Injection Mold Company Pps

Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products

DukHeung Engineering

Design and development of high quality tooling Short lead times and on time delivery of moulds with weight up to 30 tons

Tools designed for high performance and at prices that must make your product competitive

DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of KoreaTel: +82 31 419-0082 Fax: +82 31 419-2770

http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]

Dear Customers and Friends,

Welcome to Dukheung Engineering !

Advanced technical know-how and experience, high quality and on-time deliveries, are the values on which Dukheung Engineering has built its reputation as reliable manufacturer of plastic injection moulds. This brought us recognition with many customers at home and abroad, particularly in the field of tooling for automotive parts.

Since we are living in times that demand a constant response to rapid development of the industrial technology, I would like to assure you that Dukheung Engineering has been continuously undertaking and implementing projects for betterment of the quality of our moulds, reduction of manufacturing costs and introduction of new machines and technologies to make for you the best possible product and not to fail the once given trust.

Thanks a lot in advance for your active support and encouragement.

With kind regards,

Geon-Pil Park PresidentDukheung Engineering



◐ Company Name: Dukheung Engineering

◐ President: Geon-Pil Park

◐ Address: 19-77 Sasa-dong, Ansan-shi, Kyunggi-do ◐ Capital: KrW 320,000,000 (approx. 300,000 US$)

◐ Assets Value: 5.5 mln US$

◐ Ground Area: 1459 m2 ◐ Building Area: 1430 m2

◐ Employees: 33 Persons

◐ Sales Amount ( 2005 ) :3.8 mln . US$

Experience in YearsTotal

1-3 3-5 5-10 10-20 Over20

Mould Design 1 2 3 6

CAM CAM P/G done by m/c operators

Machine Operators 1 2 4 1 8

Fitting & Ass’y 1 2 2 6 5 16

Business Managers 1 2 3

Total 3 3 4 9 8 33



Ansan

China

Russia

Japan

http://www.dm.co.kr/

Production Hall - Machining Area

Production Hall – Fitting / Assembly Area

Office Entrance

Design Room

Yoneda CNC No.12

Sample Room NC Programming Room

Doosan CNC No. 20

Doosan CNC No. 9

Daehan CNC EDM 2000 Bedding Press 400T180 rotate

Doosan CNC No.5





http://smotor.com/

http://asung.co.kr/

http://www.tata.com/index.htm

Domestic CustomersDomestic CustomersCustomer’s Name Part Name Remarks

A-sung Platech Radiator Grill, Air Dam, Cowl Top Cover, Fender Insulator, IP lower RH/LH, Cowl Side, Scuff Plate, Inner Handle, Outside Handle, Console, Knob Change, Luggage Side Trim, Tail Gate Trim, Transverse Trim, Door Step,

Kia Motors

Dong guk Industrial IP Panel Lower, Console, Glove Box Inner, Glove Box Outer, Glove Box Housing, Cowl Side Trim, Transverse Trim, Vent Grille,

Hyundai Motors

Dong Yang Center Fascia, Spare Tyre Cover, Console, Hub Cover, SsangYong Motors

Daewoo Radiator Grille

Overseas Customers

Customer’s Name Part Name Remarks

Venture Industries Australia Front Bmp Bracket, Reinforcement Upper, Copperhead Front Absorber, Seat Back, Fog Lamp Chrome Bezel, Chrome Bar Insert, Pedestrian Insert, RR Vent Housing, Glove Box Inner, Plenum Cover, Coupe Door Trim LH/RH, Valance Panel Front, Radio Carrier, Wood Spear, Rear Guide Profile, Front Bumper Insert, F ront Bumper Grille, Front Bumper Skirt, Rear Bumper Skirt, Front Bmp CVR, Molding Frt Bmp, Grill Fog Lamp, Bracket Assy Frt Bmp CVR, Molding RR Bmp, IP Fascia Cluster RH.LH, Center Console Body, Console Support, Hood Finisher, Radiator Grille Lower, Front Bumper – Tool Fixed Half Finished, Rear Bumper – Tool Fixed Half Finished,

Ford, GM, Toyota

Venture Industries South Africa Rear Bumper Step Cover, Bumper Skirt, Valance RH/LH, Bumper End RH/LH, Ford, VW, GM,

Tata Motors Rear Door Trim RH/LH India

JVIS China IP Lower, IP Upper, Front Bumper, Rear Bumper, Prototype Tools

Daikyo Engineering Center IP Panel Lower, Glove Box Outer, Cowl Side, IP Fascia Lower, Center Console, Toyota, Nissan

Star Maid Australia Container Box 20l. 30l. 50l. 90l.

