22
1 NA NYA PLASTICS CORP. POLYESTER FIBER DIVISION Innovational Technology of Dope Dyed Polyester

Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

1

NA NYA PLASTICS CORP.

POLYESTER FIBER DIVISION

Innovational Technology

of Dope Dyed Polyester

Page 2: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

2

water consumption CO2 emission energy consumption

Traditional Piece Dyed Are Exhausting Earth Resources

Innovational Dope Dyed

Page 3: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

3

What We Can Do for Our Environment ?

No Dye

• But Traditional Dope Dyeing Method Has Some Problems

• New Dope Dyed— CHROMUCH Has the Solutions

Innovational Dope Dyed

Dope Dyed

Page 4: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

4

• good color fastness

• dull color

• limited series of colors

Pigment

• diversified color

• more brilliant

• migration problem

Dye Stuff

Deep or Brilliant

Color Fastness

Traditional Dope Dyed

Innovational Dope Dyed

Page 5: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

• Polyester Blending with Pigment + Dyestuff

→ Better Colors Development

• Unique technology to Trap the Dyestuff

→ Excellent Color Fastness

Chromuch— New Dope Dyed

5

Color Fastness

Deep or

Brilliant

trap dyestuff

heat set

Innovational Dope Dyed

Page 6: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

6

Bluish Black, High Visibility Color

• Most Brilliant and Deepest Color

Min. M.O.R (500 Kg)

• Most Flexible Production

82% Wider

• Widest Color Range

More Than 1,000

Standard Colors

• Most Colors Available

ALL Color> 4 Grade

• Better Color Fastness

5 Advantage

Innovational Dope Dyed

Page 7: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

� Most Brilliant and Deepest Color—

• Bluish Black Color can satisfy color standard of

brand’s black color

Nike

7

black with different color shade

Innovational Dope Dyed

adidas GAP columbiaasicsuniqlo

Page 8: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

• EN 20471 High Visibility Color

• Neon Colors with Good Color Fastness

8

Innovational Dope Dyed

Page 9: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

� Widest Color Range —

82% Wider Compared to Traditional Dope Dyed

9

CHROMUCH

traditional dope dyed

Innovational Dope Dyed

Page 10: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

10

160 oC heat set

180 oC heat set

200 oC heat set

•Washing Color Fastness of Bluish Black

Innovational Dope Dyed

AATCC 61 Ⅲ A

(wash temp. 71℃)

after 160, 180, 200℃ heat setting

2A C N E A W

4-5

4-5

4-5

� Excellent Color Fastness —

Unique Technology to Prevent Dyestuff Migration

Page 11: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

11

NPA37

190℃4-5

4PAS7-3

190℃4-5

LKA17

190℃4-5

LXA16

190℃4

LWA16

190℃

• Washing Color Fastness (AATTC 61ⅡA) after 190℃ heat setting

4

1HA10

190℃4-5

Traditional dope dyed lower than 3-4 grade

Innovational Dope Dyed

Page 12: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

12

grade

hr

CHROMUCH

normal dope dyed

LXP1E

190℃

LYP17

190℃

washing color fastness

4

4

• EN 20471 High Visibility with Better Light Color Fastness

& Washing Color Fastness after 190℃ Heat Setting

light color fastness of

yellow neon color

Innovational Dope Dyed

0

1

2

3

4

5

6

20 60 100 140 180 220

CHROMUCH

Piece dyed

Page 13: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

� More Than 1,000 Colors Available—

Most Colors Available No Need Color Matching

13

Innovational Dope Dyed

Page 14: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

14

Innovational Dope Dyed

Page 15: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

15

Innovational Dope Dyed

Page 16: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

16

Innovational Dope Dyed

Page 17: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

� Most Flexible Production —

• CHROMUCH Could be Changed Color in a Very Short Time

• 6-10 Colors Produced at One Time for

the Same Series Colors

• M.O.Q. 500Kg

17

Innovational Dope Dyed

change color

Page 18: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

0

0.2

0.4

0.6

0.440.440.440.44

0.160.160.160.16

Energy Consumption

KWH/YKWH/YKWH/YKWH/Y

64%64%64%64%

18

traditional piece dyed v.s dope dyed

�Eco-friendly

* woven (based on fabric weight 120 G/Y)

CO2 Emission

0

0.2

0.4

0.6

0.45 0.45 0.45 0.45

0.10 0.10 0.10 0.10

78%78%78%78%

Kg/YKg/YKg/YKg/Y

piece piece piece piece dyed dope dyed dyed dope dyed dyed dope dyed dyed dope dyed

Water ConsumptionWater ConsumptionWater ConsumptionWater Consumption

0000

5555

10101010

1515151513.62 13.62 13.62 13.62

0.86 0.86 0.86 0.86

94%94%94%94%

Kg/YKg/YKg/YKg/Y

piece piece piece piece dyed dope dyed dyed dope dyed dyed dope dyed dyed dope dyed piece piece piece piece dyed dope dyed dyed dope dyed dyed dope dyed dyed dope dyed

Innovational Dope Dyed

Page 19: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

• Dope Dyed Yarn with Gradient Color Change

• Customizable Repeated Cycle

Repeated Cycle of Yarn: 2.2 Km~4.4 Km

• Applied to Woven Weft Yarn

→ → → → Elegant Color Gradient Effect

CHROMUCH®-Glux

— Derivative Product of CHROMUCH

19

Innovational Dope Dyed

Page 20: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

20

Innovational Dope Dyed

• 8 Base Colors are Available Now

• Over Dyeing Nylon Warp Yarn

→→→→ More Colors & Shimmery Effect

original color

warp yarn over dyeing

shimmery effect

Page 21: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

21

What’s the Next step?

Recycled PelletsColor Masterbatch

Recycled CHROMUCH

Innovational Dope Dyed

Page 22: Innovational Technology of Dope Dyed Polyester · • Polyester Blending with Pigment + Dyestuff →Better Colors Development • Unique technology to Trap the Dyestuff → Excellent

22

Work Hand in Hand with You

to Make Contribution to the Earth

Contact UsEric [email protected] ww.npc.com.tw