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Product Catalogue Pressure, Temperature & Flow Test Equipment Flow Meters & Instrumentation Filter Elements, Oil & Fuel Cleanup Systems Particle Counting & Oil Analysis Equipment Hydrotechnik Flowtechnik & Filtertechnik General Catalogue 2008

Hydrotechnik Full Catalogue

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Page 1: Hydrotechnik Full Catalogue

Product Catalogue

Pressure, Temperature & Flow Test Equipment

Flow Meters & Instrumentation

Filter Elements, Oil & Fuel Cleanup SystemsParticle Counting & Oil Analysis Equipment

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Page 2: Hydrotechnik Full Catalogue

HHyyddrrootteecchhiikk ppaaggeess 11 ttoo 5522Pressure, temperature, flow, RPM test & data logging

equipment.

FFlloowwtteecchhnniikk ppaaggeess 5533 ttoo 8888Variable area, pelton wheel, positive displacement, turbine,

gear, mass & ultrasonic flow meters & instrumentation.

FFiilltteerrtteecchhnniikk ppaaggeess 8899 ttoo 112244Filter elements, filter bodies, off line filtration cleanup trolleys

& skids, Particle counting, oil analysis & on-line flushing.

Page 3: Hydrotechnik Full Catalogue

Original MINIMESS test points, Microbore hose, pressure test kits &gauges. Hand held test & data logging equipment.

c

Page 4: Hydrotechnik Full Catalogue

2

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

4 Minimess Introduction5 Minimess Test point range overview6 Minimess Technical data

Minimess Test point performance & thread form data7 1620 Test points8 1620 Test point Adaptors

BSP, JIC, ORFS Male/Female Test point Tee adaptors9 1620 Test point Adaptors

Metric DKO & Metric Tee adaptors10 1620 Test point Adaptors

Metric DKO Male/Female Tee adaptors11 1620 Test point Adaptors

Bulkhead, UNF & Pressure gauge adaptors12 1620 Test point Adaptors & 1620 P/T Test points

1620 90° Swivel, Male/Male & pressure/temperature Test points13 1215 Test points14 1215 Test point Adapators

Bulkhead, Pressure gauge, 90° Swivel & Male/Male Adaptors15 1615 Test points16 1615 Test point Adaptors

Bulkhead, Pressure gauge, 90° Swivel & Male/Male Adaptors17 1604 / Steck / HSP test points18-19 Microbore hose

Hose performance technical data20 Microbore hose

End fittings selection chart21 Microbore hose

Hose assembly order chart22 Microbore hose

Accessories & Stainless steel braided Microbore23 Analogue Pressure gauges24 Gauge accessories & Adaptors

Limiters, restrictors, dampers & thread reducers25 Analogue Pressure test kits

Low cost & BSP kits26 Analogue Pressure test kits

JCB & Caterpillar style kits27 Analogue Pressure test kits

Universal & oil sampling kits28 Digital Pressure gauges & kits29 Mobile test & data logging equipment

Introduction30-31 Mobile test & data logging equipment overview32 Mobile test & data logging equipment

Icon overview33 Mobile test & data logging equipment

2020 data logging kits

HYDROTECHNIK CONTENTS

Page 5: Hydrotechnik Full Catalogue

HYDROTECHNIK CONTENTS

3

34 Mobile test & data logging equipmentMulti-Handy 3010 data logger

35 Mobile test & data logging equipmentMulti-Handy 3050 data logger

36 Mobile test & data logging equipmentMulti-System 5060 data logger

37 Mobile test & data logging equipmentCAN bus measuring & CAN to analogue adaptor box

38 Mobile test & data logging equipmentMulti-System & Multi-Control 8050 data loggers

39 Software / Stationary measuring instrumentsHYDROcomsysWin 32 software & Multi EPC Pressure switches

40 Stationary measuring instrumentsSEG1060 & Compare displays

41 Pressure SensorsIntroduction, D1 & D5 Pressure Sensors

42 Pressure SensorsPR15 Pressure Sensors

43 Pressure SensorsHT-PD Pressure Sensors

44 Pressure & Temperture SensorsDual P/T, screwed, surface & immersion temperature sensors

45 Flow rate sensorsRE4 flow turbines

46 Flow rare sensorsGFM gear flow meters

47 Flow rate & rotational sensorsRPM & inductive sensors

48 Sensor accessoriesPower packs, transport cases, measuring & download cables

49 Sensor accessoriesMeasuring, download cables & voltage, current adaptors

50 Sensor accessoriesMulti-EPC cables, Thermocouple converter & DSO3 spares and accessories

51 Sensor accessoriesMinimess sensor connections

For FLOWTECHNIK flowmeters & instrumentation go to page 53

For FILTERTECHNIK filtration & oil analysis range go to page 89

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 6: Hydrotechnik Full Catalogue

4

The original and still the market leaderMinimess pressure test points offer the most advanced sealing systemavailable with working pressures up to 630 bar. A life-time leak freeguarantee and suitability with almost any gas and fluid makes Minimess themost versatile test point available.

AApppplliiccaattiioonnss iinncclluuddee

� Hydraulic Testing Points� Bleeding Points� Gas Testing� Oil Sampling Points� Gas Charging Valves

When installed in system components; eg. valves, manifold blocks etc orin-line Minimess test points provide the ideal way to obtain randompressure and temperature checks during servicing or fault finding. Testhoses and gauges can then be connected or disconnected under fullsystem pressure without media loss or dirt ingress.

life-time leak free guarantee

OOnnee ProductMany AApppplliiccaattiioonnss

MINIMESS – INTRODUCTION

MINIMESS

barpsi

Approved for domestic gas installations

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

c

Page 7: Hydrotechnik Full Catalogue

5

MINIMESS – AN OVERVIEW

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

1620

1215

1615

1604

p/T 1620

Screw-cap thread Nominal Bore Max Pressure Material Sealing materialM 16 x 2 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)M 16 x 2 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)

Screw-cap thread Nominal Bore Max Pressure Material Sealing materialM 16 x 2 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)M 16 x 2 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)

Screw-cap thread Nominal Bore Max Pressure Material Sealing materialM 16 x 1.5 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)M 16 x 1.5 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)

Screw-cap thread Nominal Bore Max Pressure Material Sealing materialFixing thread 12 DN 2 630 Bar Free-cutting steel 1.0718 NBR (Perbunan)Fixing thread 12 DN 2 630 Bar Stainless steel 1.4571 FKM (Viton)

Screw-cap thread Nominal Bore Max Pressure Material Sealing materialFixing thread 16 DN 4 400 Bar Free-cutting steel 1.0718 NBR (Perbunan)Fixing thread 16 DN 4 400 Bar Free-cutting steel 1.0718 FKM (Viton)

M16x2 Minimess pressure test points

M16x2 Minimess pressure and temperature test points

M12x1.5 Minimess pressure test points

M16x1.5 Minimess pressure test points

M16 style larger bore (4mm) Minimess pressure test points

Page 8: Hydrotechnik Full Catalogue

6

MINIMESS – TECHNICAL DATA

MaterialCoupling body and metal cap made of steel 1.0718

Note: Unless stated otherwise, all products shown in this catalogue aremade of free-cutting steel 1.0718

Sealing Internal primary and secondary sealing as well as sealing for screw-inthreads are made of NBR (Perbunan). Option in FKM (Viton).

Vibration NBR (Perbunan) and/or FKM (Viton) O-ring to prevent cap loosening dueto vibration.

Screw-in thread Large range of threads are available.

Media applicationSuitable for hydraulic- and other oils on mineral oil basis

Temperature ranges at applications with metal cap (standard)Sealing made of NBR (Perbunan): -25°C to +100°C,

for a short time, can be also used up to +120°C

Sealing made of FKM (Viton) as option: -20°C to +200°C

Application with plastic cap (option) and for both sealing materials: -20°C to +100°C

Max. working pressure 63 Mpa (630 bar) according to ISO 15171-2

Thread form data

Thread port according toDIN 3852 part 1 and part 2,form Z (sealed with suitablesealant)

Thread port according to SAEJ 514(UNF) or according to ISO 6149-1(sealed with O-ring)

Thread Port up to Ø d accordingto DIN 3852 part 1 and part 2,from X (sealed with flat seal)

Thread Port according toHYDROTECHNIK standardN901-01-14 (sealed withO-ring)

Thread Portaccording toANSI/ASME B1.20.1-1983 (selfsealing thread)

Form E Form F Form G Form H

G b tISO 7 / I - R1/8 5.5 9.5

ISO 7 / I - R1/4 8.5 13.5

G d1 d2 b k t a z°7/16-20 UNF 21.0 12.4 11.5 2.4 14.0 1.6 12.0

1/2-20 UNF 23.0 14.0 11.5 2.4 14.0 1.6 12.0

9/16-18 UNF 25.0 15.6 12.7 2.5 15.5 1.6 12.0

3/4-16 UNF 30.0 20.6 14.3 2.5 17.5 2.4 15.0

G d1 d2 b k t a z°M 10 x 1 19.0 11.1 10.0 1.6 11.5 1.0 12.0

M 12 x 1.5 19.0 13.8 11.5 2.4 14.0 1.5 15.0

M 14 x 1.5 21.0 15.8 11.5 2.4 14.0 1.5 15.0

M 16 x 1.5 24.0 17.8 13.0 2.4 15.5 1.5 15.0

G d a b tISO 228-G 1/8 15.0 1.0 8.0 13.0

ISO 228-G 1/4 20.0 1.5 12.0 18.5

ISO 228-G 3/8 23.0 2.0 12.0 18.5

ISO 228-G 1/2 27.0 2.5 14.0 22.0

M 12 x 1.5 18.0 1.5 12.0 18.5

M 14 x 1.5 20.0 1.5 12.0 18.5

M 16 x 1.5 22.0 1.5 12.0 18.5

G d b tM 8 x 1 9.5 9.0 13.0

M 10 x 1 11.5 9.0 13.0

G t1/8 NPTF 12.0

1/4 NPTF 17.5

1/2 NPTF 22.9

SAE J 514 (UNF)

ISO 6149-1

Form C

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 9: Hydrotechnik Full Catalogue

7

1620 TEST POINTS

Option

For sealing in FKM (Viton) Exchange end digits from 00 to 10

Other materials, designs, sealing and screw-in threads on request.

We reserve the right to carry out technical modifications.

Metal cap

Stainless steel1.4571

Metal cap

Free cutting steel 1.0718

Free cutting steel 1.0718

Plastic cap

H +3 mm

Metal cap with anti vibration O-ring Plastic cap – Vibration Proof

Hi

G

SW

20ø

10

Thread Seal type Torque p max H i SW Part number Part number Part numberG A Nm Bar mm mm mm with NBR – sealing with NBR – sealing with FKM – sealing

M 8 x 1* Form G 6 250 41 8.5 17 2103-01-32.00 2103-30-32.00 on requestM 10 x 1 Form G 12 630 37.5 8.5 17 2103-01-33.00 2103-30-33.00 2703-01-33.10M 12 x 1.5 Form F 30 630 36 10 17 2103-01-13.00 2103-30-13.00 on requestM 14 x 1.5 Form F 40 630 36 10 19 2103-01-14.00 2103-30-14.00 2703-01-14.10M 16 x 1.5 Form F 60 630 36 10 22 2103-01-15.00 2103-30-15.00 on requestM 14 x 1.5 Form E* 45 630 35.5 11 19 2103-01-96.00 2103-30-96.00 on requestISO 228-G 1⁄8 Form F 18 400 38 8 17 2103-01-17.00 2103-30-17.00 2703-01-17.10ISO 228-G 1⁄4 Form F 40 630 36 10 19 2103-01-18.00 2103-30-18.00 2703-01-18.10ISO 228-G 3⁄8 Form F 60 630 36 10 22 2103-01-16.00 2103-30-16.00 on request1⁄8 NPTF Form H – 400 33 9.5 17 2103-01-46.00 2103-30-46.00 on request1⁄4 NPTF Form H – 630 33 16.5 17 2103-01-47.00 2103-30-47.00 2703-01-47.107/16-20 UNF Form E 20 630 37 9 17 2103-01-21.00 2103-30-21.00 on request9/16-18 UNF Form E 35 630 36 10 19 2103-01-53.00 2103-30-53.00 on requestISO 7/I-R 1⁄8 Form C – 400 33 13 17 2103-01-40.00 2103-30-40.00 on requestISO 7/I-R 1⁄4 Form C – 630 33 13 17 2103-01-41.00 2103-30-41.00 on request* M8x1 – Please do not use for new machinery design. ** Form E – ISO 6149-2.

MINIMESS® 1620 or ‘Test 20’ is the mostcommonly used test point across all industries. The wide range of choice in materials and threadsmake this the most commonly used test point.

Test points – M16 x 2 thread

Lifetimeleak-freeguarantee

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 10: Hydrotechnik Full Catalogue

8

1620 TEST POINT ADAPTORS

BSP FormatDescription A Thread Part numberMale/Female BSPP 1620 1/4" BSPP SNA01Male/Female BSPP 1620 3/8" BSPP SNA02Male/Female BSPP 1620 1/2" BSPP SNA03Male/Female BSPP 1620 3/4" BSPP SNA04Male/Female BSPP 1620 5/8" BSPP SNA05Male/Female BSPP 1620 1" BSPP SNA06Male/Female BSPP 1620 11/4" BSPP SNA07Male/Female BSPP 1620 11/2" BSPP SNA08

JIC Format

Male/Female JIC 1620 7/16"–20 UNF SNA55 Male/Female JIC 1620 1/2"–20 UNF SNA56Male/Female JIC 1620 9/16"–18 UNF SNA57Male/Female JIC 1620 3/4"–16 UNF SNA58Male/Female JIC 1620 7/8"–14 UNF SNA59Male/Female JIC 1620 1.1/16"–12 UNF SNA60Male/Female JIC 1620 1.5/16"–12 UNF SNA61Male/Female JIC 1620 1.5/8"–12 UNF SNA62Male/Female JIC 1620 1.7/8"–12 UNF SNA63

ORFS FormatMale/Female ORFS 1620 9/16"–18 UNF SNA70Male/Female ORFS 1620 11/16"–16 UNF SNA71Male/Female ORFS 1620 13/16"–16 UNF SNA72Male/Female ORFS 1620 1"–14 UNF SNA73Male/Female ORFS 1620 1.3⁄16–12 UNF SNA74Male/Female ORFS 1620 1.7⁄16–12 UNF SNA75

In-line SNA MINIMESS®

pressure test point adaptors are asimple and easy method of addingtest points into a system.

Suitable for OEM build or retro – fitting toexisting systems SNAs fit between hosejoints or manifold and hose.

Special configurations are available for OEMapplications. Call for details.

BSP/JIC/ORFS in-line tee adaptors

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 11: Hydrotechnik Full Catalogue

9

1620 TEST POINT ADAPTORS

Metric DKO, Tee AdaptorsFor solder-free screw-in pipe connections according to DIN 2353; free-cutting steel 1.0718; sealing NBR

SW

L0

20ø

G

SW

SW17

L0

20ø

G

SW2

SW1SW17

20ø

Gdø

ca.L1

L0

L2

DKO - measuring connection with 24° sealing cone and Test Points incorporated. Elastic Perbunban O-ring at the sealing cone.

Fig. 1 Fig. 2

Tee adapter c/w cutting rings with union nuts. Test Points incorporated.

Safety ring

DKO Female Metric TeeSeries p max Thread Fig. LO SW Part number L1 L2 L0 SW1 SW2 Part numberØ d Bar G mm mm mm mm mm mm mm

L 6 315 M 12 x 1.5 1 52 14 2103-93-06.00 50.5 20.5 49.5 24 14 2103-11-06.00L 8 315 M 14 x 1.5 1 52 17 2103-93-08.00 50.5 205 49.5 24 17 2103-11-08.00L 10 315 M 16 x 1.5 1 52 19 2103-93-10.00 52.5 22.5 49.5 24 19 2103-11-10.00L 12 315 M 18 x 1.5 1 52 22 2103-93-12.00 52.5 22.5 49.5 24 22 2103-11-12.00L 15 315 M 22 x 1.5 1 52 27 2103-93-15.00 54.5 24.5 52.5 30 27 2103-11-15.00L 18 315 M 26 x 1.5 1 52 32 2103-93-18.00 56.5 23.5 53.5 32 32 2103-11-18.00L 22 160 M 30 x 2 2 60 36 2103-40-22.00 60.5 27.5 55.5 36 36 2103-11-22.00L 28 160 M 36 x 2 2 61 41 2103-40-28.00 60.5 27.5 58 41 41 2103-11-28.00L 35 160 M 45 x 2 2 63 50 2103-40-35.00 68.5 25.5 60.5 46 50 2103-11-35.00L 42 160 M 52 x 2 2 63 60 2103-40-42.00 70.5 24.5 65 55 60 2103-11-42.00

S 6 630 M 14 x 1.5 1 52 17 2103-94-06.00 54.5 24.5 49.5 24 17 2103-12-06.00S 8 630 M 16 x 1.5 1 52 19 2103-94-08.00 54.5 24.5 49.5 24 19 2103-12-08.00S 10 630 M 18 x 1.5 1 52 22 2103-94-10.00 56.5 23.5 49.5 24 22 2103-12-10.00S 12 630 M 20 x 1.5 1 52 24 2103-94-12.00 56.5 23.5 49.5 24 24 2103-12-12.00S 14 630 M 22 x 1.5 2 63 27 2103-41-14.00 62.5 26.5 51 27 27 2103-12-14.00S 16 400 M 24 x 1.5 1 52 30 2103-94-16.00 62.5 25.6 52.5 30 30 2103-12-16.00S 20 400 M 30 x 2 2 63 36 2103-41-20.00 68.5 25.5 52.5 36 36 2103-12-20.00S 25 400 M 36 x 2 2 64.5 46 2103-41-25.00 74.5 26.5 58 41 46 2103-12-25.00S 30 400 M 42 x 2 2 66 50 2103-41-30.00 80.5 27.5 60.5 46 50 2103-12-30.00S 38 315 M 52 x 2 2 69 60 2103-41-38.00 91 29 65 55 60 2103-12-38.00

Options

All sealing made of Viton with metal cap (when ordering, exchange end digits from 00 to 10)

With mounted plastic cap (when ordering, exchange end digits from 00 to 90)

All sealing made of Viton with plastic cap (when ordering, exchange end digits from 00 to 95)

10

90

95

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 12: Hydrotechnik Full Catalogue

10

1620 TEST POINT ADAPTORS

SW

37,5

G1 D2

ca.L

D1 G2

Metric DKO 1620 Male/Female Tee AdaptorsFor solder free screw-in pipe connections according to DIN 2353

Series p max G1 D1 G2 D2 SW L Part numberBar mm mm mm mm mm mm

L 6 315 M 12 x 1.5 6 M 12 x 1.5 6 24 44.5 2103-KL-06.00L 8 315 M 14 x 1.5 8 M 14 x 1.5 8 24 44.5 2103-KL-08.00L 10 315 M 16 x 1.5 10 M 16 x 1.5 10 24 47.5 2103-KL-10.00L 12 315 M 18 x 1.5 12 M 18 x 1.5 12 24 48.5 2103-KL-12.00L 15 315 M 22 x 1.5 15 M 22 x 1.5 15 30 51.5 2103-KL-15.00L 18 315 M 26 x 1.5 18 M 26 x 1.5 18 32 55.5 2103-KL-18.00L 22 160 M 30 x 2 22 M 30 x 2 22 36 58.5 2103-KL-22.00L 28 160 M 36 x 2 28 M 36 x 2 28 41 59 2103-KL-28.00L 35 160 M 45 x 2 35 M 45 x 2 35 46 68 2103-KL-35.00L 42 160 M 52 x 2 42 M 52 x 2 42 55 68 2103-KL-42.00

S 6 630 M 14 x 1.5 6 M 14 x 1.5 6 24 46.5 2103-KS-06.00S 8 630 M 16 x 1.5 8 M 16 x 1.5 8 24 48.5 2103-KS-08.00S 10 630 M 18 x 1.5 10 M 18 x 1.5 10 24 49.5 2103-KS-10.00S 12 630 M 20 x 1.5 12 M 20 x 1.5 12 24 50 2103-KS-12.00S 14 630 M 22 x 1.5 14 M 22 x 1.5 14 27 53.5 2103-KS-14.00S 16 400 M 24 x 1.5 16 M 24 x 1.5 16 30 56.5 2103-KS-16.00S 20 400 M 30 x 2 20 M 30 x 2 20 36 64.5 2103-KS-20.00S 25 400 M 36 x 2 25 M 36 x 2 25 41 66 2103-KS-25.00

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 13: Hydrotechnik Full Catalogue

11

1620 TEST POINT ADAPTORS

Bulkhead Adaptors For solder free screw-in pipe connections according to DIN 2353, to MINIMESS® - 1620 Test Points, NBR sealing

SW L1

L

13m

ax.

G

20ø

24°

SW22

SW19

13m

ax.

70

20ø

G

Thread p max Connection L L1 SW Part numberG Bar mm mm mm

M 12 x 1.5 315 L6 34 67 17 2103-04-22.00M 14 x 1.5 315 L8 34 67 19 2103-04-23.00M 16 x 1.5 315 L10 33.5 66.5 22 2103-04-18.00M 14 x 1.5 630 S6 36 69 19 2103-04-24.00M 16 x 1.5 630 S8 33.5 66.5 22 2103-04-25.00M 18 x 1.5 630 S10 37 70 24 2103-04-26.00

Thread p max Connection Part numberG Bar

M 16 x 2 630 Both sides for MINIMESS® 1620 (M 16 x 2) 2103-04-16.00

Standpipe adaptor 37° – edged screwing SAE J514NBR sealing

Pressure gauge connection for bulkhead fitting

Pressure gauge – direct connection

ø 20

L

G

SW

SW1

SW2

L

10 m

ax.

G1

G2

SW22

SW

L

G

Thread p max Pipe Ø Pipe Ø L SW Part numberG Bar mm inches mm mm7⁄16-20 UNF 600 6 1⁄4 55 17 2103-85-21.001⁄2 -20 UNF 420 8 5⁄16 56.5 17 2103-85-22.009⁄16-18 UNF 315 10 3⁄8 57.5 19 2103-85-23.003⁄4- 16 UNF 315 12 1⁄2 60.5 22 2103-85-24.00

Internal thread p max Connection L SW Note Part numberG1 Bar G2 mm mm

ISO 228-G 1⁄4 630 1620 / M 16 x 2 38 19 Without return valve 2103-05-11.00ISO 228-G 1⁄2 630 1620 / M 16 x 2 42.5 27 Without return valve 2103-05-12.001/4 NPT 630 1620 / M 16 x 2 – 19 Without return valve 2103-05-23.00

Internal thread p max L SW Part numberG1 Bar mm mm

ISO 228-G 1⁄4 630 14.5 19 2103-07-11.62ISO 228-G 1⁄2 630 17 27 2103-07-12.621/4 NPT 630 – 19 2103-07-23.62

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 14: Hydrotechnik Full Catalogue

12

1620 TEST POINT ADAPTORS & 1620 P/T TEST POINTS

90° Swivel screw connectionNBR sealing

SW

G

L2

L1

Hose adaptor

L

G

G

SW

dka-ring

Internal thread p max L1 L2 SW Part numberG1 Bar mm mm mm

ISO 228-G 1⁄4 630 34.5 64.5 19 2115-22-34.00Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR).Other options on request.

Internal thread p max L1 SW Note Part numberG1 Bar mm mm

M 16 x 2 630 42 17 Without return valve 2146-01-00.00

For pressure and temperature measurement

27*)12

G1/4 ø20 45°

1,5

25,5*9

2,5+0,2 0,5+0,15

ø11,5M10x1

30

* = recommended min.depth of drill

Form F Form G

Thread forms only for p/T –screw coupling

Free cutting steel1.0718

Metal cap

Option

For FKM (Viton) – exchange end digits from 13 to 53

Other materials, further options, sealing and screw-in threads on request.

We reserve the right to carry out technical modifications.

53

Thread Type of sealing Torque p max H i L0 L SW Part numberG A Nm Bar mm mm mm mm mm with NBR sealing

ISO 228-G 1⁄4 Form F 40 630 36.5 10 16 14.5 19 2149-04-15.13M 10 x 1 Form G 12 630 38 8.5 16 14.5 17 2149-04-19.13L0 = max. immersion depth in coupled state, L = not coupled state

G

SW

Hi

L0

20ø

L

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 15: Hydrotechnik Full Catalogue

13

Test points – M12 x 1.5

1215 TEST POINTS

Option

For sealing in FKM (Viton) Exchange end digits from 00 to 10

Other materials, designs, sealing and screw-in threads on request.

We reserve the right to carry out technical modifications.

Metal cap Metal cap

Stainless steel1.4571

Free cutting steel 1.0718

Free cutting steel 1.0718

Plastic cap

H +3 mm

Metal cap with anti vibration O-ring Plastic cap – Vibration Proof

Hi

G

SW

20ø

10

Thread Seal type Torque p max H i SW Part number Part number Part numberG A Nm Bar mm mm mm with NBR – sealing with NBR – sealing with FKM – sealing

M 8 x 1* Form G 6 250 30 8.5 14 2101-06-32.00 2101-01-32.00 on requestM 10 x 1 Form G 12 630 30 8.5 14 2101-06-33.00 2101-01-33.00 2701-06-33.10M 12 x 1.5 Form F 30 630 29 10 17 2101-06-13.00 2101-01-13.00 on requestM 14 x 1.5 Form F 40 630 29 10 19 2101-06-14.00 2101-01-14.00 on requestISO 228-G 1⁄8 Form F 18 400 30 8 14 2101-06-17.00 2101-01-17.00 on requestISO 228-G 1⁄4 Form F 40 630 29 10 19 2101-06-18.00 2101-01-18.00 2701-06-18.101⁄8 NPTF Form H – 400 26 12 14 2101-06-46.00 2101-01-46.00 on request1⁄4 NPTF Form H – 630 26 15 14 2101-06-47.00 2101-01-47.00 2701-06-47.107⁄16-20 UNF Form E 20 630 29 9 17 2101-06-21.00 2101-01-21.00 on request9⁄16-18 UNF Form E 35 630 28 10 19 2101-06-53.00 2101-01-53.00 on requestISO 7/I-R 1⁄8 Form C – 400 26 12 14 2101-06-40.00 2101-01-40.00 on request* M8x1 – Please do not use for new machinery design. ** Form E – ISO 6149-2.

MINIMESS® 1215 or ‘Test 15’ is commonly used in theconstruction and gas industries. Small and compact in designwith a 12mm threaded cap the 1215 test point is capable of a630 bar working pressure. The 1215 is available in manymaterials including Steel, Stainless Steel and Brass.

Lifetimeleak-freeguarantee

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 16: Hydrotechnik Full Catalogue

14

1215 TEST POINT ADAPTORS

Bulkhead Adaptors For solder free screw-in pipe connections according to DIN 2353; execution free-cutting steel 1.0718; sealing NBR

Pressure gauge connection for bulkhead fitting

Pressure gauge – direct connection

SW60

,5

17ø

L

13m

ax.

Gd

24°

SW19

SW19

65

13m

ax.

G

SW2

SW1

G2

G1

10 m

ax.

SW 22

SW

L

G

90° Swivel screw connection

SW

G

L2

L1

Hose adaptors

L

G

GSW

dka-ring

L1Thread p max Connection L L1 SW Part numberG Bar mm mm mm

M 12 x 1.5 315 L 6 34 60.5 17 2101-04-22.90M 14 x 1.5 315 L 8 34 60.5 19 2101-04-23.90M 14 x 1.5 630 S 6 36 62.5 19 2101-04-24.90

Thread p max L1 L2 SW Part numberG Bar mm mm mm

ISO 228-G 1⁄4 630 34.5 46 19 2115-22-14.00Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR). Other options on request.

Thread p max L1 SW Note Part numberG Bar mm mm

ISO 228-G 1⁄4 630 29 14 Without return valve 2146-20-00.20Other materials, further options, sealing and screw-in threads on request.

Internal thread p max Connection L SW Note Part numberG1 Bar G2 mm (approx) mm

ISO 228-G 1/4 630 1215 31 19 Without return valve 2101-05-11.00ISO 228-G 1/2 630 1215 38.5 27 Without return valve 2101-05-12.001/4 NPT 630 1215 – 22 Without return valve 2101-05-23.00

Internal thread p max L SW Part numberG1 Bar mm mm

ISO 228-G 1⁄4 630 14.5 19 2101-07-11.62ISO 228-G 1⁄2 630 17 27 2101-07-12.621⁄4 NPT 630 – 19 2101-07-23.62

Thread p max Connection Part numberG Bar

Fixing thread 12 630 On both sides MINIMESS® - 1215 connection 2101-04-16.90

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 17: Hydrotechnik Full Catalogue

15

1615 TEST POINTS

Option

For FKM (Viton) exchange end digits from 00 to 10

Free cutting steel1.0718

Stainless steel1.4571Metal capMetal cap

10

Hi

G

SW

20ø

Metal cap with anti-vibration O-ring

Specialised Options

Thread Type of sealing Torque p max H i SW Part number Part numberG A Nm Bar mm mm mm with NBR – sealing with FKM – sealing

M 10 x 1 Form G 12 630 37.5 8.5 17 2102-01-33.00 2702-01-33.10M 12 x 1.5 Form F 30 630 36 10 17 2102-01-13.00 on requestM 14 x 1.5 Form F 40 630 36 10 19 2102-01-14.00 on requestM 16 x 1.5 Form B 60 630 36 10 19 2102-01-50.00 on requestISO 228-G 1⁄4 Form F 40 630 36 10 19 2102-01-18.00 2702-01-18.101⁄4 NPTF Form H – 630 33 16.5 17 2102-01-47.00 on request

Thread Type of sealing p max H L SW Execution all sealing made of Viton Part numberG A Bar mm mm mm

M 14 x 1.5 Gi-ring 630 36 10 19 With anti-vibration O-ring, alternative housing length 2102-01-14.48ISO 228-G 1⁄4 Sealing edge 630 38 12 19 Low temperature -54°C to +110°C 2102-01-51.56M 14 x 1.5 Gi-ring 630 36 10 19 With sintered bronze filter 2102-72-14.10Other materials, further options, sealing and screw-in threads on request. We reserve the right to carry out technical modifications.

Test points – M16 x 1.5

MINIMESS® 1615 or ‘Test 15’ coupling is used mostcommonly in the defence, gas and marine industries. The1615 has a green finish and has an M16 connection thread.

Materials available are steel, stainless steel or monel. Lifetimeleak-freeguarantee

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 18: Hydrotechnik Full Catalogue

16

1615 TEST POINT ADAPTORS

Thread (G) p max Connection Part-NumberG Bar

16 x 1.5 630 On both sides for series 1615 2102-04-01.00

Internal thread p max L SW Part numberG Bar mm mm

ISO 228-G 1⁄4 630 14.5 19 2102-07-11.62ISO 228-G 1⁄2 630 17 27 2102-07-12.621⁄4 NPT 630 – 19 2102-07-23.62

Thread p max L1 L2 SW Part numberG Bar mm mm mm

ISO 228-G 1⁄4 630 43 69.5 19 2115-22-24.00Sealing on screw-in thread (hollow screw) via dka-ring, on hexagon via Gi-ring (NBR). Other options on request.

Thread p max L SW Note Part numberG Bar mm mm

M 16 x 1.5 630 42 17 Without return valve 2146-10-00.00Other materials, further options, sealing and screw-in threads on request.

Bulkhead Adaptors

SW19

SW19

G

71

12 m

ax.

Pressure gauge connection for bulkhead fitting

Pressure gauge – direct connection

SW 19

SW

G2

G1

10 m

in.

