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INDEX
PRESENTATION
INTRODUCTION
MULTIPLE PROSTHESIS
REMOVABLE AND IMMEDIATE PROSTHESIS
SINGLE PROSTHESIS
CEMENTED PROSTHESISMicrodent Ektos conical (straight) abutment or Microdent Ektos angled abutment
PROVISIONAL PROSTHESISMicrodent Ektos multifunction abut-ment or Microdent Ektos Immediate loading conical abutment
Pag. 05
Pag. 06
Pag. 06
Pag. 09
Pag. 11
Pag. 12
Pag. 08
Pag. 09
LABORATORY MANUAL
SINGLE PROSTHESIS
WARNINGS
Impression taking (open tray)
MICRODENT EKTOS MULTIFUNCTION (STRAIGHT) ABUTMENT
MICRODENT EKTOS CONICAL (STRAIGHT) ABUTMENT WITH FLAP
MICRODENT EKTOS CONICAL (STRAIGHT) ABUTMENT WITHOUT FLAP
MICRODENT EKTOS IMMEDIATE LOADING CONICAL (STRAIGHT) ABUTMENT
MICRODENT EKTOS ANGLED ABUTMENT
MICRODENT EKTOS MINI CAPITEL ABUTMENT
MICRODENT EKTOS OSSCILIA RETENTION ABUTMENT
MICRODENT EKTOS ANGLED MINI CAPITEL ABUTMENT
REMOVABLE PROSTHESISMicrodent Ektos Osscilia retention abutment Pag. 24
Planning and preparation of the pa-tient for surgery
Planning and preparation of the patient for surgery
Impression taking (open tray)
Impression taking (open tray)
Casting and preparation of models
Casting and preparation of models
Prosthesis finishing
Prosthesis finishing
Teeth test
Teeth test
Complete prosthesis finishing and copy
Abutment preparation
CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitelabutment - Bars for hybrids
Pag. 32
Pag. 32
Pag. 32
Pag. 32
Pag. 17
MULTIPLE PROSTHESIS
MULTIPLE CEMENT-SCREWED PROSTHESIS
HYBRID CEMENT-SCREWED PROSTHESIS
INSTRUCTIONS FOR USE
MRI SAFETY INFORMATION
SURGICAL INSTRUMENTS
GUARANTEE PROGRAM
Impression taking (open tray)
Casting and preparation of models
Planning and preparation of the patient for surgery
Planning and preparation of the patient for surgery
Abutment preparation
Drill types
Sub-structure confection
Ceramic loading
Abutment preparation
Drill types
Sub-structure confection
Ceramic loading
Casting and preparation of models
Casting and preparation of models
Abutment preparation
Abutment preparation
Ceramic loading
Teeth test
Prosthesis finishing
Impression taking (open tray)
Impression taking (open tray)
REMOVABLE PROSTHESISMicrodent Ektos Mini Capitel abutment Pag. 28
Casting and preparation of models
PRESENTATION
Implant Microdent System S.L. is a company that, from its creation in 1983, has specialized in developing, manufacturing and marketing components for odontological treatments, and, specially, oral implantology.
Always striving for customer satisfaction, Microdent offers all the guarantee, both of quality and service, backed up by its long and ascending professional history in the field of oral implantology.
The periodical offer of formation courses for professionals of the implantology field and the existence of a collaboration and assessment team allows Microdent to have products that verify the most strict quality parameters stablished, as well as to satisfy the needs of its clients.
Microdent has modern facilities equipped with the most cutting-edge technology, thus making Microdent into one of the pioneer companies in the research and manufacture of solutions for oral implantology. The patents obtained by Microdent products demonstrate the continued dedication of the company to the research work.
MICRODENT EKTOS LABORATORY MANUAL 5
INTRODUCTION
LABORATORY MANUALThis manual informs dental practitioners and prosthetists of the different Microdent Implant System abutments available to make a dental prosthesis.This prosthetic manual suggests which Microdent Ektos abutment should be used depending on the situation and/or requirements of the patient.The use of the strict protocols described in this manual guarantees the efficacy of the Microdent products.
Microdent Ektos With internal hexagonal connection
WARNINGS
MICRODENT EKTOS MULTIFUNCTION (STRAIGHT) ABUTMENT
• A retention screw is provided in the container with the abutment. • Do not exceed a torque of 30 Ncm for the final fixation of the abutment. Through laboratory trials, a screwed torque of 10 / 15 Ncm was found to be recommended.• The abutment cut cannot be larger than 4.5 mm measured from the upper part of the abutment. • While the abutment width must not be modified, its height can be customized. A minimum length of 4.50 mm is required in order to cement the prosthesis. • The multifunction abutment is characterized by its multiple functionality: implant holder, transfer and provisional abutment.• The multifunction abutment is supplied with the implant and cover screw in their own packaging in a sterile state.• The multifunction abutment is connected to the implant through the employment of a prosthetic screw, which is also presented in a sterile state.• The upper part of the abutment has a hexagonal socket to accommodate a tool for:- Implant and abutment extraction from the container.- Implant transport from the container to the insertion point.
MICRODENT EKTOS CONICAL (STRAIGHT) ABUTMENT WITH FLAP
• A retention screw is provided in the container with the abutment. • Do not exceed a torque of 30 Ncm for the final fixation of the abutment. Through laboratory trials, a screwed torque of 10 / 15 Ncm was found to be recommended.• The abutment cut cannot be larger than 4.5 mm measured from the upper part of the abutment. • While the abutment width must not be modified, its height can be customized. A minimum length of 4.50 mm is required in order to cement the prosthesis.
MICRODENT EKTOS LABORATORY MANUAL6
MICRODENT EKTOS CONICAL (STRAIGHT) ABUTMENT WITHOUT FLAP
• A retention screw is provided in the container with the abutment. • Do not exceed a torque of 30 Ncm for the final fixation of the abutment. Through laboratory trials, a screwed torque of 10 / 15 Ncm was found to be recommended.• The abutment cut cannot be larger than 4.5 mm measured from the upper part of the abutment.• While the abutment width must not be modified, its height can be customized. A minimum length of 4.50 mm is required in order to cement the prosthesis.
