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IMPROVED PRODUCTIVITY SCT SMART CONVEYING TECHNOLOGY

IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

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Page 1: IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

IMPROVED PRODUCTIVITY SCT SMART CONVEYING TECHNOLOGY

Page 2: IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

32

SCT

CONS

TRUC

TION

PRI

NCIP

LESM

ART

CONV

EYIN

G TE

CHNO

LOGY

The

desi

gn p

rinci

ple

of th

is s

mar

t tec

hnol

ogy:

The

Sm

art S

tato

r is

divi

ded

into

tw

o pa

rts,

so

that

mai

nten

ance

can

eas

ily b

e do

ne b

y on

e pe

rson

with

out t

he

need

to re

mov

e ei

ther

the

suct

ion

or d

isch

arge

pip

e w

ork.

Add

ition

ally,

the

two

piec

e Sm

art R

otor

allo

ws

for q

uick

and

eas

y re

mov

al a

nd re

plac

emen

t with

out

the

need

to d

ism

antle

the

join

t or u

se s

peci

al to

ols,

sav

ing

time

and

mon

ey.

The

resu

lt: M

aint

enan

ce in

the

shor

test

pos

sibl

e tim

e re

sulti

ng in

less

dow

n-tim

e an

d in

crea

sed

prod

uctiv

ity.

Anot

her d

esig

n fe

atur

e is

the

inte

grat

ed re

tens

ioni

ng d

evic

e, w

hich

allo

ws

the

clam

ping

bet

wee

n th

e ro

tor a

nd s

tato

r to

be a

djus

ted

for o

ptim

um fl

ow a

nd

read

just

ed w

hen

the

flow

rate

redu

ces

due

to w

ear.

Read

just

men

t is

done

in

a m

atte

r of m

inut

es, r

etur

ning

pum

p pe

rfor

man

ce to

the

requ

ired

leve

l with

-ou

t rep

laci

ng a

ny c

ompo

nent

s. A

s su

ch, t

he s

ervi

ce li

fe o

f bot

h th

e ro

tor a

nd

stat

or is

sig

nific

antly

ext

ende

d, re

mov

ing

the

need

for r

epla

cem

ent p

arts

an

d re

duci

ng th

e lif

e cy

cle

cost

s of

the

SEEP

EX p

ump.

IN A

FLA

SH.

Smar

t Con

veyi

ng Te

chno

logy

(SCT

) mea

ns fa

ster

mai

nten

ance

, sh

orte

r dow

ntim

e an

d si

gnifi

cant

ly re

duce

d lif

e cy

cle

cost

s.

This

uni

que

SEEP

EX p

rodu

ct h

as a

lread

y w

on s

ever

al a

war

ds

and

is in

tern

atio

nally

pat

ente

d.

SMAR

T ST

ATOR

Two,

com

para

tivel

y lig

ht,

stat

or h

alve

s.

SMAR

T RO

TOR

With

det

acha

ble

roto

r hea

d co

nnec

tion

for

fast

ass

embl

y / di

sass

embl

y, w

hile

leav

ing

th

e un

iver

sal j

oint

inta

ct.

ADJU

STIN

G SE

GMEN

TSFo

r pos

ition

ing

and

axia

lly s

ealin

g th

e st

ator

ha

lves

, adj

usti

ng th

e st

ator

cla

mpi

ng a

nd

rete

nsio

ning

the

stat

or h

alve

s.

SEGM

ENT

RETA

INER

RIN

GSFo

r pos

ition

ing

and

radi

ally

sea

ling

the

stat

or h

alve

s an

d lo

catin

g th

e ad

just

ing

segm

ents

.

Page 3: IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

54

SCT

ENER

GY E

FFIC

IENC

YSC

T LI

FE C

YCLE

COS

TS

REDU

CED

LIFE

CYC

LE

COST

S. HI

GH E

NERG

Y EF

FICI

ENCY

With

SCT

, you

not

onl

y ex

tend

the

life

of th

e pu

mp

but a

lso

incr

ease

effi

cien

cy

and

save

on

cost

s. R

educ

ed d

ownt

ime

and

the

subs

eque

nt in

crea

se in

pro

duc-

tion

are

cruc

ial f

or a

ll in

dust

ries,

and

low

mai

nten

ance

cos

ts a

re im

port

ant f

or

all p

ump

user

s. S

EEPE

X SC

T pu

mps

pro

vide

a c

ompe

lling

eco

nom

ic s

olut

ion

for

all i

ndus

trie

s.

