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I. Before You Begin• EnsureyourReactIRsystemisproperlyalignedforyoursamplingtechnology,and
notethepeakheightforuseinsectionIII(PreparingtheIPAModule).• RemovethesamplingtechnologyfromtheReactIRSIM.• ForMonARCandReactIR247instruments,replacetheretainingringontheSIM
flangewiththeinstrument-specifictype(seeimagesinstep3)suppliedwiththeIPAModulekit.
ThetablebelowshowsIPAcharacteristicsthatapplytospecificReactIRinstruments.
IPA Characteristic Type ReactIR 247 ReactIR 45m ReactIR iC 10 MonARC
TypeMotorized √
Manual √ √ √ √
Retainingring
Pinhole(4screws) √ √
Pinhole(3screws) √
Pinslot(4screws) √
ControlSoftwareiCIR √ √ √
iCProcess √iCRCT √
II. Installing the IPA1. RemovethecapfromtheendoftheIPAmodulethatwillattachtotheReactIR
instrument.ThefollowingimagesshowthemanualIPAontheleftandthemotorizedIPAontheright.
Instrument Performance Assurance (IPA) ModuleReactIR
™IPAQuickReference 2. Locatetheguidepin.
3. OrienttheIPAmoduleontheinstrumentSIMbyoneofthemethodsdescribedbelow,basedonthetypeofReactIRinstrument.TheSIMopeningisthesameforalltheReactIRinstruments,butitislocatedonthefrontofReactIRiC10and45minstruments,onthebackofaReactIR247,andontherightsideofaMonARC.• On ReactIR iC10, 45m, or 247—AligntheIPAguidepinwiththepinholeonthe
retainingringontheinstrumentSIM.Instrument-specificringsareshownbelow:
ReactIRiC10and45m ReactIR247
• On MonARC—AligntheIPApinwiththepinslotontheMonARCretainingring(shownoninstrumentandinseparateinset).Ifnecessary,removetheoldstyleretainingringandreplaceitwiththeslottedversionprovidedintheIPAkit.Theslotmustbeinthe7:00-8:00(7o’clockto8o’clock)position.
4. PlacetheIPAontheSIMflangewiththetopcollartiltedupslightly.
TheInstrumentPerformanceAssurance(IPA)moduleenablesyoutoperformavalidationandcalibrationoftheReactIRinstrumentlaserfrequencybasedonNISTstandardsforpolystyrene.AnIPAvalidationcheckrequiresnoadjustmenttosystemsettings.ThecalibrationadjustmentinvolvesrotatingtheirisontheIPAtoalignthemoduletotheapproximatecurrentpeakheightusedbythesamplingtechnology.ThissheetprovidesinstructionsonhowtoinstalltheIPAmoduleonthefactory-standardSIMopeningonReactIR45m,iC10,247,andMonARCinstruments.Instructionsapplytothemanual(14200036)andmotorized(14200038)versionsoftheIPA.Themotorizedversion,forusewiththeReactIR45minstrumentonly,enablesthesoftwaretocontrolmovementofthefilminandoutoftheopticalpath.• TousetheIPAmodule,followtheinstructionsbasedonthetypeofReactIRinstrument:• For45moriC10instruments,refertotheiCIRsoftwareonlineHelp.• ForReactIR247instrument,refertotheiCIRoriCProcesssoftwareonlineHelp.• ForMonARCinstruments,refertothe“MonARCSoftwareUserGuide.”
Mettler-Toledo AutoChem, Inc.7075SamuelMorseDriveColumbia,MD21046USATelephone+14109108500SubjecttotechnicalchangesP/N:14696404©09/2011MK-PB-0021-ACRevCDCN551
www.mt.com/reactir
5. GentlystraightentheIPAandguideitontotheSIMflange.Useaslightside-to-sidemotionuntilthemodulelocksinplace.Youwillhearaclickastheguidepinseatsintothepin-holeguide.OnaMonARCinstallation,youwillfeeltheIPAlockinplacewithoutsound.
6. For the motorized model on a 45m only—PlugthemotorintothetopaccessoryreceptaclelabeledACC,asshowninthefollowingimage.
III. Preparing the IPA Module1. For the manual model only—EnsurethattheIPAleverisintheSAMPLE OUTposition,
asshownbelow.
2. Inthesoftware,gotothealignmentsection.• IniCIRsoftware(forReactIR45m,IC10,or247)—TestInstrumenttaskpane>
ContrastandAlign.• IniCProcesssoftware(forReactIR247controlledbyiCProcess)—Servicepage
forthe247instrument• AttheMonARCtouchscreensoftware—Testmenu>Aligntab.
3. Withthealignmentwindowinview,loosentheknob.Then,graduallyrotatethebluesleeveoftheIPAmoduletoattainthesamepeakheightasyourprealignedsystem.
InstrumentPerformanceAssurance(IPA)Module
Alignmentisnormallysettoapproximately20,000counts.
IMPORTANT!FortheMonARC,anadditionalrotationoftheentireIPAmodulewithinthepinslotontheSIMflrangemaybenecessarytoreachthepeakheightvalue.
4. CarefullytightentheknurledknobontheIPAsleeveuntilitissnugtoholdtheproperpeakheightduringvalidationandcalibration.
IV. Performing Validation and Calibration1. FollowtheinstructionsforyourReactIRinstrumenttovalidateand,optionally,
calibratethelaserfrequency.TheprocessinvolvesputtingthepolystyrenesampleINandOUToftheopticalpath.Forthemotorizedmodel,theprocessisautomaticthroughtheiCIRsoftware.Fortheothermodels,theprocessismanualbymovingtheleverwhenpromptedbythesoftware.Thesoftwareguidesyouthroughtheprocess.• For45m,iC10,and247instrumentscontrolledbyiCIRsoftware:
iCIRsoftware>InstrumentPerformancetaskpane• ForReactIR247controlledbyiCProcesssoftware:
iCProcess>ReactIR247instrument>Servicepage• FortheMonARC:
Touchscreensoftware>Testmenu>ValidationandCalibrationtabs.
2. Priortorunningcalibration,ensuretheproperpeakheightisstillsetandtheknobonthebluesleeveissnug.
3. Aftercalibration,youcanrunanothervalidationtoverifyresults.
4. CarefullyremovetheIPAmodule,replacethelid,andputthemoduleinthestoragecase.
5. Reconnectyoursamplingtechnology.Noalignmentshouldbenecessary.
V. Replacing Polystyrene FilmAspartofaregularmaintenanceprocedure,thepolystyrenefilmshouldbereplacedeachyear.Thefilmisinanassemblythatcanbeeasilyremovedandreplaced.ContactMETTLERTOLEDOtoorderthePolystyreneReplacementKit(PartNumber:14470001).InstructionsforremovingandreplacingthefilmareshippedwiththekitandalsoavailableintheiCIRDocumentationPortfolioandonlineHelp.