MICRODENT EKTOS IMMEDIATE LOADING CONICAL (STRAIGHT) ABUTMENT
• A retention screw is provided in the container with the abutment. • Do not exceed a torque of 30 Ncm for the final fixation of the abutment. Through laboratory trials, a screwed torque of 10 / 15 Ncm was found to be recommended.• The abutment cut cannot be larger than 4.5 mm measured from the upper part of the abutment. • While the abutment width must not be modified, its height can be customized. A minimum length of 4.50 mm is required in order to cement the prosthesis.
MICRODENT EKTOS ANGLED ABUTMENT
• A retention screw is provided in the container with the abutment.• Do not to exceed a torque of 30 Ncm for the final fixation of the abutment. Through laboratory trials, a screwed torque of 10 / 15 Ncm was found to be recommended.• The abutment cannot be modified.• Angled abutments are not recommended for the posterior region of the mouth.
MICRODENT EKTOS MINI CAPITEL ABUTMENT
• Use the UTSNLEC / UTSNLEC51 keys to screw the abutment and the implant together.• Do not exceed a torque of 30 Ncm for the final fixation of the abutment. Through laboratory trials, a screwed torque of 10 / 15 Ncm was found to be recommended.
MICRODENT EKTOS ANGLED MINI CAPITEL ABUTMENT
• The UTSNATR18 retention screw and the PACN carrier are provided in the container with the angled Mini Capitel abutment.• Use the PACN carrier to fix the angled Mini Capitel abutment to its desired position.• Do not exceed a torque of 30 Ncm for the final fixation of the abutment. Through laboratory trials, a screwed torque of 10 / 15 Ncm was found to be recommended.
MICRODENT EKTOS OSSCILIA RETENTION ABUTMENT
• The use of the hex. 1.20 screwdriver is required to join the product and the implant together.• Do not exceed a torque of 30 Ncm for the final fixation of the abutment.• Do not exceed a disparallelism of 17º between implants.• The exchange of retainers is facilitated through the use of the MC220PB screwdriver.• The retainers are identified by color. The different colors denote different retentive strengths. - Black retainer = soft retention strength 2Kg. For use in laboratory trials. - White retainer = middle retention strength 3Kg. To keep stable for a long period of time. - Red retainer = strong retention strength 4Kg. Only to be used in special cases where an extreme
fixation is required.
MICRODENT EKTOS LABORATORY MANUAL
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PROVISIONAL PROSTHESISMicrodent Ektos multifunction (straight) abutment or Microdent Ektos Immediate loading conical (straight) abutment
INDICACTIONS
A Provisional prosthesis will not be part of the final restoration and will only be used to achieve osseointegration. It must later be replaced by the final prosthesis.
Prosthesis must always be cemented with temporary cement or resin if the prosthesis were made from this material.
Both multifunction abutments (it is individually supplied with the implant) and immediate loading abutments can be used for provisional prosthesis. Multifunction abutments can be used for both single and multiple prosthesis. Use immediate loading hexagonal abutments for single restorations (they can also be used for multiple pros-thesis) and immediate loading circular abutments for multiple prosthesis.
TEMPORARY CEMENTED
HEX. MULTIFUNCTION ABUTMENT
IMMEDIATE LOADING CONICAL HEX.
ABUTMENT
IMMEDIATE LOADING CONICAL CIRCULAR
ABUTMENT
TRANSFER BALL SCREW
OPEN TRAY TRANSFER LONG SCREW
OPEN TRAY TRANSFER LONG SCREW
RETENTION SCREW
RETENTION SCREW
(*)SCREWDRIVERS(DL120)
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
MULTIPLEPROSTHESIS
SINGLE PROSTHESIS
MULTIPLEPROSTHESIS
SINGLE PROSTHESIS
SCREWDRIVERS
MICRODENT EKTOS LABORATORY MANUAL8
CONICAL ABUTMENT HEX. WITH FLAP
ANGLED ABUTMENT HEX. WITH FLAP
CONICAL ABUTMENT HEX. WITHOUT FLAP
(*)SCREWDRIVERS(DL120)
(*)SCREWDRIVERS(DL120)
SINGLE PROSTHESIS
MULTIPLE PROSTHESIS
CONICAL ABUTMENT CIRCULAR WITH FLAP
ANGLED ABUTMENT HEX. WITH FLAP
CONICAL ABUTMENT CIRCULAR W/OUT FLAP
CEMENTED
CONICAL OR ANGLED
ABUTMENT
CEMENTEDCONICAL OR
ANGLED ABUTMENT
SCREWDRIVERS
SCREWDRIVERS
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
MICRODENT EKTOS LABORATORY MANUAL
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CIRCULAR MINICAPITEL ABUTMENT
CIRCULAR MINICAPITEL ABUTMENT
ANGLED HEX. MINI CAPITEL ABUTMENT
ANGLED HEX. MINI CAPITEL ABUTMENT
ABUTMENTAPPLICATOR
ABUTMENTAPPLICATOR
RETENTION SCREW
RETENTION SCREW
CEMENTABLE ABUTMENT
CARRIER
CARRIER
RETENTION SCREW
RETENTION SCREW
(*)SCREWDRIVERS(DL120)
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
SCREWDRIVERS
MINI CAPITEL ABUTMENT
HYBRID (BARS) CEMENT-SCREWED
PROSTHESIS
MINI CAPITEL ABUTMENT
CEMENT-SCREWED
CEMENTABLE ABUTMENT
MICRODENT EKTOS LABORATORY MANUAL10
CIRCULAR MINICAPITEL ABUTMENT
OSSCILIA RETENTION ABUTMENT
ANGLED HEX. MINI CAPITEL ABUTMENT
ABUTMENTAPPLICATOR
RETENTION SCREW MIDDLE RETENTION STRENGHT
RETENTION SCREW
CEMENTABLEABUTMENT
SOFT RETENTION STRENGHT
STRONG RETENTION STRENGHT
CARRIER
RETENTION SCREW
(*)SCREWDRIVERS(DL120)
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
REMOVABLE AND IMMEDIATE PROSTHESIS
+
SCREWDRIVERMC220PB
• Black retainer = Soft retention 2 Kg. For use in laboratory Trials.• White retainer = Middle retention 3 Kg. To keep stable for a long period of time.• Red retainer = Strong retention 4 Kg. Only to be used in special cases when a very strong fixation is required.