HOW

DO

SEEP

EX C

USTO

MER

S

BENE

FIT

FROM

SCT

? I

ncre

ased

pro

duct

ivity

, red

uced

dow

ntim

e

Red

uctio

n in

mai

nten

ance

tim

e by

up

to 8

5 %

Int

egra

ted

rete

nsio

ning

dev

ice

resu

lting

in u

p to

200

% in

crea

se o

f ro

tor a

nd s

tato

r life

Sig

nific

antly

redu

ced

life

cycl

e co

sts

Lig

hter

com

pone

nts

allo

win

g fa

ster

mai

nten

ance

and

ass

embl

y /

disa

ssem

bly

with

min

imal

man

pow

er

Hig

h effi

cien

cy d

ue to

low

er e

nerg

y re

quire

men

ts

Sim

ple

mai

nten

ance

with

out t

he n

eed

for s

peci

al to

ols

Les

s sp

ace

requ

ired

for i

nsta

llatio

n an

d es

sent

ial m

aint

enan

ce a

s

suct

ion

and

disc

harg

e pi

pew

ork

rem

ain

in p

lace

Env

ironm

enta

lly fr

iend

ly a

s co

mpo

nent

s ca

n ea

sily

be

recy

cled

Prog

ress

ive

cavi

ty p

umps

hav

e a

long

ser

vice

life

, gen

eral

ly

expe

cted

to b

e in

the

regi

on o

f 15

year

s. Th

e la

rges

t con

trib

utor

s

to th

e to

tal l

ife c

ycle

cos

t of t

hese

pum

ps a

re d

ownt

ime

(loss

of

prod

uctio

n), e

nerg

y an

d m

aint

enan

ce.

The

redu

ctio

n of

ene

rgy

cons

umpt

ion

is a

pr

iorit

y fo

r mos

t cus

tom

ers

in a

ll in

dust

ries,

bu

t how

can

sav

ings

be

impl

emen

ted?

THE

MOS

T CO

MM

ON M

ETHO

DS F

OR S

AVIN

G EN

ERGY

:

Red

uctio

n of

pow

er re

quire

men

t

Rep

lace

men

t of o

ld in

effici

ent e

quip

men

t with

the

late

st

and

mos

t effi

cien

t tec

hnol

ogy

Util

ize

the

mos

t effi

cien

t driv

e te

chno

logy

Com

pare

d to

con

vent

iona

l pum

ps, S

CT tr

ium

phs

with

ver

y lo

w e

nerg

y co

sts.

In

a h

ighl

y co

mpe

titiv

e m

arke

t thi

s pr

ovid

es c

omm

erci

al a

dvan

tage

s fo

r SCT

us

ers.

Our

SEE

PEX

expe

rts

are

know

ledg

eabl

e ab

out m

any

prov

en e

nerg

y

effici

ency

sol

utio

ns a

nd w

ill s

urve

y yo

ur s

ite to

sug

gest

impr

ovem

ents

.

ENER

GY E

FFIC

IENC

Y

Not e

nerg

y effi

cien

t–

high

er ru

nnin

g co

sts

Very

ene

rgy

effici

ent

– lo

wer

runn

ing

cost

s

SCT

conv

enti

onal

Page 4: IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

76

SCT

IN R

ENEW

ABLE

ENE

RGY

In n

umer

ous

biog

as p

lant

s, S

mar

t Con

veyi

ng Te

chno

logy

has

sho

wn

a cl

ear

adva

ntag

e ov

er c

onve

ntio

nal p

rogr

essi

ve c

avity

pum

ps a

nd o

ther

type

s of

pu

mpi

ng te

chno

logi

es, o

n a

wid

e ra

nge

of a

pplic

atio

ns.

SCT

has

a pr

oven

trac

k re

cord

and

per

form

s effi

cien

tly a

nd e

ffec

tivel

y,

prov

idin

g lo

nger

com

pone

nt li

fe a

nd q

uick

and

eas

y m

aint

enan

ce.