L

G

SW

SW 22

L

90° Swivel screw connection

SW

L1

L2

G

Hose Adaptors

L

G

G

SW

dka-ring

Internal thread p max Connection L SW Note Part numberG Bar mm mm

ISO 228-G 1⁄4 630 1615 / M 16 x 1.5 38 19 Without return valve 2102-05-11.00ISO 228-G 1⁄2 630 1615 / M 16 x 1.5 42.5 27 Without return valve 2102-05-12.00

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 19: Hydrotechnik Full Catalogue

17

1604 / STECK / HSP TEST POINTS

1604 Test points – M16 buttress thread

Free cutting steel1.0718Metal cap

Stainless steel1.4571

Free cutting steel1.0718

Stainless steel1.4571

Metal cap

G

iSW

H

22ø

Metal cap with anti vibration O-ring

Plug-in test (steck) points – internal ball sealing

HSP style test points – 5/8” BSF

SW

ø15

iH

G

Plastic cap

Thread Type of sealing Torque p max H i SW Part number Part numberG A Nm Bar mm mm mm with NBR – sealing with NBR – sealing

M 10 x 1 Form G 12 400 43 8.5 17 2106-01-33.00 on requestM 14 x 1.5 Form F 40 400 40 10 19 2106-01-14.00 on requestISO 228-G 1⁄4 Form F 40 400 40 10 19 2106-01-18.00 2706-01-18.10

Thread Type of sealing Torque p max H i SW Part number Part numberG A Nm Bar mm mm mm with NBR – sealing with NBR – sealing

M 8 x 1 Form G 6 400 17.5 8.5 12 2104-30-32.00 2704-30-32.10M 10 x 1 Form G 12 400 17.5 8.5 12 2104-30-33.00 on requestISO7/I-R 1⁄8 Suitable sealant – 400 17.5 8.5 12 2104-30-40.00 on request1⁄8 NPT Suitable sealant – 400 17.5 8.5 12 2104-30-43.00 on request

OptionFor FKM (Viton) exchange end digits from 00 to 10 10

HSP Test Points Size Part number1⁄8” BSP 2107-01-17.001⁄4” BSP 2107-01-51.00

Gauge adaptorsHSP(F) to 1⁄4” Gauge (F) 2107-07-01.62

Changeover adaptorHSP(F) to 1620(M) HSPF/1620M

HSP version with 5/8” BSF cap

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 20: Hydrotechnik Full Catalogue

®

18

MICROBORE HOSE

Technical data DN2 and DN4 – 2mm and 4mm nominal bore

A D I D

Reference of the specified data: 20°C – 3 K

pn = operating pressure

pB = bursting pressure

ID = internal diameter

AD = external diameter

rmin = Minimum bend radius of hose

Perforated hose = Jacket of hose is perforated for applications using gas

Definition for the tightness of a MINIMESS - hose pipe“Technically tight” describes systems, part systems and functional elements if the leakage rate amounts to < 0.00001mbar I s-1.

Criteria for selection of hoses and fittings

1.Selection of the hose assembly for the maximum operating pressure (pN): When ordering a hose assembly, you have to pay attention to the operating pressures of the hose material and of theconnection fitting. The lowest pressure determines the max. operating pressure of thecomplete hose assembly.

2.Selection of hose assembly for use with different media:Hose assemblies can be used with different media, as long as the end connections aresuitable. To check the compatability for different media, please call us

Jacket: Polyamide Internal braid: Polyester fibre

Hose Core:Polyamide

Hose structure

Width Design Application pn pB Id Ad rmin Temperature range Pressure utilisation factorNominal Bar Bar mm mm

DN2 Standard 400 Perforated hose 400 1040 2 5DN2 Standard 630 Perforated hose 630 1950 2 5DN2 Low temperature Perforated hose 630 1950 2 5DN4 Standard 315 Perforated hose 315 810 4 8DN4 Standard 450 Perforated hose 450 1500 4 8

20(below -20°C 30mm)

-20°C up to +100°Cshort time up to +120°C

-20°C up to +100°Cshort time up to +120°C

-54°C up to +100°C

40(below -20°C 60)

0°C 122% 30°C 110%50°C 100% 80°C 86%100°C 77% 120°C 68%Example for calculation:MINIMESS®-hose DN 2/630 Barat 30°C pressure utilisationfactor: 630 x 1.10 = 693 Bar

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 21: Hydrotechnik Full Catalogue

19

MICROBORE HOSE

Technical dataFittings available with the following materials:Free cutting steel 1.0718 galvanized and chromated, acid-resistant stainless steel 1.4571 (antimagnetic)

Hose Collar

Safety note: The hose assemblies have to be protected from flames and sharp-edged, hot objects.

We guarantee a very high quality level of our MINIMESS®-systems, as all components are manufactured very preciselyand to tight tolerances. All parts in our MINIMESS®-system are easy and safe to use. We reserve the right to carry outtechnical modifications!

Hose assembly Identification

Hose: Manufacturer’s stampNominal width DN.Year of manufactureMaterial (PA = polyamid)Operating pressure pN

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

1 2 3 4 5 6 7 8

Pressure loss curve of DN 4 hosesPressure loss in Bar per metre of hose length without fittings,mineral oil: viscosity 30mm2 s-1

Pressure loss curve of DN 4 hose pipesPressure loss in Bar through a hose assembly with a length of 1m, with fittings andtest points of series 1604 on both sides, mineral oil: viscosity 30mm2 s-1

Pressure loss

∅p (Bar/m)

Flow rate Q (l/min)

4,0

3,0

2,0

1,0

1 2 3 4 5 6 7 8

Pressure loss

∅p (Bar/m)

Flow rate Q (l/min)

1,2

1,0

0,8

0,6

0,4

0,2

0,2 0,4 0,6 0,8 1,0 1,2

Pressure loss curve of DN 2 hose onlyPressure loss in Bar per metre of hose length withoutfittings,mineral oil: viscosity 30mm2 s-1

Pressure loss curve of DN 2 hose assembliesPressure loss in Bar through a hose assembly with a length of 1 m, with fittingsand Test Points of series 1620 on both sides, mineral oil: viscosity 30mm2 s-1

Pressure loss

∅p (Bar/m)

Flow rate Q (l/min)

3,0

2,5

2,0

1,5

1,0

0,5

0,2 0,4 0,6 0,8 1,0 1,2 Pressure loss

∅p (Bar/m)

Flow rate Q (l/min)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 22: Hydrotechnik Full Catalogue

20

MICROBORE HOSE

Picture Thread Loose code Hose code DN2 DN4

1215 test point 2119-02-00.00 AA • •1615 test point 2119-03-00.00 AB • •1620 test point 2119-04-00.00 AC • •1604 test point 2119-14-00.00 AD •

Steck plug-in test point 2119-21-00.00 AI •

1215 leakproof 2119-02-04.00 AP •1615 leakproof 2119-03-04.00 AQ •1620 leakproof 2119-04-04.00 AR •

1215 90 degree 2119-02-01.00 AJ •1615 90 degree 2119-03-01.00 AK •1620 90 degree 2119-04-01.00 AL •

ISO228-G1⁄4 gauge 5140-20-01.00 FA • •ISO228-G1⁄2 gauge 5140-20-02.00 FB •

ISO228-G1⁄4 gauge 90 5140-20-03.00 FC •ISO228-G1⁄2 gauge 90 5140-20-04.00 FD •

4mm 5140-08-16.00 BA •6mm 5140-08-01.00 BB • •8mm 5140-08-11.00 BC • •1⁄4" 5140-07-01.00 BD •

DKO M12 x 1.5 (6L) 5140-06-03.00 CQ • •DKO M14 x 1.5 (8L) 5140-06-04.00 CR • •DKO M16 x 1.5 (10L) 5140-06-07.00 CS • •DKO M18 x 1.5 (12L) 5140-06-08.00 CT • •

DKO M14 x 1.5 (6S) 5140-06-01.00 CU • •DKO M16 x 1.5 (8S) 5140-06-02.00 CV • •DKO M18 x 1.5 (10S) 5140-06-05.00 CW • •DKO M20 x 1.5 (12S) 5140-06-06.00 CX • •1⁄8 BSP 60 deg cone 5140-09-03.00 FF •1⁄4 BSP 60 deg cone 5140-12-01.00 DI •

ISO228-G1⁄8 male 5140-24-03.00 GA •

7⁄16" UNF female 5140-09-09.00 MJ •9⁄16" UNF female 5140-27-01.00 BM •11⁄16" UNF female 5140-26-03.00 HC •

To suit M10 x 1 5140-27-02.00 IB •

If you do not see the end fittings you require, please call us.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

End fittings selection chart

Page 23: Hydrotechnik Full Catalogue

21

MICROBORE HOSE

We can assemble to anylength and hose end

configuration from stock

X X X X XX XX XXXX

Length (ie 01.00 = 100cm)

Hose end code (see previous page)

Hose end code (see previous page)

0 = Standard

0 = DN2(400bar)1 = DN2(630bar)5 = DN4(315bar)6 = DN4(420bar)For low temp DN2 option please call

1 = Anti-buckle spring – left2 = Anti-buckle spring – right3 = Anti-buckle springs both ends4 = Protective aluminium cover sheath

Hose end material

S = Hose

1 = Standard (zinc plated steel DIN 1.0718)3 = Stainless steel (DIN 1.4104) Please call for availability

--

DATA: DN2 DN2 DN4 DN4

Operating pressure 400 630 315 420

Test pressure (bar) 630 930 490 675

Burst pressure (bar) 1040 1950 810 1500

Operating temperature (-20C to +120C for brief periods)

Available lengths Any length ex-stock (up to 100 metres)

Hose Structure Inner tube Polyamide 11/12 Polyamide 11/12 " " " " Integral weave Polyester yarn Kevlar yarn " " " " Outer tube Polyamide 11/12 Polyamide 11/12 " " " "

Hose ordering chart

Make your own hoses for delivery next day from the ends shown to the left. Choose 400 or 630 bar hose, replace the XXend codes with the ones shown on the previous page. Lengths are designated in cm e.g 1300mm (130cm) code = 01.30

Ordering example

S113-AC-FA-00.63DN2 (630bar) hose assembly with 1620 female hose end to G1⁄4” BSP female gauge hose end fitted with anti-bucklesprings at each end, 630mm long.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Hose assembly order chart

Page 24: Hydrotechnik Full Catalogue

22

MICROBORE HOSE

Anti-buckle springsUseful for preventing hoses kinking and protecting against tight radii.

Aluminium hose protectionUsed along the entire length of a hose for protection against chafing

Hose optionsAnti-buckle spring (see hose ordering chart on previous page)Aluminium protective sleeve (see hose ordering chart on previous page)

Hydrotechnik UK can now offer microbore hose with a stainless steel wire braid. With a large temperature range andrugged construction, this hose will stand up to the harshest of operating conditions. Suitable for most oils.

SpecificationsInternal Dia 2mmExternal Diameter 5mmMax Working Pressure 450barMin Bend Radius 13mmTemperature range -70°C to +260°C

(pressure dependant over 130°C)

Ordering TablePart Number Length (mm)

S190-XX-XX-00.20 200S190-XX-XX-00.40 400S190-XX-XX-00.63 630S190-XX-XX-00.80 800S190-XX-XX-01.00 1000S190-XX-XX-01.50 1500S190-XX-XX-02.00 2000 S190-XX-XX-02.50 2500S190-XX-XX-03.00 3000S190-XX-XX-04.00 4000S190-XX-XX-05.00 5000

Replace XX with hose end code letters from page 20

We can assemble to anylength and hose end

configuration from stock

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Accessories

Stainless steel wire-braided Microbore hose

Page 25: Hydrotechnik Full Catalogue

23

ANALOGUE PRESSURE GAUGES

barpsi

barpsi

barpsi

63mm

63mm

Hydrotechnik supply and stock a large range of analogue pressure gauges. Manufactured in accordance with BS-EN837-1specifications, all gauges are to ±1.6% accuracy. Stocked gauges are glycerine-filled as standard with stainless steelcasing and brass connection/internals. Scaling is dual bar (in red – inner scale) and psi (in black – outer scale).

9801 series

9807 series

barpsi

barpsi

barpsi

100mm

100mm

9803 series

9808 series

Range codecode psi bar

60C -15 to 60 -1 to 415 0 to 15 0 to 130 0 to 30 0 to 260 0 to 60 0 to 4100 0 to 100 0 to 7160 0 to 160 0 to 11200 0 to 200 0 to 14300 0 to 300 0 to 20400 0 to 400 0 to 28500 0 to 500 0 to 35600 0 to 600 0 to 401000 0 to 1000 0 to 701500 0 to 1500 0 to 1002000 0 to 2000 0 to 1402500 0 to 2500 0 to 1703000 0 to 3000 0 to 2004000 0 to 4000 0 to 2805000 0 to 5000 0 to 3506000 0 to 6000 0 to 40010000 0 to 10000 0 to 700

AccessoriesIf applicable

GC Protective rubber gaugecuff for 9801 series only

FF Front panel mounting threebolt fixing flange for 9807and 9808 series only

RC Rear fixing clamp for9807and 9808 series only

SeriesSee illustrations above

9801980398079808

Ordering example

9801-400-GC

G1⁄4”

G1⁄4” G1⁄2”

G1⁄2”

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Hydrotechnik also supply afull range of pressure gaugesfrom 40mm to 150mm andall stainless steel gauges.Please contact us for your

requirements.

Page 26: Hydrotechnik Full Catalogue

24

GAUGE ACCESSORIES & ADAPTORS

G2

30

ø19+0,4

65 m

ax.

16,2

G1

15

Restrictor valve

SW36

G1ca

.53

¿19

+0,4

G2

H

Damping cartridge (snubber)

Gauge thread reducing adaptor

G2

G1

Pressure limiter valveUsed for protection of pressure gauges against overload

Pressure gauge connectionWorking pressure max. 630 Bar

Adjustable pressure range Gauge connection Connection Part numberBar G1 according to DIN 16288 G2 according to DIN 3852 Form X

5 – 9 ISO 228-G 1⁄4 ISO 228-G 1⁄4 5110-01-20.001 – 25 ISO 228-G 1⁄4 ISO 228-G 1⁄4 5110-02-20.002.5 – 63 ISO 228-G 1⁄4 ISO 228-G 1⁄4 5110-03-20.0063 – 100 ISO 228-G 1⁄4 ISO 228-G 1⁄4 5110-04-20.00100 – 250 ISO 228-G 1⁄4 ISO 228-G 1⁄4 5110-05-20.00250 – 600 ISO 228-G 1⁄4 ISO 228-G 1⁄4 5110-07-20.00

5 – 9 ISO 228-G 1⁄2 ISO 228-G 1⁄4 5110-01-30.001 – 25 ISO 228-G 1⁄2 ISO 228-G 1⁄4 5110-02-30.002.5 – 63 ISO 228-G 1⁄2 ISO 228-G 1⁄4 5110-03-30.0063 – 100 ISO 228-G 1⁄2 ISO 228-G 1⁄4 5110-04-30.00100 – 250 ISO 228-G 1⁄2 ISO 228-G 1⁄4 5110-05-30.00250 – 600 ISO 228-G 1⁄2 ISO 228-G 1⁄4 5110-07-30.00

Thread Thread H p max Description Part numberG1 G2 mm Bar

ISO 228-G 1⁄4 ISO 228-G 1⁄4 53 630 5104-03-00.00ISO 228-G 1⁄2 ISO 228-G 1⁄4 58 630 5104-02-00.00

Borehole: nozzle Material Application Part numberø

0.5 2.0401 Choking element for dampening of fluidity vibrations 2100-24-01.00

Adjustable under pressure up to 150Bar in-line connection

Thread Thread Part numberG1 G2 Brass

G 1⁄2” G 3⁄8” 16GF-12GM

G 1⁄2” G 1⁄4” 16GF-08GMG 3⁄8” G 1⁄4” 12GF-08GMOther threaded adaptors available on request

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 27: Hydrotechnik Full Catalogue

25

Test kits made from a selection of items from the MINIMESS® 1620 series. Hydrotechnik sells standard BSP test kits with1⁄4", 3⁄8" and 1⁄2" adaptors, 2 gauges, microbore etc. Alternatively, you can order a test kit to suit your application. OEMenquiries are welcome for volume applications e.g. Service Engineers or as a recommended spare to purchase with apiece of equipment.

Low cost test kit:� Ultra-competitively priced

� Ideal for OEM’s

� Life time leak free guarantee

� Everything you need to get twopressure readings

BSP Test Kit� Still our most popular and best value kit

� In-line tees offer excellent versatility

� Break into the system quickly and simplywith in-line tees

Low cost test kitPart number

3101-16-XX.LC

BSP test kitPart number

3101-16-XX.50

Replace XX with gaugecodes on page 27

Replace XX with gaugecodes on page 27

ANALOGUE PRESSURE TEST KITS

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 28: Hydrotechnik Full Catalogue

26

ANALOGUE PRESSURE TEST KITS

Caterpillar style test kit� Compatable with most Caterpillarmachines

� Connect and disconnect under fullsystem pressure

� All the necessary in-line tees, adaptorsand fittings to get 2 x pressure readingsfrom your Caterpillar machine. (extragauges on request)

� A must have kit for any service engineerworking on Caterpillar machinery

JCB style test kit� Compatable with most JCB machines

� Connect and disconnect under fullsystem pressure

� All the necessary in-line Tees, adaptorsand fittings to get 2 x pressure readingsfrom your JCB machine. (extra gaugeson request)

� A must have kit for any Service Engineerworking on JCB machinery

Caterpillar Style test kitPart number

3101-20-XX.CAT

Replace XX with gaugecodes on page 27

JCB Style test kitPart number

3101-01-XX.JCB

Replace XX with gaugecodes on page 27

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 29: Hydrotechnik Full Catalogue

27

Universal test kit� Will allow for pressure testing from anymachine, no matter what style of test pointis fitted

� Contains adaptors to 1215.1615.1620,HSP and Steck (Test10) formats

� Inter-changes with all competitor test pointversions

� A must have for every mobile serviceengineer

Oil sample kit� Minimess Test points remain the bestway to extract oil samples from thesystem

� Pre-paid sample bottle and report cardsupplied in kit

� All the necessary adaptors and hoses totake fluid samples provided

� Ask us about our Full Oil Analysis service

Universal test kitPart number

3101-16-XX.UTK

Oil sampling test kitPart number

3101-16-00.OSK

Test kit Order codeLow cost 3101 - 16 - XX.LCBSP 3101 - 16 - XX.50Universal 3101 - 16 - XX.UTKJCB 3101 - 01 - XX.JCBCaterpillar 3101 - 20 - XX.CAT

Replace X with: 0 = 0 – 10 bar 5 = 0 – 100 bar1 = 0 – 16 bar 6 = 0 – 160 bar2 = 0 – 25 bar 7 = 0 – 250 bar3 = 0 – 40 bar 8 = 0 – 400 bar4 = 0 – 60 bar 9 = 0 – 600 bar

Replace XX with gaugecodes below right

See page 110 for moredetails on our fluidanalysis service

ANALOGUE PRESSURE TEST KITS

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 30: Hydrotechnik Full Catalogue

28

DIGITAL PRESSURE GAUGES & KITS

Digital pressure gaugePressure range Part numberbar

0–60 9801-99-00.600–250 9801-99-02.500–600 9801-99-06.00

Digital pressure gauge kitsPressure range Part numberbar

0–60 3101-81-04.500–250 3101-81-07.500–600 3101-81-09.50

Display: 7-segment LCD-display, 12.7mm high, 9,999 counts Accuracy: ± 0.5% of F.S. Convertion rate: 5/sec Measuring range: 0 to 60 bar or 0 to 600 bar Overload limit: 60 bar = 2-fold, 600 bar = 1.1-fold Pressure connection: ISO 228-G 1⁄4Wetted parts: Stainless steel 1.4571 Power supply 9 V monoblock battery, 5000 h Protection type: IP 65 accord. to EN 60529/IEC 529 Case: Plastic Weight: 0.4 kg

Kit contentsDigital gauge, case, microbore hose, six minimess testpoints of various sizes, transducer adaptor for test points.

The ideal low-cost solution to digital pressure testing. With display ofpressure and pressure peaks, digital pressure gauges offer excellentaccuracy and peak capture which a standard pressure gauge simplycould not provide. Min/Maximum values displayed with each test.

• Great Accuracy

• Easy to read

• Rotate display

• Easy to use

• Peak min/max storage

• Low cost

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 31: Hydrotechnik Full Catalogue

29

MOBILE TEST & DATA LOGGING EQUIPMENT

The excellent Hydrocomsys hydraulic analysis software iscommon across the entire hand held product range.

This is a powerful, windows based programme, capableof advanced analysis of hydraulic system performance.

It is shipped FREE with all hand held units with memorycapability.

See page 39 for more details

IntroductionToday’s hydraulics industry is becoming increasingly aware of the vast savings that can be made with a structured andpro-active maintenance programme system. Not only in terms of reduced downtime, but component replacement andunnecessary system strain can be kept in check with the correct diagnostic equipment.

With the wide range of instrumentation and sensors available from Hydrotechnik, we can offer you the perfect test solutionto suit your budget. High scanning rates, excellent accuracy and proven reliability make Hydrotechnik test equipment thenatural choice within the industry.

All of the hand held instruments within our range are compatible with the HydroWin software package. HydroWin allowsfor detailed zoom, spot, overlay and archive creation features. This is undoubtedly one of the most powerful hydraulicdiagnostic software packages available today. The combination of accurate instrumentation and powerful software areproving to be invaluable tools to R&D and Service engineers in the quest for greater component efficiency and overallsystem performance.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 32: Hydrotechnik Full Catalogue

30

Measuring inputs Total 2 input connection sockets2x 6-pol, analogue inputs 0 to20 mA, 4 to 20 mA

Total 3 input connection sockets2x 6-pol, analogue inputs 0 to20 mA, 4 to 20 mA 1x 6-pol,digital signal inputs 0.25 Hz to 5kHz

Total 4 input connection sockets3x 6-pol, analogue signal inputs0 to 20 mA, 4 to 20 mA 1x 6-pol, digital signal inputs 0.25 Hzto 5 kHz

Standard measurands Connecting ISDS sensorspressure, temperature, volumeflow viaf/I converter a.s.o. onlypressure measurement whenconnecting sensors withoutISDS

Pressure, temperature,frequency, volume flow,rotational speed, current, power,torque, way and speed a.s.o

Pressure, temperature,frequency, volume flow,rotational speed, current, power,torque, way and speed a.s.o

Measuring rate Analogue inputs: 1 ms Analogue inputs: 1 ms Analogue inputs: 1 ms

Resolution A/D-converter 12 bit 10 bit 12 bit

Error limit +0.2% of FV Analog: +0.2% of FV Digital: +0.2% of MV

Analog: +0.2% of FV Digital: +0.2% of MV

Extreme value memory Min and Max value storing of allmeasu- ring channels,selectable with key

Min and Max value storing of allmeasu- ring channels,selectable with key

Min and Max value storing of allmeasuring channels, selectablewith key

Measuring value memory 128 kB, 60.000 analoguemeasuring values in max. 1series, 2 bytes/measuring value,scan rate: 1 ms

256 kB, est. 115.000 analoguemeasuring values or 57.500frequency values in max. 5series, scan rate: 1ms to 10 min

900 kB, est. 450.000 analoguemeasuring values or 150.000frequency values in max 15series, scan rate: 1ms to 10 min

Trigger None Settable with pre-trigger Settable with one of the fourchannels with pre-trigger, manualtrigger start or without trigger

Display LCD graphic display (75 x 50)backlight illumination

Operation display with 8 lines,illuminated 3.2" display, digitheight 4; auto doubled digit sizefor max. 4 lines measurementvalue display

Operation display with 8 lines,illuminated 3.2" display, digitheight 4; auto doubled digit sizefor max. 4 lines measurementvalue display

Interfaces USB RS 232 Centronics, RS 232, USB

Power supply NiMH batteries 2.4 V, with est.2000 mAh, allow supply-independant operation of up to6 hours

14.4 V NiCd batteries with 700 mAh, 8 hours continuousoperation

Internal 14.4 V NiCd batterieswith 1.1 Ah for approx. 8 hoursof continuous operation

CE labelling EN 50081-1 and EN 50082-1 EN 50081-1 and EN 50082-1 EN 50081-1 and EN 50082-1

Protection type IP 40 IP 40 IP 40

Ambient conditions Operation temp.: 0°C to +60°Crelative humidity: <80% (notcondensing) storage: -20°C to+70°C

Operation temp.: 0°C to +50°Crelative humidity: <80%(notcondensing)storage: -20°C to+70°C

Operation temp.: 0°C to +50°Crelative humidity: <80%(notcondensing)storage: -20°C to+70°C

General Housing material: ABS plasticDimensions: 185 x 90 x 46RoHs conformityWeight: est. 0.292 kg

Housing material: Al dye-castingcasingDimensions: 160 x 80 x 40mmRoHs conformityWeight: est. 0.661 kg

Housing material: ABS plastic Dimensions: 222 x 105 x 75RoHs conformityWeight: est. 0.826 kg

Outputs

MOBILE TEST & DATA LOGGING EQUIPMENT OVERVIEW

Multi-Handy 2020 Multi-Handy 3010 Multi-Handy 3050

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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Total 8 input connection sockets6x 6-pol, analogue signal inputs2x 6-pol, digital signal inputs0.25 Hz to 10 kHz0/4 to 20 mA, 0 to 10 V, ±10 V,0.5 to 4.5 V

Measuring inputs

Pressure, temperature, volumeflow rotational speed, current,power, torque, way and speed,a.s.o.

Standard measurands

Analogue inputs: 0.1 ms Analogue inputs: 0.1 ms/1 ms Measuring rate

13 bit Analogue inputs: 16 bitCurrent, voltage input: 12 bit

Resolution A/D-converter

Analogue ±0.1% of final valueDigital ±0.02% of measured value

Error limit

Min and Max value storage of allmeasuring channels, selectablewith key

Extreme value memory

128 MB (SD card) in max. 200series, optional expandable to 1 GB max. 2 mio. values/series(8 MB), scan rate: 0.1 ms to 99minutes

Measured value memory

Settable, external triggering,pre-trigger, 2 instruments can becoupled

Trigger

3.5" colour display, full graphicalabilities, 320 x 240 pixels, 4096colors

10.4"-TFT-touchpanel, fullgraphical abilities with 800 x 600 pixels30 presentable channels

Black-box operation with PC 30 presentable channels

Display

RS 232, USB Device and Host, CAN Interfaces

NiMH batteries 14.4 V/2150mAh, allow independantoperation of up to 8 hours

Power supply

EN 50081-1 and EN 50082-1 EN 50081-1 and EN 50082-1 CE labelling

IP 40 Protection type

Operation temp.: 0°C to +60°CRelative humidity: <80% (not condensing)Storage: -20°C to +70°C

Operation temperature: 0°C to +40°C

Operation temperature: 0°C to +60°C

Ambient conditions

Housing material: ABS plasticDims: est. 240 x 130 x 60RoHs conformityWeight: est. 1.062 kg

Housing material: Aluminiumpowder-coated, RAL 3004Dims: est. 310 x 254 x 60RoHs conformityWeight: 3.1 kg

Housing material: Aluminiumpowder-coated, RAL 3004Dims: est. 310 x 254 x 60RoHs conformityWeight: 3.1 kg

General

Trigger output Outputs

MOBILE TEST & DATA LOGGING EQUIPMENT OVERVIEW

Relative humidity: 0% to 85% (not condensing)Storage: -20°C to +60°C

2 analogue outputs to issue signals of the signal generator or totransfer measured values of a measuring input 4 digital outputs forthe solving of control functions, one is a trigger output

Total 16 input connection sockets 10x 6-pol, analogue signal inputs,2x input socket for current ±2 ADC and voltage ±48 VDC0 to 20 mA, 4 to 20mA, 0 to 10 VDC, ±10 VDC4x 6-pol, digital signal inputs 0.25 Hz to 5 kHz6x CAN inputs (optional 14)

Pressure, temperature, volume flow rotational speed, current, power,torque, way and speed, quantity measurement a.s.o.

Analogue: ±0.1% of final valueCurrent, voltage input: ±0.2% of measured value

Min and Max value storage of all measuring channels, selectable withkey

128 MB in max. 200 series, optional expandable to 1GB max. 6 mio.values/series (24 MB) scan rate: 0.1 ms to 99 min

Settable, external triggering, pre-trigger

RS 232, USB, CAN, Centronics, LVDS

Device front: IP 40; casing: IP 40; measuring inputs: IP 40

With direct current 24 VDC, with protection against reverse-polarityand over-voltage, the device is protected with self-reversing fuseresistors (PTC)

Multi-System 5060 Multi-System 8050 Multi-Control 8050

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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Icon overviewDescription of features for instruments shown on the next few pages

MOBILE TEST & DATA LOGGING EQUIPMENT

ISDS is the automatic transmission ofparameters and calibration data fromthe sensor to the measuring instrument:connect – switch on – measure.

Normed measuring input foranalogsensors with an output signale.g.: 0 to 20 / 4 to 20 mA or 0 to 10VDC

Digital inputs and outputs

Frequency input

Extreme value display

Display background illumination

Display for text and grahpics

Measured data storable in the instrument

Trigger- and pre-trigger functions for theautomatic storage of a given conditionrecording the event.

USB-interface

RS 232-interface

Monitoring and storage of CAN bus data

Basic only for mobile measuringinstrument Multi-Handy 2020

HYDROcomsysWin 32 for all hand heldinstruments MH 3010, MH 3050, MS 5060, MS 8050

Limit value via relay

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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MOBILE TEST & DATA LOGGING EQUIPMENT

Hydrotechnik have developed a low cost digital pressure test kit with some powerful features. The kit is supplied with twoselectable pressure trandusers which the 2020 recognises when plugged in (ISDS). The 2020 has a 60,000 measuringvalue memory, backlit display,

1ms scanning rate and also can be used with a downloadable light version of Hydrowin software which is upgradeable tothe full version, all for an unbelievable low price. Other ISDS sensors such as flow meters or RPM probes can be usedwith the 2020 to extend its useability.

� Two analogue measuring inputs for 0 to 20 mA

� 12 bit Analog/Digital-converter

� Automatic calculation of the difference from twomeasuring channels

� LCD graphic display with switchable backlight andautomatic display adaption

� 128 kB of measuring value memory (one measuringseries with 60.000 values)

� Measuring rate 1 ms

� Simple operation with only four keys

� Light plastic housing with battery compartment forstandard NiMH chargeable batteries

� Fast data transmission with USB virtual COM-interface

Measuring Kit Pressure ranges Order number2020-pp-600-600 2x 0 to 600 bar 3160-18-18-69.00 2020-pp-400-400 2x 0 to 400 bar 3160-15-15-69.002020-pp-200-200 2x 0 to 200 bar 3160-10-10-69.00

2020-pp-60-600 1x 0 to 60 bar 3160-21-18-69.001x 0 to 600 bar

2020-pp-60-60 2x 0 to 60 bar 3160-21-21-69.00

2020-pp-6-60 1x -1 to 6 bar 3160-32-21-69.001x 0 to 60 bar

All models are 2x analogueOnly available in Measuring Kit

Multi-Handy 2020 Low cost - robust 2 channel test and data logging, setting new standards

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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� Two analogue measuring inputs for 0 to 20 mA or 4 to 20 mA

� one frequency input to max. 5 kHz

� 10 bit Analog/Digital-converter

� Calculated values from two measuring channels forpressure difference, sum, power and the function y = f (t)

� LCD display with eight lines

� 256 kB measurement value memory (five measuringseries with the total of 115.000 analog or 57.500frequency values)

� Measuring rate: 1 ms

� Direct or menu-controlled operation

� Robust, aluminium housing

� Data transmission with RS 232 interface

� Also available as Measuring Kit in a case, see sensorsection for suitable sensors for your kit needs.

This is the entry level instrument for real detailed hydraulic diagnosis. The 3010 comes with three channels, internalmemory of up to 115,000 readings, 1mS scanning rate multi line backlit display and the full version of Hydrowin makingthe unit an economic solution for measuring multiple diagnostics.