SCREWDRIVER(MC220PB)
SCREWDRIVERS
OSSCILIA ENSEMBLE
MINI CAPITEL
MICRODENT EKTOS LABORATORY MANUAL
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CEMENTED PROSTHESISMicrodent Ektos Conical (straight) abutment or Microdent Ektos Angled abutment Single prosthesis - Multiple prosthesis
HEALING ABUTMENT AESTHETIC HEALINGABUTMENT
OPEN TRAY TRANSFERSHORT SCREW
CLOSED TRAY TRANSFER SCREW
OPEN TRAY TRANSFERLONG SCREW
CLOSED TRAY TRANSFER BALL SCREW
ANALOG
OPEN TRAY HEX. SHORT TRANSFER
CONICAL ABUTMENTHEX. WITH FLAP
OPEN TRAY CIRCULAR SHORT TRANSFER
CONICAL ABUTMENTCIRCULAR WITH FLAP
OPEN TRAY HEX. LONG TRANSFER
CONICAL ABUTMENTHEX. WITHOUT FLAP
OPEN TRAY CIRCULAR LONG TRANSFER
CONICAL ABUTMENTCIRCULAR W/OUT FLAP
CLOSED TRAY HEX. TRANSFER
AESTHETIC ANGLED ABUTMENT
CLOSED TRAY CIRCULAR TRANSFER
SCREW (*)SCREWDRIVERS(DL120)
Necessary material
HEALINGABUTMENT
SCREW (OPENAND CLOSED
TRAY)
SCREW
TRANSFER
CONICAL ABUTMENT
ANALOG
SCREWDRIVERS
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
MICRODENT EKTOS LABORATORY MANUAL12
CEMENTED PROSTHESISMicrodent Ektos Conical (straight) abutment or Microdent Ektos Angled abutment Single prosthesis
IMPRESSION TAKING (OPEN TRAY)
Remove the healing abutment with the fixing key and the SUH120RL, DC120HL or DL120HL screwdriver and clean the implant emergence area.
Set the transfer (circular or hexagonal) on the base of the implant ensuring that it is perfectly settled. Screw it to the implant with a long or short open tray screw using the MH120 screwdriver.
It is recommended to use the individual tray designed at Microdent’s laboratory, but if preferred, a plastic tray with the transfer drilled can be used. Make sure the screw heads stand out 1 mm and ensure they are not trapped in the silicone (sometimes it may be best to cover the open tray screw heads, either long or short, with cotton at the clinician’s discretion).
After testing the fitting, set the material for impressions in the tray (silicone of fluid consistence and putty). Then inject the fluid silicone in the mouth around the transfer and take the impression.
Unscrew the open tray screws (long or short) that emerge from the prepared areas of the tray with the fixing key and the SUH120RL, DC120HL or DL120HL screwdriver, check that all of them are free.
Remove the tray and fix the analog very carefully into the impression (so that they do not move), then cast the impression model with type IV clay (ISO 6873).
Silicone is recommended when simulating soft tissues.
CASTING AND PREPARATION OF MODELS
Placing of the false gum
Special silicones are used to model the false implant gum after the crescent shapes of the patient’s gum.
Set the silicone around the analog using a syringe until reaches a height of 3 mm or 4 mm.
Let the silicone harden for 10 minutes. Then trim it until there is no interference with the neighboring pieces and the correct tissue architecture can be obtained. This affords the practitioner the required space for casting, extraction of the analog, placement during the ceramic loading phase and modeling of its emergence.
Casting
Cast the impression model with type IV clay using the proportions indicated by the manu-facturer. Lightly shake the impression to avoid the appearance of pores while casting it.
Flatten the surface of the clay and leave it as horizontal and thick as possible, so that during the trimming the implant copy does not emerge.
MICRODENT EKTOS LABORATORY MANUAL
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CEMENTED PROSTHESISMicrodent Ektos Conical (straight) abutment or Microdent Ektos Angled abutment Single prosthesis
ABUTMENT PREPARATIONBefore starting the milling, ensure that the insertion of the posterior crown is done with an optimal angle in order to ensure that the contact points are as near as possible to the gum (maximum 4 mm from the jaw bone). Use the parallelometer from the same micro milling machine being used in the process.
The abutment needs to be milling-able without exceeding a length of 4.5 mm measured from the upper part of the abutment. This is necessary in order to avoid any contact with the retention screw.
Once it is parallel, fix the model so it cannot move at all in order to mill it in the desired position. By doing so, the shoulder joint is formed.
DRILL TYPESUse these types of drills or ones with similar features at no more than 15000 r.p.m.
Drill of Tungsten Carbide -EF (Extrafine grain)
Fine S-Cutters
Fine cross cutters for the finishing touch of the metal alloys, acrylics and plaster.
Advantages
• Cross cutters have a large amount of edges for a very accurate finish.
• Allows for grainy, short shavings.
• Creates smooth cuts almost without any pressure applied.
• The smooth surfaces obtained reduce the time needed for additional polishing.
SUB-STRUCTURE CONFECTIONWaxing and casting
Placement of the crown on the abutment for waxing. Wax and model shape the crown depending on the material covering this crown. The practitioner must know the behavior of these materials to avoid any possible physical problems with the patient.
Secure the primary spouts, which are connected to the diffuser, between the secondary spouts. This avoids any contact between the cast and the coating that forms the abut-ment structure of the implant.
Once the wax structure is made, place it into the cast cylinder and proceed to seep the structure in the conventional way.
CERAMIC LOADINGBefore loading the ceramic, prepare the metallic structure following this procedure:
• Sandblast the exterior of the metallic structure (aluminum oxide from 90 µm and pres-sure of 4 bar). Never the interior of the structure.