Subs

eque

ntly

pro

fitab

ility

is in

crea

sed

due

to h

ighe

r pro

duct

ion

leve

ls.

SCT

IN A

LL IN

DUST

RIES

SEEP

EX’s

Smar

t Con

veyi

ng Te

chno

logy

is th

e pe

rfec

t sol

utio

n. S

CT a

llow

s

for s

impl

e re

tens

ioni

ng o

f the

sta

tor w

ithin

min

utes

, mea

ning

the

pum

p

can

cont

inue

to g

ive

acce

ptab

le fl

ows

for l

onge

r per

iods

. Whe

n es

sent

ial

mai

nten

ance

is re

quire

d ev

en if

no

mor

e ad

just

men

t is

poss

ible

, bot

h th

e su

ctio

n an

d di

scha

rge

pipe

wor

k re

mai

n in

pla

ce re

sulti

ng in

a re

duct

ion

of

mai

nten

ance

tim

e of

app

roxi

mat

ely

85%.

SCT

IN A

LL IN

DUST

RIES

SCT

IN A

LL IN

DUST

RIES

AT H

OME

IN A

LL

INDU

STRI

ES.

SEEP

EX S

CT p

umps

hav

e be

en s

uppl

ied

in

to m

ost i

ndus

trie

s fo

r a w

ide

varie

ty o

f ap

plic

atio

ns a

nd p

rodu

cts.

From

env

ironm

enta

l to

biog

as to

the

pulp

and

pap

er in

dust

ry:

SCT

redu

ces

dow

ntim

e, p

rovi

des

easi

er m

aint

enan

ce, e

xten

ds

the

life

of th

e ro

tor a

nd s

tato

r, as

wel

l as

redu

ces

life

cycl

e

cost

s. In

sho

rt, S

CT p

rovi

des

grea

ter p

rodu

ctiv

ity

and

effici

ency

.

Page 5: IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

9SC

T: IN

TERN

ATIO

NALL

Y PA

TENT

EDSC

T 1-

STAG

E DE

SIGN

8

SCT

RETR

OFIT

KIT

.Th

ere

are

two

way

s to

take

adv

anta

ge o

f the

man

y be

nefit

s of

SCT

– e

ither

th

roug

h pu

rcha

sing

a S

EEPE

X pr

ogre

ssiv

e ca

vity

pum

p w

ith S

CT o

r by

up

grad

ing

an e

xist

ing

pum

p w

ith th

e la

test

Sm

art C

onve

ying

Tech

nolo

gy.

THE

SCT

RETR

OFIT

KIT

INCL

UDES

:

Rot

or a

nd s

tato

r in

SCT

desi

gn

Uni

vers

al jo

int p

arts

All

rele

vant

cas

tings

All

nece

ssar

y fa

sten

ers

to c

onve

rt y

our e

xist

ing

pum

p to

SCT

The

retr

ofit k

it w

orks

with

all

SCT

suita

ble

pum

ps. O

ur S

EEPE

X ex

pert

s w

ill

glad

ly a

dvis

e yo

u if

your

pum

p ca

n be

upg

rade

d.

INTE

RNAT

IONA

LLY

PATE

NTED

.Sm

art C

onve

ying

Tech

nolo

gy is

the

resu

lt of

con

sist

ent r

efine

men

t of t

he

orig

inal

des

ign

calle

d Sm

art S

tato

r Tec

hnol

ogy

(SST

) fro

m 2

008.

SST

was

the

desi

gn a

nd d

evel

opm

ent o

f a tw

o-pi

ece

stat

or w

ithou

t the

usu

al m

etal

lic tu

be,

posi

tione

d an

d se

aled

toge

ther

by

four

indi

vidu

al a

djus

ting

segm

ents

. Thi

s in

tern

atio

nally

pat

ente

d in

nova

tion

has

alre

ady

been

suc

cess

fully

inst

alle

d se

vera

l tho

usan

d tim

es s

ince

its

inve

ntio

n an

d la

unch

into

the

mar

ketp

lace

.