MOBILE TEST & DATA LOGGING EQUIPMENT

Measuring channels Order number2x analogue / 1x frequency 3160-00-67.00

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Multi-Handy 3010 – the perfect solution for robust uses

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MOBILE TEST & DATA LOGGING EQUIPMENT

Measuring channels Order number3x analaogue, 1x frequency 3160-00-63.00

� Three analogue measuring inputs for 0 to 20 mA or 4 to 20 mA

� One frequency input to max. 5 kHz

� 12 bit Analog/Digital-converter

� Calculated values from two measuring channels for pressure difference, sum, power and the function y = f (t)

� LCD display with eight lines

� 900 kB measurement value memory(15 measuringseries with the total of 450.000analog or 150.000frequency values)

� Measuring rate 1 ms

� Direct or menu-controlled operation

� Robust plastic housing

� Data transmission with USB or RS 232 interface

� Also available as Measuring Kit in a case,see sensorsection for suitable sensors for your kit needs.

Multi-Handy 3050 – the entry into system technology The 3050 is the ultimate field service diagnostic instrument until it’s rugged, compact design and powerful internalmemory (450,000 readings), 4 channel input for multiple diagnosis, 1ms scanning rate and is supplied with full Hydrowinsoftware making it the instrument of choice for all mobile engineers as well as R&D

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 38: Hydrotechnik Full Catalogue

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MOBILE TEST & DATA LOGGING EQUIPMENT

� Six analogue measuring inputs for 0 to 20 mA, 4 to 20mA, 0 to 10 V, 0.5 to 4.5 V, ±10 V

� Two frequency inputs to max. 10 kHz

� Trigger input and output

� 14 CAN bus signal inputs

� 13 bit Analog/Digital-converter

� Calculated channels with fixed or freely definableformulas

� 3.5" color display with full graphical abilities and 4.096colors (320 x 240 pixel)

� 128 MB measurement value memory – expandable tomax. 1 GB (SD card)

� 200 measurement series with the total of two millionvalues per measurement

�Measuring rate 0.1 ms

� Menu controlled operation

� Light plastic housing

� Data transmission with USB interface (device and hostinterface)

� Hardware and software filter

� CAN database to store the parameters of CAN sensors

� Sensor database to store sensor parameters

� PASS function for the execution of automatedmeasuring tasks

� Project management for the storing ofmax. 20instrument configurations

� Help function

� Mains power pack and USB data cable included as partof delivery

� Also available as Measuring Kit in a case, see sensorsection for suitable sensors for your kit needs.

Measuring channels Order number6x analogue, 2x frequency, 14x CAN bus Channels 3160-00-70.00Power pack and USB data cable are part of the delivery

Multi-System 5060 – the new mobile all-rounder The 5060 is the all new next generation hand held data logger from Hydrotechnik. Using the latest technology it is thenew benchmark for mobile hydraulic diagnostic measurement and logging as was it’s’ processor the 5050 before. Theunit now has increased to eight channels as well as 14 CAN Bus channels capability. With 128 Mb of internal memory(upgradeable to 1Mb), 0.1mS scanning rate, hi-res colour screen, graph, text, pictorial outputs, sleek design and muchmuch more make it the must have instrument and choice for all hydraulic professionals.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

22 measuring channels including 14 CAN bus channels!

Page 39: Hydrotechnik Full Catalogue

MOBILE TEST & DATA LOGGING EQUIPMENT

37

CAN channel adaptor box for 5060

CAN bus measurement

The CAN adaptor box converts the measured values of max. four analogue sensors (4-20mA, 0-10V etc) into digitalsignals that can be fed via the digital input into Hydrotechnik measuring instrument. By coupling three adaptor boxes, thecapacity of the MS 5060 increases to the total of 18 analog sensors. This makes complex measuring tasks possible atreasonable cost that was previously not possible.

Today, OEM’s are incorporating CAN bus technology into their core operating systems due to high reliability, compactdesign & lower costs. Hydrotechnik have led the way by designing their new 5060 & 8050 measuring devices to be ableto measure CAN bus protocol. The 5060 & 8050 have 14 CAN measuring channels. Please contact Hydrotechnik for moreinformation on CAN bus measuring technology.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

� Four analogue inputs� Digital inputs� Digital output� 12 bit analogue/digital converter� Scan rate 5ms� Up to 127 modules connectable� Robust metal casing

Product Part codeCAN Adapterbox 3160-00-00.72 Measuring cable 8824-S6-02.50Z Power supply (open cable ends) 8812-20-03.00

Power supplyOperating voltage 24 V DC Operating current max. 150mA Potential separation DC/DC converter 500 V DC

CAN interfaceTransmission speed 10kBit/s to 1MBit/sOperating current 127Potential separation active knot

Ambient conditionsOperating temperature -20oC...+71oCStorage temperature -35oC...+85oC Relative humdity 15...95% (not condensing)

GeneralDimensions (W x L x H) 80 x 125 x 57mm Protection type IP 65 Weight 476g ± 15%

Measuring inputsNumber 4 Signal input 0-10 V / 0-20 mA/ 4-20 mA Resolution 0-10 V / 0-20 mA/ 4-20 mA Accuracy 0-10 V / 0-20 mA/ 4-20 mA

USER PROTOCOLS

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MOBILE TEST & DATA LOGGING EQUIPMENT

� Ten analogue measuring inputs for 0 to 20 mA, 4 to 20 mA, 0 to 10 V, ±10 V

� Two analogue measuring inputs for ±2 A DC and ±48 V DC

� Four frequency inputs to max. 5 kHz

� Four digital inputs, one is a trigger input

� 6 or 14 CAN bus signal inputs

� Four digital outputs, one is a trigger output

� Two analogue outputs

� 16 bit Analogue/Digital-converter

� Calculated channels with fixed or freely definableformulas

� 10.4" TFT touchpanel with full graphical abilities and800 x 600 pixels (Multi-System 8050)

� 128 Mb measurement value memory – expandable toa max. 1 GB

� 200 measurement series with the total of two millionvalues per measurement

� Measuring rate 0.1 and 1 ms

� Menu-controlled operation

� Robust aluminium housing

� Data transmission with USB interface (device)

� Centronics and RS 232 interfaces

� Software filter for the elimination of alising effects

� PASS function for the execution of automatedmeasuring tasks

� Project management for the storing of max. 5instrument configurations

� Operation software HT-Communicator (Multi-Control8050)

� Also available as rack version (Multi-Panel 8050)

Model Measuring channels Order numberMulti-System 8050 12x analogue/4x frequency/4x digital/6x CAN* 3160-00-65.00Multi-Control 8050 12x analogue/4x frequency/4x digital/6x CAN* 3160-00-66.00* 14x CAN on request

Multi-System 8050 and Multi-Control 8050The measuring instrument that can also control

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

The 8050 is the ultimate test bench analyser with 30 channels including CANBUS measurement. This unit makes theautomation and control of test procedures easy at the touch of a button. Complex operations can be programmed easilyto perform powerful diagnostics error free for testing peace of mind. Flexible system integration has seen this powerfuldata logger and controller become the end of line must have for many production companies as well as commonplacein research and development departments everywhere.

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SOFTWARE / STATIONARY MEASURING INSTRUMENTS

Multi EPC 100 and Multi EPC 200A robust pressure switch for industrial use The Multi EPC is an attractive LED display pressure switch with one or two settable switch valves.

Also available as DESINA-Version.

� Pressure ranges: 25, 100, 250 and 400 bar (relativepressure)

� Robust construction: vibration resistance acc. to IEC60068-2-6, shock resistance in acc. to IEC 60068-2-29

� Horizontal pivoted 280°

� Free selection of limit values, with choice of one or twoswitchable contacts, hysteresis or window function

� LED display: 4-digit, digit height 7

� Optional with analogue output 0/4 to 20 mA

� DESINA conform specification (Multi-EPC 200)

� User-friendly operation programme

� Safe electrical operation due to reverse-polarityprotection, overvoltage protection and short-circuitstrength

� Excellent long-term stability and durability

� Measuring rate > 10 ms

Measruring range Description Order numberBar/BAR

0 to 25 / 0 to 2.5 2 limit values 1 analogue output: 0 to 20 mA/4 to 20 mA 3160-10-40.010 to 100 / 0 to 10 2 limit values 1 analogue output: 0 to 20 mA/4 to 20 mA 3160-10-16.010 to 250 / 0 to 25 2 limit values 1 analogue output: 0 to 20 mA/4 to 20 mA 3160-10-17.010 to 400 / 0 to 40 2 limit values 1 analogue output: 0 to 20 mA/4 to 20 mA 3160-10-15.01

DESINA Description0 to 25 / 0 to 2.5 1 limit value 1 analogue output: 4 to 20 mA 3160-11-40.020 to 100 / 0 to 10 1 limit value 1 analogue output: 4 to 20 mA 3160-11-16.020 to 250 / 0 to 25 1 limit value 1 analogue output: 4 to 20 mA 3160-11-17.020 to 400 / 0 to 40 1 limit value 1 analogue output: 4 to 20 mA 3160-11-15.02See page 50 for corresponding connection cables.

HYDROcomsysWin 32The industrial standard All Hydrotechnik measuring instruments are delivered with this well-proven software for the transmission, evaluation andpresentation of measurement data. This software has all the necessary basic functions and is compatible to specialevalutation environments. The open software architecture allows the rational development of customized applications andsolutions.

Presentation with two measurment curves and table.

Presentation of measurement curves with label, test report, comment andimage.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 42: Hydrotechnik Full Catalogue

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Compare Analogue and DigitalThe modular measuring system

The Hydrotechnik Compare instruments are the idealsolution to display monitoring with PC Connectivity.Available in both analogue and digital formats with singleand dual input option these units have alarm relays andanalogue outputs. In addition to this it is also possible toconnect to the powerful Hydrowin analysis software for acomplete system monitoring package.

� One or two frequency inputs selectable (CompareDigital)

� 10 bit Analogue/Digital-converter (optional 12 bit)

� LED display, 6-digit, very good readability, even fromgreater distance

� Operation from the front panel

�Fitting dimensions 96 x 48 acc. to DIN 43718

� Recording of two min. and two max. values

� Optional: two limit values with potential-freechange-overcontact and two analog outputs 0 to 10 Volt or 0 to 20mA or 4 to 20 mA

�Measuring rate > 20 ms

� RS 232 interface

� Filter functions

� Data evaluation with HYDROcomsysWin 32

� Switchboard cut-out 45 x 93 (H x W)

DigitalPower supply Description, 1 channel Order number24 VDC only digital display 3C3D-00-20.0024 VDC analogue and relay output 3C3D-00-21.20230 VAC only digital display 3C2D-00-20.00230 VAC analogue and relay output 3C2D-00-21.20

Description, 2 channels24 VDC only digital display 3C3E-00-20.00

STATIONARY MEASURING INSTRUMENTS

Series SEG 1060 The perfect partner

The SEG 1060 is the new updated panel mounted LEDdisplay designed for use with Hydrotechnik sensors or forgeneral industrial use. Larger, brighter display and simplifieddesign make this the perfect accompaniment forHydrotechnik sensors for remote display and alarming.

� One analogue measuring input for 0 to 20 mA, 4 to 20mA and 0 to 10 V

� Frequency input

� 12 bit Analog/Digital-converter

� LED display, 4-digit, very good readability,even fromgreater distance

� Operation from the front panel

� Fitting dimensions 96 x 48 acc. to DIN 43718

� Collection of min/max values

� Optional: limit value with potential-freechange-overcontact and analog output0 to 10 Volt or 0 to 20 mA / 4to 20 mA

� Switchboard cut-out 43 x 90.5 (H x W)

� Measuring rate > 40 ms

� One or two analogue measuring inputs selectable for 0 to 20 mA, 4 to 20 mA and 0 to 10 Volt (CompareAnalogue)

Power supply Description Order number24 VDC Basic – only digital display 3192-04-10.0024 VDC All-In – 1 analog output/1 limit value 3192-04-11.00230 VAC Basic – only digital display 3192-04-20.00230 VAC All-In – 1 analog output/1 limit value 3192-04-21.00

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 43: Hydrotechnik Full Catalogue

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Measuring range Part code Part code

4-20mA 0 to 10 Vdc

-1 to 6 bar 3403-32-D1.37 3403-32-D1.39 0 to 10 bar 3403-26-D1.37 3403-26-D1.39 0 to 25 bar 3403-40-D1.37 3403-40-D1.39 0 to 60 bar 3403-21-D1.37 3403-21-D1.39 0 to 100 bar 3403-16-D1.37 3403-16-D1.390 to 250 bar 3403-17-D1.37 3403-17-D1.390 to 400 bar 3403-15-D1.37 3403-15-D1.390 to 600 bar 3403-18-D1.37 3403-18-D1.390 to 1000 bar 3403-29-D1.37 3403-29-D1.39

PRESSURE SENSORS

� Measuring principle: piezo-resistive

� Supply Voltage: 12 to 30Vdc (4 to 20mA)

� Supply Voltage: 12 to 32Vdc (0 to 10V)

� Accuracy: ±0.5% of final value

� Repeatability: ±0.1% of final value

� Over-pressure: 1.5 times nominal pressure

� Burst pressure: 3 times nominal pressure

� Signal output: 4 to 20 mA, 0 to 10V, others on request.

� Measuring ranges: -1 to 1000 bar

� Working temperature range: -40°C to +125°C

� Housing material: Stainless steel

� Connection: ISO228-G1⁄4” BSP

� Sealing: Viton Flat Seal

Measuring range Part code Part code

4-20mA 0 to 10 Vdc

-1 to 6 bar 3403-32-D5.37 3403-32-D5.39 0 to 10 bar 3403-26-D5.37 3403-26-D5.39 0 to 25 bar 3403-40-D5.37 3403-40-D5.39 0 to 60 bar 3403-21-D5.37 3403-21-D5.39 0 to 100 bar 3403-16-D5.37 3403-16-D5.390 to 250 bar 3403-17-D5.37 3403-17-D5.390 to 400 bar 3403-15-D5.37 3403-15-D5.390 to 600 bar 3403-18-D5.37 3403-18-D5.390 to 1000 bar 3403-29-D5.37 3403-29-D5.39

D5 Industrial Pressure Sensor for Mobile or industrial use.Mini Hirschmann Connection

� Measuring principle: piezo-resistive

� Supply Voltage: 12 to 30Vdc (4 to 20mA)

� Supply Voltage: 12 to 32Vdc (0 to 10V)

� Accuracy: ±0.5% of final value

� Repeatability: ±0.1% of final value

� Over-pressure: 1.5 times nominal pressure

� Burst pressure: 3 times nominal pressure

� Signal output: 4 to 20 mA, 0 to 10V, others on request.

� Measuring ranges: -1 to 1000 bar

� Working temperature range: -40°C to +125°C

� Housing material: Stainless steel

� Connection: ISO228-G1⁄4” BSP

� Sealing: Viton Flat Seal

D1 Industrial Pressure Sensor for Mobile or industrial use.Standard Hirschmann Connection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

IntroductionHydrotechnik Measurement SensorsHydrotechnik manufacture a large range of high-qualitysensors for industrial use as well as precisionmeasurement. We offer a large variety of sensors in thefields of pressure, temperature, volume flow rate, rpm andmany more. The most suitable sensor is available for nearlyevery application from Hydrotechnik. All our sensors arerobust and designed to last in the harshest of conditions.With the added flexibility of multiple output and connectionoptions due to our own design, production and calibrationfacilities, you can test with confidence.

ISDS - Automatic Sensor data transmissionHydrotechnik sensors can be supplied with the unique“Intelligent Sensor Detection System” (ISDS) where allsensor parameter including calibration date are storedwithin the sensor. This eliminates any potential user errorwhen connecting ISDS sensors to compatable measuringequipment.

Type D1 Type D5

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PRESSURE SENSORS

PR 15 Robust and Precise Measuring sensor for mobile and stationary use,recommended for Hydrotechnik measuring instruments and displays. 5 pinDIN Connection (6 pin for ISDS measurement) An important feature of theISDS function is that accuracy and lower measuring ranges are greatlyincreased due to the linearisation values within the signal.

� Measuring principle: piezo-resistive

� Supply Voltage: 6.5 to 30Vdc

� Accuracy: ±0.25% of final value

� Repeatability: ±0.15% of final value

� Over-pressure: 1.5 times nominal pressure

� Burst pressure: 3 times nominal pressure

� Signal output: 4 to 20 mA, 0 to 10V, others on request.

� Measuring ranges: -1 to 600 bar

� Working temperature range: -40°C to +80°C

� Housing material: Stainless steel

� Connection: Female ISO228-G1/4” BSP

Measuring range Order number Order number 4 - 20mA 0 - 20mA

-1 to 6 bar 3403-32-71.37A 3403-32-71.33A0 to 60 bar 3403-21-71.37A 3403-21-71.33A0 to 200 bar 3403-10-71.37A 3403-10-71.33A0 to 400 bar 3403-15-71.37A 3403-15-71.33A0 to 600 bar 3403-18-71.37A 3403-18-71.33A0 to 1000 bar 3403-29-71.37A 3403-29-71.33A

Measuring range Order numberISDS

-1 to 6 bar 3403-32-S-71.33A 0 to 60 bar 3403-21-S-71.33A0 to 200 bar 3403-10-S-71.33A0 to 400 bar 3403-15-S-71.33A0 to 600 bar 3403-18-S-71.33A0 to 1000 bar N/A

4 - 20mA & 0 - 20mA versions ISDS version

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 45: Hydrotechnik Full Catalogue

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PRESSURE SENSORS

HT-PD Measuring sensor for mobile and stationary use. 5 pin DINConnection (6 pin for ISDS measurement) An importantfeature of the ISDS function is that accuracy and lowermeasuring ranges are greatly increased due to thelinearisation values within the signal.

HT-PDX-20Explosion proof construction

� Measuring principle: piezo-resistive

� Supply Voltage: 10 to 30Vdc (4 to 20mA)

� Supply Voltage: 10 to 32Vdc (0 to 10V)

� Accuracy: ±0.5% of final value

±0.25% of final value (ISDS)

� Repeatability: ±0.1% of final value

� Over-pressure: 1.5 times nominal pressure

� Burst pressure: 3 times nominal pressure

� Signal output: 4 to 20 mA, 0 to 10V, others on request.

� Measuring ranges: -1 to 1000 bar

� Working temperature range: -40°C to +125°C

� Housing material: Stainless steel

� Connection: ISO228-G1/4” BSP

� Sealing: Viton Flat Seal

Measuring range Order number Order number 4 - 20mA 0 - 20mA

-1 to 6 bar 3403-32-C3.37 3403-32-C3.330 to 60 bar 3403-21-C3.37 3403-21-C3.330 to 200 bar 3403-10-C3.37 3403-10-C3.330 to 400 bar 3403-15-C3.37 3403-15-C3.330 to 600 bar 3403-18-C3.37 3403-18-C3.330 to 1000 bar 3403-29-C3.37 3403-29-C3.33

Measuring range Order numberISDS

-1 to 6 bar 3403-32-S-E5.33 0 to 60 bar 3403-21-S-E5.330 to 200 bar 3403-10-S-E5.330 to 400 bar 3403-15-S-E5.330 to 600 bar 3403-18-S-E5.330 to 1000 bar N/A

4 - 20mA & 0 - 20mA versions ISDS version

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Hydrotechnik now manufacture the HT-PD pressure sensor in Ex rated formats. These are available in a wide variety ofmechanical and electrical connections. Standard accuracy of ±0.5% is available as well as options for ±2%, ±1%, ±0.25%& special calibration requirements.

Technical data Measuring ranges from -1...+1 Bar to 0...2000 BarOutput signal 4...20mA (2-wire)Process connection G1⁄4” BSP, M14x1.5, M18x1.5, 1⁄8” NPT,

1⁄4” NPT, 7⁄16” UNF.Media temperature 0...+100°CAmbient temperature -40...+85°C (Class T4)Protection class IP65ATEX class II 2G EEx ia IIC T4

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44

� Accuracy pressure: ±0.5% of final value

� Over-pressure: 1.5 times nominal pressure

� Burst pressure: 3 times nominal pressure

� Signal output: 4 to 20 mA (for both channels)

� Measuring range: 0 to 60 bar or 0 to 600 bar

� Working temperature range: -40°C to +100°C

� Medium temperature: -40°C to +130°C

� Temperature sensor: Pt 100 (Platinummeasurement resistor acc. to DIN43760, class B)

� Temperature measuring range: -50°C to+200°C

� Accuracy temperature: ±1% of final value

Screwed temperature sensor Industrial sensor for mobile and stationary use that can be coupled under pressure.

Dual pressure & temperature sensor Industrial sensor for mobile and stationary use. Recording of pressure and temperature at one measuring point.

� Temperature sensor: Pt 100(Platinum-measurement resistoracc. to DIN 43760, class B)

� Temp. measurement range: -50°C to +200°C

� Accuracy: ±1% of final value

� Pressure load: max. 630 bar (

� Signal output: 4 to 20 mA

� Working temperature range: -20°C to +80°C(with reference toelectronics)

Measuring range Measuring accuracy Output signal Order number-50°C to +200°C ±1% of final value ISDS 3170-01-S-03.00-50°C to +400°C ±1% of final value ISDS 3170-01-S-07.00-50°C to +200°C ±1% of final value 4 to 20 mA 3170-01-03.00-50°C to +400°C ±1% of final value 4 to 20 mA 3170-01-07.00

Surface temperature sensor Measurement sensor for mobile use. The sensor head allows the reliable and fast measurement of surface or fluidtemperatures.

� Temperature sensor: Pt 100 (Platinum-measurement resistor acc. to DIN 43760,class B)

� Temp. measuring range: -50°C to 200°C

� Accuracy: ±1% of final value

� Signal output: 4 to 20 mA

� Sensor length: 150

� Connection cable: spiral cable approx.1.2 m (extended)

� Temperature sensor: Pt 100 (Platinum-measurement resistor acc. to DIN 43760,class B)

� Temp. measuring range: -50°C to +200°C

� Accuracy: ±1% of final value

� Signal output: 4 to 20 mA

� Sensor length: 150

� Connection cable: spiral cable approx.1.2m (extended)

Measuring range Measuring accuracy Output signal Order number-50°C to +200°C ±1% of final value ISDS 3170-02-S-06.00-50°C to +400°C ±1% of final value ISDS 3170-02-S-08.00-50°C to +200°C ±1% of final value 4 to 20 mA 3170-02-06.00-50°C to +400°C ±1% of final value 4 to 20 mA 3170-02-08.00

PRESSURE AND TEMPERATURE SENSORS

Measuring range Measuring accuracy Output signal Order number-50°C to +200°C ±1% of final value ISDS 3973-04-S-01.00-50°C to +200°C ±1% of final value 4 to 20 mA 3969-04-01.00

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Measuring ranges Output signal Order number Pressure and temperature

0 to 60 bar -50°C to +200°C 4 to 20 mA 3763-04-34.000 to 600 bar -50°C to +200°C 4 to 20 mA 3763-03-34.00Corresponding measuring cables are mentioned on page 49

Immersion temperature sensor

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45

FLOW RATE SENSORS

Turbine RE 4 Flow measurement turbine. Recommended for use with Hydrotechnik measurementequipment and displays.

Technical data

� Viscosity range: 1 to 270 2/s (cSt)

� Medium temperature range: Max. +120°C

� Signal output: ISDS Frequency, Std.Frequency, 4 to 20 mA

� Material: Housing: AlZnMgCu 1.5, surface protection by anodisination

� Factory calibration: mineral oil 30 2/s (cSt). Special fluid calibrations available

� Pressure drop: Max. 7 Bar at full measuring range (30 cst)

Linearised meas. range Thread G pmax Mounting length Error limits Order numberl/min mm bar/Bar mm linearised of current value

1 to 10 ISO 228-G 1⁄4 400 120 ±1.0% 31V7-01-S-35.002 to 75 ISO 228-G 3⁄4 400 129 ±0.5% 31V7-70-S-35.009 to 300 ISO 228-G1 400 149 ±0.5% 31V7-71-S-35.0016 to 600 ISO 228-G1 1⁄4 350 173 ±0.5% 31V7-72-S-35.00Factory calibration for mineral oil at 302/s (30cSt), if no other viscosity is given. At other viscosity replace last digits of order number .00 with .79 and give the desired viscosity.Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an inductive pick-up with amplifier and ISDS. Spare part order of the sensor see page 47.

Meas. range Thread G pmax Mounting length Error limits Order numberl/min mm bar/Bar mm linearised of current value

1 to 10 ISO 228-G 1⁄4 400 120 ± 2.5% 31V7-01-35.007.5 to 75 ISO 228-G 3⁄4 400 129 ± 2.5% 31V7-70-35.0015 to 300 ISO 228-G1 400 149 ± 2.5% 31V7-71-35.0025 to 600 ISO 228-G11⁄4 350 173 ± 2.0% 31V7-72-35.00Factory calibration for mineral oil at 302/s (30cSt), if no other viscosity is given. At other viscosity replace last digits of order number .00 with .79 and give the desired viscosity.Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an inductive pick-up with amplifier. Spare part order of the sensor see page 47.

ISDS version (Frequency)

Linearised meas. range Thread G pmax Mounting length Error limits Order numberl/min mm bar/Bar mm linearised of current value

1 to 10 ISO 228-G 1⁄4 400 120 ±1.0% 31G7-01-S-35.002 to 75 ISO 228-G 3⁄4 400 129 ±0.5% 31G7-70-S-35.009 to 300 ISO 228-G1 400 149 ±0.5% 31G7-71-S-35.0016 to 600 ISO 228-G11⁄4 350 173 ±0.5% 31G7-72-S-35.00Factory calibration for mineral oil at 302/s (30cSt), if no other viscosity is given. At other viscosity replace last digits of order number .00 with .79 and give the desired viscosity.Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an f/I converted inductive pick-up and ISDS. Spare part order of the sensor see page 47.

ISDS version (Analogue 0 - 20mA) for use with 2020 instruments

Standard frequency output

Meas. range Thread G pmax Mounting length Error limits Order numberl/min mm bar/Bar mm linearised of current value

1 to 10 ISO 228-G 1⁄4 400 120 ± 2.5% 31G7-01-35.007.5 to 75 ISO 228-G 3⁄4 400 129 ± 2.5% 31G7-70-35.0015 to 300 ISO 228-G1 400 149 ± 2.5% 31G7-71-35.0025 to 600 ISO 228-G11⁄4 350 173 ± 2.0% 31G7-72-35.00Factory calibration for mineral oil at 302/s (30cSt), if no other viscosity is given. At other viscosity replace last digits of order number .00 with .79 and give the desired viscosity.Equipped with a MINIMESS® coupling and ap/T measuring coupling of series 1620 and an inductive pick-up with amplifier. Spare part order of the sensor see page 47.

Analogue output 4 - 20mA

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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46

FLOW RATE SENSORS

Technical data

� Viscosity range: 10 to 25000 centistokes

� Medium temperature range: Max. +120°C

� Signal output: ISDS Frequency, Std.Frequency, 4 to 20mA

� Material: Housing: X10CrNiS189 Surface protection by passivation

� Factory calibration: Mineral oil 30 2/s (cSt). Special fluid calibrations available on request.

� Pressure drop: Max. 1.6 Bar at full measuring range (30 cst)

Measuring range pmax Thread G Error limits Order numberl/min bar/Bar standard – (linearised) of current value

0.005 to 1 400 ISO 228-G 1⁄4, S8(S6) to 0.025 l/min ±1.0% 3143-01-S-35.00from 0.025 l/min ±0.5%

0.05 to 5 630 ISO 228-G 1⁄4, S8 ±0.5% 3143-02-S-35.000.2 to 30 630* ISO 228-G 3⁄8, S12 ±0.5% 3843-03-S-35.000.7 to 70 400 ISO 228-G 3⁄4, S20 ±0.4% 3143-04-S-35.003.0 to 300 400 SAE-flange 1 1⁄4 ±0.5% 3143-05-S-35.00

Measuring range pmax Thread G Error limits Order numberl/min bar/Bar standard – (linearised) of current value

0.005 to 1 400 ISO 228-G 1⁄4, S8(S6) to 0.025 l/min ±1.0% 3143-01-35.00from 0.025 l/min ±0.5%

0.05 to 5 630 ISO 228-G 1⁄4, S8 ±0.5% 3143-02-35.000.2 to 30 630* ISO 228-G 3⁄8, S12 ±0.5% 3843-03-35.000.7 to 70 400 ISO 228-G 3⁄4, S20 ±0.4% 3143-04-35.003.0 to 300 400 SAE-flange 11⁄2 ±0.5% 3143-05-35.00

Gear flowmeter GFMHigh accuracy and robust industrial geared flow sensor.Recommended for use with Hydrotechnik equipment and displays.

ISDS Frequency version

Standard Frequency version

Measuring range pmax Thread G Error limits Order numberl/min bar/Bar standard – (linearised) of current value

0.005 to 1 400 ISO 228-G 1⁄4, S8(S6) to 0.025 l/min ±1.0% 3185-01-35.00from 0.025 l/min ±0.5%

0.05 to 5 630 ISO 228-G 1⁄4, S8 ±0.5% 3185-02-35.000.2 to 30 630* ISO 228-G 3⁄8, S12 ±0.5% 3185-03-35.000.7 to 70 400 ISO 228-G 3⁄4, S20 ±0.4% 3185-04-35.003.0 to 300 400 SAE-flange 1 1⁄4 ±0.5% 3185-05-35.00

Analogue 4 - 20mA output

Factory calibration for mineral oil at 10 to 500 2/s (cSt), if no other viscosity is given. For other viscosity replace the last digits of the order number .00 by .99 and give the desired viscosity. Equipped with a MINIMESS® coupling and a p/T measuring coupling of series 1620 and an inductive pick-up with amplifier and ISDS. Spare part order of the sensor see page 47.

Factory calibration for mineral oil at 10 to 500 2/s (cSt), if no other viscosity is given. For other viscosity replace the last digits of the order number .00 by .99 and give the desired viscosity.Equipped with a MINIMESS® coupling and a p/T measuring coupling of series 1620 and an inductive pick-up with amplifier and ISDS. Spare part order of the sensor see page 47.

Factory calibration for mineral oil at 10 to 500 2/s (cSt), if no other viscosity is given. For other viscosity replace the last digits of the order number .00 by .99 and give the desired viscosity.Equipped with a MINIMESS® coupling and a p/T measuring coupling of series 1620 and an inductive pick-up with amplifier and ISDS. Spare part order of the sensor see page 47.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 49: Hydrotechnik Full Catalogue

47

FLOW RATE & ROTATIONAL SENSORS

Rotational speed probe DS 03Proven industrial sensor for fixed stationary use allowing areliable rotational speed measurement over distances ofup to four meters.

� Light source: high-performance LEDwith visible,intermittent red light

� Range: min. 50 to max. 4000(depends on size of reflection mark)

� Signal cycle frequency: max. 500 Hz

� Signal output: frequency(dependenton power supply);optional analoguesignal 4 to 20 mA

� Working temperature range: -10°C to +60°C

Measuring range Description Order numberMax. 30.000 rev. frequency output 3130-02-01.00Max. 30.000 rev. 4 to 20mA output 3130-06-01.00Supplied with 25 reflection foils

Inductive sensorSpecial industrial sensor for the measurement of the

rotational speed of sprocket wheels.

� Measurement principle: inductive,with integrated amplification circuit

� Signal output: rectangle impulse(depending on power supply)

� Signal cycle frequency: max. 5 kHz

� Power supply: 6.5 V to 30 VDC

� Working temperature range: -20°Cto +85°C

� Fixing thread: M 10 x 1.5

� Housing: aluminium, anodised20µm, RAL 5015

Output signal Description Order numberfmax = 5 kHz Thread M 10 x 0.75 3107-00-09.00

Inductive sensor for measuring turbinesDescription Sensor Order numberWith amplifier Measuring turbine 3107-00-09.00

type RE 4 and RE 6With amplifier and ISDS Measuring turbine 3107-00-S-09.00

type RE 4 and RE 6Please consider: add the calibration protocol of the measuring turbine to the spare part order.