• Clean with water and steam brushing. Dry thoroughly.
Apply a specific metal conditioner layer and two opaquer layers of the chosen color. Set the ceramic by stratification.It is very important to let the product slowly cool after each heating phase. Do not open the oven above 720º (for some metals this temperature is even lower, so consult the manufacturer) to let the ceramic crystallize in the optimum way.During the last cementation process, it is recommended the use of glass ionomer cement or cement with similar characteristics.
MICRODENT EKTOS LABORATORY MANUAL14
CEMENTED PROSTHESISMicrodent Ektos Conical (straight) abutment or Microdent Ektos Angled abutment Multiple prosthesis
IMPRESION TAKING (OPEN TRAY)
Remove the healing abutment with the fixing key and the SUH120RL, DC120HL or DL120HL screwdriver and clean the implant emergence area.
Set the transfer (circular or hexagonal) on the base of the implant ensuring that it is perfectly settled. Screw it to the implant with a long or short open tray screw using the MH120 screwdriver.
It is recommended to use the individual tray designed at Microdent’s laboratory, but if preferred, a plastic tray with the transfer drilled can be used. Make sure the screw heads stand out 1 mm and ensure they are not trapped in the silicone (sometimes it may be best to cover the open tray screw heads, either long or short, with cotton at the clinician’s discretion).
After testing the fitting, set the material for impressions in the tray (silicone of fluid consistence and putty). Then inject the fluid silicone in the mouth around the transfer and take the impression.
Unscrew the open tray screws (long or short) that emerge from the prepared areas of the tray with the fixing key and the SUH120RL, DC120HL or DL120HL screwdriver, check that all of them are free.
Remove the tray and fix the analog very carefully into the impression (so that they do not move), then cast the impression model with type IV clay.
Silicone is recommended when simulating soft tissues.
CASTING AND PREPARATION OF MODELS
Placing of the false gum
Special silicones are used to model the false implant gum after the crescent shapes of the patient’s gum.
Set the silicone around the analog using a syringe until it reaches a height of 3 mm or 4 mm.
Let the silicone harden for 10 minutes. Then trim it until it there is no interference with the neighboring pieces and the correct tissue architecture can be obtained. This affords the practitioner the required space for casting, extraction of the analog, placement during the ceramic loading phase and modeling of its emergence.
Casting
Cast the impression model with type IV clay (ISO 6873) using the proportions indicated by the manufacturer.
Lightly shake the impression to avoid the appearance of pores while casting it.
Flatten the surface of the clay and leave it as horizontal and thick as possible, so that the implant copy does not emerge during the trimming.
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CEMENTED PROSTHESISMicrodent Ektos Conical (straight) abutment or Microdent Ektos Angled abutment Multiple prosthesis
ABUTMENT PREPARATIONBefore starting the milling, ensure that the insertion of the posterior crown is done with an optimal angle in order to ensure that the contact points are as near as possible to the gum (maximum 4 mm from the jaw bone). Use the parallelometer from the same micro milling machine being used in the process.
Once it is parallel, fix the model so it cannot move at all in order to mill it in the desired position. By doing so, the shoulder joint is formed.
DRILL TYPESUse these types of drills or ones with similar features at no more than 15000 r.p.m.
Drill of Tungsten Carbide -EF (Extrafine grain)
Fine S-Cutters
Fine cross cutters for the finishing touch of the metal alloys, acrylics and plaster.
Advantages
• Cross cutters have a large amount of edges for a very accurate finish.
• Allows for grainy, short shavings.
• Creates smooth cuts almost without any pressure applied.
• The smooth surfaces obtained reduce the time needed for additional polishing.
SUB-STRUCTURE CONFECTIONWaxing and casting
Placement of the crown on the abutment for waxing. Wax and model shape the crown depending on the material covering this crown. The practitioner must know the behavior of these materials to avoid any possible physical problems with the patient.
Secure the primary spouts, which are connected to the diffuser, between the secondary spouts. This avoids any contact between the cast and the coating that forms the abut-ment structure of the implant.
Once the wax structure is made, place it into the cast cylinder and proceed to seep the structure in the conventional way.
CERAMIC LOADING
Before loading the ceramic, prepare the metallic structure following this procedure:
• Sandblast the exterior of the metallic structure (aluminum oxide from 90 µm and pressure of 4 bar.). Never the interior of the structure.
• Clean with water and steam brushing. Dry thoroughly.
Apply a specific metal conditioner layer and two opaquer layers of the chosen color. Set the ceramic by stratification.It is very important to let the product slowly cool after each heating phase. Do not open the oven above 720 o (for some metals this temperature is even lower, so consult the manufacturer) to let the ceramic crystallize in the optimum way.During the last cementation process, it is recommended the use of glass ionomer cement or cement with similar characteristics.
MICRODENT EKTOS LABORATORY MANUAL16
CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitel abutment - Bars for hybridsMultiple cement-screwed prosthesis - Hybrid cement-screwed prosthesis
CARRIER (PACN)
CLOSED TRAY TRANSFER SCREW
MINI CAPITEL CEMENTABLE
ABUTMENT
OPEN TRAY TRANSFERSCREW
OPEN TRAYTRANSFER
MINI CAPITELRETENTION SCREW
ANGLED HEX. MINI CAPITEL ABUTMENT
CLOSED TRAY TRANSFER
MINI CAPITELRETENTION SCREW
CIRCULAR MINI CAPITEL ABUTMENT
ANALOG (*)SCREWDRIVER(DL120)
Necessary material
HEALINGABUTMENT
SCREW (OPENAND CLOSED
TRAY)
TRANSFER (OPENAND CLOSED
TRAY)
MINI CAPITEL ANDANGLED MINI
CAPITEL ABUTMENT
ANALOG
CARRIER
CEMENTABLEABUTMENT
PROSTHESISSCREW
SCREWDRIVERS
HEALING ABUTMENT AESTHETIC HEALINGABUTMENT
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
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CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitel abutment - Bars for hybridsMultiple cement-screwed prosthesis
PLANNING AND PREPARATION OF THE PATIENT FOR SURGERY
Provisional prosthesis
To make a hybrid prosthesis is very important to plan the treatment to ensure a good reaction of the patient to the prosthesis. To do so, the practitioner must make a first pro-visional complete prosthesis to be tested by the patient before placing the implants.
