Microsoft PowerPoint - d - IES Gauge School (Shock Mitigater) 2-12-2016.pptxIES Shock IES Shock IES Shock IES Shock MitigaterMitigaterMitigaterMitigater
B Y S C O T T A . A G E R
S C O T T @ I E S G L O B A L I N C . C O M
2-12-2016 Copyright (c) 2015 IES Global, Inc. All rights reserved.
IES Shock IES Shock IES Shock IES Shock MitigaterMitigaterMitigaterMitigater
Attaches to IES Gauge
gauge carrier
IES Gauge
Pressure Port
(Bottom)
Place the Shock Mitigater between the Gauge, and the Gun or Gauge Carrier
IES Shock Mitigater LocationIES Shock Mitigater LocationIES Shock Mitigater LocationIES Shock Mitigater Location
Sensor Section
OWR Section
Battery Section Data Readout
Time seconds
-0.01 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10
-20000
-15000
-10000
-5000
0
5000
10000
15000
20000
1 2 3 4 5
What is the purpose of using an IES Shock Mitigater??What is the purpose of using an IES Shock Mitigater??What is the purpose of using an IES Shock Mitigater??What is the purpose of using an IES Shock Mitigater?? Reduces the vibration in the gauge when the guns fire, resulting in a longer battery, sensor, and Gauge life.
NO Shock Mitigater
IES Shock Mitigater MaintenanceIES Shock Mitigater MaintenanceIES Shock Mitigater MaintenanceIES Shock Mitigater Maintenance
After EVERY job…
Completely disassemble and rebuild the Shock Mitigater
Inspect and replace the Viton tubing, if needed. If the Viton tubing shows any wear, or is brittle or hard, then replace the Viton tubing (9/16”OD x 5/16”ID Viton Tubing, 75A)
With Formate Fluids > 8 pH, we recommend you replace the VITON tubing after EVERY job
Clean and Re-grease the shaft and all the shoulder bolts with Blue FM Glacier Grease
IES Shock Mitigater MaintenanceIES Shock Mitigater MaintenanceIES Shock Mitigater MaintenanceIES Shock Mitigater Maintenance After EVERY job…
If any shoulder bolts break or bend, replace ALL the bolts
Be sure the Shock Mitigater shaft moves freely (when no shoulder bolts are installed)
Assemble the Shock Mitigater and tighten the shoulder bolts, hand tight.
Replace the O-Rings, #5-964, 90A (Viton or Aflas) on the male Stub Acme threads, as needed, and re-grease the male Stub Acme threads on the Shock Mitigater, using the COPPER anti-seize grease
IES Shock IES Shock IES Shock IES Shock MitigaterMitigaterMitigaterMitigater Maintenance and Maintenance and Maintenance and Maintenance and AssemblyAssemblyAssemblyAssembly
Clean and ReClean and ReClean and ReClean and Re----Grease ShaftGrease ShaftGrease ShaftGrease Shaft
Shoulder bolts hold the
shoulder bolts with the
Blue FM Glacier Grease
Installing NEW Viton TubingInstalling NEW Viton TubingInstalling NEW Viton TubingInstalling NEW Viton Tubing
Insert the new Viton tubing (Insert the new Viton tubing (Insert the new Viton tubing (Insert the new Viton tubing (if neededif neededif neededif needed) into each ) into each ) into each ) into each
hole, and cut it hole, and cut it hole, and cut it hole, and cut it flush to the shaft.flush to the shaft.flush to the shaft.flush to the shaft.
(9/16”OD x 5/16”ID (9/16”OD x 5/16”ID (9/16”OD x 5/16”ID (9/16”OD x 5/16”ID VitonVitonVitonViton Tubing, Tubing, Tubing, Tubing, 75A75A75A75A))))
Internal Shock Mitigater SpacersInternal Shock Mitigater SpacersInternal Shock Mitigater SpacersInternal Shock Mitigater Spacers
Be sure the two spacers are installed Be sure the two spacers are installed Be sure the two spacers are installed Be sure the two spacers are installed
inside the Shock inside the Shock inside the Shock inside the Shock MitigaterMitigaterMitigaterMitigater
Clean and ReClean and ReClean and ReClean and Re----Grease ShaftGrease ShaftGrease ShaftGrease Shaft
Clean and Grease the shaft with Clean and Grease the shaft with Clean and Grease the shaft with Clean and Grease the shaft with BlueBlueBlueBlue FM Glacier greaseFM Glacier greaseFM Glacier greaseFM Glacier grease, , , ,
then insert the greased shaft into the Shock then insert the greased shaft into the Shock then insert the greased shaft into the Shock then insert the greased shaft into the Shock MitigaterMitigaterMitigaterMitigater
assembly (with the assembly (with the assembly (with the assembly (with the vitonvitonvitonviton tubing already inserted in each tubing already inserted in each tubing already inserted in each tubing already inserted in each
holeholeholehole). The shaft should move freely.). The shaft should move freely.). The shaft should move freely.). The shaft should move freely.