GMR sensorfor GFM Description Sensor Order numberGMR sensor Gear wheel flow rate 3107-00-45.00

sensors type GFMGMR sensor with ISDS Gear wheel flow rate 3107-00-S-45.00

sensors type GFM

f/i-converterwith integratedinductive sensor

Description Sensor Order numberOutput signal

0 to 20 mA adapted to Volume flow 3107-00-S-25.00measuring turbine with turbine sensorsISDS type RE 4 4 to 20 mA adapted Volume flow 3107-00-26.00to measuring turbine turbine sensors

type RE 4 4 to 20 mA adapted Volume flow 3107-00-S-26.00to measuring turbine with turbine sensorsISDS type RE 4 Please consider: add the calibration protocol of the flow sensor turbine to the spare part order.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 50: Hydrotechnik Full Catalogue

48

SENSOR ACCESSORIES

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Power pack for MH 2020, 3010, 3050, 5060

Transport Cases for MH2020, 3010, 3050, 5060

Description Measuring instrument Order number100 to 240 VAC (50/60 Hz) 6 VDC/850 mA; with country Multi-Handy 2020 8812-00-00.33adaptor EU, UK, US100 to 240 VAC (50/60 Hz) Multi-Handy 301024 VDC/630 mA; with country Multi-Handy 3050 8812-20-02.00adaptor EU, UK, US, AUS Multi-Handy 5060

Description Measuring instrument Length in m Order numberMulti-Handy 2020Multi-Handy 3050

USB-A/USB-B plug Multi-System 5060 2,0 8824-F4-02.00Multi-System 8050Multi-Control 8050

Description Length in m Order number

Standard

Measuring cable MKS- 5-pole/5-pole (plug/socket) 2,5 8824-91-02.50ZMeasuring cable MKS- 5-pole/5-pole (plug/socket) 5,0 8824-91-05.00ZMeasuring cable MKS- 5-pole/5-pole (plug/socket) 10,0 8824-91-10.00Z

ISDS

Measuring cable MKS- 6-pole/6-pole (plug/socket) 2,5 8824-S1-02.50YMeasuring cable MKS- 6-pole/6-pole (plug/socket) 5,0 8824-S1-05.00YMeasuring cable MKS- 6-pole/6-pole (plug/socket) 10,0 8824-S1-10.00Z

Description Colour Order numberPlastic case, complete, for Multi-Handy 2020 Red 3160-00-69.01Plastic case, complete, with measuring turbine Black 3160-00-62.06 box for Multi-Handy 3010 & Multi-Handy 3050Plastic case, complete, with measuring turbine Black 3160-00-70.01 box for Multi-System 5060Aluminium transportation case, complete for Red 3160-00-62.02 Multi-Handy 3050Aluminium transporation case, complete, with Red 3160-00-62.03measuring turbine box for Multi-Handy 3050Aluminium transporation case, complete, without Red 3160-00-70.02measuring turbine box for Multi-Handy 5060Aluminium transporation case, complete, with Red 3160-00-70.03measuring turbine box for Multi-System 5060

Measuring Cables for Hydrotechnik 5 pin & ISDS (6 pin) sensors

USB data download cable for MH2020, 3050, 5060, 8050

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49

SENSOR ACCESSORIES

Voltage adaptor

Description Measuring instrument Order number0 to ±30 VDC – 1 channel MH 3010 3160-00-00.64(adjustable: with or without PWM) MH 3050

MS 5060Series 8050

0 to ±60 VDC – 1 channel MH 3010 3160-00-00.63(adjustable: with or without PWM) MH 3050

MS 5060Series 8050

Current adaptor

Description Measuring instrument Order number0 to ±2 A DC – 1 channel MH 3010 3160-00-00.62(adjustable: with or without PWM) MH 3050

MS 5060Family 8050

0 to ±4 A DC – 1 channel MH 3010 3160-00-00.61(adjustable: with or without PWM) MH 3050

MS 5060Family 8050

0 to ±10 A DC – 1 channel MH 3010 3160-00-00.60(adjustable: with or without PWM) MH 3050

MS 5060Family 8050

Measuring cable as dividing cable for p/T-combi-sensor

Description Measuring instrument Length Order numberMetres

8-pole cable socket/ All Hydrotechnik 2.5 8824-D6-02.502x 5-pole plug8-pole cable socket/ All Hydrotechnik 5.0 8824-D6-05.002x 5-pole plug

RS 232 data transmission cable to PC

Description Picture Measuring instrument Length Order numberMetres

6-pole plug/ Pic. 1 Multi-Handy 3010 2.0 8824-K0-02.00D-sub 9-poleOpen cable end/ Pic. 2 Compare 2.0 8824-C4-02.00D-sub 9-pole

Pic. 1

Pic. 2

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 52: Hydrotechnik Full Catalogue

50

SENSOR ACCESSORIES

Connection cable for Multi-EPC

Description Picture Measuring instrument Length Order numbermetres

5-pole cable socket 1 Multi-EPC 2.0 8824-L0-02.00M 12 x 1 straight with 5.0 8824-L0-05.00open cable ends 10.0 8824-L0-10.005-pole cable socket 2 Multi-EPC 2.0 8824-L1-02.00M 12 x 1/90° 5.0 8824-L1-05.00with open cable ends 10.0 8824-L1-10.00

Pic. 1

Thermocouple measuring converter

Description Measuring instrument Order numberFor Ni-Cr-Ni thermal element All Hydrotechnik 3160-00-00.470 to 1000°C, type KFor Fe-Cu-Ni thermal element All Hydrotechnik 3160-00-00.50 0 to 500°C, type J

Reflection foil for DS 03

Description Sensor Order numberSpare parts, delivered quantity Rotational speed 8840-02-01.0150 piece pack type DS 03

Magnetic holder for DS 03

Description Sensor Order numberMagnetic holder for DS 03 Rotational speed 3130-03-01.00

type DS 03

Pic. 2

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 53: Hydrotechnik Full Catalogue

51

SENSOR ACCESSORIES

MINIMESS® direct connector for pressure sensors PR 15

Description Pressure sensor pmax Order numberBar

Direct conn. straight – 1620 PR 15 630 2103-07-41.62Direct connector 90° – 1620 PR 15 630 2146-54-19.40

Description Pressure sensor pmax Order numberBar

Direct conn. straight – 1620 HT-PD 630 2103-07-18.62Direct connector 90° – 1620 HT-PD 630 2146-13-05.00

MINIMESS® direct connector for pressure sensors HT-PD

Description Pressure sensor pmax Order numberBar

Pressure & Temp test point G1⁄4” HT-PD, D1, D5 630 2149-04-15.13Pressure & Temp test point M10X1 HT-PD, D1, D5 630 2149-04-19.13

MINIMESS® p/T-coupling

More informationFor more detailed information the following catalogues are available, please contact Hydrotechnik to request your copy.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 54: Hydrotechnik Full Catalogue
Page 55: Hydrotechnik Full Catalogue

Flowtechnik was created to supply quality flow measurement and flow control products to the Industrial,Manufacturing, Municipal, Commercial and O.E.M. markets.

We are continually expanding our market coverage with many of the finest flow measurement productsavailable. For your benefit we consistently fine-tune our focus to supply the best flowmeters, switches andcondition monitoring equipment designed to handle virtually any application.

Our growing inventories and supply sources ensure you that we will always provide you with excellentcustomer service and after sales support.

Page 56: Hydrotechnik Full Catalogue

56 Variable area flowmetersPrinciple & range overview

57 Variable area flowmetersBasic liquid (style B) & Pneumatic (style G)

58 Variable area flowmetersFlow alarms (style M & N) & Flow transmitters (style R)

59 Variable area flowmetersSystem analyser (style T)

60 Variable area flowmetersPart number guide

61 Variable area flowmetersCase drain monitor (style C)

62 Pelton Wheel flowmetersFlowstat flow sensors

63 Pelton Wheel flowmetersSPT & SPX impeller flowmeters

64-65 Positive displacement metersMacnaught M series overview

66 Positive displacement metersMacnaught M series display options

67-68 Positive displacement metersMacnaught M series model options

69 Positive displacement metersMacnaught M series part number guide

70 Turbine & Positive displacement metersMacnaught TM100 & DM100 meters

71 Gearflow metersZHA aluminium gear flowmeters

72 Gearflow metersZHM stainless steel gear flowmeters

73 Helical flowmetersSRZ Helical flow meters

74 Mass flowmetersKCM mass flow (coriolis) meter

75 Turbine flowmetersG series precision flow turbines

76 Turbine flowmetersG series precision flow turbines part number guide

77 Turbine flowmetersG2 series industrial flow turbines

78 Turbine flowmetersG2 series industrial flow turbines part number guide

79 Turbine flowmetersA1 commercial grade flow turbines & part number guide

FLOWTECHNIK INDEX

54

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 57: Hydrotechnik Full Catalogue

55

FLOWTECHNIK INDEX

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

80 Turbine flowmetersEconomy grade TM, 01A & 01N flow turbines

81 Turbine flowmetersDisplay & transmitter options for G & G2 series turbine meters

82 Turbine flowmetersStainless steel Rn3 & 4 flow turbines

83 Ultrasonic flowmetersTFXL series clamp on ultrasonic flowmeters

84 Insertion turbine flowmetersTX80 series insertion flow turbines

85 Flowmeter instrumentation202D field mounting rate & totaliser

86 Flowmeter instrumentationBA364D counter, timer, tachometer, clock

87 Flowmeter instrumentationTI08 low cost programmable LED display

For HYDROTECHNIK test & data logging range go to page 1

For FILTERTECHNIK filtration & oil analysis range go to page 89

Page 58: Hydrotechnik Full Catalogue

56

Variable area operating principleVariable-area flow rate monitors, often referred to as rotameters, measure flow rate of a liquid or gas by relating lineardisplacement of an internal “float” or sharp-edged orifice plate (Lake Monitor) to a corresponding flow rate. The basisfor our product provides accurate and repeatable flow rate measurements for both liquid and gases.

VARIABLE AREA FLOWMETERS

RANGE OVERVIEW

A High Pressure CasingB High Strength MagnetC Sharp-Edged Annular OrifaceD Precision SpringE Tapered Metering PinF Magnetically Coupled FollowerG Window TubeH End Port (2)I I Window Tube SealJ High-Pressure Backup Seal Ring (2)K O-Ring SealL Pilot Disc

Ideal for batching, industrial processcontrol, mobile hydraulic equipmentand computer/PLC-controlledhydraulic system monitoring application

� Simple to install

� Industry standard outputs

� Direct reading

� Weather-tight construction

� Rugged and reliable

Ideal for monitoring air compressoroutputs, pneumatic tool airconsumption and industrial gas flows.

� Choice of three materials ofconstruction

� Unrestricted mounting

� Rugged and reliable

� High pressure operation

� Low cost accuracy

Used to diagnose faults in hydrauliccircuits, determine hydraulichorsepower and test for componentwear such as hydraulic valve andcylinder leakage.

� A complete troubleshooting system

� Plan component repairs

� Compact and rugged

� Non-Electrical

� Unrestricted mounting

Basic In-Line Monitors (style B) Flow Rate Transmitters (style R)

Pneumatic Flow Rate Monitors (style G) Case drain Monitors (style C)

Flow Rate Alarms (style M&N)

Variable area meter models also available for phosphate esthers (style P), high temperature (style H) and ultra high temperature (style J).

Utilized in applications such as mobilehydraulic equipment and industrialprocess control, ensures sufficientflows of coolants and lubricants.

� Field adjustable alarm setting

� Weather-tight construction

� Simple on/off logic

� Pre-wired with cable disconnect

� Rugged and reliable

� Economical protection

Our case drain monitor is a lower costoption to using a standard flow meterfor case drain applications.

� Helps confirm pump performance

� Unrestricted mounting

� Good viscosity stability

� Rugged and reliable

� Super low cost

Ideal for monitoring case drain flows,

pump performance and media flows

through hydraulic circuits and sub circuits.

� Choice of three materials ofconstruction

� Unrestricted mounting

� Good viscosity stability

� Rugged and reliable

� Low cost accuracy

Test Analyzers (style T)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 59: Hydrotechnik Full Catalogue

57

Basic in-line for liquid Style B

VARIABLE AREA FLOWMETERS

Pneumatic in-line for air and gases Style G

PerformanceMeasuring accuracy: ±2.5% of full-scale in the center third of the

measuring range;±4% in upper and lower thirds

Repeatability: ±1% of full-scaleFlow measuring range: 0.05-150 GPM (0.2-560 LPM)Pressure differential: For specific differential information, refer to

Lake data sheet PDDS-404.Maximum operating pressure: aluminum and brass monitors; 3500 PSIG

(240 Bar) stainless steel mointors; 6000PSIG (410 Bar)

Maximum operating temperature: 240oF (116oC) Note: for operation to 600oF(316oC)

Standard calibration fluids: Oil monitors: DTE 25 @ 110oF (43oC), 0.873sgWater monitors: tap water @ 70oF (21oC), 1.0sg

Filtration requirements: 74 micron filter or 200 mesh screen minimum

PerformanceMeasuring accuracy: ±2.5% of full-scale in the center third of the

measuring range;±4% in upper and lower thirds

Repeatability: ±1% of full-scaleFlow measuring range: 1.5-1300 SCFM @ 100 PSIG (1-610 LPS)Pressure differential: For specific differential information, refer to

Lake data sheet PDDS-404.Maximum operating pressure: aluminum and brass monitors; 600 PSIG

(40 Bar) stainless steel mointors; 1000PSIG (70 Bar)

Maximum operating temperature: 240oF (116oC) Note: for operation to 600oF(316oC)

Standard calibration fluids: Air @ 70oF (21oC), 1.0sg and 100 PSIG (6.8 Bar)Filtration requirements: 74 micron filter or 200 mesh screen minimum

Mechanical size codeDIM Series 2 Series 3 Series 4 Series 5 Series 5A 1-1⁄4” 1-7⁄8” 2-3⁄8” 3-1⁄2” 3-1⁄2”

(32mm) (48mm) (60mm) (90mm) (90mm)B 4-13⁄16” 6-9⁄16” 7-5⁄32” 10-1⁄8” 12-5⁄8”

(122mm) (167mm) (182mm) (258mm) (322mm)Port Sizes NPTF:1⁄8”,1⁄4” NPFT: 1⁄4”,3⁄8”,1⁄2” NPFT: 3⁄4”, 1” NPFT: 1-1⁄4”, 1-1⁄2” NPFT:2”

SAE: #6, #8, #10 SAE: #12, #16 SAE: #20, #24 SAE: #32BSP: 1⁄4”, 3⁄8”, 1⁄2” BSP: 3⁄4”, 1” BSP: 1-1⁄4”, 1-1⁄2” BSP: 2”

Mechanical size codeDIM Series 2 Series 3 Series 4 Series 5 Series 5A 1-1⁄4” 1-7⁄8” 2-3⁄8” 3-1⁄2” 3-1⁄2”

(32mm) (48mm) (60mm) (90mm) (90mm)B 4-13⁄16” 6-9⁄16” 7-5⁄32” 10-1⁄8” 12-5⁄8”

(122mm) (167mm) (182mm) (258mm) (322mm)Port Sizes NPTF:1⁄8”,1⁄4” NPFT: 1⁄4”,3⁄8”,1⁄2” NPFT: 3⁄4”, 1” NPFT: 1-1⁄4”, 1-1⁄2” NPFT:2”

SAE: #6, #8, #10 SAE: #12, #16 SAE: #20, #24 SAE: #32BSP: 1⁄4”,3⁄8”,1⁄2” BSP: 3⁄4”, 1” BSP: 1-1⁄4”, 1-1⁄2” BSP: 2”

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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VARIABLE AREA FLOWMETERS

Flow alarms Style Mand Style N

Flow transmitters Style R

PerformanceMeasuring accuracy: ±2.5% of full-scale in the center third of the

measuring range;±4% in upper and lower thirds

Repeatability: ±1% of full-scaleFlow measuring range: 0.05-150 GPM (0.2-560 LPM); 1.5-1300,

SCFM (0.75-610 SLPS)Pressure differential: See graphs for typical pressure differentialsMaximum operating pressure: aluminum and brass monitors; 3500 PSIG

(240 Bar) stainless steel mointors; 6000PSIG (410 Bar)

Maximum operating temperature: media: 240oF (116oC), ambient: 180oF (82oC)Standard calibration fluids: Oil monitors: DTE 25 @ 110oF (43oC), 0.873sg

Water monitors: tap water @ 70oF (21oC), 1.0sgAir monitors: air @ 70oF (21oC) , 1.0sg and 100PSIG (6.8 Bar)

Enclosure: NEMA type 4X (UL Approved)Alarm switch dead-band: 4% of full scaleAlarm switch contacts: SPDT (dry contact), UL/CSA rating: 10 amps

and 1⁄4 hp, 125 or 250 VAC. 1⁄2 amp, 125 VDC;1⁄4 amp, 250 VDC; 3 amps, 125 VAC ‘L”(lamp load)

Filtration requirements: 74 micron filter or 200 mesh screen minimum

Performance

Measuring accuracy: ±2.5% of full-scale in the center third of the

measuring range;±4% in upper and lower thirds

Repeatability: ±1% of full-scaleFlow measuring range: 0.05-150 GPM (0.2-560 LPM); 1.5-1300 SCFM

(0.75-610 SLPS)Pressure differential: Liquid see graphs, Gases: see Pneumatic data

sheetMaximum operating pressure: aluminum and brass monitors; 3500 PSIG

(240 Bar) stainless steel mointors; 6000PSIG (410 Bar)

Maximum operating temperature: media: 240oF (116oC), ambient: 180oF (82oC)Standard calibration media: Oil monitors: DTE 25 @ 110oF (43oC), 0.873sg

Water monitors: tap water @ 70oF (21oC), 1.0sgAir monitors: air @ 70oF (21oC), 1.0sg and 1000PSIG (6.8 Bar)

Filtration requirements: 74 micron filter or 200 mesh screen minimum

Mechanical size codeDIM Series 3 Series 4 Series 5 Series 5A 6-9⁄16” (167mm) 7-5⁄32” (182mm) 10-1⁄8” (258mm) 12-5⁄8” (322mm)B 2-3⁄16”(56mm) 2-15⁄16” (75mm) 3-13⁄16” (97mm) 3-13⁄16” (97mm)C 4”(101mm) 4-1⁄2” (114mm) 5-5⁄16” (135mm) 5-5⁄16” (135mm)D 1-7⁄8” (47mm) 1-7⁄8” (47mm) 1-7⁄8” (47mm) 1-7⁄8” (47mm)E 4-7⁄8” (128mm) 5” (127mm) 6-3⁄4” (172mm) 6-3⁄4” (172mm)F 2-1⁄4” (57mm) 2-7⁄8” (73mm) 3-3⁄4” (95mm) 3-3⁄4” (95mm)Port Sizes NPTF: 1⁄4”,3⁄8”,1⁄2” NPFT: 3⁄4”,1” NPFT: 1-1⁄4”, 1-1⁄2” NPFT:2”

SAE: #6, #8, #10 SAE: #12, #16 SAE: #20, #24 SAE: #32BSP: 1⁄4”,3⁄8”,1⁄2” BSP: 3⁄4”, 1” BSP: 1-1⁄4”, 1-1⁄2” BSP: 2”

Mechanical size codeDIM Series 3 Series 4 Series 5 Series 5A 6-9⁄16” (167mm) 7-5⁄32” (182mm) 10-1⁄8” (258mm) 12-5⁄8” (322mm)B 2-3⁄16”(56mm) 2-15⁄16” (75mm) 3-13⁄16” (97mm) 3-13⁄16” (97mm)C 4”(101mm) 4-1⁄2” (114mm) 5-5⁄16” (135mm) 5-5⁄16” (135mm)D 1-7⁄8” (47mm) 1-7⁄8” (47mm) 1-7⁄8” (47mm) 1-7⁄8” (47mm)E 4-7⁄8” (128mm) 5” (127mm) 6-3⁄4” (172mm) 6-3⁄4” (172mm)F 2-1⁄4” (57mm) 2-7⁄8” (73mm) 3-3⁄4” (95mm) 3-3⁄4” (95mm)Port Sizes NPTF: 1⁄4”,3⁄8”,1⁄2” NPFT: 3⁄4”,1” NPFT: 1-1⁄4”, 1-1⁄2” NPFT:2”

SAE: #6, #8, #10 SAE: #12, #16 SAE: #20, #24 SAE: #32BSP: 1⁄4”,3⁄8”,1⁄2” BSP: 3⁄4”, 1” BSP: 1-1⁄4”, 1-1⁄2” BSP: 2”

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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VARIABLE AREA FLOWMETERS

System analyser Style T

PerformanceMeasuring accuracy: ±4% of full-scale (±2.5% in the center third of

the measuring range); Pressure ±2.5% of fullscale; Temperature; ±2.5% of full scale

Repeatability: ±1% of full-scale - all measurementsFlow measuring range: Flow: 0.05-150 GPM (0.2-560 LPM) See guide

to standard meters for specific ranges;Pressure: 0-3000 PSIG (0-200Bar) / 0-5000PSIG (0-340 Bar)Temperature: 0-250oF (-20-120oC) - “T” styleonly

Maximum operating pressure: aluminum meters; 3000 PSIG (200 Bar);stainless steel mointors; 5000 PSIG (340 Bar);all stainless version: 6000 PSIG (410 Bar)

Maximum operating temperature: 240oF (116oC)Standard calibration fluids: Oil monitors: DTE 25 @ 110oF (43oC), 0.873sgFiltration requirements: 74 micron filter or 200 mesh screen minimum

Mechanical size code (NPT & BSP models)DIM Series 3 Series 3 Series 4 Series 4 Series 5 Series 5A 9-1⁄2” 10-1⁄8” 11-1⁄8” 12-1⁄2” 15-5⁄8” 15-25⁄32”

(242mm) (257mm) (283mm) (318mm) (397mm) (401mm)B (K-Style) 3-1⁄2” 3-9⁄16” 4-1⁄16” 4-1⁄8” 4-7⁄8” 5-3⁄32”

(89mm) (91mm) (103mm) (105mm) (124mm) (130mm)B (T-Style) 3-7⁄32” 3-5⁄16” 3-25⁄32” 3-7⁄8” 4-5⁄8” 4-13⁄16”

(82mm) (85mm) (96mm) (99mm) (118mm) (123mm)C 3-5⁄8” 4-3⁄16” 4-31⁄32” 6-1⁄4” 7” 7-3⁄16”

(92mm) (107mm) (127mm) (159mm) (178mm) (183mm)Port Sizes 3⁄8” NPTF 1⁄2” NPTF 3⁄4” NPTF 1” NPTF 1-1⁄4” NPTF 1-1⁄2” NPTF

3⁄8” BSP 1⁄2” BSP 3⁄4” BSP 1” BSP 1-1⁄4” BSP 1-1⁄2” BSP

Mechanical size code (SAE models)DIM Series 3 Series 3 Series 4 Series 4 Series 5 Series 5A 9-7⁄16” 9-9⁄16” 11-3⁄32” 12-9⁄32” 15-3⁄8” 15-3⁄8”

(240mm) (243mm) (282mm) (312mm) (391mm) (391mm)B (K-Style) 3-1⁄2” 3-19⁄32” 4-1⁄16” 4-1⁄8” 4-29⁄32” 5-3⁄32”

(89mm) (92mm) (103mm) (105mm) (127mm) (130mm)B (T-Style) 3-7⁄32” 3-5⁄16” 3-25⁄32” 3-7⁄8” 4-5⁄8” 5-13⁄16”

(82mm) (85mm) (96mm) (99mm) (118mm) (148mm)C 3-5⁄8” 4-3⁄16” 4-31⁄32” 6-1⁄4” 7” 7-3⁄16”

(92mm) (107mm) (127mm) (159mm) (178mm) (183mm)Port Sizes #6 SAE #8 SAE #12 SAE #16 SAE #20 SAE #24 SAE

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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VARIABLE AREA FLOWMETERS

Step 1Style Code

Basic in-line for liquid BPneumatic for air and gas GHi-temp 400°F in-line HHi-temp 600°F in-line JFlow alarm 1 switch MFlow alarm 2 switches NPhosphate ester in-line PFlow transmitter RHydraulic system analyser T

Step 6Thread type: PortingAll female size code Code1/8" NPTF, dry seal 2 only I1/4" NPTF, dry seal 2 & 3 S3/8" NPTF, dry seal 3 only A1/2" NPTF, dry seal 3 only B3/4" NPTF, dry seal 4 only C1" NPTF, dry seal 4 only D#6 SAE, O-ring seal 3 only E#8 SAE, O-ring seal 3 only F#10 SAE, O-ring seal 3 only G#12 SAE, O-ring seal 4 only H#16 SAE, O-ring seal 4 only J11/4" NPTF, dry seal 5 only K11/2" NPTF, dry seal 5 only L2" NPTF, dry seal 5 only M#20 SAE, O-ring seal 5 only N#24 SAE, O-ring seal 5 only P#32 SAE, O-ring seal 5 only Q1/4" BSP (British Standard Pipe) 2 only &3/8" BSP 3 only R1/2" BSP 3 only T3/4" BSP 4 only U1" BSP 4 only V11/4" BSP 5 only W11/2" BSP 5 only Y2" BSP 5 only XCartridge ZNote: SAE porting not available in brass

Step 7Flow rangesliquid (oil and water) air (© 100 PSIG) for sizes CodeUS gallons/min l/min SCFM

0.05–1 0.2–4 1.5–12 2 and 3 010.1–1 (water) 0.4–4 3 only0.2–2 0.8–8 4.23 2,3, and 4 020.5–5 1.9–19 5–50 3 only 050.5–5 1.9-19 6–60 4 only1–10 3.8–38 10–100 3 and 4 101-15 3.8–57 15–150 3 and 4 152–20 7.6–76 20–215 4 only 202–25 7.6–95 20-250 4 and 5 253–30 11–110 30–330 4 only 304–40 15–150 30–400 4 only 405–50 19–190 40–500 4 only 505–50 19-190 30–470 5 only8–75 30–280 30–750 5 only 7510–100 38–380 150–900 5 only 8815–90 (water) 57–340 5 only20–150 76–570 150–1300 5 only 99

Step 2Port/line size rangeInches Code1/8" to 1/4" 21/4" to 1/2" 33/4" to 1 411/4" to 2 5

Step 8Optional flow directions Code

Standard, uni-directional --Bi-directional* BIReverse* RF*Not all flow ranges are available with Bi-directionaland Reverse flow options. Please consult Flowtechnikfor availability and delivery time.

Step 3Material Code

Aluminium ABrass BStainless steel S

Step 4Pressure rating Code

600 PSIG max. 4(Air and gas / aluminium and brass)

1,000 PSIG max. 5(Air and gas / stainless steel)

3,500 PSIG max. 6(Liquids / aluminium and brass)

6,000 PSIG max. 7(Liquids / stainless steel)

Step 5Fluid media Code

Air and gases GOil and 0.873 specific gravity HWater and 1.0 specific gravity W

Variable area flowmeters – Part number guide

N 3 B 6 W B 8 8 B I

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 63: Hydrotechnik Full Catalogue

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Port/Line size range1⁄2” NPTF 33⁄4” - 1” NPTF 4

MaterialAluminium A

Pressure rating1000 PSIG maximum 5

Fluid mediaOil HWater and 1.0 specific gravity W

Thread typePorting (All females) Size Code1⁄2” NPTF, dry seal = B 3 only3⁄4” NPTF, dry seal = C 4 only1”NPTF, dry seal = D 4 only

Flow rangesPorting (All females) Size Code0.2 - 4 LPM = 01 3 only0.4 - 4 LPM (water) = 01 3 only0.8 - 8 LPM = 02 3 & 42 - 20 LPM = 05 3 & 44 - 40 LPM = 10 3 & 44 - 60 LPM = 15 3 & 48 - 80 LPM = 20 4 only8 - 100 LPM = 25 4 only12 - 120 LPM = 30 4 only

Case drain monitor - Part number guide

VARIABLE AREA FLOWMETERS

Case drain monitor Style C

PerformanceMeasuring accuracy: ±5% of full-scale in the center third of the

measuring rangeRepeatability: ±1% of full-scaleFlow measuring range: up to 30 GPM (120 LPM)Pressure differential: For specific differential information, refer to

Lake data sheet PDDS-404.Maximum operating pressure: 1000 PSIG (69 Bar)Maximum operating temperature: 240oF (116oC)Standard calibration fluids: DTE 25 @ 110oF (43oC), 0.873sg

Water monitors: tap water @ 70oF (21oC), 1.0sgFiltration requirements: 74 micron filter or 200 mesh screen minimum

Mechanical size codeDIM Series 3 Series 4A 1-7⁄8” 2-3⁄8”

(48mm) (60mm)B 6-9⁄16” 7-5⁄32”

(167mm) (182mm)Port Sizes NPTF: 1⁄2” NPTF: 3⁄4”, 1”

C 3 A 5 H B 1 0

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 64: Hydrotechnik Full Catalogue

62

PerformanceMeasuring accuracy: ±2% of full-scaleRepeatability: ±0.5% of full-scaleFlow measuring range: 1⁄2” porting, 0.5-15 GPM (2-60 LPM)

3⁄4”- 1” porting, 1.5-50 GPM (60-200 LPM)Turndown ratio: 10:1Temperature range: 20-225oF (-7 to 107oC) 20-150oF (ES model)Pressure range: to 500 PSIG (34 Bar) 150 PSIG (ES model)W/optional clear cover: to 200 PSIG (14 Bar)Filtration requirements: 74 micron filter or 200 mesh screen minimumStandard calibration mode: Tap water @ 70oF temperature

PART NUMBER GUIDE

OutputCurrent CPulse PRelay RVoltage V

Rotor Cover316 Stainless SClear Polycarbonate C

OptionsControl cover CElectronic Disconnect DIf no options are desired, leave boxesabove blank

Port Size1⁄2” NPT B3⁄4” NPT C1” NPT D

Economy Series (Polypropylene) = ES

Cover SealBuna-N (Standard) BEPR (Optional) EViton (Optional) V

C S B I 5 V C D E S

Whether it’s a unique flow monitoring application, a limited budget or both, the FlowStat ES is a perfect fit. A new additionto Lake’s line of popular FlowStat Sensors, the ES version features a durable polypropylene body for cost savings andcompatibility with a variety of fluids. The ES sensor also offers a flow measuring accuracy of ±2% of full scale, and iscapable of handing pressures up to 150 PSIG and temperatures up to 150°F. For additional compatibility, the FlowStat ESSensor offers 4-20mA, 0-5 VDC, pulse or relay outputs. And like most of its products, Lake Monitors backs the FlowStatES/Economy Flow Sensor with a 5-year warranty.

Flowstat / Flowstat ES Flow Sensor

Flowstat / Flowstat ES Flow Sensor - Part number guide

* Dimensions with optional clear polycarbonate cover installed

Flowstat dimensionsDIM 1⁄2” NPTF 3⁄4” NPTF-1” NPTFA 1.94” (49mm) 3.06” (78mm)B 1.13” (29mm) 1.33” (34mm)C 2.00” (51mm) 2.46” (62mm)D 2.45” (62mm) 2.78” (71mm)D* 2.45” (62mm) 2.88” (73mm)E 3.70” (94mm) 5.25” (133mm)F 2.63” (67mm) 3.80” (97mm)

Flowstat ES

Flowstat

Maximum Flow Rate: GPM1⁄2” NPT: 5 GPM up to 15

GPM maximum flowrates available =

3⁄4” & 1” NPT: 15 GPM up to50 GPM maximumflow rates available =

Important: Choose a maximum flow rate, for 1/2” NPT: 5-15 maximumGPM, for 3/4” and 1” NPT: 15-50 maximum GPM. Maximum flow ratewill be 10% of maximum flow rate. Example: If your maximum flowrate is 8 GPM, the minimum flow rate would be .8 (8x.1=8). Thus, thecorrect flow rate would be .8-8.0 GPM.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 65: Hydrotechnik Full Catalogue

63

AccessoriesRate and total indicator, DC powered FT420 Batch flow processor FT520Rate and total indicator, Battery powered FT415 Data logger DL75Blind Analog transmitter (4 to 20mA) AO55 Plug-in power converter, 100-115 Vac, 24 Vdc PC3

Panel mount plug-in power converter, 100-115 Vac, 24 Vdc PC2

Ordering example

PELTON WHEEL FLOWMETERS

S-Series – SPT, SPXThese versatile impeller flowmeters are available in 3⁄8", 1⁄2”, 3⁄4”, and 1" nominal pipe sizes with female NPT threads (SAEoptional). They employ jewel bearings to allow for very low minimum flow rates and superior life.