This way, the placement of the implants can be planned and an anatomic-prosthetic compromise can be found. This is very important for the success of the implants and prosthesis as a whole. The need for this procedure is based on functional and aesthetic tests previously done with the complete and provisional prosthesis.
Impression taking and creation of individual tray
Follow the conventional steps to take impressions as if a patient was not going to use implants, i.e., a toothless tray (favored type Schreinemaker). This tray will be used to make study models and subsequently manufacture an individual tray.
Use resin to make an individual tray. Place a wax layer between the resin and the model to leave space for the impression material.
Work impression
Test the tray in the patient’s mouth and, if possible, peripherally seal it to get a good model of the bottom of the mouth vestibule. The impression is made from polysulfide.
Before placement, add adhesive to the tray and wait until it dries. Then vigorously beat the polysulfide and place it in the tray taking the impression.
Casting and manufacture of iron base plates with wax rim
The plaster impressions are casted in plaster to be able to manufacture the iron base plate with wax rims in order to determine the vertical dimension, smile line, middle line and canine teeth line.
The iron base plate is made from resin and with a width of 2-3 mm that adapts perfectly to the edentulous rim.
Once polymerized, place the square wax rim (approx. 8 mm based on the patient’s gum recession, a larger recession requires more height) and send it to the clinic.
Teeth test
When the registers and color dose are done, then proceed to assemble the teeth on the wax to test the prosthesis in the patient’s mouth before muffling and finishing the prosthesis.
The practitioner must check the occlusion, vertical dimension, stability, phonetical tests, aesthetics and eccentric relations during this test.
MICRODENT EKTOS LABORATORY MANUAL18
CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitel abutment - Bars for hybridsMultiple cement-screwed prosthesis
IMPRESION TAKING (OPEN TRAY)
Remove the healing abutment with the fixing key and clean the implant emergence area.
Set the transfer on the base of the implant ensuring that it is perfectly settled. Screw it to the implant with a long open tray screw.
It is recommended to use the individual tray designed at Microdent’s laboratory, but if preferred, a plastic tray with the transfer drilled can be used. Make sure the screw heads stand out 1 mm and ensure they are not trapped in the silicone (sometimes it may be best to cover the open tray screw heads, either long or short, with cotton at the clinician’s discretion).
After testing the fitting, set the material for impressions in the tray (silicone of fluid consistence and putty). Then inject the fluid silicone in the mouth around the transfer and take the impression.
Unscrew the open tray screws that emerge from the prepared areas of the tray with the fixing key and check that all of them are free.
Remove the tray and fix the analog very carefully into the impression (so that they do not move), then cast the impression model with type IV clay.
Silicone is recommended when simulating soft tissues.
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CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitel abutment - Bars for hybridsMultiple cement-screwed prosthesis
CASTING AND PREPARATION OF MODELS
Placing of the false gum
Special silicones are used to model the false implant gum after the crescent shapes of the patient’s gum.
Set the silicone around the analog using a syringe until it reaches a height of 3 mm or 4 mm.
Let the silicone harden for 10 minutes. Then trim it until there is no interference with the neighboring pieces and the correct tissue architecture can be obtained. This affords the practitioner the required space for casting, extraction of the implant copy, placement during the ceramic loading phase and modeling of its emergence.
Casting
Cast the impression model with type IV clay (ISO 6873) using the proportions indicated by the manufacturer.
Lightly shake the impression to avoid the appearance of pores while casting it.
Flatten the surface of the clay and leave it as horizontal and thick as possible, so that the implant copy does not emerge during the trimming.
ABUTMENT PREPARATIONLet the silicone harden. Proceed to place the abutments on the model using the fixing key.
In the case of Mini Capitel abutments use cementable abutments.
Waxing and casting
Wax the abutment, keeping in mind that ceramic is loaded onto the abutment.
During the waxing, prepare the space necessary for ceramic loading and compensation (it is important to respect the drilled area of the implant).
Once the wax structure is made, place it into the cast cylinder and proceed to seep the
structure in the conventional way.
CERAMIC LOADINGBefore loading the ceramic, prepare the metallic structure following this procedure:
• Sandblast the exterior of the metallic structure (aluminum oxide from 90 µm and pressu-re of 4 bar.). Never the interior of the structure.
• Clean with water and steam brushing. Dry thoroughly.
Apply a specific metal conditioner layer and two opaquer layers of the chosen color. Set the ceramic by stratification.It is very important to let the product slowly cool after each heating phase. Do not open the oven above 720º (for some metals this temperature is even lower, so consult the manufac-turer) to let the ceramic crystallize in the optimum way.During the last cementation process, it is recommended the use of glass ionomer cement or cement with similar characteristics.
MICRODENT EKTOS LABORATORY MANUAL20
CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitel abutment - Bars for hybridsHybrid cement-screwed prosthesis
PLANNING AND PREPARATION OF THE PATIENT FOR SURGERY
Provisional prosthesis
To make a hybrid prosthesis is very important to plan the treatment to ensure a good reaction of the patient to the prosthesis. To do so, the practitioner must make a first provisional complete prosthesis to be tested by the patient before placing the implants.
This way, the placement of the implants can be planned and an anatomic-prosthetic compromise can be found. This is very important for the success of the implants and prosthesis as a whole. The need for this procedure is based on functional and aesthetic tests previously done with the complete and provisional prosthesis.
Impression taking and creation of individual tray
Follow the conventional steps to take impressions as if a patient was not going to use implants, i.e., a toothless tray (favored type Schreinemaker). This tray will be used to make study models and subsequently manufacture an individual tray.
Use resin to make an individual tray. Place a wax layer between the resin and the model to leave space for the impression material.