Install External Brass SpacerInstall External Brass SpacerInstall External Brass SpacerInstall External Brass Spacer
Brass Spacer
Use the Brass Spacer to fill in the “GAP” in the middle of the Use the Brass Spacer to fill in the “GAP” in the middle of the Use the Brass Spacer to fill in the “GAP” in the middle of the Use the Brass Spacer to fill in the “GAP” in the middle of the
Shock Shock Shock Shock MitigaterMitigaterMitigaterMitigater. This is used to prevent objects from catching . This is used to prevent objects from catching . This is used to prevent objects from catching . This is used to prevent objects from catching
on the on the on the on the MitigaterMitigaterMitigaterMitigater. It should . It should . It should . It should rotate ‘smoothly”.rotate ‘smoothly”.rotate ‘smoothly”.rotate ‘smoothly”.
Insert Shoulder BoltsInsert Shoulder BoltsInsert Shoulder BoltsInsert Shoulder Bolts
Grease and insert the Shoulder bolts in each hole and Grease and insert the Shoulder bolts in each hole and Grease and insert the Shoulder bolts in each hole and Grease and insert the Shoulder bolts in each hole and
tighten them. Use a Allen “T” Wrench to help you get tighten them. Use a Allen “T” Wrench to help you get tighten them. Use a Allen “T” Wrench to help you get tighten them. Use a Allen “T” Wrench to help you get
them started.them started.them started.them started.
Replace ALL the shoulder
damaged
Use 318 Stainless Steel Shoulder Bolt
0.187” Shoulder dia.
1.25” shoulder length
shoulder bolts and Viton tubing, can be
purchased from IES.
Grease the Stub Acme ThreadsGrease the Stub Acme ThreadsGrease the Stub Acme ThreadsGrease the Stub Acme Threads
Use the COPPER AntiUse the COPPER AntiUse the COPPER AntiUse the COPPER Anti----Seize greaseSeize greaseSeize greaseSeize grease
Use Use Use Use COPPERCOPPERCOPPERCOPPER AntiAntiAntiAnti----seize grease (dark copper color) for the Shock seize grease (dark copper color) for the Shock seize grease (dark copper color) for the Shock seize grease (dark copper color) for the Shock MitigaterMitigaterMitigaterMitigater stub stub stub stub
acme threads. Be sure to cover the small acme threads. Be sure to cover the small acme threads. Be sure to cover the small acme threads. Be sure to cover the small OOOO----Rings, Rings, Rings, Rings, located next to the located next to the located next to the located next to the threads, threads, threads, threads,
with grease. with grease. with grease. with grease. Use four (4) OUse four (4) OUse four (4) OUse four (4) O----Rings Rings Rings Rings (#5(#5(#5(#5----964, 964, 964, 964, 90A90A90A90A, , , , VitonVitonVitonViton or or or or AflasAflasAflasAflas), two per groove, ), two per groove, ), two per groove, ), two per groove,
on the male stub acme thread section. on the male stub acme thread section. on the male stub acme thread section. on the male stub acme thread section. Do not use backup rings.Do not use backup rings.Do not use backup rings.Do not use backup rings.
Use Use Use Use FOURFOURFOURFOUR OOOO----RingsRingsRingsRings
#5#5#5#5----964, 964, 964, 964, 90A90A90A90A ((((VitonVitonVitonViton or or or or
AflasAflasAflasAflas))))
Install the Thread ProtectorsInstall the Thread ProtectorsInstall the Thread ProtectorsInstall the Thread Protectors
Use the Red End Cap to keep the female threads Use the Red End Cap to keep the female threads Use the Red End Cap to keep the female threads Use the Red End Cap to keep the female threads clean, clean, clean, clean, and use the and use the and use the and use the
Black Thread Black Thread Black Thread Black Thread Protector Protector Protector Protector to keep the threads to keep the threads to keep the threads to keep the threads clean clean clean clean and and and and prevent prevent prevent prevent
accidentally damaging the threads.accidentally damaging the threads.accidentally damaging the threads.accidentally damaging the threads.
Thread ProtectorThread ProtectorThread ProtectorThread Protector
The Red End Cap is used to keep The Red End Cap is used to keep The Red End Cap is used to keep The Red End Cap is used to keep
dirt out of the threadsdirt out of the threadsdirt out of the threadsdirt out of the threads
Assembly between the Shock Mitigater and the Assembly between the Shock Mitigater and the Assembly between the Shock Mitigater and the Assembly between the Shock Mitigater and the GaugeGaugeGaugeGauge
-Screw Shock Mitigater onto the gauge BY HAND ONLY. This will allow you to feel if there is something wrong with the threads.
-A wrench can be used to tighten the threads, but do not exceed 50 foot-pounds of torque.
-NOTE: If you over tighten the stainless steel gauge threads, you could damage the threads.
Use ½” HEX WrenchUse ½” HEX WrenchUse ½” HEX WrenchUse ½” HEX Wrench
NOTE: ONLY use the ½” Wrenches supplied, to do the tightening or the loosening of the Shock Mitigater, to
the Gauge and the gun or gauge carrier.
IES Shock IES Shock IES Shock IES Shock MitigaterMitigaterMitigaterMitigater
BY SCOT T AGER