With a body material of polypropylene, the SPX is an economical choice for metering water or low corrosion fluids. Thelens cover is available in a choice of materials: acrylic for visual flow indication of low-corrosion fluids; polypropylene whenmore corrosion resistance is needed. The standard rotor assembly is Kynar with a tungsten carbide shaft (ceramic shaftoptional). The O-ring is EPDM. The SPT offers greater chemical resistance with a Teflon body and cover, Teflon-coatedViton O-ring, and standard Kynar/ceramic rotor assembly (silicon carbide shaft optional).The pulse output of these metersis compatible with many different types of controls, including a full range of SeaMetrics rate displays and controls. TheSeaMetrics FT420 provides flow rate and total flow indication, with 4-20mA output capability.

The FT415 is a battery-operated rate and total display. For metering pump pacing or interfacing with lowspeed counters,the PD10 pulse divider is recommended. The AO55 may be used for blind 4-20mA transmission.

Thread-in Sensor, field replacable, 6–24 Vdc pulse

18’ sensor cable

Hex screws

Removable lens assembly

Standard acrylic top (SPX)

Female NPT Ports (SAE optional)

(Internal)Jewel bearingsKynar/carbide or Kynar/ceramic rotor assemblyEPDM (SPX) or Teflon-coated Viton (SPT) O-ring

Field replacement of sensor

ModelPolypro/Acrylic SPXTFE teflon SPT

Size3⁄8” (0.07-5 GPM) -0381⁄2” (0.1-10 GPM) -0503⁄4” (0.2-20 GPM) -0751” (0.5-40 GPM) -100

OptionsCeramic shaft (SPX) -01Micropower pickup(use with FT415or DL75 only) -04Polypro cover -12High resolution rotor -13Teflon-coated Viton O-ring -25Kalrex O-ring -59Silicon carbide shaft -68EPDM O-ring (SPT) -69

S P T 1 0 0 0 4

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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POSITIVE DISPLACEMENT METERS

Macnaught offers a comprehensive range of oval gear meters suited to flows from as low as 0.5 LPH (litres per hour) upto 1200 LPM (litres per minute). Macnaught meters are available in a range of construction materials, port sizes andancillary accessories including mechanical and electronic displays. Sold to over 60 countries, Macnaught meters providesolutions for applications in energy, oil and gas, mining, marine, pharmaceutical, food, textiles, cosmetics, petrochemical,transport and construction industries.Macnaught manufactures a range of fully positive displacement flow meters utilising the time proven oval gear principle.This style of meter offers extremely high accuracy (better than +/- 0.5% of reading), unaffected by viscosity (< 1 to >1,000,000) with low pressure loss. The meters are available in a range of construction materials, port types and can besupplied with ancillary accessories including mechanical and electronic displays.One of the major advantages of the M Series meters is low maintenance and the ability for on site repairs when needed.The range includes meters with flows as low as 0.5 litres per hour and as high as 1200 litres per minute. Each meter issupplied with a calibration certificate showing meter accuracy.

M-series positive displacement flowmeters

M05 / M1 / M2 Flow: • M05: 0.5(0.13) to 50(13.2) • M1: 1(0.26) to 100(26.4)• M2: 15(3.96) to 500(132) LPH(USGH) (> 5cps)

Materials: Body: Aluminium/PPS/Stainless SteelRotors: Stainless Steel / PPSBushings: Sapphire/Zirconia

Port Size: 1⁄8” (M05) & 1⁄4” BSP(F) or NPT(F)Pressure Ratings: 500kpa- 75psi/1,000kpa – 150psi/5,500kpa –

800psi/55,1600kpa – 8,000psiTemperature: 80ºC (176F) or 120ºC (248F)Viscosity 1,000cps Maximum (M2 with HV rotors >1,000cps)Model Types: Pulse, Encoder(M2), Liquid Crystal Display

Flow: 1(0.26) to 30(7.93) LPM(USGM) (> 5cps)Materials: Body: Aluminium/Stainless Steel

Rotors: Stainless Steel / PPSBushings: Carbon / PPS

Port Size: 1⁄2” BSP(F) or NPT(F)Pressure Ratings: 5,500kpa – 800 psi (pulse version)

3,400kpa – 500psi (mechanical version),HP 20,000 kPa - 2900 psi

Temperature: 80ºC (176F) or 120ºC (248F)Viscosity 1,000cps Maximum (with HV rotors >1,000cps)Model Types: Pulse, Encoder, Liquid Crystal Display, Mechanical (Digital)

Flow: 3(0.8) to 80(21) LPM(USGM) (> 5cps)Materials: Body: Aluminium / Bronze

Rotors: Stainless Steel / PPSBushings: Carbon / PPS

Port Size: 3⁄4” BSP(F) or NPT(F)Pressure Ratings: 5,500kpa – 800psi, HP 13,800 kPa -2000 psiTemperature: 80ºC (176F) or 120ºC (248F)Viscosity 1,000cps Maximum (HV rotors >1,000cps)Model Types: Pulse, Liquid Crystal Display

Flow: 3(0.8) to 80(21) LPM(USGM) (> 5cps)Materials: Body: PPS / Aluminium

Rotors: PPS / Stainless SteelBushings: PPS / Carbon

Port Size: 1” BSP(F) or NPT(F)Pressure Ratings: 1,000kpa – 150psi,

25,000 kPa - 3625 psi (aluminium version only)Temperature: 80ºC / 120ºC (stainless steel rotor version)Viscosity 1,000cps MaximumModel Types: Pulse, Liquid Crystal Display

M4

M6

M7

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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POSITIVE DISPLACEMENT METERS

Flow: 6(1.6) to 120(31.7) LPM(USGM) (> 5cps)Materials: Body: Aluminium/Stainless Steel / Bronze

Rotors: Stainless Steel / PPSBushings: Carbon / PPS

Port Size: 1” BSP(F), NPT(F), ANSI 150lb, DIN16, JIS10, Tri CloverPressure Ratings: 5,500kpa – 800psi (3,450kpa – 500psi mechanical version)

HP 13,800kPa - 2000psiTemperature: 80ºC (176F) or 120ºC (248F)Viscosity 1,000cps Maximum (HV rotors >1,000cps)Model Types: Pulse, Encoder, Liquid Crystal Display,

Mechanical (Digital or Analogue)

Flow: 10(2.64) to 250(66) LPM(USGM) (> 5cps)Materials: Body: Aluminium/316 Stainless Steel / Bronze

Rotors: 316 Stainless Steel / PPSBushings: Carbon / PPS

Port Size: 11⁄2” BSP(F), NPT(F), ANSI 150lb, DIN16, JIS10, Tri CloverPressure Ratings: 1,800kpa – 260psiTemperature: 80ºC (176F) or 120ºC (248F)Viscosity 1,000cps Maximum (HV rotors >1,000cps)Model Types: Pulse, Encoder, Liquid Crystal Display,

Mechanical (Digital or Analogue)

Flow: 15(3.96) to 350(92.5) LPM(USGM) (> 5cps)Materials: Body: Aluminium/316 Stainless Steel/Bronze

Rotors: 316 Stainless Steel / PPSBushings: Carbon / PPS

Port Size: 2” BSP(F), NPT(F), ANSI 150lb, DIN16, JIS10, Tri CloverPressure Ratings: 1,800kpa – 260psiTemperature: 80ºC (176F) or 120ºC (248F)Viscosity 1,000cps Maximum (HV rotors >1,000cps)Model Types: Pulse, Encoder, Liquid Crystal Display,

Mechanical (Digital or Analogue)

Flow: 33(8.7) to 733(194) LPM(USGM) (> 5cps)Materials: Body: Aluminium/Stainless Steel

Rotors: Aluminium/Stainless SteelBushings: Needle roller/Carbon

Port Size: 3” BSP(F), NPT(F), ANSI 150lb, DIN 16, JIS 10Pressure Ratings: 1,200kpa – 175psiTemperature: 80ºC (176F)Viscosity 1,000cps MaximumModel Types: Pulse, Liquid Crystal Display,

Mechanical (Analogue)

Flow: 120(31.7) to 1200(317) LPM(USGM) (> 5cps)Materials: Body: Aluminium/Stainless Steel

Rotors: Aluminium/Stainless SteelBushings: Needle roller/Carbon

Port Size: 4" BSP or NPT (F), 4” ANSI 150lb,100 DIN 16, 100 JIS 10

Pressure Ratings: 1,000kPa – 145psiTemperature: 80˚C (176˚F)Viscosity 1,000cps maximumModel Types: Pulse, Liquid Crystal Display,

Mechanical (Analogue) (Pulse/LCD only)

M10

M40

M50

M80

M100

PE directive 97/23/EC - M40 to M100 inclusive. Machine directive 98/37/EC - All models.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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POSITIVE DISPLACEMENT METERS

Veeder Root Display� Reset Total 5 Digits

� Grand Total 8 Digits

MR150� Reed Switch Input

� 4-20mA Output

� Loop Power Device

� Meter or Remote Mount

� Output Pulse (Scaled)

� Hi/Lo Alarm

� Optional PC Calibration(MR120)

A110 Rate Totaliser� Liquid Crystal Display

� 7 x 17mm Digits

� 11 x 8mm Digits

� Total / Reset Total / Rate

� 7 Year Battery Life

� Scaled Pulse Output

� 4 – 20mA Analogue Output

� Fully Programmable

� IP65 Protection

� Optional Functions

MR100 Digital Display� 6 x 12mm Digits

� Battery life of 2 years

� Grand Total / Reset Total /Batch Total / Rate

� Fully field programmable

� 2 x AAA Alkaline batteries

� Rate Units: sec, min, hr

� IP65 Protection

Standard Display� Liquid Crystal Display

� 7 x 17mm Digits

� 11 x 8mm Digits

� Grand Total /Reset Total / Rate

� 7 Year Battery Life

� Meter or Remote Mount

� IP65 Protection

� Silicon Protection Boot Option

Deluxe Display� Liquid Crystal Display

� 7 x 13mm Digits

� Grand Total / Reset Total / Rate

� Batching Facility

� 1 Year Battery Life

� Meter or Remote Mount

� IP54 Protection

� Silicon Protection Boot Option

Mechanical Register� Roller Wheel

� Total 6 Digits

� Reset Total 4 Digits

� Reset – Push Button

� Silicon Protection Boot Option

MH450 Industrial Mechanical register� Extra robust design

� Aluminium facia plate withtoughened glass exterior

� Aluminium reset knob

� Reset total 4 digits

� Grand total 6 digits

� IP65 Protection

Mechanical Register Analogue� Revolving Pointer 10L or 100L

� 150mm Diameter Dial

� Total 6 Digits

� Reset Total 4 Digits

� Pulser Option

CE Markings

EMC Directive 89/336/EEC� Standard Display� Deluxe Display� MR100

Meter Test & Calibration

� Flows 0.2 to 1000 LPM

� Fluids 1 to 60 cSt

� All master meters directlytraceable to a nationalstandard NMI/UKAS

� Volume or RateCalibrations/Test

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Display options for Macnaught meters

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POSITIVE DISPLACEMENT METERS

M05 1⁄8” (0.5 to 50 L/hr)

Model Body Rotors Output / Display PPL Temperature Pressure

M05ASD Aluminium Stainless LCD N/A 80°C 5 Bar

M05SSD Stainless Stainless LCD N/A 120°C 10 Bar

M05ASP Aluminium Stainless Pulse 1552 80°C 5 Bar

M05SSP Stainless Stainless Pulse 1552 120°C 10 Bar

M05ASP Stainless Stainless Pulse 1552 80°C 55 Bar

M1/M2 1⁄4” (1 to 100 L/hr) / (15 to 500 L/hr)

Model Body Rotor Output / Display PPL Temperature Pressure

M1/M2RSP PPS Stainless Pulse 1000 80°C 5 Bar

M1/M2ASP Aluminium Stainless Pulse 1000 80°C 5 Bar

M1/M2RRP PPS PPS Pulse 1000 80°C 5 Bar

M1/M2SSP Stainless Stainless Pulse 1000 120°C 10 Bar

M1/M2SSPI Stainless Stainless Pulse 1000 120°C 55 Bar

M1/M2SSPH Stainless Stainless Pulse 1000 120°C 551 Bar

M4 1⁄2” (1 to 30 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M4ARP Aluminium PPS Pulse 112 80°C 55 Bar

M4ARM Aluminium PPS Mechanical N/A 80°C 32.5 Bar

M4ARG Aluminium PPS LCD 114 80°C 55 Bar

M4ASP Aluminium Stainless Pulse 112 120°C 55 Bar

M4ASM Aluminium Stainless Mechanical N/A 120°C 32.5 Bar

M4ASG Aluminium Stainless LCD N/A 120°C 55 Bar

M4SRP Stainless PPS Pulse 112 80°C 55 Bar

M4SRM Stainless PPS Mechanical N/A 80°C 32.5 Bar

M4SRG Stainless PPS LCD N/A 80°C 55 Bar

M4SSP Stainless Stainless Pulse 112 120°C 55 Bar

M4SSG Stainless Stainless LCD N/A 120°C 55 Bar

M6 3⁄4” (3 to 80 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M6ARP Aluminium Stainless Pulse 112 80°C 55 Bar

M6ARD Aluminium Stainless LCD N/A 80°C 55 Bar

M6ASP Aluminium Stainless Pulse 112 80°C 55 Bar

M6ASD Aluminium Stainless LCD N/A 80°C 55 Bar

M7 1” (3 to 80 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M7RRP PPS PPS Pulse/4-20 52/104 80°C 10 Bar

M7RRG PPS PPS Standard 52 80°C 10 Bar

M10 1” (6 to 120 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M10ARP Aluminium PPS Pulse 36 80°C 55 Bar

M10ARM Aluminium PPS Mechanical N/A 80°C 34.5 Bar

M10ARG Aluminium PPS LCD N/A 80°C 55 Bar

M10ASP Aluminium Stainless Pulse 36 120°C 55 Bar

M10ASM Aluminium Stainless Mechanical N/A 120°C 34.5 Bar

M10ASG Aluminium Stainless LCD N/A 120°C 55 Bar

M10BRP Bronze PPS Pulse 36 80°C 55 Bar

M10BRM Bronze PPS Mechanical N/A 80°C 34.5 Bar

M10SRP Stainless PPS Pulse 36 80°C 55 Bar

M10SRM Stainless PPS Mechanical N/A 80°C 34.5 Bar

M10SRG Stainless PPS LCD N/A 80°C 55 Bar

M10SSP Stainless Stainless Pulse 36 120°C 55 Bar

M10SSM Stainless Stainless Mechanical N/A 120°C 34.5 Bar

M10SSG Stainless Stainless LCD N/A 120°C 55 Bar

M05

M4

M6

M7

M1 / M2

M10

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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M40 1 1⁄2” (10 to 250 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M40ARP Aluminium PPS Pulse 14.5 80°C 18 Bar

M40ARM Aluminium PPS Mechanical N/A 80°C 18 Bar

M40ARG Aluminium PPS LCD N/A 80°C 18 Bar

M40ASD Aluminium Stainless Pulse 14.5 120°C 18 Bar

M40ASM Aluminium Stainless Mechanical N/A 120°C 18 Bar

M40ASG Aluminium Stainless LCD N/A 120°C 18 Bar

M40SRP Stainless PPS Pulse 14.5 80°C 18 Bar

M40SRM Stainless PPS Mechanical N/A 80°C 18 Bar

M40SRG Stainless PPS LCD N/A 80°C 18 Bar

M40SSP Stainless Stainless Pulse 14.5 120°C 18 Bar

M40SSM Stainless Stainless Mechanical N/A 80°C 18 Bar

M40SSG Stainless Stainless LCD N/A 120°C 18 Bar

M50 2” (15 to 350 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M50ARP Aluminium PPS Pulse 6.68 80°C 18 Bar

M50ARM Aluminium PPS Mechanical N/A 80°C 18 Bar

M50ARG Aluminium PPS LCD N/A 80°C 18 Bar

M50ASD Aluminium Stainless Pulse 6.68 120°C 18 Bar

M50ASM Aluminium Stainless Mechanical N/A 120°C 18 Bar

M50ASG Aluminium Stainless LCD N/A 120°C 18 Bar

M50SRP Stainless PPS Pulse 6.68 80°C 18 Bar

M50SRM Stainless PPS Mechanical N/A 80°C 18 Bar

M50SRG Stainless PPS LCD N/A 80°C 18 Bar

M50SSP Stainless Stainless Pulse 6.68 120°C 18 Bar

M50SSM Stainless Stainless Mechanical N/A 80°C 18 Bar

M50SSG Stainless Stainless LCD N/A 120°C 18 Bar

M80 3” (20 to 733 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M80AAP Aluminium Aluminium Pulse 2.59 80°C 12 Bar

M80AAMA Aluminium Stainless Mechanical N/A 80°C 12 Bar

M80AAAG Aluminium Stainless LCD N/A 80°C 12 Bar

M100 4” (120 to 1200 L/min)

Model Body Rotor Output / Display PPL Temperature Pressure

M100AAP Aluminium PPS Pulse TBA 80°C 12 Bar

M100AAMA Aluminium Aluminium Mechanical N/A 80°C 12 Bar

M100AAG Aluminium Aluminium LCD N/A 80°C 12 Bar

POSITIVE DISPLACEMENT METERS

M40

M50

M80

M100

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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Display type / PulserP = Pulser onlyE = Deluxe LC display & pulserG = Standard LC display & pulserM = Mechanical register

POSITIVE DISPLACEMENT METERS

M05 to M2

M4 to M100

Create a model using the tables below to identify the meter components which are suitable for your application. Further options areavailable including a 4-20mA output module as well as a small head-mounted rate/totaliser. Call for a full M-Series brochure.

M 4 A R P - 1 E H T V S

M 2 R S P H - 1 R J C

High Viscosity rotorsH = High viscosity special cutrotors for above 1000cps

High temperture PPS versionT = 120oC/248oCNote: S/S ver. std 120oC/248oC

‘O’ ringsJ = EPDMK = TeflonV = Viton

High Viscosity rotorV = High viscosity special cut rotors for

above 1000 cps(M2 only)

PulserM05 = 1552 PPLM1 = 1000 PPLM2 = 400 PPLRotor Material

S = 316 Stainless steel

Body MaterialA = AluminiumR = PPS (Polyphenylene sulfide resins)S = 316 Stainless steel

Extra Pressure ratingH = 551 Bar (M1/M2 only)I = 55 Bar

Meter capacity designation05 = 1 to 50 LPH1 = 2 to 100 LPH2 = 15 to 500 LPH

Solvent Kit

Hall effect optionE = Hall effect in place of standard reed

Port size1 = BSP(f) 2 = NPT(f)3 = ANSI 150b Flange 5 = DIN Flange6 = Tri-Clover - Litre M10 only13 = JIS 10K Flange

Port size1 = 1/8”(M05), 1/4”(M1/M2) BSP(F)2 = 1/8”(M05), 1/4”(M1/M2) NPT(F)

R = Reed RelayH = Hall effect sensor

Rotor MaterialR = PPS (Polphenylene sulfide Resins)S = 316 Stainless Steel

Body MaterialA = AA610 AluminiumS = 316 Stainless steelB = Bronze (M6/M40/M50 only)R = PPS (Polphenylene sulfide Resins)

Meter Size & Capacity4 (1 to 30 LPM) / 6 (3 to 80 LPM) / 7 (3 to 80 LPM)10 (6 to 120 LPM) / 40 (10 to 250 LPM) /50 (15 to 350 LPM) / 80 (33 to 733 LPM)100 (120 to 1200 LPM)

Manufacturer supplier designationM = Macnaught ® M series

Manufacturer supplier designationM = Macnaught ® M series

‘O’ ringsJ = EPDM

K = Teflon encapsulatedV = Viton

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Macnaught part number guide

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70

TURBINE & POSITIVE DISPLACEMENT METERS

Turbine meter TM100Designed and manufactured by Macnaught, the turbine flowmeter has an excellent turndown ratio and is factorycalibrated for precise measurement of low viscosity fluids. The low pressure drop and high pressure rating allows theturbine meter range to be used in gravity, pump and inline applications.

DM100 Low-cost fuel flowmeterSuitable for diesel, kerosene and petrol, the DM100 is specifically designed for the accurate measurement of fuels innon-resale applications. Manufactured from corrosion resistant materials the DM100 features an easy-to-readmechanical register.

DM100 flowmeterPart number Connection Range

DM100-04 1”BSP (F) 10–110l/minDM100-01 1”NPT (F) 10–110l/min

TM100 flowmeterPart number Connection Output

TM100-01 1” BSPT LCD displayTM100-02 1” NPT LCD displayTM100P-01 1” BSPT PulseTM100P-02 1” NPT Pulse

TM100W flowmeterPart number Connection Output

TM100W-01 1” BSPT LCD displayTM100W-02 1” NPT LCD displayTM100WP-01 1” BSPT PulseTM100WP-02 1” NPT Pulse

Meter SpecificationsWetted components Aluminium, zinc plated carbon steel, nitrile, VitonAccuracy +/- 1% of readingFlow range 3 - 80 litres (0.8 - 21 US gal) per minMax. pressure 10 BAR/145psiRegister/totaliser 0 – 999,999 litres/US galRegister/reset 0 – 999.9 litres/US galMax. temp 80 degrees C (176 degrees F)Inlet/outlet thread 1" BSP (F) (NPTF option available)Dimensions 134mm (w) x 118mm (h) x 121mm (d)Weight 1.2kg

SpecificationPort size: 1” BSPT / NPTWetted materials: Aluminium, Tungsten, Ceramic, DerlinMaximum pressure: 300 psi / 20.6 BAR / 2068 kPAFlow: 7 to 200 L/min (1.8 to 52.8 USG/min)Accuracy: better than ±3% of readingFluid compatibility: to suit materials of construction(TM100 Display) Digits: 12mm size and maximum of 6 digits displayTotals: Batch / reset total / Non reset total / rate(TM100P Pulse) Operating voltage: 10 to 30 VDCPolarity protection: YesOutput: Open collector, maximum 1 Watt peak (unfactored)

SpecificationsPort size: 1” BSPT / NPT, fully mouldedWetted materials: Nylon, Tungsten, CeramicMaximum pressure: 1030 kPA (150psi, 10.3 Bar)Flow: 10 to 200 L/min (2.6 to 52.8 USG/min)Accuracy: better than ±3% of readingFluid compatibility: Water, low viscosity fluids that does not attack nylon(TM100W LCD Display) Digits: 12mm size and maximum of 6 digits displayTotals: Batch / reset total / Non reset total / rateTemperture range: 5oC to 55oC(TM100WP Pulse) Operating voltage: 12 to 30 VDCPolarity protection: YesOutput: Open collector, maximum 1 Watt peak (unfactored)Temperture range: 5oC to 55oC

The TM100W turbine flowmeterhas an excellent turndown ratio and is factory-calibrated for precise measurement of lowviscosity fluids. The low pressure drop and high pressure rating allows the meter range to be used in gravity, pump andinline applications.

Turbine water meter TM100W (LCD) and TM100WP (pulse output)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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GEAR FLOWMETERS

ZHA aluminium gear flowmeters

ZHA type Measuring range K-factor Pressure Weightltr./min pulses/ltr. bar kg

ZHA 01/2 KL 0.02 to 3 28,000 350 0.30ZHA 02 KL 0.1 to 7 8,400 350 0.38ZHA 03 KL 0.5 to 25 3,480 350 0.50ZHA 04 KL 0.5 to 70 950 350 2.25ZHA 05 KL 5 to 150 268 350 12.7ZHA 06 KL 20 to 500 106 350 16.8

The ZHA series represents a positive displacement meter that is affordable and accurate. One primary feature is the abilityto maintain consistent accuracy despite changing viscosity conditions. This reliability, coupled with a large turndownrange, offers an affordable replacement for older turbine technology.The meter’s solid construction and excellent dynamic response are well suited to the measurements of oil, grease, fuel,solvents, polyeurethanes, brake fluid, skydrol as well as other non abrasive lubricating fluids. Since there is no need forstraight run piping upstream or downstream of the flow meter, the ZHA flow meters are simple to use and to install. Themeters produce good resolution and high accuracy at low flow rates. Flow may be bidirectional without damage to internalparts. Non-intrusive sensors, panel displays and electronic modules can be added to complete this superior valuepackage.

Signal pick up options

� VTE*/P: carrier-frequency amplifier with single pickup, for fluids up to +150oC

� VTE*/P Ex: carrier-frequency amplifier with single pickup, for fluids up to +150oC. ATEX certified.

� VTM: local display unit with integral frequency-and analogue output, for fluids up to +150oC

� TD*: carrier-frequency amplifier with twin pickup, for fluids up to +80oC

� VTQ: quadruple carrier-frequency pickup an amplifier with integral divider, for fluids up to +80oC

� FOP: fibre-optical amplifer for electrostatic environment, fluids up to +60oC

� IF*/VIEG: inductive pickup and amplifer for fluids up to +180oC

� IF*/VIEG Ex: inductive pickup and amplifer for fluids up to +180oC. ATEX certified.

� HE, HD: halleffect amplifer for fluids up to +80oC* Replaced with code letter for short or long pickup depending on meter size and fluid temperature.

Applications� Oil

� Grease

� Fuel

� Solvents

� Polyurethanes

� Brake fluid

� Skydrol

Ordering exampleZHA03KL.VTEL/PZHA aluminium gear flow meter 0.5 to 25 L/min with carrier-frequency amplifier with single pickup, for fluids up to +150oC

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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GEAR FLOWMETERS

ZHM type Meas. range Pressure K-factor (pulses/ltr) Frequency rangeLitre/min Bar Single pickup Twin pickup Hz, Single pickup

ZHM 01 0.005 to 1 630 41,000 82,000 3.4 to 683ZHM 01/1*) 0.005 to 2 630 26,500 53,000 2.2 to 883ZHM 01/2*) 0.02 to 3 630 14,000 28,000 4.6 to 700ZHM 02/1*) 0.05 to 2 630 8,200 16,400 6.8 to 273ZHM 02*) 0.1 to 7 630 4,200 8,400 7 to 490ZHM 03 0.5 to 25 630 1,740 3,480 14 to 725ZHM 04 0.5 to 70 630 475 950 4 to 554ZHM 05 5 to 150 400 134 268 11 to 335ZHM 06/1 5 to 250 400 106 212 8.8 to 442ZHM 06 20 to 500 400 53 106 18 to 442ZHM 07 50 to 1,000 400 24 48 20 to 400

Typical applications� Waterborne paints, clear coatings, 2-component paints, highly-filled metal paints and soft feel paints. Specialversions with excellent purging qualities and low pressure drop figures are available for paint applications.

� Coating wax, glues, PVC, epoxy resin, highly-filled and abrasive fluids

� Oil and fat (also fluid food and cosmetics): Heated versions are available on request.

� Hydraulic oil: For oils without abrasive particles gear flow meters ZHM 06 and 07 are available with stainless

ball-bearings.

� Off-shore applications: Special meters with high-pressure connectors up to 690 bar.

ZHM Stainless steel gear flow metersZHM gear flow meters are used for the precise flow measurements of various fluids with a huge range of viscosities from 5 upto 25,000mm2/s. Providing high accuracy (±0.5%), high pressure ratings (up to 690 Bar) and wide measuring range (0.005up to 1000 l/min) make this a great meter for the most troublesome applications.

Ordering exampleZHM02KL.VTE/PZHM stainless steel gear flow meter 0.1 to 7 L/min. Ball bearings (KL) with carrier-frequency amplifier with single pickup, for fluids up to +150oC

ZHM05ST.IF/VIEGZHM stainless steel gear flow meter 5 to 150 L/min. Hard metal bearings (ST) with inductive pickup and amplifer for fluids up to +180oC

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Signal pick up options

� VTE*/P: carrier-frequency amplifier with single pickup, for fluids up to +150oC

� VTE*/P Ex: carrier-frequency amplifier with single pickup, for fluids up to +150oC. ATEX certified.

� VTM: local display unit with integral frequency-and analogue output, for fluids up to +150oC

� TD*: carrier-frequency amplifier with twin pickup, for fluids up to +80oC

� VTQ: quadruple carrier-frequency pickup an amplifier with integral divider, for fluids up to +80oC

� FOP: fibre-optical amplifer for electrostatic environment, fluids up to +60oC

� IF*/VIEG: inductive pickup and amplifer for fluids up to +180oC

� IF*/VIEG Ex: inductive pickup and amplifer for fluids up to +180oC. ATEX certified.

� HE, HD: halleffect amplifer for fluids up to +80oC* Replaced with code letter for short or long pickup depending on meter size and fluid temperature.

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HELICAL FLOWMETERS

SRZ Helical flow metersTwo highly accurate cycloid-shaped screw spindles meshand rotate inside a cylindrical housing with two overlappingholes in the form of a figure of eight, which forms themeasuring chamber. The medium flows in axial directionand rotates the spindles, it is forced along the measuringchamber bores by the profile of the spindles. This happenswithout pulsation and with minimum leakage.

A pickup will inductively detect the speed of the spindlepair through the housing via a pole wheel with a highnumber of gears. The speed of the spindles is absolutelyproportional to the volume flow over a very wide range.Pulses per volume unit will finally serve the evaluation (inaddition an analogue signal 4 to 20mA will be availablewhen using the local display unit VTM. (Please see pickupand amplifier datasheets).

The K-factor (calibration factor) of the helical flow meterdefines the exact pulserate per litre. We calibrate our flowmeters to determine their K-factors, calibration records arepart of delivery. When calibrating we consider as much aspossible operating viscosities and customers’specifications.

Type Measuring range K-factor Frequency rangeltr./min pulses/ltr. in Hz

SRZ 10 0.01 – 4 16,500 3 – 1,000SRZ 20 0.04 – 16 9,000 6 – 1,250SRZ 40 0.40 – 40 3,500 20 – 1,740SRZ 100 1.00 – 100 850 8 – 1,750SRZ 400 4.00 – 400 214 14 – 1,800Please note different pulse rates and frequency ranges for high temperature versions:SRZ 10: 11,200 pulses/ltr. and 2 up to 760 Hz, SRZ 40: 1,750 pulses/ltr. and 11 up to1,167 Hz

Ordering exampleSRZ40KL.VTE/PSRZ helical gear flow meter 0.4 to 40 L/min. Ball bearings (KL) with carrier-frequency amplifier with single pickup, for fluids up to +150oC

SRZ100ST.VTMSRZ helical gear flow meter 1 to 100 L/min. Hard metal bearings (ST) with local display unit with integral frequency-and analogue output, for fluids up to +150oC

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Signal pick up options

� VTE*/P: carrier-frequency amplifier with single pickup, for fluids up to +150oC

� VTE*/P Ex: carrier-frequency amplifier with single pickup, for fluids up to +150oC. ATEX certified.

� VTM: local display unit with integral frequency-and analogue output, for fluids up to +150oC

� TD*: carrier-frequency amplifier with twin pickup, for fluids up to +80oC

� VTQ: quadruple carrier-frequency pickup an amplifier with integral divider, for fluids up to +80oC

� FOP: fibre-optical amplifer for electrostatic environment, fluids up to +60oC

� IF*/VIEG: inductive pickup and amplifer for fluids up to +180oC

� IF*/VIEG Ex: inductive pickup and amplifer for fluids up to +180oC. ATEX certified.

� HE, HD: halleffect amplifer for fluids up to +80oC* Replaced with code letter for short or long pickup depending on meter size and fluid temperature.