Work impression
Test the tray in the patient’s mouth and, if possible, peripherally seal it to get a good model of the bottom of the mouth vestibule. The impression is made from polysulfide. Before placement, add adhesive to the tray and wait until it dries. Then vigorously beat the polysulfide and place it in the tray taking the impression.
Casting and manufacture of iron base plates with wax rim
The plaster impressions are casted in plaster to be able to manufacture the iron base plate with wax rims in order to determine the vertical dimension, smile line, middle line and canine teeth line.
The iron base plate is made from resin and with a width of 2-3 mm that adapts perfectly to the edentulous rim.
Once polymerized, place the square wax rim (approx. 8 mm based on the patient’s gum recession, a larger recession requires more height) and send it to the clinic.
Teeth test
When the registers and color dose are done, then proceed to assemble the teeth on the wax to test the prosthesis in the patient’s mouth before muffling and finishing the prosthesis.
The practitioner must check the occlusion, vertical dimension, stability, phonetical tests, aesthetics and eccentric relations during this test.
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CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitel abutment - Bars for hybridsHybrid cement-screwed prosthesis
IMPRESION TAKING (OPEN TRAY)Remove the healing abutment with the fixing key and clean the implant emergence area.
set the transfer on the base of the implant ensuring that it is perfectly settled. Screw it to the implant with a long open tray screw.
It is recommended to use the individual tray designed at Microdent’s laboratory, but if preferred, a plastic tray with the transfer drilled can be used. Make sure the screw heads stand out 1 mm and ensure they are not trapped in the silicone (sometimes it may be best to cover the open tray screw heads, either long or short, with cotton at the clinician’s discretion).
After testing the fitting, set the material for impressions in the tray (silicone of fluid consistence and putty). Then inject the fluid silicone in the mouth around the transfer and take the impression.
Unscrew the open tray screws that emerge from the prepared areas of the tray with the fixing key and check that all of them are free.
Remove the tray and fix the analog very carefully into the impression (so that they do not move), then cast the impression model with type IV clay.
Silicone is recommended when simulating soft tissues.
CASTING AND PREPARATION OF MODELSPlacing of the false gum
Special silicones are used to model the false implant gum after the crescent shapes of the patient’s gum.
Set the silicone around the analog using a syringe until reaches a height of 3 mm or 4 mm.
Let the silicone harden for 10 minutes. Then trim it until there is no interference with the neighboring pieces and the correct tissue architecture can be obtained. This affords the practitioner the required space for casting, extraction of the implant copy, placement during the ceramic loading phase and modeling of its emergence.
Casting
Cast the impression model with type IV clay (ISO 6873) using the proportions indicated by the manufacturer.
Lightly shake the impression to avoid the appearance of pores while casting it.
Flatten the surface of the clay and leave it as horizontal and thick as possible, so that the implant copy does not emerge during the trimming.
ABUTMENT PREPARATIONLet the silicone harden. Proceed to place the abutments on the model using the fixing key.
In the case of Mini Capitel abutments use cementable abutments.
Waxing and casting
Wax the abutment, keeping in mind that ceramic is loaded onto the abutment.
During the waxing, prepare the space necessary for ceramic loading and compensation (it is important to respect the drilled area of the implant).
Once the wax structure is made, place it into the cast cylinder and proceed to seep the structure in the conventional way.
MICRODENT EKTOS LABORATORY MANUAL22
CEMENT-SCREWED PROSTHESISMicrodent Ektos Mini Capitel abutment - Bars for hybridsHybrid cement-screwed prosthesis
TEETH TESTTo place the teeth, use the silicone key that has been made with the provisional prosthesis.
This way, a copy as similar as possible to the provisional prosthesis is available.
Fix the teeth using wax and send the structure to the clinic for teeth testing.
PROSTHESIS FINISHINGIf everything is correct according to the teeth tests, then wax, muffle, finish and check the prosthesis.
Adapt the prosthesis to the gums following the aesthetic and functionality requirements of the patient. These requirements are different than that of a fixed prosthesis, where the teeth emerge from the gums and therefore have a larger length.
During the last cementation process, it is recommended the use of glass ionomer cement or cement with similar characteristics.
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REMOVABLE PROSTHESISMicrodent Ektos Osscilia retention abutmentOverdentures, indirect technique
OSSCILIA ANALOG
Necessary material
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
OSSCILIA RETENTIONABUTMENT
METAL CAP SOFT RETENTIONSTRENGTH
SCREWDRIVER(MC220PB)
MIDDLE RETENTIONSTRENGTH
STRONG RETENTIONSTRENGTH
+
• Black retainer = Soft retention 2 Kg. For use in laboratory trials.• White retainer = Middle retention 3 Kg. To keep stable for a long period of time.• Red retainer = Strong retention 4 Kg. Only to be used in special cases when a very strong fixation is required.
OSSCILIA ENSEMBLE
(*)SCREWDRIVER(DL120)
SCREWDRIVERS
ANALOG
ANALOG
OPEN TRAYTRANSFER
OSSCILIAANALOG
HEALINGABUTMENT
OPEN TRAY SCREW
HEALING ABUTMENT AESTHETICHEALING ABUTMENT
OPEN TRAY SHORT TRANSFER SCREW
OPEN TRAY LONG TRANSFER SCREW
OPEN TRAY HEX. SHORT TRANSFER
OPEN TRAY CIRCULAR SHORT TRANSFER
OPEN TRAY HEX. LONG TRANSFER
OPEN TRAY CIRCULAR LONG TRANSFER
OSSCILIA TRANSFER
OSSCILIATRANSFER
MICRODENT EKTOS LABORATORY MANUAL24
REMOVABLE PROSTHESISMicrodent Ektos Osscilia retention abutmentOverdentures, indirect technique
PLANNING AND PREPARATION OF THE PATIENT FOR SURGERY
Provisional prosthesis
To make an Osscilia prosthesis it is very important to plan the treatment to ensure a good reaction of the patient to the prosthesis. To do so, the practitioner must make a first provisio-nal complete prosthesis to be tested by the patient before placing the implants.