ZIR Poland Traffic light housings 11 sets

Ever hard Industries Australia Water Drain Channel, Drain Corner, Drain Grille,



1994. May 27 - Establishment of company under the name of Dukheung Engineering.

1995. Apr. - Construction of new tool shop site and introduction of state of art machinery.

Jun. - Factory registration.

Oct. - Technical tie-up with Japanese injection mould maker Shinjo Mold Co., Ltd.

1996. Feb. - Dispatchment of some of the staff members for technical training to Japan.

Mar. - Obtaining trade licence.

Apr. - Export of first moulds to Japan.

Jul. - Selection by the Industrial Bank of Korea to the "Promising SMI Business" title.

1997. Nov. - Joining the Korea Die and Mold Industry Cooperative.

1998. Jul. - Registration as vendor for injection mold making services by Daewoo Motors.

Oct. - Technical tie-up with Branson Korea Co., Ltd.

Nov. - ISO 9001 Certification of injection mould making procedure for automotive parts International Standards

Certifications Pty. Ltd.)

2001. Jun. - QS 9000 Certification (International Standards Certifications Pty. Ltd.)

2002. Nov. - Citation for “Contribution to Mold Technology Development and Employees Welfare (Minister of Industry of

the Republic of Korea)

2005. Aug. - Moving to newly built production shop with capacity of machining and handling tools up to 30 tons in weight



Dukheung Engineering is a medium size company offering total mould making solution - from mould design to ready for mass production tools. For the very reason the moulds are manufactured not only at competitive prices but also delivered in short lead time with guaranteed quality.

◐ CAD Design Team

CAD designers begin their work with product analysis in order to get a right idea for tool design. In reality, it means combining customer’s requirements with product functionality, durability and the productivity of the tool aimed to be achieved. The next step is choosing the right materials and standard parts with which the tools are to be built. Then only the actual mould design work starts. Dukheung Engineering is using 3 dimensional design technology that allows to avoid costly mistakes and accelerates mould production process. Each tool design is sent to customer for evaluation before purchasing any materials and machining.

◐ NC Programming & Machining Team

Before the shaping in metal takes place, NC programming engineers must find the way how to do it in most efficient way with our machinery. In order to translate the digital data of a three dimensional shape into a language understood by the machines a software is used but the speed and precision of machining, and what goes with it - the overall delivery lead time - depends also a lot on human abilities and experience. Since the NC programming in Dukheung is done directly by machine operators - who actually know the best the capability of their machines - it allows us to reduce costs as well as the delivery lead-time.

◐ Mould Fitting & Assembling Team

The quality in mold making business starts with the design process, but even more depends on the precision and quality of machining and finishing jobs. For this reason the mould production team jobs are given in Dukheung only to the technicians with the biggest experience in the field. Achieving the neatest and and the most precise finishing is possible also through investments made in supporting machinery like i.e. die spotting press.



Costomer’s Enquiry

Part Review & Discussion

PurchaseOrder

NC Programming

Mould Design(3D CAD)

Design Approval

Mould MachiningM’tl orders

T0 Trial InjectionCorrections

T1 Trial Injection

T1 Product Evaluation

Final Correction

Mould Finishing & Delivery

Machining NC/General M/c

EDM Sparking

NC ElectrodeMachining

Assembly

Fitting & Finishing

Critical Point Measurement

PART No.