Typical Applications� Polyurethane and polymer

� Glues and sealing materials

� Heavy fuel oils

� Petrochemical products

� Thixotropical fluids

� Fat and oils with varyingviscosities

� Hydraulic test rigs withvarying viscosities and fluids

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74

KCM mass flow (coriolis) meterTwo parallel arranged pipes are rotated at their resonant frequency by coils. Any mass flow passing through the tubes willgenerate corioils forces which appear whenever a mass moves radially in a rotating system. The forces have opposedeffects on the in-and outlet side, they do slightly deform the pipe. The excursion of the pipes is detected by sensors onthe in-and outlet side.The phase shift between the rotational frequency of both pipes is proportional to the mass flow rate.The resonant frequency of both pipes changes in accordance with the density of the medium. This effect is used todetermine the density.

The extent of deformation of the pipes depends on the temperture. Therefore the temperture is measured forcompensation purposes. Using only one sensor primary values as mass flow, density and temperture can be measured.Conversions allow for calculation of further values like flow volume and concentration.

Type Internal dia Measuring range,mm kg/h kg/min

KCM 0300 4 4.5 – 300 0.075 – 5KCM 0600 4 9.0 – 600 0.15 – 10KCM 1,500 8 25 – 1,500 0.40 – 25KCM 3,000 8 50 – 3,000 0.90 – 50KCM 6,000 12 60 – 6,000 1 – 100KCM 20K 18 200 – 20,000 3.3 – 334KCM 40K 28 400 – 40,000 11 – 667KCM 60K 34 600 – 60,000 16.6 – 1,000

� For fluids (e.g. PU components, paints) and gases of high density

� Suitable for aggressive and contaminated media

� Measurement of mass flow, density, temperature and volume flow

� Excellent purging and sterilization qualities due to a construction free of dead spots

� Up to +125°C medium temperature

� Individual 8-point-calibration including report

� Ex protected as per ATEX and EMC tested

� High rotation frequency and well-balanced measuring pipes

MASS FLOWMETER

Ordering exampleKCM0300KCM coriolis meter 4.5 to 300 kg/h with locally mounted LCD display and transmitter

Remote wall and panel mount displays also available

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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75

TURBINE FLOWMETERS

G Series precision metersG series Precision Turbines are an economical and highly accurate 316 grade stainless steel flow turbine. Available from1⁄2” to 3” in a wide range of connection types and from 2.2 to 2200 l/min flow range. Standard operating temperaturesare from -74°C up to +107°C with a high temperature version from -268°C up to 426°C. Accuracy is +/-0.5% with +/-0.1% repeatability.

Flow Max Frequency BSP and flared tubing Sanitary clamp Flanged*Size Rate Pressure Hz Length Height Length Height Length Heightinches L/min Bar mm mm mm mm mm mm1⁄2 3 - 22 340 125 - 1000 70 65 70 65 — —3⁄4 6 - 60 340 100 - 1000 82 66 82 66 140 511 25 - 250 340 100 - 1000 90 70 90 70 140 541-1⁄2 67 - 670 340 100 - 1000 116 76 116 76 152 632 125 - 1250 340 100 - 1000 154 82 154 82 165 763 227 - 2270 170 50 - 500 254 89 — — 254 95* Height on flange meters measures from centre line to top of flange. Dimensions are for reference only and may vary by model.

GBTBSP in / out portsGBP - ChemicalsGBT HT - High Temperature

GSCPSanitary ClampGSCP - Pre ProcessGSCPS - 3AE SIP

GFTRF ANSI Flange in / outGFP - ChemicalsGBT HT - High Temperature

Wetted Materials GBT GSCP GFT

Housing 316 Stainless Steel 316 Stainless Steel 316 Stainless SteelSleeve Bearings Tungsten Carbide PTFE Tungsten CarbideThrust Bearing Tungsten Carbide Stainless Steel Tungsten CarbideShaft Tungsten Carbide 316 Stainless Steel Tungsten CarbideRotor CD4MCu Stainless Steel CD4MCu Stainless Steel CD4MCu Stainless SteelRotor Supports 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel

Wetted Materials GBP GSCPS GFP

Housing 316 Stainless Steel 316 Stainless Steel 316 Stainless SteelSleeve Bearings PTFE PEEK PTFEThrust Bearing Stainless Steel PEEK Stainless SteelShaft 316 Stainless Steel 316 Stainless Steel 316 Stainless SteelRotor CD4MCu Stainless Steel CD4MCu Stainless Steel CD4MCu Stainless SteelRotor Supports 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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TURBINE FLOWMETERS

Step 1Product identifierG Series precision turbine meter G

Step 2Fitting typeBSP (Male) BNPT (Male) NFlared Tubing TFlanged FSanitary Clamp SC

Step 3Bushing/bearing types –Sleeve bearing/thrust bearingTungsten carbide / tungsten carbide T–PTFE / stainless steel P–PEEK / PEEK PS–

Step 4Turbine Size and flowrate L/min1⁄2 inch (3 - 22) 0513⁄4 inch (6 - 60) 0753⁄4 inch (8.7 - 87) 075E1 inch (25 - 250) 1001-1⁄2 inch (67 - 670) 1502 inch (125 - 1250) 2003 inch (227 - 2270) 300

Step 5Flange type only150# ANSI 2

Step 6OptionsHigh Temperature HTLow Profile Adapter(available on Model GSCPS) L

Step 7Electronic choice (local)*GG510 - Standard Display -5GX510 - 4-20mA transmitter withdisplay -6GA510 - 4-20mA transmitter -7SC510 - Scaled pulse output -8

For further display details see page 81

G Series Precision meters – Part number guide

Sample order number

G F T - 100 2 HT - 6

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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TURBINE FLOWMETERS

G2 series Industrial Turbines are a cost effective range of turbines available in a huge range of materials and connectiontypes. Flows from 4 to 760 l/min and a wide fluid compatibility offering make these the perfect choice for any industrialflow metering requirement. Accuracies range from +/-0.75% on large models to +/-1.5% on small models.

G2 Stainless steel ANSI flange - model SFG2 Stainless steel Tri-Clover - model ST

G2 PVC - model CG2 PVDF - model P

Model Size Flow rate Max Length Height Width Model Size Flow rate Max Length Height WidthPressure Pressure

L/min Bar mm mm mm L/min Bar mm mm mmA05 1⁄2” 3.8 - 38 21 107 46 51 H20 2” 76 - 760 207 160 81 84A07 3⁄4” 7.6 - 76 21 109 51 51 P05 1⁄2” 3.8 - 38 10.2 185 81 53A10 1” 19 - 190 21 114 56 51 P10 1” 19 - 190 10.2 206 84 71A15 1.1⁄2” 38 - 380 21 135 71 68 S05 1⁄2” 3.8 - 38 102 107 46 51A20 2” 76 - 760 21 160 81 84 S07 3⁄4” 7.6 - 76 102 109 51 51B05 1⁄2” 3.8 - 38 21 107 46 51 S10 1” 19 - 190 102 114 56 51B07 3⁄4” 7.6 - 76 21 109 51 51 S15 1.1⁄2” 38 - 380 102 135 71 68B10 1” 19 - 190 21 114 56 51 S20 2” 76 - 760 102 160 81 84B15 1.1⁄2” 38 - 380 21 135 71 68 S10F 1” 19 - 190 Flange 171 108 108B20 2” 76 - 760 21 160 81 84 S15F 1.1⁄2” 38 - 380 Flange 203 127 127C05 1⁄2” 3.8 - 38 10.2 185 81 53 S20F 2” 76 - 760 Flange 241 152 152C10 1” 19 - 190 10.2 206 84 71 S05T 1⁄2” 3.8 - 38 Flange 127 51 46H05 1⁄2” 3.8 - 38 10.2 107 46 51 S07T 3⁄4” 7.6 - 76 Flange 127 51 51H07 3⁄4” 7.6 - 76 10.2 109 51 51 S10T 1” 19 - 190 Flange 140 51 56H10 1” 19 - 190 10.2 114 56 51 S15T 1.1⁄2” 38 - 380 Flange 165 68 71H15 1.1⁄2” 38 - 380 10.2 135 71 68 S20T 2” 76 - 760 Flange 178 84 81Dimensions are for reference only and may vary by model.

G2 Stainless Steel - model S & HG2 Aluminium - model AG2 Brass - model B

G2 Industrial Flow turbines with built in display

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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TURBINE FLOWMETERS

Step 1Product identifierIndustrial grade meter G2

Step 6PackagingUse for turbine only or turbine w/display (Sizes 05-10) AUse for turbine only or turbine w/display (Sizes 15-20) BUse for turbine with remote transmitter with or without turbinemounted display (sizes 05-20) CUse for 150# ANSI flange turbine only (size 10) DUse for 150# ANSI flange turbine only (sizes 15-20)Use for 150# ANSI flange turbine with remote transmitter (sizes10, 15 or 20) E

Step 2Turbine material and size (see previous page)Metal metersStainless steel – 1⁄2 in. S05Stainless steel – 3⁄4 in. S07Stainless steel – 1 in. S10Stainless steel – 1-1⁄2 in. S15Stainless steel – 2 in. S20Stainless steel high pressure – 1⁄2 in. H05Stainless steel high pressure – 3⁄4 in. H07Stainless steel high pressure – 1 in. H10Stainless steel high pressure – 1-1⁄2 in. H15Stainless steel high pressure – 2 in. H20Aluminium – 1⁄2 in. A05Aluminium – 3⁄4 in. A07Aluminium – 1 in. A10Aluminium – 1-1⁄2 in. A15Aluminium – 2 in. A20Brass – 1⁄2 in. B05Brass – 3⁄4 in. B07Brass – 1 in. B10Brass – 1-1⁄2 in. B15Brass – 2 in. B20Plastic MetersPVC – 1⁄2 in. C05PVC – 1 in. C10PVDF – 1⁄2 in. P05PVDF – 1 in. P10

Step 3Fitting type150# ANSI Flange – available on S10, S15 and S20 only FISO (Female) IBSP (Female) BNPT (Female) NTri-Clover® fitting - available on S05 - S20 only TSolvent weld - available on PVC only WElectronics only - for metal meters XElectronics only - for plastic meters Z

Step 4Electronic choiceTurbine with local displayTwo button computer, field configurable(2 totals, 2 calibrations, rate) 09Vertical mount two button computer, field configurable(2 totals, 2 calibrations, rate) 19Pulse Output (remote)Remote pulse out transmitter and sine wave pickup(Standard remote sensor option) 41Remote pulse out transmitter and turbine-mounted computer(pulse out sensor option) 43GG500 – Display with pulse output (remote)Sine wave pickup (standard remote sensor option) 51Open collector pickup (conditioned signal sensor option) 52Turbine-mounted computer (pulse access sensor option) 53GX500 – Display with 4-20 mA output (remote)Sine wave pickup (standard remote sensor option) 61Open collector pickup (conditioned signal sensor option) 62Turbine-mounted computer (pulse access sensor option) 63GA500 – 4-20mA output (remote)Sine wave pickup (standard remote sensor option) 71Open collector pickup (conditioned signal sensor option) 72Turbine-mounted computer (pulse access sensor option) 73No electronics – Turbine onlyNo electronics – Turbine only XX

For further display details see page 81

Step 5CalibrationGallons / Minute GMLitres / Minute LMNo Computer XX

G2 meters – Part number guide

Sample order number

G2 -S07 - N - 09 - GM - A

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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TURBINE FLOWMETERS

Model Flow rate Pressure Length Height WidthL/min bar mm mm mm

A025 0.3 - 3 21 102 63 51A100 11 - 190 21 102 63 51A200 114 - 1140 21 152 114 76N025 0.3 - 3 10.2 102 63 51N100 11 - 190 10.2 102 63 51Dimensions are for reference only and may vary by model.

A1 commercial grade meters are low cost turbines in Aluminium and Nylon for fuel and water applications. Flow rates upto 1135L/min. LCD readout with flow rate, accumulated total and batch totals and permanent field calibration featuremake these meters excellent value. Accuracy is ±1.5%. For more advanced features refer to the G & G2 series meters.

A1 commercial grade LCD flow turbine meters

Step 1Product identifierCommercial grade electronicdigital meter A1

Step 2Electronic choiceTwo totals (one resettable, onecumulative), factory calibration ingallons and litres, two usercalibrations and flowrate 09No computer XX

Step 3CalibrationGallons / minute (BSP only) GMLitres / minute (ISO only) LMNo computer XX

Step 4Turbine material and sizeAluminium – Low flow A025Aluminium – 1 inch A100Aluminium – 2 inch A200Nylon – Low flow N025Nylon – 1 inch N100No turbine* X###* When ordering computer assembly only,specify turbine housing size.

Step 5Fitting typeNPT (Female) NISO (Female) IBSPP (Female) - available onA025 and A100 turbines only BNo Turbine X

Step 6PackagingStandard low flow – 1 inch A1Standard – 2 inch A2Low Flow – 1 inch turbine only B12 inch turbine only B2Computer only B3Generic low flow – 1 inch C1Generic – 2 inch C2Generic computer only C3

A1 meters – Part number guide

Sample order number

A1 - 09 - LM - N100 - N - A1

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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TURBINE FLOWMETERS

TM meters are an excellent low cost turbine in PVC for water applications. Sizes up to 2” and flow rates up to 760L/min.LCD readout with flow rate, accumulated total and batch totals. Permanent field calibration feature. Accuracy is ±3%.

Order code Size Flow rate Pressure Length Height WidthL/min bar mm mm mm

TM050 1⁄2” 3.8 - 38 10.2 109 51 63TM075 3⁄4” 7.6 - 76 10.2 135 51 68TM100 1” 19 - 190 10.2 152 51 76TM150 1.1⁄2” 38 - 380 10.2 178 58 91TM200 2” 76 - 760 10.2 190 71 104

Add N to order code for NPT threaded versionDimensions are for reference only and may vary by model.

01A and 01N meters are super low cost turbines in Aluminium and Nylon for fuel and water applications. Flow rates up to100L/min. LCD readout with flow rate, accumulated total and batch totals make these meters excellent value. Accuracyis ±5%.

Order code Size Flow rate Pressure Length Height Widthbar mm mm mm

01A31GM 1”NPT 3 - 30 GPM 21 102 51 6301A31LM 1”NPT 10 - 100 LPM 21 102 51 6301A12LM 1”ISO 10 - 100 LPM 21 102 51 6301A52LM 1”BSPP 10 - 100 LPM 21 102 51 6301N31GM 1”NPT 3 - 30 GPM 10.2 102 51 6301N31LM 1”NPT 10 - 100 LPM 10.2 102 51 6301N12LM 1”ISO 10 - 100 LPM 10.2 102 51 63Dimensions are for reference only and may vary by model.

Economy grade LCD flow turbine meters for water

Economy grade LCD flow turbine meters for fuels & water

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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Display and transmitter options for G & G2 series turbine meters

GA500 Remote 4-20 mA transmitterLoop powered 4-20 mA output without display. Lockout feature preventstampering.

GA510 Local 4-20 mA transmitterLoop powered 4-20 mA output without display. Lockout feature preventstampering. Mounts to a 1 inch conduit connection.

R800-LBATTotalizer & rate indicatorExplosion proof - local mount.Battery powered. NEMA / UL / CSAtype 4.

R800-RBATTotalizer & rate indicatorExplosion proof - local mount.Battery powered. NEMA / UL / CSAtype 4.

SC510Scaled pulse model(Local)Selectable K-factor converts inputfrequency to scaled pulse output.This kit includes a 1 inch FNPTmolded connection for directmounting to a meter. NEMA 4.

GG500-H Remote mount display with pulse outputBattery powered rate & total display with an external power option - pulseoutput. Flowrate in units per hour.

GG500-M Remote mount display with pulse outputSame as above with flowrate in units per minute.

GG510-H Local mount display with pulse outputBattery powered rate & total display with an external power option - pulseoutput. Flowrate in units per hour. Mounts to a 1 inch conduit connection.

GG510-M Local mount display with pulse outputSame as above with flowrate in units per minute.

GX500-H Remote 4-20 mA transmitter with displayLoop powered 4-20 mA output with rate and total display. Lockout featureprevents tampering. Flowrate in units per hour.

GX500-M Remote 4-20 mA transmitter with displaySame as above with flowrate in units per minute.

GX510-H Local 4-20 mA transmitter with displayLoop powered 4-20 mA output with rate and total display. Lockout featureprevents tampering. Flowrate in units per hour. Mounts to 1” conduitconnection.

GX510-M Local 4-20 mA transmitter with displaySame as above with flowrate in units per minute.

GA500 GA510

GX500 GX510

GG500 GG510

TURBINE FLOWMETERS

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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TURBINE FLOWMETERS

These Turbines may be used on liquids such as water, light oils, solvents and low viscosity chemicals. Suitable forbatching, flowrate monitoring and process controlling they are designed to work with a variety of LCD displays orprogrammable controllers. Specialised versions such as ATEX approved and sub sea spec available.The Turbines are made entirely of 316 stainless and the rotors are machined from solid, making them almostindestructible. Sleeve bearings provide reliable performance with longevity.

All RN series turbines are CE marked under the Pressure Equipment Directive. They are all calibrated on water and aretraceable to national standards. Maximum pressure and temperature ratings are subject to the fluid specification, pleasecall to confirm before ordering.

Stainless Steel RN3 & 4 Turbine Flowmeter

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Product identifierStainless steel turbine flowmeter RN

Connection typeBSP male threaded 3Flanged 4

Pipe Size Flow Rangel/min

3⁄8" 1.2 – 10 15/11⁄2" 2 – 20 15/23⁄4" 5 – 50 20/53⁄4" 8 – 80 20/81" 15 – 150 25/151" 25 – 250 251.1⁄4" 45 – 450 321.1⁄2" 67 – 670 402" 110 – 1100 503" 225 – 2,250 804" 450 – 4,500 1006" 900 – 9,000 150

Flange code (for RN4 only)ANSI 150 BANSI 300 CANSI 600 IANSI 900 JANSI 1500 KND 16 NOther special connection types available onrequest.

Max pressure35 Bar (blank)

345 Bar HPHigher pressure requirements canbe catered for on request.

Pick up optionsmV sinewave (blank)

mV sinewave ATEX approved EXmV sinewave high temp (232°C) HTSquarewave pulse PPW4-20mA analogue FC7See page 85 for compatable LCD displays. Forsub sea applications please contact Flowtechnik.

RN turbine meters – Part number guide

RN - 3 - 25/15 - X - HP-EX

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83

D T T S X X - X X X - X X X X

ULTRASONIC FLOWMETERS

Series TFXLSeries TFXL ultrasonic flow meters clamp onto the outside ofexisting pipe and do not contact the internal liquid. This advancedproduct provides instantaneous rate and accumulated flowsalong with 4-20mA and pulse outputs. Inherent advantages overcompetitive technologies include ease of installation, fluidcompatibility, immunity to suspended solids and gas pockets anda large, bi-directional measuring range.

TFXL is housed in an enclosure suitable for outdoor mounting andis available with or without a local display. Integral mounttransducers are available for pipes 2" [50mm] and smaller. Pipesizes from 1⁄2" [12mm] to 100" [2540mm] can be commodated withremote mount transducers.

A software utility is available for customer configuration and

in-field calibration.

Display OptionsNo display – ABS enclosure 1Rate & Totalizer display – ABS enclosure 2No display – UL approved polycarbonateenclosure 3Rate & Totalizer display – UL approvedpolycarbonate enclosure 4

Output Options4-20mA and pulse 1

Connector Options1⁄2" conduit hole NWater-tight cable clamp ACircular MIL-style connector C1⁄2" flexible conduit connector D

Pipe size1⁄2" ANSI pipe A3⁄4" ANSI pipe B1" ANSI pipe C1-1⁄4" ANSI pipe D1-1⁄2" ANSI pipe E2" ANSI pipe F1⁄2" copper G3⁄4" copper H1" copper I1-1⁄4" copper J

1-1⁄2" copper K2" copper L1⁄2" tubing M3⁄4" tubing N1" tubing P1-1⁄4" tubing Q1-1⁄2" tubing R2" tubing SRemote transducer X(see below)

D T F X L 3 - H C 1 - N N

Part number constructionIntegral system – 1⁄2" to 2"

Remote transducer (with X-option only)Large pipe – 2" to 100" Small pipe – 1⁄2" to 2"

Accessories Order numberPC Cable w/UltraLink software D010-0204-00190-240VAC Power Supply D005-2502-005

Pipe Size1⁄2" D3⁄4" F1" G1-1⁄4" H1-1⁄2" J2" L

Pipe TypeANSI Pipe PCopper Pipe CTubing T

Cable Length20 feet [6.1m] 02050 feet [15m] 050100 feet [30m] 100

Conduit TypeNone –Bare RG59 Cable NFlexible armoured A

Conduit Length0 feet [0m] ,00020 feet [6.1m] 02050 feet [15m] 050100 feet [30m] 100

Conduit TypeNone –Bare RG59 Cable NFlexible armoured A

Conduit Length0 feet [0m] ,00020 feet [6.1m] 02050 feet [15m] 050100 feet [30m] 100

OptionsOrdinary area N

D T T X - X X X - X X X X - X

TypeStandardN[CPVC, Ultem]High Temp H[TFP, Vespel]

Cable Length20 feet [6.1m] 02050 feet [15m] 050100 feet [30m] 100

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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INSERTION TURBINE FLOWMETERS

TX80 Series flow sensor

Fitting TX81 TX82Bronze 1-1⁄2”-4” 3”-8” Braze fittingPVC 1”-2”Tee 3”-8” SaddlePolypro N/A 3”-8” TeeStainless steel 1-1⁄2”-2” Tee 3”-8” Weld fittingCarbon steel 1-1⁄2”-2” Tee 3”-8” Weld fitting

The TX80 Series are turbine-type insertion meters designed for use in pipe sizes11/2" to 8". High-quality jewel bearings and nickel-bound tungsten carbide shaftare used for maximum life and extreme low friction. Bodies are machined fromsolid rod for maximum precision. Low-flow performance is superior. The rotationof the rotor is detected by a non-drag Hall effect sensor. Output is a pulse-typesquare wave, which can be sent long distances (up to 2,000 feet) without atransmitter. This signal can be connected directly to SeaMetrics controls, as wellas PLC's, counters, and computer cards. Battery operation using the FT415battery-operated Flow Computer is also available as an option.

SeaMetrics TX80 meters are ideal for chemical proportioning applications. If nodisplay is required, a simple divider such as the PD10 provides adjustable pumppacing. For rate and total display, as well as pump pacing, the FT420 flowindicator can be mounted directly on the TX80 Series, or remotely on a wall orpanel. The TX80 Series require special fittings, since they are not depth-adjustable, installation in the fitting ensures correct depth placement in the pipe.Fittings are available in PVC, brass, and stainless steel. Sensors are available inbrass, 316 stainless steel, and polypropylene. In plastic pipe 3"–8", use an IP82sensor, which is 1.00" longer than the IP81 to accommodate the larger fittings.

SpecificationsSensorHall effect sensor 12 VDC current sinking pulse

MaterialsSensor Body Polypro, Brass, or 316 SSRotor Polypro, Kynar opt.Shaft Nickel-bound tungsten carbide, ceramic option.Bearings Ruby

Maximum pressurePolypro 175 psi at 75°C(12 bar)Brass 200 psi (14 bar)316 SS 250 psi (17 bar)

Maximum TemperaturePolypro 130°F (55°C) at 0 psiBrass, SS 200°F (93°C)Power 5-24VDC, 1.5 mASignal Current sinking pulse

Flow Range (LPM)1" 11⁄2" 2" 3" 4" 6" 8"

Min. 3.2 7 12 28 48 100 178Max. 320 700 1200 2800 4800 10000 17800Cable #22 AWG 3-con, 18'

Ordering example

MaterialPolypro YBrass BStainless 316 S

TX81TX82

OptionsCeramic shaft (SPX) 04PVDF rotor/ceramic shaft 05LMI connector 06Seametrics connector 07

T X 8 1 S 0 4

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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FLOWMETER INSTRUMENTATION

202D Field mounting rate totaliserThe 202D field mounting rate totaliser requires no external power and is designed to operate with turbine, positivedisplacement and paddlewheel flowmeters in applications such as irrigation systems and pipelines, and as a

replacement for mechanical registers.

The standard 202D is powered by long-life lithium batteries. Alternatively, the 202D can be loop powered via an optional4-20mA output, or powered from a 9-28 Volts DC supply. For installation in hazardous areas, certified intrinsic safetyapprovals cover a wide range of inputs and both the 4-20mA output and relay outputs.

Type of powerBattery powered 0DC powered with alarm/pulse outputs 3Land battery back-upLoop powered with 4-20mA output, 4Lalarm/pulse output and battery back-up

Type of mountingNo cable entry holes 0Panel mount 1Wall mount with cable glands 2Turbine flowmeter mount 42" galvanised pipe bracket 6

ModelStandard

Rate totaliser 202DIntrinsically safe

Rate totaliser 202Di

2 0 2 D I - 4 3 L

Ordering informationWhen specifying please indicate model(s) required using the following method:

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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FLOWMETER INSTRUMENTATION

� Separate 8 digit and 6 digit displays

� Two inputs

� Intrinsically safe ATEX gas or ATEX gas & dust or FM & ATEX gas

� IP66 enclosure for surface, pipe or stem mounting

� Optional:Display backlightAlarmsPulse and 4/20mA outputsExternal keypad

� 3 year guarantee

Safe for use in gas and dust hazardous areasThe BA364D is an intrinsically safe multi-functioninstrument which may be programmed to performa host of counting and timing functions. Easy touse menus allow the instrument to be configuredas a counter, timer, tachometer or as a clock.

Both of the inputs will operate from 2-wireproximity detectors, switch contacts, magneticpickoffs, open collectors or voltage pulses.Optional alarm/control outputs further extend themany applications.

BA364D Counter, timer, tachometer, clock

SpecificationsModel number BA364DCertification ATEX gas

or ATEX gas & dustor FM & ATEX gas

Certification Counter; timer; tachometer or clockInputs Proximity detector; switch contact; magnetic pick-off,

open collector or voltage pulseCalibration information Settings requiredAccessories please specifyAlarms/control outputs AlarmsDisplay backlight Backlight

Re-transmitted pulse output Pulse output4/20mA output 4/20mA outputExternal keypad External keypadEscutcheon markingScale Scale legend requiredTag Tag legend requiredStainless legend plate Legend requiredPipe mounting kit BA392D OR BA393Stem mounting kit BA395

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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FLOWMETER INSTRUMENTATION

Ordering code TI08 -G0 -G1.G5G5 -#1Code Feature or option Code valuesG0 Case type H -96x48mm, L -72x36mm, M -48x24mmG1 Power supply type A -230 VAC, C -90…250 VAC/DC, D -12 VDC, E -9 VAC, P -12…24 VAC/DCG5 Relay output type X -none, C -relay NO/NC, D -SSR, M -isolated MOS gate, J -external SSR#1 External mains transformer X -none, ET -external transformer 230/9(12) VACOrdering example:-TI08 - H - C - X - X

Low-cost Programmable Display TI08TI08 is a low cost, programmable process indicator designed for widerange of display applications with/without relay alarm. TI08 can bemounted in a panel cutout and it is equipped with a bright 4-digit LEDdisplay. This model is especially suitable for measuring and controllingvarious technological values from -1999 to 9999 with resolution of up to6,000 points. The device can have up to two programmable relaysproviding on/off control/alarm with or without pulse mode.

TI08 accepts various linear input voltage or current signals. The displaylimits, decimal point position, measuring offset value as well as many otherparameters are fully programmable. Thanks to its excellent price-to-performance ratio, TI08 is an exceptionally widely applicable device.

� Lowest-cost

� 3 front sizes – up to 1/32 DIN

� 4-digit 14mm bright LED indication

� Universal linear input

� Up to 2 alarm relays available with pulsed output

� Fully programmable parameters

� Optional external transformer

InputVoltage linear 0 to 10 V or 0 to 5 V (1)Current linear 0 to 20 mA or 4 to 20 mAOther linear (on request) max. 40 V, max. 100 mADisplay limits -1999 to 9999, programmableDecimal point position programmable

Power supplyMains supply voltage 230 VAC (‘H’ and ‘L’)SMPS supply voltage 90…250 VAC/DC (‘H’)Low-voltage power supply 12…24 VAC/DC, 12DC, 9ACExternal transformer (option) 2 VA (for model ‘M’)Consumption max. 1.5 VA

AccuracyMeasurement error 0.3 % from spanTemperature drift 0.02 % from span for 1 °C

Indication and keyboardDigital display 4 LED indicators, redLED for relay statusKeyboard 2 membrane keysKeyboard locking programmable

Outputs (up to 2(1) relay outputs)Relay electromechanical 5A/250V, NO/NC or NO contacts (2)MOS gate 0.1A/60V, optically isolatedSolid state relay SSR -0.2A/250VACOutput for external SSR 12(24)V/50mAControl algorithm ON/OFF, pulse modeAlarm parameters programmable

Design and materials 'H' 'L' 'M'Dimensions [mm] 96x48 76x34 48x24Mounting depth 100 55 43Panel cutout [mm] 90x42 70x28 46x22Maximum weight [g] 250 150 30Protection, front/terminals IP65/20 IP65/20 IP54/20Case material plasticWiring screw terminals

Operating conditionsOperating temperature -10 to 65 °COperating humidity 0 to 85 %RH

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 90: Hydrotechnik Full Catalogue
Page 91: Hydrotechnik Full Catalogue

Filtertechnik is the filtration division of Hydrotechnik UK Ltd.It was created in 2000 to cater for industry demand for filtration supply and expertise. Filtertechnikis an independent supplier of filter products and has access to all major filter brands. This meansthat we will always supply the right filter for the right application rather than compromise oneffectiveness and efficiency.We are industry leaders in predictive maintenance through contamination control as a means ofimproving filtration and production and achieving significant company savings.

Filtertechnik’s AimOur aim is to form progressive working partnerships with major companies from which they willbenefit through implementation of a customised managed filtration programme using contaminationcontrol and relevant technical and filtration products to ultimately achieve better filtration andtherefore improved production and quality.

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FILTERTECHNIK INDEX

90

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

92 ContaminationContamination overview

93 Filter AssembliesFilter assembly range overview

94 Filter AssembliesMAF1 Spin on filter

95 Filter AssembliesRT Tank mounted filter

96 Filter AssembliesKF3 Return line filter

97 Filter AssembliesSRLT Medium pressure filter

98 Filter AssembliesRLT Medium pressure filter

99 Filter AssembliesKF8 Medium pressure filter

100 Filter AssembliesDF40 Top ported pressure filter

101 Filter AssembliesVF60 Top ported high pressure filter

102 Filter AssembliesKF50 Base ported high pressure filter

103 Filter AssembliesK9 Base ported medium pressure filter

104 Filter AssembliesQF15 Base ported In line filter

105 Filter ElementsSchroeder Z media elements

106 Filter ElementsOriginal & Bestfit™ filter elements

107 Particle countingPC9000 online particle counter & IM9000 Interface module

108 Particle countingPC9000 text alert, display, software & PDA accessories

109 Particle countingParticle pal 1000 & 2000 mobile PC9000 units

110 Fluid analysisLaboratory fluid analysis & accessories

111 Fluid analysisPatch test kits & accessories

112 Off-line filtrationHFS hand held & Sentry portable filter trolley

113 Off-line filtrationSFC 2000/3000 portable filter trolley & KLD kidney loop skids

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FILTERTECHNIK INDEX

114 Off-line filtrationBD6000 / IBD6000 super duty filter trolleys

115 Water removalTWS moisture sensor & display

116 Water removalDAB dessicant breathers, W media & SDFC elements

117 Water removalSVD vacuum dehyraters

118 FlushingHot oil system flushing service

119 More information

For HYDROTECHNIK test & data logging range go to page 1

For FLOWTECHNIK flowmeters & instrumentation go to page 53

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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Contamination causes failures in hydraulic and lube systems

CONTAMINATION

High carbon contentcauses wear and leads toexpensive breakdowns

This oil appears clean,however, particles under 40micron are not visible to thenaked eye

When viewed under a microscope (200x)there are major wear contaminants

Burnt oil – additivepackage damaged,capable of beingcleaned allowingnew additivepackage to be added

Visible particulate is amajor contaminant thatcauses plant failures

All the above problems can be rectified using filtration!Filtertechnik’s range of off-line kidney filter systems for portable or permanent fixture

All filters remove large amounts of water and particulate ingress.Clean down to 1 micron ISO 13/11/8 NAS class 2

80% of all hydraulic &lubrication failures are

caused by water or particulatecontamination

Over 80% of all hydraulic system failures are caused by contaminants in the fluid. Even when no immediate failures occur,high contamination levels can sharply decrease operating efficiency.

