatic toolsFlammable MaterialsCompressor

Entrapment, Crushing Awkward position of workElectrical shockExposure to chemicals, flammable liquids and materials, toxic exhaust fumes e.g. carbon monoxideSpillage of fuel, engine oil, grease etc. FireFall of equipmentsManual handlingVehicle movements

Dermatitis and skin cancer.Eye irritation and breathing difficulties from fumesSevere or fatal burns if petrol gets on them and is ignited.Potentially fatal shocks or burns by use of faulty electrical equipment Crush injuries from moving parts to parts of the body (e.g. fingers/hand/arm)Cut injuries on sharp edges or scald by hot parts.

Electrical equipments to be used should have industrial plugs and tagged by competent personnel as per tagging procedure

Ensure all mechanical equipments checked before use and faults are reported to supervisor.Ensure equipment not to be left running unattended and isolated from power when not in useWheel chocks must be placed in front end and back end of a wheel before jacking it up.


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39 O 4 3 High

Ensure jacks are used only where ground conditions are firm, stable and level.

2 2 Low

Safe parking provided to employees without the need for reversing inside the garageEnsure vehicles are driven slowly in/out and around the garage premises.Maintain Good housekeeping

40 Leakage of H2S O,A 4 5 High 2 3 Medium

Access and egress to work area shall be kept free of any obstructions

Ensure employees go crosswind and reach the Assembly point.

41 O,A 4 3 High 2 2 Low

Select the right size of the monitor depending on the task to be done

Use a document holder to help you avoid awkward neck and eye movements.

Support your forearm on the desk, and don’t grip the mouse too tightly.

Vehicle Repair (Garage Activity)

Car Jack, hand toolsPneumatic toolsFlammable MaterialsCompressor

Entrapment, Crushing Awkward position of workElectrical shockExposure to chemicals, flammable liquids and materials, toxic exhaust fumes e.g. carbon monoxideSpillage of fuel, engine oil, grease etc. FireFall of equipmentsManual handlingVehicle movements

Dermatitis and skin cancer.Eye irritation and breathing difficulties from fumesSevere or fatal burns if petrol gets on them and is ignited.Potentially fatal shocks or burns by use of faulty electrical equipment Crush injuries from moving parts to parts of the body (e.g. fingers/hand/arm)Cut injuries on sharp edges or scald by hot parts.

Wear clear safety glasses / goggles to avoid eye injury , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, Wear hearing protectors while working with noisy equipment to prevent hearing loss, Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE. Shower and Eye Wash facilities must be made available

Working in H2S Zone

Hand tools Lighting equipmentPortable electrical equipment LaddersScaffolding

Inhalation of high concentrations may cause respiratory paralysis, irregular heartbeat, collapse and death. Symptoms of acute exposure include nausea, headaches, delirium, dizziness, tremors, convulsions, and skin and eye irritation"

Gas test shall be done by authorized competent personnel. Before doing any task , work Permit shall be obtained. All precautions mentioned in the Permit Notification shall be followed.

Drill to be conducted for employees to

evaluate understanding of emergency procedures

Permanent Gas monitors shall be installed in such areas besides Gas tests at regular intervals by authorized Gas tester.All confined spaces , excavations, pits and low lying damp areas shall be checked for Hydrogen Sulphide ( H2s ).

All the employees must be well familiar with Emergency Procedure in case of Gas Leak. Tool Box talks to be held on periodic basis to remind employees about emergency procedures.Ensure Employees are aware of their Assembly Points and Safe Evacuation Route to Assembly points for their work area.Ensure work is stop immediately when the H2s alarm is sounded. Ensure the work area is safe if the time permits them to do so.

If someone becomes unconscious, Rescue is to be done by authorized personnel only After emergency clear siren is on , Ensure work is resume only after all permit are revalidatedWear clear safety glasses / goggles to avoid eye injury , Contain and secure loose hair, Wear Safety shoes or boots, hand gloves, safety helmet , Wear hearing protectors in noisy areas to prevent hearing loss, Safety harness to be worn safety line or lifeline or nets to be fixed if workplace conditions warrants its requirement. Use Respirators/ Breathing apparatus set ( if required) Follow the manufacturer’s instruction for correct usage and maintenance of the provided PPE. Shower and Eye Wash facilities must be made availableWorking on DSE

( Display Screen Equipments )