But w

e di

dn’t

stop

ther

e: In

201

0 SE

EPEX

furt

her i

mpr

oved

the

desi

gn a

nd

deve

lope

d an

d in

corp

orat

ed a

two-

piec

e ro

tor t

hat c

an b

e re

plac

ed e

asily

an

d qu

ickl

y w

hile

leav

ing

the

univ

ersa

l joi

nt in

tact

. The

rapi

d ro

tor c

hang

e sa

ves

even

mor

e tim

e on

ess

entia

l mai

nten

ance

. Tha

nks

to S

CT, m

aint

enan

ce

on th

e ro

tor a

nd s

tato

r is

the

quic

kest

and

mos

t effi

cien

t of a

ny s

uppl

ier.

Page 6: IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

1110

OVER

VIEW

OF

FEAT

URES

AND

BEN

EFIT

S OF

2-S

TAGE

OVER

VIEW

OF

FEAT

URES

AND

BEN

EFIT

S OF

1-S

TAGE

SCT:

CON

STAN

T

INNO

VATI

ON.

MOR

E OF

THE

BE

ST.

PRES

SURE

, 1-S

TAGE

UP T

O 4

BAR

(60

PSI)

PRES

SURE

, 2-S

TAGE

UP T

O 8

BAR

(120

PSI

)

SCT

has

been

suc

cess

fully

inst

alle

d in

thou

sand

s of

pum

p in

stal

latio

ns.

Cust

omer

s’ s

atis

fact

ion

with

SCT

has

spu

rred

us

to d

evel

op fu

rthe

r sol

utio

ns

for g

loba

l mar

kets

whi

ch a

re e

ffici

ent,

eco

nom

ical

and

eco

logi

cally

frie

ndly.

FEAT

URES

AND

BEN

EFIT

S

Tw

o in

divi

dual

rubb

er s

tato

r hal

ves

Sm

art R

otor

with

qui

ck re

leas

e ge

omet

ry

Rot

or a

nd s

tato

r sea

ling

line

can

be a

djus

ted

to s

uit t

he a

pplic

atio

n

Low

er p

ower

requ

irem

ent

Hig

her e

ffici

ency

Rea

djus

tabl

e w

hen

wea

r occ

urs

Inc

reas

ed c

ompo

nent

life

due

to re

adju

stab

ility

No

spec

ial t

ools

are

requ

ired

Red

uced

mai

nten

ance

tim

e

Dou

ble

plug

and

pla

y po

wer

trai

n

Red

uced

risk

of r

aggi

ng

Int

erna

tiona

lly p

aten

ted

Our c

usto

mer

s kn

ow S

EEPE

X re

pres

ents

con

stan

t inn

ovat

ion

and

cust

omer

focu

s.

With

SCT

, we

cont

inue

to in

nova

te b

ased

on

our c

usto

mer

s’ n

eeds

. In

addi

tion

to

the

wel

l-es

tabl

ishe

d 1-

stag

e de

sign

for p

ress

ures

up

to 4

bar

, SCT

is n

ow

also

ava

ilabl

e in

a 2

-sta

ge d

esig

n fo

r pre

ssur

es u

p to

8 b

ar. B

oth

pum

p ty

pes

off

er a

wid

e ra

nge

of fe

atur

es a

nd b

enefi

ts.

FEAT

URES

AND

BEN

EFIT

S

Tw

o in

divi

dual

rubb

er s

tato

r hal

ves

Sm

art R

otor

with

qui

ck re

leas

e ge

omet

ry

Rot

or a

nd s

tato

r com

pres

sion

can

be

adju

sted

to s

uit t

he a

pplic

atio

n

Low

er p

ower

requ

irem

ent

Hig

her e

ffici

ency

Rea

djus

tabl

e w

hen

wea

r occ

urs

Inc

reas

ed c

ompo

nent

life

due

to re

adju

stab

ility

No

spec

ial t

ools

are

requ

ired

Bui

lt-in

lift

ing

aids

Red

uced

mai

nten

ance

tim

e

Dou

ble

plug

and

pla

y po

wer

trai

n

Red

uced

risk

of r

aggi

ng

Pat

ent p

endi

ng1-

STAG

E DE

SIGN

2-ST

AGE

DESI

GN

Page 7: IMPROVED PRODUCTIVITY SCT SMART CONVEYING …...7 6 SCT IN RENEWABLE ENERGY In numerous biogas plants, Smart Conveying Technology has shown a clear advantage over conventional progressive

SEEPEX GmbHwww.seepex.com

BR.S

CT.E

N_11

.15