This way, the placement of the implants can be planned and an anatomic-prosthetic com-promise can be found. This is very important for the success of the implants and prosthesis as a whole. The need for this procedure is based on functional and aesthetic tests previous-ly done with the complete and provisional prosthesis.
Impression taking and creation of individual tray
Follow the conventional steps to take impressions as if a patient was not going to use implants, i.e., a toothless tray (favored type Schereinemaker). This tray will be used to make study models and subsequently manufacture an individual tray.
Use resin to make an individual tray. Place a wax layer between the resin and the model to leave space for the impression material.
Work impression
Test the tray in the patient’s mouth and, if possible, peripherally seal it to get a good model of the bottom of the mouth vestibule. The impression is made from polysulfide.
Before placement, add adhesive to the tray and wait until it dries. Then vigorously beat the polysulfide and place it in the tray taking the impression.
Casting and manufacture of iron base plates with wax rim
The plaster impressions are casted in plaster to be able to manufacture the iron base plate with wax rims in order to determine the vertical dimension, smile line, middle line and canine teeth line.
The iron base plate is made from resin and with a width of 2-3 mm that adapts perfectly to the edentulous rim.
Once polymerized, place the square wax rim (approx. 8 mm based on the patient’s gum recession, a larger recession requires more height) and send it to the clinic.
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REMOVABLE PROSTHESISMicrodent Ektos Osscilia retention abutmentOverdentures, indirect technique
IMPRESION TAKING (OPEN TRAY)
Overdentures (indirect technique)
Remove the healing abutment with the fixing key and clean the implant emergence area.
Set the transfer on the base of the implant ensuring that it is perfectly settled. Screw it to the implant with a long open tray screw.
It is recommended to use the individual tray designed at Microdent’s laboratory, but if preferred, a plastic tray with the transfer drilled can be used. Make sure the screw heads stand out 1 mm and ensure they are not trapped in the silicone (sometimes it may be best to cover the open tray screw heads, either long or short, with cotton at the clinician’s discretion).
After testing the fitting, set the material for impressions in the tray (silicone of fluid consis-tence and putty). Then inject the fluid silicone in the mouth around the transfer and take the impression.
Unscrew the open tray screws that emerge from the prepared areas of the tray with the fixing key and check that all of them are free.
Remove the tray and fix the analog very carefully into the impression (so that they do not move), then cast the impression model with type IV clay.
Silicone is recommended when simulating soft tissues.
CASTING AND PREPARATION OF MODELS
Placing of the false gum
Special silicones are used to model the false implant gum after the crescent shapes of the patient’s gum.
Set the silicone around the implant copy using a syringe until it reaches a height of 3 mm or 4 mm.
Casting
Cast the impression model with type IV clay (ISO 6873) using the proportions indicated by the manufacturer.
Lightly shake the impression to avoid the appearance of pores while casting it.
Flatten the surface of the clay and leave it as horizontal and thick as possible, so that the implant copy does not emerge during the trimming.
Teeth test
When the registers and color dose are done, then proceed to assemble the teeth on the wax to test the prosthesis in the patient’s mouth before muffling and finishing the prosthesis.
The practitioner must check the occlusion, vertical dimension, stability, phonetical tests, aesthetics and eccentric relations during this test.
MICRODENT EKTOS LABORATORY MANUAL26
REMOVABLE PROSTHESISMicrodent Ektos Osscilia retention abutmentOverdentures, indirect technique
COMPLETE PROSTHESIS FINISHING AND COPY
Placement of the Osscilia retention abutment
Once the clay has hardened, place the Osscilia retention abutment.
Also, place the metal cap to create the metallic structure.
Waxing and casting of the structure
Wax the structure keeping in mind that the prosthetic teeth are placed over the metallic structure.
Remove the cap during the waxing process to create an area in the metal to house it. Once the waxing is done, place it into the casting cylinder and proceed to cast the struc-ture following the manufacturer instructions for metal casting.
TEETH TEST
To place the teeth, use the silicone key that has been made with the provisional prosthesis.
This way, a copy as similar as possible to the provisional prosthesis is available.
Fix the teeth using wax and send to the clinic for teeth testing.
The teeth test is done with the cap placed in the patient’s mouth for a better accuracy and to check the strength of its housing in the structure.
PROSTHESIS FINISHING
If everything is correct according to the teeth tests, then wax, muffle, finish and check the prosthesis (indirect technique).
Fix the cap in its housing with the resin, aiming to seal the bottom of the cap and to prevent any resin from entering.
Adapt the prosthesis to the gums following the aesthetic and functionality requirements of the patient. These requirements are different than that of a fixed prosthesis, where the teeth emerge from the gums and therefore have a larger length.
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REMOVABLE PROSTHESISMicrodent Ektos Mini Capitel abutment Indirect technique: Cement-screwed bar
CARRIER (PACN)
CLOSED TRAY TRANSFER SCREW
MINI CAPITEL CEMENTABLE
ABUTMENT
OPEN TRAY TRANSFERSCREW
OPEN TRAYTRANSFER
MINI CAPITELRETENTION SCREW
ANGLED HEX. MINI CAPITEL ABUTMENT
CLOSED TRAY TRANSFER
MINI CAPITELRETENTION SCREW
CIRCULAR MINI CAPITEL ABUTMENT
ANALOG (*)SCREWDRIVER(DL120)
Necessary material
HEALINGABUTMENT
SCREW (OPENAND CLOSED
TRAY)
TRANSFER (OPENAND CLOSED
TRAY)
MINI CAPITEL ANDANGLED MINI
CAPITEL ABUTMENT
ANALOG
CARRIER
CEMENTABLEABUTMENT
PROSTHESISSCREW
SCREWDRIVERS
HEALING ABUTMENT AESTHETIC HEALINGABUTMENT
(*) Screwdriver liable to change to DC120, MH120 or SUH120RL depending on the case
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REMOVABLE PROSTHESISMicrodent Ektos Mini Capitel abutment Indirect technique: Cement-screwed bar
PLANNING AND PREPARATION OF THE PATIENT FOR SURGERY
Provisional prosthesis
To make a hybrid prosthesis is very important to plan the treatment to ensure a good reac-tion of the patient to the prosthesis. To do so, the practitioner must make a first provisional complete prosthesis to be tested by the patient before placing the implants.