Contamination is defined as any substance which is foreign to a fluid system and damaging to its performance.

Contamination can exist as a gas, liquid or solid. Solid contamination, generally referred to as particulate contamination,comes in all sizes and shapes and is normally abrasive. High contaminant levels accelerate component wear and decreaseservice life. Worn components, in turn contribute to inefficient system operation, seizure of parts, higher fluidtemperatures, leakage, and loss of control.

All of these phenomena are the result of direct mechanical action between the contaminants and the system components.Contamination can also act as a catalyst to accelerate oxidation of the fluid and spur the chemical breakdown of itsconstituents.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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FILTER ASSEMBLIES

Filtertechnik offer a huge range of filter assemblies to suit nearly all applications from water to heavy gear oils, from 1/2”to 36” porting. We will have a product to suit your application, below are a few of our popular product sizes, please callif you do not see a suitable option.

Filter assemblies overviewFilter series Flow rate Pressure Connections

l/min bar

Spin on 0–230 0–10 3⁄4” – 1 1⁄4”

Top Ported 0–760 0–20 3⁄4” – 2 1⁄2”Low pressure(return line)

Top Ported 0–380 0–100 3⁄4” – 1 1⁄2”Medium pressure

Top Ported 0–680 0–420 1⁄2” – 2”High pressure

Base ported 0–760 0–345 1” – 2 1⁄2”high pressure

Base ported 0–1,900 0–100 1” – 3”medium pressure

Duplex 0–15,000 0–315 1⁄2” - 8”(changeover)

Stainless steel 0 -1,000L 0–1,000 1⁄4” – 4”For water, chemicaland oil applications

Self-cleaning 0–125,000 0–16 2”ANSI–(backwash) 36”ANSI

Tank top mounted 0–180 N/A 3⁄4” – 1 1⁄2”suction

Suction strainers 0–380 N/A 3⁄4” – 3”

Tank top mounted 0– 1,700 0–7 1⁄2” – 4”

Air breathers 0–200 scfm N/A 3⁄4” – 1 1⁄4”

Dessicant breathers (0–0.5l) N/A 3⁄4” – 1 1⁄2”Particulate and water removal

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 96: Hydrotechnik Full Catalogue

94

FILTER ASSEMBLIES

MAF1 Spin on filter

Flow Rating: Up to 50 gpm (190 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 100 psi (7 bar)Min. Yield Pressure: 150 psi (10 bar)Rated Fatigue Pressure: Contact factoryTemp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 30 psi (2 bar)

Full Flow: 48 psi (3 bar)Porting Head & Cap: Die Cast AluminumElement Case: SteelWeight of MAF1-7M: 4.2 lbs. (1.9 kg)Weight of MAF1-10M: 5.0 lbs. (2.3 kg)Element Change Clearance: 2.50” (65 mm)

50 gpm190 L/min

100 psi7 bar

Metric dimensions in ( ).Model No. of filter in photograph is MAF17M10S.

5.25 (133)PORT TO PORT

1.34

7M=

9.50

(241

)

5.06

M

TOP

OFSP

IN-O

NEL

EMEN

T

(34)

10M

=13

.13

(333

)

7M=

6.87

(174

)10

M=

10.5

0(2

61)

(129) Ø

CHANGE

OK

OUT IN

.31-18UNC-2B x .50 (13) DP. OR M8 x 1.25 x (13) DP. (2) MOUNTING HOLES

1.88

2.68

ELECTRIC SWITCHOPTIONAL

2.63

(68)

(67)

(48)

(89)3.50 (MAX.)

OUT IN

SPIN-ON THREAD=1.50-16UN-2B

Dirt Alarm®

Filter Element Element Seal (See Appendix A forSeries Length Part No. Material Porting complete list of options)

M3M10

MZ3MZ10

MW

MZ3MZ10

7”

10”

MAF1

(Omit)= Buna N

V = Viton*

P = 11⁄4” NPTF

S = 15⁄8”-12 SAE Straight(SAE-20)

B = ISO 228 G-11⁄4(11⁄4-11 BSPP)

(B porting supplied withmetric mounting holes)

Y2 = Tri-Colour Gauge

ES = Electric Switch

Note: Replacement element part numbers for 7" length begin with “M”.Replacement element part numbers for 10" length begin with “10M”.

*Aluminum parts are anodized.

Filter housingspecifications

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 97: Hydrotechnik Full Catalogue

95

P16P20P24P32S16S20S24S32F20F24F32B24N=None

Located @ Port D:(Omit) = NoneY2 = Tri-colour GaugeES = Electric SwitchES1 = Electric Switch

with ConduitConnector

Located in Cap:Y2C = Bottom Mounted

GaugeLocated @ Port C:Y2R = Back Mounted

GaugeESR = Electric SwitchES1R = Electric Switch

with ConduitConnector

(Omit)= Buna N

H= EPR*

W= Buna N*

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KM60KW

1

2

3

RT

FILTER ASSEMBLIES

Filter No. of Element SealInlet Porting Options–Identify All Ports

Outlet PortingSeries Elements† Part No. Material Port A Port B Port C Options

RTW

P16P20P24P32S16S20S24S32F20F24F32B24

P2P16S16N = None

(Omit)= 11⁄2” NPTMale

C = CheckValve

D = Diffuser

CD = CheckValve &Diffuser

T = 13” TubeExtension

A = Non-threadedOutlet

*When “H” or “W” seals are ordered all aluminum filter parts are anodized.†Double and triple stacking of K-size elements can be replaced by single KK & 27K elements, respectively.Note: RTW allows filter to be welded to tank instead of bolted.

A B

C

D 1/8" NPTF Standard

TopView

Inlet Porting Location

Dirt Alarm® *

(See Appendix A forcomplete list of options)

If using Port B, Port A & B must always be thesame type and size.

Example:(A) P20 (B) P20 (C) P16

P=NPTF, S=SAE Straight, F= SAE J5184-Bolt Flange Code 61, B=BSPP

2=1⁄8”, 16=1”, 20=11⁄4”, 24=11⁄2”, 32=2”

S32=21⁄2”-12 SAE Straight

RT Tank-mounted filter

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 100 psi (7 bar)Min. Yield Pressure: 400 psi (28 bar)Rated Fatigue Pressure: 90 psi (6 bar), per NFPA T2.6.1-1974Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 25 psi (1.7 bar)

Full Flow: 48 psi (3.3 bar)Porting Head & Cap: Die Cast AluminumElement Case: SteelWeight of RT-1K: 11.4 lbs. (5.2 kg)Weight of RT-2K: 14.5 lbs. (6.6 kg)Element Change Clearance: 8.0” (205 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

Filter housingspecifications

100 gpm380 L/min

100 psi7 bar

Metric dimensions in ( ).Model No. of filter in photograph is RT1K10S24NP16CY2.

2.59 (66)

5.06 (129) Ø HOLE IN TANK

4.50 (114)

.44 (11) Ø ON A6.25 (159) Ø B.C.(4) MOUNTING HOLES

(110)4.31

Ø

GASKET.12 (3) THICK

OPTIONALCHECK VALVE

FOR INSTALLATION

OPTIONALINLETPORT

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

45° TYP.

IN

OUT

6.25 (159)

MAX.

SEE CHART PORT TO PORT

7.00 (178)

Ø

1K=

8.81

(224

) 2K

=18

.00

(457

) 3K

=27

.31

(694

)

CSEE CHART

TO TANK TOP

.88 (22)

11⁄4”, 11⁄2” 11⁄2” PortsStandard Ports 4-Bolt Flange Only 2” Ports

Port to Port 6.38” 7.12” 7.56” (P,S,B)7.38” (F)

CL to Casting Base 1.56” 1.75” 1.81”CL to Tank Top 1.88” 2.06” 2.12”Optional mounting ring available to weld to tank.

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 98: Hydrotechnik Full Catalogue

96

D= PointerMS= Cam Operated

Electric SwitchMS2= Cam Operated

Electric SwitchD5= Cartridge

Electric Cartridge:MS5AC/DC/LC Family(See Appendix A)

MS15DC= DC Switch (SPST)

P = 11⁄2” NPTF

S = 17⁄8”-12 SAE Straight(SAE-24)

F = 11⁄2” SAE J518 4-BoltFlange Code 61*

B = ISO 228 G-11⁄2(11⁄2-11 BSPP)

(B porting supplied withmetric mounting holes)

(Omit)= Buna N

H = EPR**

V = Viton**

W = Buna N**

FILTER ASSEMBLIES

KF3 Return line filter

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 300 psi (20 bar)Min. Yield Pressure: 1000 psi (70 bar)Rated Fatigue Pressure: 290 psi (20 bar), per NFPA T2.6.1-1974Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 30 psi (2 bar)

Full Flow: 51 psi (4 bar)Porting Head: Die Cast AluminumElement Case: SteelWeight of KF3-1K: 10.5 lbs. (4.8 kg)Weight of KF3-2K: 14.2 lbs. (6.4 kg)Weight of KF3-3K: 18.5 lbs. (8.4 kg)Element Change Clearance: 1.50” (40 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

Filter housingspecifications

100 gpm380 L/min

300 psi20 bar

Metric dimensions in ( ).Model No. of filter in photograph is KF31K10PD5.

(13)

4.50 MAX.

1.25 (32)

(76)

1K=

13.1

2(3

33)

2K=

22.3

8(5

68)

3K=

31.8

8(8

10)

(119)

.87 TYP(22)

(159)

(43)

(140)

INOUT

.31-18UNC-2B x

.50 (13) MIN. DEPTH OR M8 x 1.25 x (13) DP. (4) MOUNTING HOLES

6.25

6.25(159)

5.50

INOUT

4.68 Ø

(114)

OPTIONAL DIRT ALARM OR ELECTRIC SWITCH

3.00

MTG. HOLE SURFACE

1.68 TYP

.50

1

2

3

Dirt Alarm®

Filter No. of Element Seal (See Appendix A forSeries Elements† Part No. Material Porting complete list of options)

**Bolt thread depth .63” (16 mm). †Double and triple stacking of K-size elements can be replacedby single KK and 27K elements, respectively.**When “H”, “W”, & “V” seals are ordered, all aluminum

filter parts are anodized.

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KWKM10KM25KM60

KF3

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 99: Hydrotechnik Full Catalogue

97

FILTER ASSEMBLIES

P12 = 3⁄4” NPTF

S12 = 11⁄16”-12 SAE Straight(SAE-12)

B12 = ISO 228 G-3⁄4(3⁄4 -14 BSPP)

(B12 porting supplied withmetric mounting holes)

(Omit)= Buna N

H = EPR*

V = Viton*

6”

Element Part No. Dirt Alarm®

Filter Seal (See Appendix A forSeries Length Media Material Porting complete list of options)

R3**R10**

RZ1RZ3RZ5RZ10RZ25

RW

SRLT

D5=Cartridge

Electric Cartridge:MS5AC/DC/LC Family

MS15DC=DC Switch (SPST)

**Aluminum parts are anodized.**Only available with Buna N seals.

SRLT Medium pressure filter

Flow Rating: Up to 25 gpm (100 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 1400 psi (100 bar)Min. Yield Pressure: 4000 psi (276 bar)Rated Fatigue Pressure: 750 psi (52 bar) per NFPA T2.6.1-R1-1991Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 40 psi (2.8 bar) Full Flow: 55 psi (3.8 bar)Porting Head: Die Cast AluminumElement Case: AluminumWeight of SRLT-6R: 3.0 lbs. (1.4 kg)Element Change Clearance: 2.75” (70 mm)

25 gpm100 L/min

1400 psi100 bar

Metric dimensions in ( ).Model No. of filter in photograph is SRLT6RZ10S12D5.

4.50 MAX..94(24)

PORT TO PORT

1.62(41)

.31-18UNC-2B x .50 (13) DEEPORM8 x 1.25 x (13) DEEP(2) MOUNTING HOLES2.84

(72)Ø

OPTIONALDIRTALARMORELECTRIC SWITCH

CPORTS

OUTIN

OUTIN

3.50(89)

.81(21)

.94(24)3.50

(89)

(114)

6R=

9.39

(239

)

.84(21)

Filter housingspecifications

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 100: Hydrotechnik Full Catalogue

98

(Omit)= Buna N

H = EPR**

V = Viton**

P16 = 1” NPTFP20 = 11⁄4” NPTF

S16 = 15⁄16”-12 SAE Straight(SAE-16)

S20 = 15⁄8”-12 SAE Straight(SAE-20)

F20 = 11⁄4” SAE J518 4-BoltFlange Code 61

B16 = ISO 228 G-1(1-11 BSPP)

B20 = ISO 228 G-11⁄4(11⁄4-11 BSPP)

(B16 & B20 porting supplied withmetric mounting holes)

D5= Cartridge

Electric Cartridge:MS5AC/DC/LC Family

MS15DC= DC Switch (SPST)

FILTER ASSEMBLIES

9”

14”

**Only available with Buna N seals.**Aluminum parts are anodized.

V3*V10*

VZ1VZ3VZ5VZ10VZ25

VW

RLT

RLTN V5Z10(Non-Bypassing)

9”V5Z25

Dirt Alarm®

FilterElement Part No.

Seal (See Appendix A forSeries Length Media Material Porting complete list of options)

RLT Medium pressure filter

Flow Rating: Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids forP20, S20, & B20 porting. Up to 50 gpm (190 L/min) for 150SUS (32 cSt) fluids for P16, S16, F16, F20 & B16 porting

Max. Operating Pressure: 800 psi (55 bar)Min. Yield Pressure: 2400 psi (165 bar)Rated Fatigue Pressure: 415 psi (29 bar), per NFPA T2.6.1-R1-1991Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 40 psi (2.8 bar) for all porting

Full Flow: 57 psi (3.9 bar) for P20 & S20 portingFull Flow: 75 psi (5.2 bar) for P16, S16, F16 & F20 porting

Porting Head: Die Cast AluminumElement Case: AluminumWeight of RLT-9V: 6.7 lbs. (3.0 kg)Weight of RLT-14V: 8.0 lbs. (3.6 kg)Element Change Clearance: 9V & 14V: 2.75” (70 mm)

Metric dimensions in ( ).Model No. of filter in photograph isRLT9VZ10S16D5.

(17.5)

1.38(35)

.69

(53)2.09

14V

=18

.75

(476

)9V

=13

.75

(349

)

1.50

4.75 (121)

IN OUT

3.72 (94)

OUTIN

(38)

Ø

(114)4.50 MAX.

(106)4.18

(49)1.94

3.88(98)

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

.31-18UNC-2B x .50 (13) DP.ORM8 x 1.25 x (13) DP.(4) MOUNTING HOLES

Filter housingspecifications

Filtermodelnumberselection

70 gpm265 L/min

800 psi55 bar

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 101: Hydrotechnik Full Catalogue

99

FILTER ASSEMBLIES

(51)2.001.75

(44)

(48) .62(16)

4.69 (119)

1K=

14.1

8(3

60)

.38-16UNC-2B x .50 (13) DP. OR M10 x 1.5 x (13) DP. (2) MOUNTING HOLES

5.62(143)

6.25 (159)PORT TO PORT

(114)

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

Ø

OUT IN

4.50 MAX

1.88

100 gpm380 L/min

800 psi55 bar

KF8 Medium pressure filter

Filter housingspecifications

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 800 psi (55 bar)Min. Yield Pressure: 2600 psi (179 bar)Rated Fatigue Pressure: 500 psi (35 bar), per NFPA T2.6.1-1974Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 40 psi (2.8 bar)

Full Flow: 61 psi (4.2 bar)Porting Base & Cap: Grey Cast IronElement Case: SteelWeight of KF8-1K: 23.2 lbs. (10.5 kg)Element Change Clearance: 2.00" (51 mm)

Metric dimensions in ( ).Model No. of filter in photograph is KF81KZ10SD5.

P24 = 11⁄2” NPTFP32 = 2” NPTF

S24 = 17⁄8”-12 SAE Straight(SAE-24)

S32 = 21⁄2”-12 SAE Straight(SAE-32)

F24 = 11⁄2” SAE J518 SplitFlange Code 61

B24 = ISO 228 G-11⁄2(11⁄2-11 BSPP)

(B24 porting supplied with metricmounting holes)

(Omit)= Buna N

H = EPR

V = Viton

1

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KW

KZX3KZX10KZX25KMXX25

KF8 D = PointerMS = Electric Cam

OperatedD5 = Cartridge

Electric Cartridge:MS5AC/DC/LC Family

KFN8

Dirt Alarm®

Filter No. of Element Seal (See Appendix A forSeries Elements† Part No. Material Porting complete list of options)

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 102: Hydrotechnik Full Catalogue

100

FILTER ASSEMBLIES

OPTIONAL SUBPLATEPORTING

2.25(57)

(57)2.25 (32)

1.25(25)1.00

2.87(73)

.97(25)

4.50 MAX.(114) .34

(9)

3.83(97)

1.38(35)

1.03(26)

2.06(52)

1.16(29)

.62(16)

4.50 SQUARE(114)

1.25

(32)

1.00

(25)

2.06(52)

1C=

9.50

(241

)1C

C=

14.3

8(3

65)

Ø1.06(27) 4.50

(114)

IN PORT1.00 (25) Ø C'BOREDFOR O-RING

OUT PORT1.00 (25) Ø C'BORED

FOR O-RING

1.38(35)

4.50(114)

IN OUT

.41 (10) Ø THRU(3) MOUNTING HOLES

OUTIN

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

.41 (10) Ø THRU(2) MOUNTING HOLES

DF40 Top-ported pressure filter

30 gpm115 L/min

4000 psi275 bar

Filter housingspecifications

Flow Rating: Up to 30 gpm (115 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 4000 psi (275 bar)Min. Yield Pressure: 12,000 psi (828 bar)Rated Fatigue Pressure: 1800 psi (125 bar), per NFPA T2.6.1-1974 with Aluminum Ported Head

3000 psi (207 bar), per NFPA T2.6.1-1974 with Steel Ported HeadTemp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 40 psi (2.8 bar)

Full Flow: 57 psi (3.9 bar)Porting Base & Cap: Aluminum - Std. Material, Steel - Optional MaterialElement Case: SteelWeight of DF40-1C: 14.0 lbs. (6.4 kg)Weight of DF40-1CC: 19.5 lbs. (8.9 kg)Element Change Clearance: 4.00" (100 mm)

Metric dimensions in ( ).Model No. of filter in photograph is DF401CCZ10PD5.

Dirt Alarm®

Filter No. of Element Seal (See Appendix A forSeries Elements† Part No. Material Porting complete list of options)

C3**C10**C25**CC3**CC10**CC25**CZ1CZ3CZ5CZ10CZ25CCZ1CCZ3CCZ5CCZ10CCZ25DM10DM60DDM10

CCZX3CCZX10CCZX25

DFN40(Non-bypass)

1

(Omit)= Buna N

H = EPR*

V = Viton*

W = Buna N*

P = 1” NPTF

S = 15⁄16”-12 SAE Straight(SAE-16)

O = Manifold Mounting***

B = ISO 228 G-1(1-11 BSPP)

D = PointerMS = Electric Cam

OperatedD5 = Cartridge

Electric Cartridge:MS5AC/DC/LC Family

D5 = CartridgeElectric Cartridge:MS5AC/DC/LC Family

DF400

*When “H,” “V” or “W” seals are ordered all aluminum filter parts are anodized.**Only available with Buna N seals.

***O-rings included; fastening hardware not included.

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 103: Hydrotechnik Full Catalogue

101

FILTER ASSEMBLIES

VF60 Top-ported high pressure filter

Filter housingspecifications

70 gpm265 L/min

6000 psi415 bar

Metric dimensions in ( ).Model No. of filter in photograph is VF609VZ10SD5.

4.50(114)

3.75(95)

3.83(97)

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

9V=

14.5

0(3

68)

14V

=19

.50

(495

)

2.00(50)

1.00(25)

4.75(121)

1.88(48)

MAX.

IN

IN

OUT OUT

OUT

1.59(40)

4.55(116)

.38–16UNC–2Bx .63 (16) DEEP ORM10 x 1.5 x (16) DEEP(4) MOUNTING HOLES Ø

Element Part No. Dirt Alarm®

Filter Seal (See Appendix A forSeries Length Media Material Porting complete list of options)

P = 11⁄4” NPTF

S = 15⁄8”-12 SAE Straight(SAE-20)

B = ISO 228 G-11⁄4(11⁄4-11 BSPP)

(B porting supplied withmetric mounting holes)

(Omit)= Buna N

H = EPR

V = Viton

9”

14”

V3*V10*

VZ1VZ3VZ5VZ10VZ25

VM150

VF60D5 = Cartridge

Electric Cartridge:MS5AC/DC/LC Family

*Only available with Buna N seals.

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Flow Rating: Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 6,000 psi (415 bar)Min. Yield Pressure: 15,500 psi (1070 bar)Rated Fatigue Pressure: 3300 psi (230 bar), per NFPA T2.6.1-R1-1991Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 50 psi (3.5 bar)Full Flow: 65 psi (4.5 bar)Porting Head: Ductile IronElement Case: SteelWeight of VF60-9V: 24.0 lbs. (10.9 kg)Weight of VF60-14V: 29.0 lbs. (13.2 kg)Element Change Clearance: 6.00” (155 mm)

Page 104: Hydrotechnik Full Catalogue

102

FILTER ASSEMBLIES

P = 11⁄2” NPTF

P32 = 2” NPTF

S = 17⁄8”-12 SAE Straight(SAE-24)

F = 11⁄2” SAE J518 4-BoltFlange Code 62*

O = Subplate**

B = ISO 228 G-11⁄2(11⁄2-11 BSPP)

(Omit)= Buna N

H = EPR

V = Viton

1

2

3

**Bolt thread depth .75” (19 mm).**O-rings included; fastening hardware not included.

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KM10KM25KM60KM150KM260

KW

KZX3KZX10KZX25

KF50

KFN50(Non-bypass)

D = PointerMS = Electric Cam

OperatedD5 = Cartridge

D5C = Cartridge in Cap

Electric Cartridge:MS5AC/DC/LC Family

D5 = CartridgeD5C = Cartridge in Cap

MS5AC/DC/LC Family

†Double and triple stacking of K-size elements can bereplaced by single KK & 27K elements, respectively.

Dirt Alarm®* **Filter No. of Element Seal (See Appendix A forSeries Elements† Part No. Material Porting complete list of options)

KF50 Base-ported high pressure filter

Filter housingspecifications

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids With 2’’ portingonly, up to 150 gpm (570 L/min) for 150 SUS 32 cSt fluids

Max. Operating Pressure: 5000 psi (345 bar)Min. Yield Pressure: 15,000 psi (1035 bar)Rated Fatigue Pressure: 3500 psi (240 bar), per NFPA T2.6.1-1974Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 40 psi (2.8 bar) Optional Cracking: 50 psi (3.5 bar)

Full Flow: 61 psi (4.2 bar)Porting Base & Cap: Ductile IronElement Case: SteelWeight of KF50-1K: 59.7 lbs. (27.1 kg)Weight of KF50-2K: 80.7 lbs. (36.6 kg)Weight of KF50-3K: 102.5 lbs. (46.5 kg)Element Change Clearance: 8.50" (215 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

100/150 gpm380/570 L/min

5000 psi345 bar

Metric dimensions in ( ).Model No. of filter in photograph is KF501K10FD.

DRAINPLUG

DRAIN PLUG

BLEED PLUG

4.50 MAX.(114)

1K=

14.9

0(3

78)

2K=

24.1

4(6

13)

3K=

33.6

0(8

53)

2.88(73)

2.50(64)

2.50(64)

(57)

2.25(57)

2.25

5.75(146)

.56 (14) Ø THRU(4) MOUNTING HOLES

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

OUT IN

5.75(146)

(57)

2.25(57)

.25 TYP.(6) 2.50

(64)

6.25(159)

2.50(64)

2.25

2.00(51)

.31(8)

OPTIONAL SUBPLATEPORTING

OUT PORT1.38 (35) Ø C’BOREDFOR O-RING

IN PORT1.38 (35) Ø C’BOREDFOR O-RING

.56 (14) Ø THRU(4) MOUNTING HOLES

1.34

(34)

PORT

ING

P,S,

F1.

62(4

1)PO

RTIN

GP3

2

5.25(133)

2.62 (67) PORTING P, S, F3.25 (83) PORTING P32

6.06 FOR SAE 4-BOLT FLG.(154)

6.25 FOR PIPE & STR. THD.(159)

Ø

OUT

IN

Filtermodelnumberselection

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 105: Hydrotechnik Full Catalogue

103

FILTER ASSEMBLIES

Metric dimensions in ( ).Model No. of filter in photograph is K91KZ5BP20NP20ND5C.

This filter is available in additional porting options not explicitly shown here.Contact factory for details.

IN(STD.) (STD.)

OUT

IN OUT

(4 PLACES)TAP .312-18UNC-2B X .50 DP.

6.25

3.13

4.50 MAX

Ø 4.62

3.13

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

OPTIONAL DIRT ALARM D5C

1K=1

4.95

2K=2

4.36

3K=3

3.76

1.31

2.81

5.63

2.79

5.59

DRAIN PLUG

BYPASS VALVE

ELEMENT

SERIES W.P.

PSI

PSI

6.25

100 gpm380 L/min

900 psi60 bar

K9 Base ported medium pressure filter Patent Pending

Filter housingspecifications

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 900 psi (60 bar)Min. Yield Pressure: 3200 psi (220 bar)Rated Fatigue Pressure: 750 psi (52 bar), per NFPA T2.6.1-1991Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 40 psi (2.8 bar)

Full Flow: 80 psi (5.5 bar)Porting Base & Cap: Cast AluminumElement Case: SteelWeight of KF9-1K: 19 lbs. (8.6 kg)Weight of KF9-2K: 30 lbs. (13.6 kg)Weight of KF9-2K: 41 lbs. (18.6 kg)Element Change Clearance: 8.50" (215 mm) for 1K;17.50 (445mm) for KK; 26.5" (673mm) for 27K

B = Buna N

H = EPR*

V = Viton*

K3K10K25KZ1KZ3KZ5KZ10KZ25KM10KM25KM60KM150KM260KW

K9D5 = Cartridge

D5C = Cartridgein Cap

Electric Cartridge:MS5AC/DC/LC Family

1

2

3

N

P16P20P24

S16S20S24

B16B20B24

N

P16P20P24

S16S20S24

F16F20F24

B16B20B24

N

P16P20P24

S16S20S24

B16B20B24

N

P16P20P24

S16S20S24

F16F20F24

B16B20B24

31

4

2

OUTIN

IN

OUT

Porting Options

N=NoneP=NPTF, S=SAE Straight, F= SAE J5184-Bolt Flange Code 61, B=BSPP16=1”, 20=11⁄4”, 24=11⁄2”

Filtermodelnumberselection

**Aluminum parts are anodized.**If location 1 is used as inlet port, dirt alarm will occupy location 2. If location 2 is used as inlet port, dirt alarm will occupylocation 1. If dual inlet ports are specified, the only dirt alarm option is pop-up indicator in cap (D5C).

Dirt Alarm®* **(See Appendix A forcomplete list ofoptions)

“In” Porting “Out Porting”Filter No. of Element Seal Port 1 Port 2 Port 3 Port 4Series Elements Part No. Material (STD) (OPT) (STD) (OPT)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 106: Hydrotechnik Full Catalogue

104

FILTER ASSEMBLIES

Metric dimensions in ( ).Model No. of filter in photograph is QF1516QZ10P24MS10AC.

7.75 (197) ØREF.

C

BYPASS VALVE

ELEMENT

SERIESPSI W P

PSI

IS E ST U DR IN

9.19 (233) REF.

BLEED PLUG

32.0

4(8

14)R

EF.1

6Q53

.84

(136

8)RE

F.39

Q2.8

0(71

)RE

F

9.00

REF.

(229

)

OUTLETINLET

A A

Ø59 (15) HOLE (TYP. 2 PLACES)

1.50

(38)

9.06(

230)

4.65

(118)

10.83 (275)8.19 (208)

OPTIONAL BRACKET(P/N A-LF-6232)

VIEW A-A

3.35(85)

6.70(170)

3.27

(83)

6.54

(166

)

4.92(125) 9.84

(250)

Ø.40 (10)HOLE(TYP. PLACES)

INLET

OUTLET

(2) SCHROEDER SP1620UN716PTEST POINTS (STANDARD) NEARSIDE (2) S7 PLUGS (STANDARD)OPPOSITE SIDE

QF15 Base ported In-Line filter

450 gpm1700 L/min

1500 psi100 bar

Filter housingspecifications

Flow Rating: Up to 450 gpm (1700 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 1500 psi (100 bar)Min. Yield Pressure: 5800 psi (400 bar)Rated Fatigue Pressure: 800 psi (55 bar), per NFPA T2.6.1-1991Temp. Range: -20°F to 225°F (-29°C to 107°C)Bypass Setting: Cracking: 30 psi (2.1 bar)

Full Flow: 55 psi (3.8 bar)Porting Base & Cap: Ductile IronElement Case: SteelWeight of QF15-16Q: 139.0 lbs. (63.0 kg)Weight of QF15-39Q: 198.0 lbs. (90.0 kg)Element Change Clearance: 16Q 12.0" (305 mm)

39Q 33.8" (859 mm)

*Supplied with metric mounting holes **Metric SAE J518 supplied with metric mounting holesNotes: 1. Integral inlet and outlet test points are standard on all models

2. QCLQFZ are coreless elements – Housing includes rigid metal core

P24 = 11⁄2” NPTF P32 = 2” NPTFP40 = 21⁄2” NPTF P48 = 3” NPTF

S24 = 17⁄8”-12 SAE Straight (SAE-24)S32 = 2”-12 SAE Straight (SAE-32)

B24 = ISO 228 G-11⁄2 (11⁄2-11 BSPP)*B32 = ISO 228 G-2” NPTF (2-11 BSPP)*B40 = ISO 228 G-21⁄2” NPTF (21⁄2-11 BSPP)*B48 = ISO 228 G-3” NPTF (3-11 BSPP)*

F24 = 11⁄2” SAE J518 4-Bolt Flange Code 61F32 = 2” SAE J518 4-Bolt Flange Code 61F40 = 21⁄2” SAE J518 4-Bolt Flange Code 61F48 = 3” SAE J518 4-Bolt Flange Code 61

F24M = 11⁄2” SAE J518 4-Bolt Flange Code 61**F32M = 2” SAE J518 4-Bolt Flange Code 61**F40M = 21⁄2” SAE J518 4-Bolt Flange Code 61**F48M = 3” SAE J518 4-Bolt Flange Code 61**

(Omit)H = Buna N

H = EPR

V =Viton

16

39

Q

QCLQF

QPML

Z1

Z3

Z5

Z10

Z25QF15

D5C = Cartridgein Cap

D5 = Cartridgein Base

Electric Cartridge:MS5AC/DC/LC Family

DPG = Differential PressureGauge

(Omit)= 30 psiCracking

50 = 50 psiCracking

X = BlockedBypass

QW(Water removal)

Element Housing Dirt Alarm®

Filter Media Seal Bypass (See Appendix A forSeries Length Style Grade Material Porting Setting complete list of options)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 107: Hydrotechnik Full Catalogue

105

FILTER ELEMENTS

Schroeder Z Media Elements (Synthetic)

Epoxy-coated steel wire fabric providesmaximum support and rigidity.