PART NAME MOLDMAKER

- 제품 배면도

차 종

A-100 PANEL CLUSTER FASCI A

MOULD CHECK SHEET 2003 11 04 年月日

DH_3456금형번호

DukHeung Eng

MOLD DI M' TOL MOLD MAESURE - SAMPLE치수

J UDGMENTMOLD MAESURE - PARTMAESURE

J UDGMENT

1 X 209. 74 ±0. 05 209. 70 0. 06 169. 96 0. 00 s. k- Hong

Y 68. 75 68. 77 - 0. 02

Z

2 X 180. 59 180. 62 - 0. 03

Y 68. 75 68. 78 - 0. 03

Z

3 X 118. 09 118. 10 - 0. 01

Y 60. 50 60. 48 0. 02

Z

4 X -118. 09 -118. 03 - 0. 06

Y 60. 50 60. 48 0. 02

Z

5 X -180. 59 -180. 53 - 0. 06

Y 68. 75 68. 70 0. 05

Z

6 X -209. 74 -209. 70 - 0. 04

Y 68. 75 68. 80 - 0. 05

Z

7 X 159. 80 159. 80 - 0. 01

Y 25. 32 25. 30 0. 02

Z

8 X 17. 09 17. 05 0. 04

Y 23. 34 23. 35 - 0. 01

Z

9 X -17. 09 -17. 05 - 0. 04

Y 28. 34 28. 30 0. 04

Z

10 X -159. 80 -159. 75 - 0. 04

Y 25. 32 25. 30 0. 02

Z

11 X 104. 01 104. 11 - 0. 10

Y -103. 66 -103. 55 - 0. 11

Z

12 X -103. 53 -103. 48 - 0. 05

Y 95. 05 95. 00 0. 05

Z

13 X 103. 53 ±0. 05 103. 42 0. 11

Y -152. 73 -152. 66 - 0. 07

Z14 X -103. 53 -103. 65 0. 12

Y -149. 32 -149. 36 0. 04

Z15 X -151. 17 -151. 29 0. 13

Y -157. 82 -157. 85 0. 03

Z16 X 166. 39 166. 37 0. 02

Y 49. 07 49. 08 - 0. 01

Z17 X 167. 98 167. 95 0. 03

Y 38. 25 38. 29 - 0. 04

Z

BOSS

P/L

[ Cavi t y 1]금형 측정 치수 [ Cavi t y 2]금형 측정 치수WORKERNO.

& [ DATA]제품 금형 기준 치수

PART DI M'



Mould Design Systems & CAMCAD / CAM NO SOFTWARE TYPE / VERSION ORIGIN

- CAD System[2D] 3 Autocad 2000i Autodesk[U.S.A]

- CAD System[3D] 5 Cadceus V6.4 [mold design] Unisys[Japan]

- CAM System 3 Power Shape & Mill 5.1 Delcam[U.K]

- CAM System 1 NCG UK

- Data translator 2 MODVIEW, CATIA for CADCEUS, UG Korea, Unisys

Mould Manufacturing MachinesMACHINE No. MAKE / BASIC SPECIFICATION ORIGIN

- CNC Horizontal Milling Machine 20 1 Doosan (2000 x 3000 x 1500 + 800) Korea

- CNC Vertical Milling Machine 12 1 Yoneda (1250 x 2800 x 900) Japan

- CNT Vertical Milling Machine 9 1 Doosan (900 x 2000 x 800) Korea

- CNC Vertical Milling Machine 8 1 Makino (800 x 1800 x 700) Japan

- CNC Vertical Milling Machine 6 1 Makino (600 x 1200 x 600) Japan

- CNC Vertical Milling Machine 5 1 Fadal (500 x 1000 x 350) U.S.A

- CNC Machine 5 [Hi-Spindle] 1 DOOSAN (550 x 1100 x 560) Korea

- Milling Machine 2 2 Hwachun.Namsun (600 x 300 x 600) Korea

- CNC EDM 2000 1 Daehan (2000 x 3000 x 1500) Korea

- CNC EDM 1000 1 HITECH (1100 x 600 x 500) Korea

- EDM 700.800.1000 2 Yooil. Choyang (R1600 x 180˚) Korea

- Radial Drilling 1600 1 Doosan (R1600 x 180˚) Korea

- Grainding machine 2 Daehan. Changhan Korea

- Crane 3, 5, 10, 15, 30 Ton 7 Bando (30ton, 15ton, 10ton*2, 3ton*3) Korea

- Die Spotting M/C 400 Ton 1 CMTI (3000 x 2000 x 2500:rotate=180˚ capacity=18 Ton) Korea

- Die Spotting M/C 100TON 1 Sanki (1000 x 1500 x1300 rotate=120˚ capacity=5 Ton) Japan

January 5, 2006



There are a few ways to deliver us your files - here is a description of some of the methods that work.

◐ VIA THE INTERNET

FTP: To get to Dukheung Engineering's FTP server go to 202.158.144.105. Please, contact us however at +82 31 419-0082 to receive necessary user name and passwords.

E-mail attachement file: Send an attachement e-mail to: [email protected]. or [email protected]. Please, include detailed information on you, your file and what we should do with it.

◐ VIA HARD MEDIA (CD or diskette)

3.5 in. FD Diskette 1.44Mb, Compact Disk, in DOS or Windows format only.

◐ ACCEPTABLE DATA FILE FORMATS

CADCEUS (*.cfio) CATIA(cat.model.exp) STL (quotation only) AUTODESK (*.dwg) DXF(2D only) IGES,IGS UG, I-DEAS (*.prt)(*.x_t) POWERMILL & POWERSHAPE (*.dgk) Pro-E (*.prt, *.asm) STEP AP203, AP 214 files TDEX

◐ DATA SECURITYProtection of customer's files with data and their copy rights are one of the things Dukheung puts a particular attention. Those who wish to sign a non-disclosure agreement before sending us any data - in case they don't have their own copy - can use the one provided on our web site at http://www.dukheung.co.kr.



Documents

Injection Mold Company Pps