This way, the placement of the implants can be planned and an anatomic-prosthetic com-promise can be found. This is very important for the success of the implants and prosthesis as a whole. The need for this procedure is based on functional and aesthetic tests previous-ly done with the complete and provisional prosthesis.
Impression taking and creation of individual tray
Follow the conventional steps to take impressions as if a patient was not going to use implants, i.e., a toothless tray (favored type Schreinemaker). This tray will be used to make study models and subsequently manufacture an individual tray.
Use resin to make an individual tray. Place a wax layer between the resin and the model to leave space for the impression material.
Work impression
Test the tray in the patient’s mouth and, if possible, peripherally seal it to get a good model of the bottom of the mouth vestibule.The impression is made from polysulfide.
Before placement, add adhesive to the tray and wait until it dries. Then vigorously beat the polysulfide and place it in the tray taking the impression.
Casting and manufacture of iron base plates with wax rim
The plaster impressions are casted in plaster to be able to manufacture the iron base plate with wax rims in order to determine the vertical dimension, smile line, middle line and canine teeth line.
The iron base plate is made from resin and with a width of 2-3 mm that adapts perfectly to the edentulous rim.
Once polymerized, place the square wax rim (approx. 8 mm based on the patient’s gum recession, a larger recession requires more height) and send it to the clinic.
Teeth test
When the registers and color dose are done, then proceed to assemble the teeth on the wax to test the prosthesis in the patient’s mouth before muffling and finishing the prosthesis.
The practitioner must check the occlusion, vertical dimension, stability, phonetical tests, aesthetics and eccentric relations during this test.
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REMOVABLE PROSTHESISMicrodent Ektos Mini Capitel abutmentIndirect technique: Cement-screwed bar
IMPRESION TAKING (OPEN TRAY)
Remove the healing abutment with the fixing key and clean the implant emergence area.
Set the transfer on the base of the implant ensuring that it is perfectly settled. Screw it to the implant with a long open tray screw.
It is recommended to use the individual tray designed at Microdent’s laboratory, but if preferred, a plastic tray with the transfer drilled can be used. Make sure the screw heads stand out 1 mm and ensure they are not trapped in the silicone (sometimes it may be best to cover the open tray screw heads, either long or short, with cotton at the clinician’s discretion).
After testing the fitting, set the material for impressions in the tray (silicone of fluid consis-tence and putty). Then inject the fluid silicone in the mouth around the transfer and take the impression.
Unscrew the open tray screws that emerge from the prepared areas of the tray with the fixing key and check that all of them are free.
Remove the tray and fix the analog very carefully into the impression (so that they do not move), then cast the impression model with type IV clay.
Silicone is recommended when simulating soft tissues.
CASTING AND PREPARATION OF MODELS
Placing of the false gum
Special silicones are used to model the false implant gum after the crescent shapes of the patient’s gum.
Set the silicone around the analog using a syringe until it reaches a height of 3 mm or 4 mm.
Let the silicone harden for 10 minutes. Then trim it until it there is no interference with the neighboring pieces and the correct tissue architecture can be obtained. This affords the practitioner the required space for casting, extraction of the implant copy, placement during the ceramic loading phase and modeling of its emergence.
Casting
Cast the impression model with type IV clay (ISO 6873) using the proportions indicated by the manufacturer.
Lightly shake the impression to avoid the appearance of pores while casting it.
Flatten the surface of the clay and leave it as horizontal and thick as possible, so that the implant copy does not emerge during the trimming.
MICRODENT EKTOS LABORATORY MANUAL30
REMOVABLE PROSTHESISMicrodent Ektos Mini Capitel abutment Indirect technique: Cement-screwed bar
ABUTMENT PREPARATION
Let the silicone harden. Proceed to place the abutments on the model using the fixing key.
In the case of Mini Capitel abutments use cementable abutments.
Waxing and casting
Wax the abutment, keeping in mind that ceramic is loaded onto the abutment.
During the waxing, prepare the space necessary for ceramic loading and compensation (it is important to respect the drilled area of the implant).
Once the wax structure is made, place it into the cast cylinder and proceed to seep the structure in the conventional way.
TEETH TEST
When the registers and color dose are done, then proceed to assemble the teeth on the wax to test the prosthesis in the patient’s mouth before muffling and finishing the prosthesis.
The practitioner must check the occlusion, vertical dimension, stability, phonetical tests, aesthetics and eccentric relations during this test.
The teeth test is done with the attach placed in the patient’s mouth for a better accuracy and to check the strength of its housing in the structure.
PROSTHESIS FINISHING
If everything is correct according to the teeth tests, then wax, muffle, finish and check the prosthesis. Place the corresponding attachment for the fastening of the Overdenture on the bar.
Adapt the prosthesis to the gums following the aesthetic and functionality requirements of the patient. These requirements are different than that of a fixed prosthesis, where the teeth emerge from the gums and therefore have a larger length.
During the last cementation process, it is recommended the use of glass ionomer cement or cement with similar characteristics.
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MRI SAFETY INFORMATION
Implants and abutments have not been evaluated for safety and compatibility in the MR environment. Implants and abutments have not been tested for heating, migration, or image artifact in the MR environment. The safety of implants and abutments in the MR environment is unknown. Scanning a patient who has this device may result in patient injury.
INSTRUCTIONS FOR USE
In accordance and compliance with legal requirements, all implants manufactured by Implant Microdent System have instructions for use. These instructions are available at www.microdentsystem.com
SURGICAL INSTRUMENTS
For a proper use and cleaning of surgical instruments, consult their instructions for use.
GUARANTEE PROGRAM
Implant Microdent System provides guarantees for the products it distributes. The terms and conditions of these guarantees are indicated in the Microdent Implant System “Guarantee Program”, consult their instructions for use: www.microdentsystem.com
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