Polypropylene scrim filtersand protects the media.

Z media provides maximumdirt-holding capacity with theminimum pressure drop.

Polypropylene scrim addsfinal-pass filtration.

Epoxy-coated steel wirefabric provides maximumsupport and rigidity.

Crush-protective center tube.

Figure 11. Cutaway of Excellent 2000 Series Z Media

ElementAbsolute Ratings Per ISO 4572 (Old) Absolute Ratings Per ISO 16889 (New)

Media ßx ≥ 75 ßx ≥ 100 ßx ≥ 200 ßx ≥ 1000 ßx(c) ≥ 75 ßx(c) ≥ 100 ßx(c) ≥ 200 ßx(c) ≥ 1000(98.7%) (99%) (99.5%) (99.9%) (98.7%) (99%) (99.5%) (99.9%)

Z1 <1.0 <1.0 <1.0 <1.0 <4.0 <4.0 <4.0 4.2

Z3 <1.0 <1.0 <2.0 3.7 4.0 4.2 4.7 5.8

Z5 2.5 3.0 4.0 6.4 5.5 5.9 6.5 7.5

Z10 7.4 8.2 10.0 15.0 8.3 8.7 10.0 12.7

Z25 18.0 20.0 22.5 — 14.5 15.2 19.0 24.0

Table 13. Z Media Absolute Ratings and Filtration Ratios

In March 2000, Schroeder replaced its S media with a new generation synthetic Excellent (Z) Media. At every level offiltration from 1 µ to 25 µ, the Z media has significantly outperformed its predecessor.

The special class of micro-glass and other fibers used in Z media are manufactured with utmost precision, to specificthicknesses and densities, and bonded with select resins to create material with extra fine passages. No other filter mediacan provide the benefits of Schroeder’s Excellent Z media: maximum dirt-holding capacity, superior particle capture,minimum pressure drop, high flow rate and low operating cost. The typical multiple layer construction (shown in Figure 11)has evolved from comprehensive laboratory testing to provide extended element life and system protection.

Each successive layer performs a distinct and necessary function. The outermost layer is designed to maintain elementintegrity. Beyond this layer is a polypropylene scrim, offering coarse filtration and protection for the more delicate filteringlayers within. Multiple sheets of fine filtering media follow, providing intricate passageways for the entrapment of dirtparticles. Together, the various layers of filter media provide the ideal combination for peak filtration performance.

Table 13 shows the ISO 4572 and ISO 16889 absolute ratings and filtration ratios (Betas) for SchroederZ media elemensZ1, Z3, Z5, Z10 and Z25, while Table 14(a) provides a comparison of the old S-media to the new Excellent Z media. Figures12(a) and (b) depict the information in Tables 14(a) and (b) graphically and provide corresponding % efficiencies.

The numbers contained in the tables are simply specific data points from the plots for the respective media shown. Thefiltration ratio (Beta) is shown on the left side and the equivalent particle capture efficiency (%) is shown on the right forparticle sizes shown across the bottom. The absolute rating (in Table 13) indicates the particle size at which the filtrationratio for the element is greater than a given number.

Example of absolute rating per ISO 4572. Schroeder Z1 media has an absolute rating of 1.0 for a Beta of 200; this can bewritten as ß1 200. In other words, Z1 media is 99.5% efficient at capturing particles that are 1 micron in size and larger. Perthe new ISO 16889, the efficiency is stated with ßx(c) 75, 100, 200, 1000.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 108: Hydrotechnik Full Catalogue

106

FILTER ELEMENTS

Filtertechnik offer thousands of elements from stock as well as direct access to major manufacturers such as Schroeder,Hydac, Mahle, Argo, MP Filtri, Baldwin and many others. We are the master European importer for all Schroeder originaland crossover elements and carry massive stocks ready for resale. Schroeder’s acclaimed Z media is industry leading interms of dirt holding capacity and Beta ratio cleanup performance. If price, quality and availability are your primaryconcerns then Filtertechnik are the filtration supplier you should be talking to.

Filtertechnik supply a large range of nylon or polypropylene spun bonded and deep pleated elements for water, chemicaland process filteration. Filtertechnik can supply high performance elements retrofittable to all major manufacturers as wellas assemblies for new applications. Filtertechnik also supply a large range of nylon & polypropylene bag filters for new andexsiting applications. Contact us for more information.

Original & Bestfit™ Filter Elements

Filtertechnik process elements

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 109: Hydrotechnik Full Catalogue

107

PARTICLE COUNTING

PC9000 On-line particle counterThe PC9000 is an easy to use, low-cost particle counter. It is perfect forproactive maintenance and on-line monitoring. It can be used as an alarmto notify you of any changes in contamination levels and is ideal for plottingISO cleanliness trends.The PC9000 has an LED readout, computer interfaces and trendingsoftware (see below) and has an accuracy of +/- half an ISO code. It isavailable as a stand alone product or built into some of the other productsshown here.

On-line particle softwareincluded F.O.C. with PC9000

� Connect the PC9000 direct to your computer

� Display cleanliness data of your fluid in real time!

� Instantly spot contamination level increases beforesupplying poor quality product

� View cleanliness data in graphic and / or tabular format

� Cleanliness trend data can be displayed at 4, 6, 14 and21 micron counts

� View data as actual particle count or as an ISO codee.g 22 / 19 / 14

� Save all trend information to Excel

� Build up archives of historical system performance

� Full diagnostic check shows whether the PC9000 is setup correctly

PC9000 Order CodesPart code Flow control method Flow / Pressure LED displayPC9000-2-1 internal check valve 3.7 to 55 L/min, min 2 bar NoPC9000-4-1 internal flow regulator 80 to 500 bar YesPC9000-5-1 internal check valve 3.7 to 55 L/min, min 2 bar YesPC9000-6-1 external flow control req’d 100 to 500 mL/min YesPC9000-7-1 internal flow regulator 40 to 80 bar NoPC9000-8-1 internal flow regulator 40 to 80 bar Yes

IM9000 Interface ModuleThe IM9000 recieves raw signal data from the PC9000 transducer througha fibre optic cable. This data string is analysed and converted to 0-5 VDCanalogue output voltages proportional to ISO codes, and also into ModBusASCII device protocol for interface to a PLC or computer via RS 485 and RS232 serial. All signal outputs are connected to the IM9000 through the 15pin serial connector.

Part code Description

IM9000-3 PC9000 interface module, 9-36Vdc supply,

complete with break out cable

Part code Description

8824-G0-00.21/1 Hydrotechnik USB to RS232 PC serial adaptor

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 110: Hydrotechnik Full Catalogue

108

PARTICLE COUNTING

New panel display for PC9000Shows all 3 counts and gives alarmsAll options of the PC9000 include powerful trendingsoftware to monitor cleanliness levels in real-time.

� Remote indication of critical 150 codes.

� Capture real-time information and oil conditioninformation.

� Instant detection of sudden contamination ingress.

� Ideal for performance verification of system filtration.

Part Code: Input Voltage:T133-C-CCC-DJDJDJ 90-250Vac

Control software for multiplePC9000sReal time particulate trend indicationBespoke software to display multiple PC9000 ISO counts indifferent formats with settable alarm ranges.

� View several PC9000s at once on a screen designed foryour application

� Seamless link from PC9000 PC and Excel

� Record data continuously

� Build up archives of test data to ensure total traceabilityand contamination control

Consult Filtertechnik

Palm pilot for PC9000Hand held PDA to set internal PC9000 parametersPalm pilot loaded with PC9000 software used to set sample and holdtimes within the internal eprom of the PC9000 partical counter viainfra-red ports.

� PC9000 factory set at 1min sample time and 4mins hold time

� Use palm pilot to set update times to suit your systems

� Easy user friendly menu

Part code: DescriptionPalmpilotsBW Monochrome display

PalmpilotsCL Colour display

Machine 1 14 micron6 micron4 micron

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Advanced communication optionsFiltertechnik offer many different options to transmit PC9000cleaniness data to other display media. We offer:-

� RS232 & RS485 transmission protocol

� GSM text messaging

� Real time remote internet web access

Please contact Filtertechnik for more information on these powerful features

Page 111: Hydrotechnik Full Catalogue

109

The ParticlePal 2000 is a re-chargeable portable unitwith a self contained battery pack. It is rugged andperfect as an on or off-site portable contaminationchecking tool.

This model is ideal where power is not available andperfect for mobile plant checking. Used predominantlyfor checking fluid from a pipe or hose ideally from aMinimess test point or similar

ParticlePal 2000Gives instant dynamiccleanliness readings frompressure or return line testpoints. Fully portable.

PARTICLE COUNTING

ParticlePal seriesPortable units featuring PC9000 monitorsThe ParticlePal units are fully portable particlemonitoring equipment.

The ParticlePal1000 is fitted with its own pump setand is suitable for a huge range of viscosities.

An essential tool for any MaintenanceManager these units allow you to obtaininstant readouts of oil condition in thereservoir.A wide range of input voltages ensure theParticlePal is ready for use wherever you are.

ParticlePalPart code Description Supply LED displayParticle Pal 1000 Reservoir fluid measurement 24VDC, 110/240VAC YesParticle Pal 2000 Pressurised line measurement Rechargeable battery Yes

ParticlePal 1000Gives instant reservoircleanliness readings.Fully portable.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 112: Hydrotechnik Full Catalogue

110

FLUID ANALYSIS

Laboratory fluid analysisFluid analysis serviceFiltertechnik provides a fluid analysis service as a support for its filtration and test & data logging customers.

The analysis service enables customers to take their own fluid samples using bottles pre-cleaned to ISO 3722 standards,and post them off in a bottle (pre-labelled bottle and box provided).

The customer fills in a form giving facts such as machine identification, serial number, fluid type etc, so as to help build ahistorical database of cleanliness for the same machine. Results are then e-mailed back to the customer in 2-3 workingdays in a pdf format. Alternatively, results may be posted by Royal Mail or accessed via the web.

Results sheets show the latest ISO 4406:1999 4/6/14 micron (c) coding (e.g. 18/14/11) using APC equipment calibratedin accordance with ISO 11171. The reports also give valuable information on the condition of the oil e.g. watercontamination, metal content etc. Subsequent reports for the same machine build up a monitoring history and these aredisplayed graphically over time, thus providing a trend analysis.

The cost of the service includes the bottle, label & identification sheet and full report. Alternatively, Filtertechnik can offera full oil cleanliness monitoring package whereby Filtertechnik's engineers visit to take the samples and provide advice oninterpreting sample results.

Part code Description

0SB1 Full service including sheet, sterilised

bottle, addressed tube and report back0SB1-Loose 250ml Oil sample bottle onlyThief Pump Extract oil from reservoir

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 113: Hydrotechnik Full Catalogue

111

FLUID ANALYSIS

Patch test kitsAnalyse contamination on siteThe Filtertechnik portable patch test kit is a must for identifying and monitoring thetypes and levels of contamination in fluid power systems.

The kit enables instant visual analysis through an optical microscope of the majortypes of system wear including bright and black metals, silica, fibres, elastomers,plastics and others.

A sample of the test fluid is passed through a filter membrane via the vacuumpump dryed and mounted in a membrane holder ready for visual assessment.Comparitor slides are supplied to help establish and identify cleanliness levels etcof the fluid sample.

The kit is supplied complete with everything required for taking immediate samplesand is simple to assemble and use with full training available on request.

The kit includes the following:

� Biocular Microscope

� Vacuum Pump

� Glassware including Filter Holder

� Pressurised Sure Shot Spray Gun

� Filter Membranes and Mounting slides.

� Forceps and Clamps

� Plastic Beaker

� Solvent

� Petri Dishes

� Carry Case

� Full instruction manual

� Contaminant size reference charts

Camera & sizing software(available separately)

Microscopes with cameras are supplied with softwarethat allows the user to size individual contaminants onscreen. This aids the reporting function for items such as

warranty claims, supplier disputes etc.

Model DescriptionHTPT-KIT1 Full patch test kit including MicroscopeHTPT-KIT2 Full patch test kit without MicroscopeFT-AAWP02500 25mm Membrane 0.8 microns (pack of 100)FT-RAWG04700 47mm Membrane 1.2 microns (pack of 100)FT-SSWP04700 47mm Membrane 3.0 microns (pack of 100)FT-NY8004700 47mm Membrane 80.0 microns (pack of 100)*Other membrane sizes available on request.All kit parts available for sale separately, please call for more information.

We also offer a patch testing service.Send your components for inspection and

debris/ISO coding reference.

Model DescriptionSP10.0381 1.3 Mega Pixel Digital Camera incl.

sizing softwareSP80 Trinocular Microscope

Full Patch test kit - HTPT-KIT1

Digital Camera - SP10.0381Trinocular Microscope - SP80

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 114: Hydrotechnik Full Catalogue

112

Filter ElementsReplace XXXX Micron rating Dirt holding (g)

6RZ1 1 abs. 156RZ3 3 abs. 156RZ5 5 abs. 126RZ10 10 abs. 146RZ25 25 abs. 256R3 3 nom. 56R10 10 nom. 66RM100 100 nom. recleanable6RW n/a water removal

Power Supply

110 110 Vac / 50Hz Motor240 240 Vac / 50Hz MotorAIR Air drive (please contact us)

Ordering example

SFC-SEN-110-XXXX

OFF-LINE FILTRATION

Filtertechnik off-line filter systemsBy filtering, not only can you extend the life of existing oils but alsosignificantly reduce your oil replacement and disposal costs.

If your oils have:

� high water content

� high carbon content

� high contamination levelsWhatever your oil condition or system size, we have a filtration solution tosuit the problems you face. Instead of disposing of your oils or fuels whynot call us to see if we can assist you in a clean-up process?

Clean youroil, don’tdump it!These filter units

will clean down to ISO13/11/9,

NAS 2 (1 micron)

HFS Handy Filter SystemHand-held portable spin-on filter unit. Fitted with 7” spin on filter cans.Comes with 3m of suction and delivery hoses. Suitable for viscosities upto 500 cst. Flow rate 15l/min. 110Vac / 50Hz power supply.

Sentry Portable Filter TrolleyEntry level light to medium duty portable filter or transfer trolley. Fitted with6” Schroeder Z media filter and 0.75kW vane pump drive. Comes with 3mof suction and delivery hoses. Suitable for viscosities up to 320 cst. Flowrate 18 to 30l/min adjustable.

Filter ElementsReplace XXXX Micron rating Dirt holding (g)

M3 3 nom. 50M10 10 nom. 37MZ3 3 abs. 105MZ10 10 abs. 104MW n/a water removal

Ordering example

HFS-110-XXXX

DDiimmeennssiioonnss W540 x H365 x D365mmWWeeiigghhtt 12.5kg

DDiimmeennssiioonnss W300 x H890x D280mm

WWeeiigghhtt 16.3kg

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 115: Hydrotechnik Full Catalogue

113

SFC 2000/3000Medium to heavy duty portable filler trolley. Fitted with 1 x 9” or 14” Schroeder Z mediafilters (SFC 2000) or 2 x 9” or 14” Schroeder Z media filters (SFC 3000). 1.5kW gear pumpdrive with 3m of suction and delivery hoses. Suitable for viscosities upto 500 cst. Flow rate18 or 45l/min.

OFF-LINE FILTRATION

Filter ElementsReplace XXXX Micron rating Dirt holding (g)

9VZ1 1 abs. 559VZ3 3 abs. 579VZ5 5 abs. 459VZ10 10 abs. 529VZ25 25 abs. 489V3 3 nom. 259V10 10 nom. 129VM150 150 nom. recleanable9VW n/a water removal14VZ1 1 abs. 10214VZ3 3 abs. 10514VZ5 5 abs. 8314VZ10 10 abs. 10414VZ25 25 abs. 9414V3 3 nom. 3814V10 10 nom. 2514VM150 150 nom. recleanable14VW n/a water removal

Ordering example

SFC-3000-110-45-14-XXXX/XXXX

Model OptionCode Description2000 1 x 9” or 14” filter assembly3000 2 x 9” or 14” filter assemblies

Model Option 2Code Description9 9” long filter assembly14 14” long filter assembly

Power Supply

110 110 Vac / 50Hz Motor240 240 Vac / 50Hz MotorAIR Air drive (please contact us)

Flow RateCode Description18 18l/min pump set45 45l/min pump set

KLD Kidney Loop SystemsHigh capacity stationary offline filter system. Fitted with 2 x9”, 18” or 27” Schroeder Z media filters. 0.55kW vane pumpdrive. Suitable for viscosities upto 216 cst (higher viscosityversion available). Flow rate 25 or 50l/min.

Filter ElementsReplace XXXX Micron rating Dirt holding (g)

K3 3 nom. 54K10 10 nom. 44KZ1 1 abs. 112KZ3 3 abs. 115KZ5 5 abs. 86KZ10 10 abs. 108KZ25 25 abs. 93KM150 150 nom. recleanableKW n/a water removal

No. of ElementsCode Description1 9” Filter Assembly Length2 18” Filter Assembly Length3 27” Filter Assembly Length

Ordering example

KLD-3-09-XXXX/XXXX-14

Flow RateCode Description7 25 l/min pump set14 50 l/min pump set

DDiimmeennssiioonnss W320 x H462(9”) 619(18”) 858 (27”) x D457mmWWeeiigghhtt 53kg (9”) 63kg (18”) 73kg (27”)

DDiimmeennssiioonnss W640 x H1030x D520mmWWeeiigghhtt 51kg

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 116: Hydrotechnik Full Catalogue

114

OFF-LINE FILTRATION

BD6000 / IBD6000High capacity dual particulate and water removal filtration rig. Designed foroff line polishing and drying of fuels and oils (N.B Not suitable for seriouslycontaminated systems before pre filtration to approx ISO 23/21/19). Fittedwith 2, 4, 6 or 8 super duty filter pots and 20” polypropylene pre filter.0.18kW screw pump drive suitable for huge range of viscoties. Flow ratesof 600, 1300 or 3000l/hr.

20” Pre Filter ElementsReplace XXX Micron rating

FT-07PP005-20NNB 5 nom.FT-07PP010-20NNB 10 nom.FT-07PP020-20NNB 20 nom.FT-07PP050-20NNB 50 nom.

Ordering example

IBD-6000-8-240-XXX

No. of filter pots Code Description2 600l/hr, ±4kg dirt removal, ±1.5l water removal4 1300l/hr, ±8kg dirt removal, ±3l water removal6 1300l/hr, ±12kg dirt removal, ±4.5l water removal8 3000l/hr, ±16kg dirt removal, ±6l water removal

Model CodeCode DescriptionBD without particle counter or

moisture sensor IBD fitted with particle counter

and moisture sensor

Power SupplyCode Description110 110Vac/50Hz supply240 240Vac/50Hz supplyAIR Air drive (please contact us)

415V and 60Hz options also available on request

Particle Counterreal time on-line particle countingPC download for logging / traceability (See page 106 for more details)

20” High capacity polypropylenepre-filter.Maximises life ofmain SDFC filtercartridges.

High capacity metal driptray with lockable wheels& drain with tap

High capacity filters cleansdown to 3 microns andremoves ±0.75l water fromoils / diesel fuels

110 / 220VAC / Air drivecontinuously rated pumps600l/hour (2 pot)1300l/hour (4 pot)1300l/hour (6 pot) 3000l/hour (8 pot)Pressure and thermal cutouts

before after

TWS-CWater Monitor% water in oil/fuels (See next page)

Super duty filter cartidge -SDFC(W2)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 117: Hydrotechnik Full Catalogue

115

WATER REMOVAL

TWS-C Moisture sensorThe TWS-C moisture sensor is a line mounted sensor that measures relativesaturation of water in oil. The sensor gives a 4-20mA output scaled from 0to 100% saturation. 3/8” BSP threaded connection.

80% of all hydraulic failure is due to contaminationContamination in oil is caused by both water and solid particulate.Contamination is harmful to oil and the system component parts that itlubricates.

The presence of water in oil will lead to breakdowns which can be extremelycostly for a company – just think of the cost of downtime, the loss ofproduction, the cost of repair and replacement of expensive parts, as wellas administration costs.

Reduced lubricity causes rapid component wear and failure

Water content versus beaing life

However, the cost of removing water from your oil need not besignificant and it is in fact a cost-saving exercise as it will greatlyreduce the number of breakdowns your system will experienceand increase productivity and reliability. Filtertechnik offers a range of water removal methods suitable forall types of systems and levels of contamination.

Free water causes oiladditive package

depletion

Cloudy due to wateringress - causes oiladditive packagedepletion reducing

the oil’s life

Water removal(breathers & elements)A major source of hydraulic and lubrication problems

Port Code DescriptionTWS-C-M-O-O Moisture sensor for Hydraulic fluidsTWS-C-E-O-O Moisture sensor for Esther based fluids

Port Code DescriptionRT38m 12-24 Vdc powered minaiture LED display-panel mounted

RT38Miniature Digital display for use with TWS-C moisture sensor gives 0-100%relative saturation. Supplied with 2m long cable.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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WATER REMOVAL

Model Filtration Water retention ConnectionDAB-2 2 micron absolute 0.1L 3⁄4”NPTDAB-4 2 micron absolute 0.5L 1”NPT / Flange / Bayonet/ 1.1⁄2”UNF

W Media Filter elements info

Model Flow CapacityL/min mL

KW 75 150KW 7.5 5009VW 75 819VW 7.5 27039QW 530 110039QW 83 3100MW(spin on) 53 100MW(spin on) 6 350

W Media Filter elements info

Model Flow Water/oil removal Dirt holding capacityL/min kg

SDFC(W) 10 0.75 Litre Water 2SDFC(P) 10 1Litre oil 2

DAB BreathersOur DAB range of environmentally friendly, disposable, silica gel breathers will removeatmospheric water that can cause contamination from within your reservoir.

W media filter elementsOur W media Schroeder filter elements are an extremelyefficient and low-cost method of removing water from yourfluid. They are capable of holding 400 times their ownweight in water. W media elements can hold more water atlower flowrates; we have given two rates in the table below.W elements also filter to 10 microns.

SDFC elementsFor our IBD and BD range of off line filters these cellulose wound filter elements are excellent for off-line filtringperformance. As well as removing large amounts of dirt (up to 2Kg per element) they can also remove large volumes ofwater simultaneously (up to 750mL per element) Our SDFC(P) elements are polypropylene and are for use on water glycolsystems.

Return your oil to health with SDFC elementsRemove large quantities of water and particulate SDFC

elements will cleandown to

ISO 14/12/9 NAS 3

(3 micron)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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WATER REMOVAL

Model Flow rate Water removalL/min L/hr

SVD05 20 3 SVD10 40 4 SVD16 60 6 SVD23 90 8

Schroeder SVD vacuum dehydratorsThe all new SVD Vacuum dehydrator units are designed to remove free and dissolved water from hydraulic or lubricatingoils and then further dry and filter oil down to below 100ppm water and one micron particle size. The figures quoted inthe sizing table here are the SVD capabilities for removing free water. Touch panel control display, and optional on-lineparticle counter. Large capacity filtration and optional heaters make these units a powerful unit for taking control ofserious water and contamination issues.

Envelope dimensions will change infuture models. Contact factory for details

Centrifuge and condensation methods typically only remove free water.The SVD, which uses vacuum dehydration, can remove both free waterand dissolved water from the oil, as well as dissolved gasses. Inaddition, solid contaminants are also removed by highly efficientmembrane elements. The SVD is intended to be used on large hydraulicand lubricating circuits that have a minimal 1,000 gallon reservoir.

Negative effects of water in hydraulic oil:

� Depletion of additives

� Increased acidity of oil

� Reduction in lubricity

� Accelerated aging of components

When connected to the hydraulic reservoir of a system withwet oil, the SVD unit draws down oil in its chamber. Oilslowly cascades down the reactor chamber. Water isseparated in the form of vapour and is removed by thevacuum pump. This vapour can be released into theatmosphere or condensed into a separate reservoir. Thepurified oil is drained from the reactor chamber through apump back to the system reservoir at a continuous flowrate. The oil is now dry and free of water (within thespecifications provided).

� Removes 100% of free and over 90% of dissolvedwater and as well as 100% of free and over 90% ofdissolved gases.

� Four models are available to accommodate various flowrates

� Use of a vacuum pump avoids any dangerouschemically reactive by-products.

� Mobile equipment/equipment used outdoors

� Pulp and paper plants

� Power generation plants

� Plastic injection and die cast machines

� Reclaimed fluids

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

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118

FLUSHING

Machines can be supplied to perform both flushing and pressure testing in one unit

Flushing is ideal for:

� any system not running correctly due to contamination

� mobile plant or machines

� machine tools

� new plant installations prior to commissioning

� any system following a major overhaul

� systems with performance problems, wear, sticking valves etc.

Hot Oil Flushing Service Hot oil flushing is ideal for troublesome systems or where large amounts of contamination have been introduced to amachine. The rigs we use are the latest in flushing technology. These are very portable hot oil pulsation units designed towork on any system with up to 180mm (7") inside diameter pipework.

On-board Particle Counters ensure the correct ISO / NAS cleanliness is reached. Flushing is carried out until the targetresults are achieved. On board filtration cleans down to NAS 5, ISO 14/11 or better. All results are documented andtraceable to national standards.

Laminar flow – normal hydraulic system design will NOT FLUSH a system as a Reynolds number greater than 3000 needsto be generated. Hydraulic systems are sized to give laminar flow in most conditions.

Turbulent flow – with a Reynolds value above 3000 flow becomes turbulent and is therefore ideal for flushing.Filtertechnik use a hot oil to ensure that viscosity and Reynolds numbers are maintained.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Laminar flow is not effective in the flushing process andresults in contaminant and particulate clinging to theinner-bore

Turbulent flow is effective in removingparticulate and contaminant from the innerbore.

Turbulent flow – Totally effective

Laminar flow – Not effective

Rigs can be hired out with a service engineer. Alternatively we can supply standard flushing rigs for sale or we can buildspecial flushing units for end of production line flushing of machinery or components.

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119

FLUSHING

Features:

� Skid mounted - Forklift facility

� Construction in 316 stainless steel

� Variable temperature & pressure options

� Visual differential pressure indicator on filter

� By using one pump over relief value the unit can produce 6KW heating capacity

Capacity & Performance:

� Flow rate: 0-400 l/min at 35 bar

� Pulsation flow: Up to 600 l/min/ 150 bar

� Tank capacity: 400 litres

� Oil temperature: 0-50°C

� Filter capacity: 50µm strainer - 3µm Beta 200 pressure & return

Safety features:

� Strong protective frames

� Drip trays fitted as standard with drain facilities

� Adjustable relief valves for all pumps

� The unit is QRW suitable for use with water based fluids

� Low level alarm mounted in reservoir

Weight & dimensions

� Length: 1495 mm

� Width: 1200 mm

� Height: 1650 mm

� Dry Weight: 949 Kg

OTS200 up to 7” at 600L/min

Hot oil Flushing rigs

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

High flow hot oil flushing unit OTS.200.200.7.ACMU.SS316This model is driven by two 415V, 15kW, 3ph, 50Hz, IP56 rated electrical motors - mounted to pumps with flow rate of200 l/min at 35 bar. A third vane pump with circulation flow of 7 l/min at 150 bar is fitted in tandem for pulsation effect upto 600 l/min. The flushing range of the unit is 1” to 7” depending on fluid viscosity, temperature and pipe length.Cleanliness levels better than ISO 4406 14/11 or Nas 1638 Class 5 will be achieved. The unit is integrated with a PC9000particle monitor. The pulsation is built up in the system through a 10 litre accumulator which is pressurised through the 7 l/min 150 barvane pump. The stored volume from the accumulator is then injected into the low pressure flushing circuit in a control timeand cycle mode. This achieves very high turblent flow during the pulsation mode which can be switched on/off manually.The pulsation is of particular advantage in systems with high differential pressure. The control panel is fitted with on/offswitch & Filter indication lamp, emergency stop and consumption meter. Single 5 meter cable with a 63amp plug fitted topower all services.

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FLUSHING

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

OTS50 up to 1.1/4” at 125L/min

Features:

� Stainless steel construction - Fork lift mounting fixtures

� Variable temperature control

� Filter indicators fitted

Capacity & Performance:

� Flow rate: 0-55 litres at 10 bar

� Pulsation flow: 120 litres

� Tank capacity: 150 litres

� Oil temperature: variable up to 50°C

� Filter capacity: 3µm rated pressure & return

Safety features:

� Strong all round support frame

� Drip trays fitted with drain

� Adjustable relief valves

� Low level alarm fitted for fluid reservoir

Weight & dimensions

� Length: 900 mm

� Width: 500 mm

� Height: 1.5 m

� Dry Weight: 750 Kg

Hot oil Flushing rigs

High flow hot oil flushing unit OTS.50.ACMU.FT.ST.1Hot oil flushing unit with pulsed flow, this model has one electric motor fitted with a tandem pump. Electrical supply rating380-415 volt 3 phase 16 amp. Pump flow rates are for main circulation flow 55 l/min and pulsed flow rate up to 120l/min.System fluid is mineral oil - 10 cst rated @ 40°C. Built in PC9000 particle counter is fitted to monitor ISO code cleanlinesswith software download available. Manual control of flushing and blown down. Safety valves, adjustable relief valve andemergancy stop fitted. Frame and tank all built in 316 stainless steel.

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121

OTS50 up to 1.1/4” at 80L/minPressure test to 1100 bar.

FLUSHING

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Features:

� Articulated wheels and lifting pads mounted for site mobility

� Variable temperature & pressure options

� Visual differential dirt indicator

� In Line particle counter - PC9000

Capacity & Performance:

� Flow rate: 45 l/min at 35 bar

� Pulsation flow: 80 l/min

� Accumulator pressure: 103 bar

� Tank capacity: 103 litres

� Oil temperature: 80°C

� Filter capacity: 3µm beta 200

Safety features:

� Strong protective framework

� Drip trays fitted as standard

� Pressure safety - & relief valves set pressure 80 bar, 130bar & 122 bar

� Thermostat is fitted to oil heater

Weight & dimensions

� Length: 1168 mm

� Width: 644 mm

� Height: 1004 mm

� Dry Weight: 360 Kg

Hot oil Flushing and Pressure testing rigs

High flow hot oil flushing unit OTS.50.7.SS316 PRESS Mobile flushing unit suitable for flushing of hydraulic tubes from 2mm to 28mm ID with pulsed flow conditions which makeit possible to achieve a turbulent flow above RE>3000 and a system cleanliness level better than ISO 4406 Class 14/11or NAS 1638 Class 5.This unit is also suitable for hydrostatic pressure testing up to 1100bar with flushing oil as test fluid. All construction andframework is made in stainless steel AISI 316 material as shown on photo. The unit is driven by a 5.5kW, 16A, 400V/50Hz3ph AC electrical motor. The 103 litre oil-reservoir is integrated with a 2kW electric heater and a low level switch.

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122

MORE INFORMATION

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

More informationThe products shown within this section highlights our most popular ranges. For more detailed information and extendedproduct range the following catalogues are available, please contact Hydrotechnik to request your copy.

A Filtration Primer

Filter Elements

High Pressure Filters

Tank-Mounted, Return Lineand Medium Pressure Filters

Water Service Filters

Esafe® Filters

Reservoir Accessories

Offline Filtration Systems

L-2520B (07/04)

8-1/2

8-1/2

1/2

L-2681 Oil Service Products Catalog

Page 125: Hydrotechnik Full Catalogue

123

NOTES

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 126: Hydrotechnik Full Catalogue

124

NOTES

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

Page 127: Hydrotechnik Full Catalogue
Page 128: Hydrotechnik Full Catalogue

HYDROTECHNIK UK (LTD)Unit 10 Easter ParkLenton Lane Industrial EstateNottinghamNG7 2PX

Freephone: 0800 068 4134Tel: +44 (0)1159 003 550Fax: +44 (0)1159 705 597

Email: [email protected]: [email protected]: [email protected]

Web: www.hydrotechnik.co.uk

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Registered Office27 Atwood Road, Hammersmith, London, W6 0HX