ComputersLaptopsOffice furniture'sElectrical equipments

Exposure to radiation (Ultra Violet Rays)Ergonomical ProblemsImproper design of chairs, desk, shelves filling cabinets Poor Lighting / GlareElectricity & electrical appliancesSlip/ Trips & FallsFires & Flammable materialsChemical / Toxic substances Improper storage of equipment / ToolsPoor cable management

Work-related upper extremity musculoskeletal disorders (WRUEMSDS)Musculoskeletal disorders of the hand, wrist, forearm and elbow associated with computer work.Repetitive strain injury (RSI).Back pain Eye strainHeadacheAdverse effect on healthInjury to body, fractures due to Slip, trips & fallBurns to body due to fire inhalation of chemical / Toxic substances

Adjust your chair and the monitor to find the most comfortable position for your work. As a broad guide, your forearms should be approximately horizontal and your eyes the same height as the top of the monitor.

Make sure you have enough work space to take whatever documents or other equipment you need. Try different arrangements of keyboard, screen, mouse and documents to find the best arrangement for you.

Arrange your desk and VDU to avoid glare, or bright reflections on the screen. Adjust curtains or blinds to prevent unwanted light.Make sure there is space under your desk to move your legs freely. Move any obstacles such as boxes or equipment.Avoid excess pressure from the edge of your seat on the backs of your legs and knees. A footrest may be helpful, particularly for smaller users. Adjust your keyboard to get a good keying position. A space in front of the keyboard is sometimes helpful for resting the hands and wrists when not keying.Try to keep your wrists straight when keying. Keep a soft touch on the keys and don’t overstretch your fingers.Position the mouse within easy reach, so it can be used with the wrist straight. Sit upright and close to the desk, so you don’t have to work with your mouse arm stretched. Move the keyboard out of the way if it is not being used.


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41 O,A 4 3 High

Rest your fingers lightly on the buttons and do not press them hard.

2 2 Low

Make sure the screen surface is clean.

Avoid repeated stretching to reach things you needTake frequent breaks, they are better than fewer long ones.Ensure all shelves and drawers are within the reach of office personnelEnsure proper and sufficient illumination around the office areaEnsure all equipment used are free of defects and in good working conditions

Do not overload the extension box or the socketEnsure all electrical cables are properly insulated and without any cut.Ensure proper cable management and avoid any loose connections

There should not be any flammable material kept near electrical switches.Good quality of electrical components shall be used.

Sufficient number of employees shall be trained in Fire Fighting (Theory & Practical)Ensure good housekeeping around work areaEnsure the office corridor free from all obstructionsAll flammable material should be stored in a safe and designated area onlySmoking only in designated areaClean spillage immediately and ensure wet floors have a warning sign

Prepared by Safety Department

Signature : Date : 23/11/08

Working on DSE ( Display Screen Equipments )

ComputersLaptopsOffice furniture'sElectrical equipments

Exposure to radiation (Ultra Violet Rays)Ergonomical ProblemsImproper design of chairs, desk, shelves filling cabinets Poor Lighting / GlareElectricity & electrical appliancesSlip/ Trips & FallsFires & Flammable materialsChemical / Toxic substances Improper storage of equipment / ToolsPoor cable management

Work-related upper extremity musculoskeletal disorders (WRUEMSDS)Musculoskeletal disorders of the hand, wrist, forearm and elbow associated with computer work.Repetitive strain injury (RSI).Back pain Eye strainHeadacheAdverse effect on healthInjury to body, fractures due to Slip, trips & fallBurns to body due to fire inhalation of chemical / Toxic substances

Adjust the brightness and contrast controls on the monitor to suit lighting conditions in the room.

Don’t sit in the same position for long periods. Make sure you change your posture as often as practicable.

Ensure proper connection for the computer, Use three pin Plugs. No loose connections to be taken

Cables must not be passed through sharp edges, pressed in between two metals or pass under the metals

CO2 / DCP Fire Extinguisher shall be placed at suitable locations around the office premises.

Note: although the above list address the majority of hazards encountered, it is not exhaustive due to the varied nature of our work. Hazards which may not appear on this list but are subject to be present due to the scope of work off a particular project shall be identified and addressed by JHA / Risk Assessment for that particular project.

Legend;- Persons at risk (Own Personnel O Sub- Contractors A Public P Clients Personnel C Visitors V Others X)

Documents

HS-P1-F3 Hazard Asessment Summary Report